CN109499960A - Aluminium sheet cleaning machine - Google Patents
Aluminium sheet cleaning machine Download PDFInfo
- Publication number
- CN109499960A CN109499960A CN201811319016.3A CN201811319016A CN109499960A CN 109499960 A CN109499960 A CN 109499960A CN 201811319016 A CN201811319016 A CN 201811319016A CN 109499960 A CN109499960 A CN 109499960A
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- Prior art keywords
- pressure
- valve
- aluminium sheet
- liquid pool
- block
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- 238000004140 cleaning Methods 0.000 title claims abstract description 58
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 29
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 29
- 239000004411 aluminium Substances 0.000 title claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 62
- 239000007788 liquid Substances 0.000 claims abstract description 54
- 239000007921 spray Substances 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims description 42
- 238000011010 flushing procedure Methods 0.000 claims description 20
- 238000001914 filtration Methods 0.000 claims description 17
- 230000002787 reinforcement Effects 0.000 claims description 15
- 238000005259 measurement Methods 0.000 claims description 6
- 238000010992 reflux Methods 0.000 claims description 4
- 238000001727 in vivo Methods 0.000 claims 1
- 238000004080 punching Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 13
- 239000000463 material Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 12
- 229910000838 Al alloy Inorganic materials 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- 239000010935 stainless steel Substances 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 238000011161 development Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 229910000734 martensite Inorganic materials 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000004880 explosion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000004881 precipitation hardening Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention provides aluminium sheet cleaning machines, belong to high-pressure delivery apparatus field, including carriage, the middle part of carriage is equipped with cleaning case, multiple down-set high-pressure nozzle components are equipped in cleaning case, high-pressure nozzle component is connected to high-pressure spray wash component, high-pressure spray wash component includes water supply component, valve module, for liquid pool and collecting tank, the water outlet end of valve module is equipped with injector head, injector head corresponds to collecting tank setting, water supply component is projected after controlling high pressure water by valve module by injector head, the water inlet of water supply component is connected to for liquid pool, return line is equipped between collecting tank and industrial slot.Automatic charging, blanking and the cleaning of aluminium sheet can be achieved in the present invention, and high degree of automation, cleaning efficiency is high, and effect is good.
Description
Technical field
The invention belongs to high-tension apparatus fields, are related to aluminium sheet cleaning machine.
Background technique
As rapid economic development and 13 are planned, building trade is classified as emphasis and promotes development field, building
Plank sheathing has not been well positioned to meet the requirement of architectural development, and aluminum alloy pattern plate for building is increasingly becoming the trend of development, aluminium
Template can come into operation after being cleaned again during recycling and reusing, more to the processing of aluminum alloy pattern plate at present
It is carried out by the way of polishing, since it is polluted, environment is serious, seriously damages workers ' health, has been listed in superseded technique, high
Pressure water cleaning process is that best substitution and selection, market potential are especially huge.
Cleaning by High Pressure Water Jet is that a small amount of water is added to high pressure (up to 3000 kilograms) using special equipment
Afterwards, the kinetic energy and destructive power generated using high-speed water jet completes cleaning, has the characteristics that pressure is high, speed is fast, in the process only
Using clean water, any cleaning agent is not added, and free from environmental pollution, cleaning effect depends on the stability of high-pressure system, at present
The equipment that do not cleaned automatically using high-pressure cleaning device realization aluminium sheet.
Summary of the invention
The problem to be solved in the present invention is to be to provide aluminium sheet cleaning machine the automatic transportation, it can be achieved that aluminium sheet, and complete to transport
High-pressure wash during defeated, cleaning effect is good, high-efficient.
In order to solve the above technical problems, the technical solution adopted by the present invention is that: aluminium sheet cleaning machine, including carriage, it is described
The middle part of carriage is equipped with cleaning case, is equipped with multiple down-set high-pressure nozzle components, the high pressure in the cleaning case
Nozzle component is connected to high-pressure spray wash component, and the high-pressure spray wash component includes water supply component, valve module, for liquid pool and collection
Slot, the water outlet end of the valve module are equipped with injector head, and the injector head corresponds to the collecting tank setting, and the water supply component will
High pressure water is projected after being controlled by valve module by the injector head, and the water inlet of the water supply component is connected to described for liquid pool,
It is equipped with return line between the collecting tank and the industrial slot, the injector head is connected to the high-pressure nozzle component；
The water supply component includes identical first unit of structure and the second unit, and first unit includes pre- jet water spout
Road and pressure duct, the pre- flushing pipe connection valve module, for liquid pool and pressure duct, the pre- flushing pipe is from the confession
Liquid pool is pumped to the first Pneumatic valve, the first high pressure pump group, first filter and first pipe is successively arranged between pressure duct, described
The first shut-off valve is equipped between pre- flushing pipe and valve module, the pressure duct is from the pre- flushing pipe to the valve module
Between be successively arranged second pipe pump, the second filter, the second high pressure pump group, the second Pneumatic valve and check valve.
Further, first Pneumatic valve and it is described between liquid pool be equipped with first flowmeter, first Pneumatic valve
The first vibration-proof pressure gauge is equipped between the first high pressure pump group.
Further, the measurement range of first vibration-proof pressure gauge is 0~400bar, the volume of the first high pressure pump group
Constant flow is 436L/min, and rated pressure 200bar, the filtering accuracy of the first filter is 5U.
Further, second pressure-sensitive pressure gauge is equipped between second Pneumatic valve and the second high pressure pump group, it is described
The measurement range of second pressure-sensitive pressure gauge is 0~2500bar, and the metered flow of the second high pressure pump group is 43L/min, specified
Pressure is 2000bar.
Further, second filter includes two filters being arranged in series, the filtering accuracy of two filters
Respectively 2U and 1U, filtering accuracy are that the filter of 1U is positioned close to one end of valve module.
Further, first unit and the second unit are symmetricly set on the two sides for liquid pool, first machine
Group is connected to setting with the first Pneumatic valve in the second unit, and the second Pneumatic valve connection in first unit and the second unit is set
It sets, the pre- flushing pipe of first unit and the second unit is equipped with the second shut-off valve far from one end of valve module, and described second
Shut-off valve is located at the first pipe pump and second pipe pump junction and one end far from the valve module.
Further, the return line from the collecting tank to it is described for be successively arranged liquid pool third shut-off valve,
Third Pneumatic valve and second flowmeter, the valve module and it is described between liquid pool be equipped with overflow passage, the overflow passage from
The valve module is to described for being successively arranged the 4th shut-off valve and the 4th Pneumatic valve between liquid pool.
Further, high-pressure stop valve, the high-pressure stop valve and institute are equipped between the check valve and the valve module
It states and is equipped with connector between guide valve, the outlet of the check valve is connected to by connector with the entrance of the high-pressure stop valve,
The connector is equipped with the first sealing inclined-plane close to one end of the check valve, and the connector is close to the high-pressure stop valve
One end is equipped with the second sealing inclined-plane, and first sealing inclined-plane contacts setting with the check valve and therebetween equipped with O-shaped
Circle, second sealing inclined-plane contacts setting with the high-pressure stop valve, from the primary sealing area to the secondary sealing area
Between, the connector is divided into first connecting portion, clamping part and second connecting portion, the first connecting portion and described unidirectional
Valve is threadedly coupled, and adjustment pressure mother and locking swivel nut, the adjustment are equipped between the second connecting portion and the high-pressure stop valve
Pressure mother is located at the outer ring of the second connecting portion and the two is threadedly coupled, the outer ring of the locking swivel nut and the high-pressure stop valve
It is threadedly coupled, female outer ring clearance fit is pressed in the inner ring of the locking swivel nut and the adjustment.
Further, the cleaning case includes fixed frame, and the high-pressure nozzle component includes rotary body, the rotary body packet
The support shaft of top and the rotating disk of lower end are included, the support shaft is located on the fixed frame and the two is rotatablely connected, the rotation
Switch to the flute profile that Open Side Down, the top inside the rotating disk is equipped with branching block, and the circumferential position of the branching block is evenly equipped with
Multiple isocons, the isocon, which is equipped with to shunt far from one end of the branching block, strengthens block, and the shunting is strengthened block and is equipped with
Multiple downward nozzles, nozzle are regular hexagon, and flow pipe, the flow pipe and external height are equipped in the support shaft
Supply equipment connection is pressed, water is after the flow pipe is shunted by the branching block by nozzle after block is strengthened in the shunting
It sprays.
Further, the isocon and the shuntings reinforcement block is mating is arranged and is arranged to four sets, in the rotating disk
The top in portion is equipped with stiffening plate, and the isocon is fixedly connected by fixed block with the stiffening plate, the shunting reinforcement block
One end is fixedly connected with the isocon and inside is connected to, and the inner ring of the other end for shunting reinforcement block and the rotating disk is solid
Fixed connection.
Compared with prior art, the present invention has the advantage that as follows with good effect.
1, present invention setting carriage, the self-feeding and blanking of the achievable aluminium sheet of carriage, the middle part of carriage is equipped with
Cleaning case, the inside of cleaning case are equipped with multiple downward high-pressure nozzle components, and high-pressure nozzle component and high-pressure spray wash component
Connection, realizes the supply and injection of high pressure water, in transmission process of the aluminium sheet from one end of carriage to the other end, high-pressure nozzle
The high pressure water of ejection constantly cleans aluminium sheet, realizes the automated cleaning of aluminium sheet, and completion is transported to another by carriage
End, total can realize the continuous automatic cleaning of aluminium sheet, and high degree of automation is high-efficient, and save manpower；
2, the first unit and the second unit are set simultaneously, when a unit breaks down wherein, another machine
Group can remain in operation, and ensure that the lasting supply of high pressure water, realize working continuously for high-pressure wash operation, promote working efficiency,
Collecting tank is set, and the water recoverable after hydro-peening, recycling is more environmentally-friendly, and is recycled, so that total can
It is not provided with fluid reservoir, continuous hydro-peening can be realized, reduce equipment cost；
3, first filter is set, primary filtration can be carried out to liquid, the second filter of setting can be in first filter
On the basis of it is for re-filtering, guarantee the degree of purity of liquid, also ensure the reliability of the liquid recycled, avoid to it
The blocking or damage of his part, the stability of lifting means operating, while promoting the service life of part；
4, setting overflow passage, if the fluid pressure inside valve module is excessive, can pass through overflow under superelevation pressure condition
Pipeline by fluid loop in for liquid pool, first is that greatly improve the safety of equipment, the problems such as avoiding high pressure from generating explosion, two
It is that liquid reflux recycles, avoids the wasting of resources；
5, relative to the rotating disk of fixed frame rotation, it can be achieved that multiple angles are freely rotated, rotating disk is divided by setting
Stream block realizes the arrangement of multiple isocons, after isocon passes through the shunting reinforcement block being attached thereto, realizes water hanging down from nozzle
Straight downward jet cleaning, nozzle use regular hexagon, are easy for installation and removal, and reduce maintenance cost, the setting of nozzle quantity can
It is set according to actual requirement, total performance is stablized, long service life；
6, the one end for shunting reinforcement block is fixedly connected with isocon and inside is connected to, and shunts the other end and the rotation of reinforcement block
The inner ring of disk is fixedly connected, this structure realizes whole rotation, stable structure, long service life, and can bear high pressure；
7, after ball is set, spill spin block and rotating disk can Arbitrary Rotation, guarantee to realize while cleaning downward vertically
Larger range of cleaning, high-pressure wash effect are more preferable；
8, multiple nozzles, which are evenly arranged on, shunts on reinforcement block, expands the range of jet cleaning, and be uniformly arranged, guarantees cleaning
Harmony, nozzle is process by stainless steel material, using martensitic precipitation hardening type stainless steel, this material corrosion fatigue resistant
And water droplet performance is strong, can achieve the up to compressive resistance of 1100-1300Mpa, meets the use under high-pressure wash environment, and
And this material all has good resistance to corrosion to atmosphere and dilute acid or salt, can make in the supply system of aerating high pressure
With performance is stablized, long service life；
9, connector is used between check valve and high-pressure stop valve, using mechanical connection, the first sealing inclined-plane and list
It ensure that leakproofness between the two, the second sealing inclined-plane of setting ensure that connector and height to the O-ring being arranged between valve
Leakproofness between pressure cutoff valve, and look nut and locking swivel nut are set, by adjusting opposite second connection of look nut
The position in portion can be realized the precompression that locking swivel nut exchanges pressure nut, meet the pressure-bearing demand under different pressures；
10, it adjusts the female one end close to clamping part of pressure and is equipped with third sealing inclined-plane, the inside for locking swivel nut is close equipped with the 4th
Inclined-plane, third sealing inclined-plane and the 4th sealing inclined-plane clearance fit are sealed, guarantees the female leakproofness between locking swivel nut of adjustment pressure,
It prevents external impurity etc. from entering the inside of high-pressure stop valve by the joint face of the two, promotes the leakproofness of total.
Detailed description of the invention
The attached drawing for constituting a part of the invention is used to provide further understanding of the present invention, schematic reality of the invention
It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of aluminium sheet cleaning machine of the present invention；
Fig. 2 is the structural schematic diagram of high-pressure spray wash component of the present invention；
Fig. 3 is the structural schematic diagram of high-pressure nozzle component operation state of the present invention；
Fig. 4 is the schematic layout pattern of rotating disk of the present invention；
Fig. 5 is the schematic diagram of flow pipe working condition of the present invention；
Fig. 6 is the structural schematic diagram of rotating disk left and right directions of the present invention；
Fig. 7 is the structural schematic diagram that rotating disk of the present invention is looked up；
Fig. 8 is the structural schematic diagram that check valve, connector and high-pressure stop valve of the present invention cooperate；
Fig. 9 is the structural schematic diagram of this practical connector, look nut and locking swivel nut cooperation；
Figure 10 is the cross-sectional view of connector of the present invention.
Appended drawing reference:
10- high-pressure spray wash component；1- is for liquid pool；The first unit of 2-；2 '-the second units；The pre- flushing pipe of 21-；211-
One Pneumatic valve；212- the first high pressure pump group；213- first filter；214- first pipe pump；The first vibration-proof pressure gauge of 215-；
216- first flowmeter；The second shut-off valve of 217-；The first shut-off valve of 218-；22- pressure duct；The second Pneumatic valve of 221-；222-
Second high pressure pump group；The second filter of 223-；224- second pipe pump；225- second pressure-sensitive pressure gauge；226- check valve；3- valve
Component；4- injector head；5- collecting tank；6- return line；61- third shut-off valve；62- third Pneumatic valve；63- second flowmeter；
7- overflow passage；The 4th shut-off valve of 71-；The 4th Pneumatic valve of 72-；82- high-pressure stop valve；83- connector；The first sealing inclined of 831-
Face；The second sealing inclined-plane of 832-；833- first connecting portion；834- second connecting portion；835- clamping part；8351- keeps away a chamfering；
836- bit-avoiding slot；84-O type circle；85- adjustment pressure is female；851- third sealing inclined-plane；86- locks swivel nut；The 4th sealing inclined of 861-
Face；20- carriage；90- cleaning case；91- fixed frame；92- spill spin block；93- ball；931- locating slot；94- branching block；95- rotation
Swivel；951- support shaft；9511- flow pipe；952- rotating disk；9521- stiffening plate；96- connecting column；97- isocon；971-
Fixed block；98- reinforces branching block；99- nozzle.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply phase
To importance or implicitly indicate the quantity of indicated technical characteristic.The feature for defining " first ", " second " etc. as a result, can
To explicitly or implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, " multiple "
It is meant that two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition
Concrete meaning in the present invention.
Specific embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
As shown in Figure 1, the present invention is aluminium sheet cleaning machine, carriage 20, the middle part of carriage 20 is equipped with cleaning case 90, cleaning
Multiple down-set high-pressure nozzle components are equipped in 90 body of case, high-pressure nozzle component is connected to high-pressure spray wash component 10, high pressure
Hydro-peening component 10 is that multiple high-pressure nozzle components supply high pressure water, completes the quick clear of the aluminum alloy pattern plate transmitted on water carriage 20
It washes, the top of carriage 20 is rotatably connected to multiple electric drums, and aluminum alloy pattern plate is arranged on electric drum, completes the automatic defeated of aluminum alloy pattern plate
It send, aluminum alloy pattern plate can be used AGV trolley from the process that building site proceeds to carriage 20 and complete automatic transport, after the completion of cleaning, aluminum dipping form
Plate can complete the transhipment work of aluminium sheet again by AGV trolley, realize automatic cleaning.
As shown in Fig. 2, high-pressure spray wash component 10 includes water supply component, valve module 3, for liquid pool 1 and collecting tank 5, valve module 3
Water outlet end be equipped with injector head 4, the corresponding collecting tank 5 of injector head 4 is arranged, and injector head 4 is arranged vertically downward, and collecting tank 5 is located at
The lower section of injector head 4 facilitates the collection of liquid, and liquid uses clear water, is cleaned using high pressure washing is separate, water supply group
Part is projected after controlling high pressure water by valve module 3 by injector head 4, and the water inlet of water supply component is connected to for liquid pool 1, collecting tank
Return line 6 is equipped between 5 and industrial slot, injector head 4 is connected to high-pressure nozzle component and supplies high pressure to high-pressure nozzle component
Water；
Water supply component includes identical first unit 2 of structure and the second unit 2 ', and the first unit 2 includes pre- flushing pipe 21
With pressure duct 22, pre- flushing pipe 21 connects valve module 3, for liquid pool 1 and pressure duct 22, and pre- flushing pipe 21 is from for liquid pool
1 manages to the first Pneumatic valve 211, the first high pressure pump group 212, first filter 213 and first is successively arranged between pressure duct 22
Road pump 214, between pre- flushing pipe 21 and valve module 3 be equipped with the first shut-off valve 218, pressure duct 22 from pre- flushing pipe 21 to
Second pipe pump the 224, second filter 223, the second high pressure pump group 222, the second Pneumatic valve 221 are successively arranged between valve module 3
With check valve 226.
Preferably, the first Pneumatic valve 211 and between liquid pool 1 be equipped with first flowmeter 216, pre- bath can be monitored at any time
Flow in pipeline 21 is equipped with the first vibration-proof pressure gauge 215, Ke Yisui between the first Pneumatic valve 211 and the first high pressure pump group 212
When monitor pressure in pre- flushing pipe 21, realize the real time monitoring of state, the stability of lifting means operating,
Preferably, the measurement range of the first vibration-proof pressure gauge 215 is 0~400bar, the specified stream of the first high pressure pump group 212
Amount is 436L/min, rated pressure 200bar, guarantees the sufficient supply of liquid, carries out first time boosting to pre- bath, convenient
Subsequent to continue to pressurize, the filtering accuracy of first filter 213 is 5U, this filtering accuracy, that is, strainer density degree, 5U i.e. filtering
Precision is 5 microns, carries out primary filtration to liquid, promotes the degree of purity of liquid, first is that protection equipment, second is that avoiding impurity in height
Aluminum alloy pattern plate is caused to damage in the case of pressure injection, is played a protective role, while damage is reduced to the control element on pipeline.
Preferably, second pressure-sensitive pressure gauge 225 is equipped between the second Pneumatic valve 221 and the second high pressure pump group 222, second is resistance to
The measurement range for shaking pressure gauge 225 is 0~2500bar, and the metered flow of the second high pressure pump group 222 is 43L/min, rated pressure
For 2000bar, increase pressure, control flow, guarantees voltage resistance under spray regime.
Preferably, the second filter 223 includes two filters being arranged in series, the filtering accuracy difference of two filters
For 2U and 1U, filtering accuracy is that the filter of 1U is positioned close to one end of valve module 3, to the liquid entered in pressure duct 22
Body is further filtered, and promotes the cleannes of liquid.
Preferably, the first unit 2 and the second unit 2 ' are symmetricly set on the two sides for liquid pool 1, so that structure is more compact,
Space occupied is saved, the first unit 2 is connected to setting with the first Pneumatic valve 211 in the second unit 2 ', before one of damage
It putting, not influencing the operating of water supply component, the first unit 2 is connected to setting with the second Pneumatic valve 221 in the second unit 2 ', wherein
Under the premise of one damage, the performance of the operating of water supply component, lift structure stabilization and continuous running, the first unit 2 are not influenced
It is equipped with the second shut-off valve 217 far from one end of valve module 3 with the pre- flushing pipe 21 of the second unit 2 ', the second shut-off valve 217 is set
One end of 224 junctions and separate valve module 3 is pumped in first pipe pump 214 and second pipe, facilitates pipeline-cleaning and maintenance,
In the state of needing cleaning, the second shut-off valve 217 is opened, carrying out bath can be realized the cleaning of pre- flushing pipe 21.
Preferably, return line 6 is from collecting tank 5 to for being successively arranged third shut-off valve 61, third Pneumatic valve liquid pool 1
62 and second flowmeter 63, the on-off and regurgitant volume of return line 6 are controlled, is facilitated between confirmation water flow supply and regurgitant volume
Difference, it is ensured that for the endurance period of 1 liquid supply rates of liquid pool, be conducive to periodically carry out bath care and maintenance, realize
The continuous running of total.
Preferably, valve module 3 and between liquid pool 1 be equipped with overflow passage 7, overflow passage 7 is from valve module 3 to for liquid pool 1
Between be successively arranged the 4th shut-off valve 71 and the 4th Pneumatic valve 72, if the internal pressure of valve module 3 is excessive, overflow pipe can be passed through
Road 7 by fluid loop in for liquid pool 1, first is that greatly improve the safety of equipment, the problems such as avoiding high pressure from generating explosion, two
It is that liquid reflux recycles, avoids the wasting of resources, valve module 3 is multiple the second cut-off check valves being set side by side, and is only passed through
Injector head 4 is sprayed water to collecting tank 5, and injector head 4 goes out to be arranged the pressure sensor of induction injection pressure, can be according to the article of cleaning not
Together, different injection pressure is set, and carries out real-time monitoring and feedback.
Preferably, as shown in Fig. 8~Figure 10, high-pressure stop valve 82, high-pressure stop are equipped between check valve 226 and valve module
Connector 83, outlet the entering by connector 83 and high-pressure stop valve 82 of check valve 226 are equipped between valve 82 and check valve 226
Mouth connection, connector 83 are equipped with the first sealing inclined-plane 831 close to one end of check valve 226, and connector 83 is close to high-pressure stop valve
82 one end is equipped with the second sealing inclined-plane 832, and the first sealing inclined-plane 831 contacts setting with check valve 226 and sets therebetween
There is O-ring 84, the second sealing inclined-plane 832 contacts setting with high-pressure stop valve 82, between primary sealing area to secondary sealing area,
Connector 83 is divided into first connecting portion 833, clamping part 835 and second connecting portion 834, first connecting portion 833 and check valve
226 are threadedly coupled, and adjustment pressure mother 85 and locking swivel nut 86, adjustment pressure are equipped between second connecting portion 834 and high-pressure stop valve 82
Mother 85 is located at the outer ring of second connecting portion 834 and the two is threadedly coupled, and locks outer ring and 82 screw thread of high-pressure stop valve of swivel nut 86
The inner ring of swivel nut 86 and the outer ring clearance fit of adjustment pressure mother 85 are locked in connection, and the clamping part 835 of setting is convenient to pass through spanner etc.
It is operated, promotes the convenience of operation.
Preferably, the gradient of the first sealing inclined-plane 831 is consistent with the gradient of the second sealing inclined-plane 832, the first sealing inclined-plane
831 angle is 25~35 degree, and preferably 29 degree, this angle seals effect is good, and O-ring 84 is located at the first sealing inclined-plane 831
Middle part, fixation, sealing effect are good.
Preferably, the outer diameter of clamping part 835 is greater than the outer diameter of first connecting portion 833, clamping part 835 and first connecting portion
It is equipped with bit-avoiding slot 836 between 833, facilitates processing, reduces processing cost, the upper and lower end face of clamping part 835, which is equipped with, keeps away a chamfering
8351, it avoids damaging to operator, promotes safety.
Preferably, adjustment pressure mother 85 is equipped with third sealing inclined-plane 851 close to one end of clamping part 835, locking swivel nut 86
Inside is equipped with the 4th sealing inclined-plane 861, and 861 clearance fit of third sealing inclined-plane 851 and the 4th sealing inclined-plane guarantees that adjustment pressure is female
Leakproofness between 85 and locking swivel nut 86, prevents external impurity etc. from entering high-pressure stop valve 82 by the joint face of the two
Inside, promote the leakproofness of total, the length of adjustment pressure mother 85 be lock 86 length of swivel nut 1/3~1/2, guarantees to lock
Tight swivel nut 86 exchanges the biasing effect of seamless mother 85.
Preferably, connector 83 is identical as the locking material of swivel nut 86, the martensitic stain less steel material for being 2cr13 by the trade mark
Matter is process, and hardness is high, and pressure-resistant performance meets the needs of high pressure service performance.
Preferably, adjustment pressure mother 85 is process by stainless steel material, preferably martensitic precipitation hardening type stainless steel, this material
Matter corrosion fatigue resistant and water droplet performance are strong, can achieve the up to compressive resistance of 1100-1300Mpa, meet high-pressure wash ring
Use under border, and this material all has good resistance to corrosion to atmosphere and dilute acid or salt, in the confession of aerating high pressure
Answering in system can be used, and performance is stablized, long service life.
Preferably, O-ring 84 is integrally formed by nitrile rubber material, this material oil resistivity is fabulous, and wearability is higher, heat-resisting
Property is preferable, and bonding force is strong, meets the needs of high pressure sealing performance.
In practical work process, one end that O-ring 84 is arranged is threadedly coupled with check valve 226, guarantees the first sealing
Inclined-plane 831 is fitted closely with check valve 226, be can be used spanner to fix clamping part 835 in connection procedure and is rotated, facilitates company
It connects and screws, then according to the setting of pressure, position of the setting adjustment pressure mother 85 in second connecting portion 834 adjusts pressure mother's 85
Position is closer to high-pressure stop valve 82, and the second sealing inclined-plane 832 and the contact area of high-pressure stop valve 82 are bigger, and pressure-bearing effect is got over
Good, the 4th sealing inclined-plane 861 and the adjustment pressure mother 85 of swivel nut 86 are locked further away from high-pressure stop valve 82 in the position of adjustment pressure mother 85
On third sealing inclined-plane 851 contact after, the second sealing inclined-plane 832 and the contact area of high-pressure stop valve 82 are smaller, can bear
Pressure it is opposite reduce, in total, be connected between check valve 226 and high-pressure stop valve 82 using connector 83, even
Connector 83 is high using martensitic stain less steel Material Strength, high pressure can be born, instead of pipeline jointing construction before, so that entirely
The pressure-bearing property of structure greatly promotes.
As shown in Fig. 3~Fig. 7, cleaning case 90 includes fixed frame 91, and high-pressure nozzle component includes rotary body 95, rotary body 95
The rotating disk 952 of support shaft 951 and lower end including top, support shaft 951 is located on fixed frame 91 and the two is rotatablely connected, rotation
Switch to the flute profile that Open Side Down, the top inside rotating disk 952 is equipped with branching block 94, and the circumferential position of branching block 94 is evenly equipped with more
A isocon 97, isocon 97, which is equipped with to shunt far from one end of branching block 94, strengthens block 98, and shunting reinforcing block 98 is equipped with multiple
Downward nozzle 99, nozzle 99 are regular hexagon, and flow pipe 9511, flow pipe 9511 and outside are equipped in support shaft 951
High-pressure water supply device connection, water by flow pipe 9511 by branching block 94 shunt after through shunting strengthen block 98 after by nozzle
99 spray.
Preferably, it isocon 97 and shunts the mating setting of reinforcement block and is arranged to four sets, the top inside rotating disk 952 is set
There is stiffening plate 9521, isocon 97 is fixedly connected by fixed block 971 with stiffening plate 9521, and one end and the shunting of reinforcement block are shunted
Pipe 97 is fixedly connected and internal connection, the other end for shunting reinforcement block are fixedly connected with the inner ring of rotating disk 952, this structure is realized
Whole rotation, stable structure, long service life, and can bear high pressure.
Preferably, the quantity of nozzle 99 is multiple, and multiple nozzles 99, which are evenly arranged on, to be shunted on reinforcement block, expands jet cleaning
Range, and be uniformly arranged, guarantee the harmony of cleaning, nozzle 99 is process by stainless steel material, using martensitic precipitation
Hardened stainless steel, this material corrosion fatigue resistant and water droplet performance are strong, can achieve the resistance to pressure of up to 1100-1300Mpa
Degree, meets the use under high-pressure wash environment, and this material all has good anticorrosive energy to atmosphere and dilute acid or salt
Power can be used in the supply system of aerating high pressure, and performance is stablized, long service life.
Preferably, the quantity of rotary body 95 is multiple, and multiple rotating disks 952 are evenly arranged on fixed frame 91 in horizontal and vertical
On, multiple rotating disks 952 are set, the cleaning effect that high-pressure wash can be carried out to larger area simultaneously, and need to guarantee not locate,
The density and range for the rotating disk 952 being specifically arranged are determined according to the area for being actually subjected to article-cleaning.
Preferably, the upper end of fixed frame 91 is equipped with the spill spin block 92 being fixedly connected with support shaft 951, rises to rotating disk 952
To the effect of support, multiple balls 93 are equipped between spill spin block 92 and fixed frame 91, ball 93 and fixed frame 91 are rotatablely connected, Gu
Determine frame 91 and be equipped with the locating slot 931 limited to ball 93, can avoid the dislocation of ball 93 and fall off, after ball 93 is set, spill spin block
92 and rotating disk 952 can Arbitrary Rotation, guarantee downward vertically clean while realize larger range of cleaning, high pressure is clear
It is more preferable to wash effect.
Preferably, between isocon 97 and branching block 94 be equipped with connecting column 96, connecting column 96 with separate block threaded connection and
The sealed connection of the two, isocon 97 and shunting reinforcement block are all made of martensite steel and are made, connecting column 96 and 97 spiral shell of isocon
Line formula is tightly connected, and connecting column 96 is positive hexagonal structure, is facilitated and is screwed using tool, and the section of connecting column 96 is greater than point
The section of flow tube 97 plays the role of promoting intensity.
In practical work process, aluminum alloy pattern plate is transported on carriage 20 by prime minister, realizes the automatic conveying of aluminum alloy pattern plate,
During this, high-pressure spray wash component 10 is opened in preparation, is washed by water first to pre- flushing pipe 21, and passes through the first high pressure pump group
212 carry out first time boosting, while carrying out the first filtering by first filter 213, are then turned on second pipe pump 224, liquid
Body enters in pressure duct 22, after passing sequentially through the filtering of the second filter 223, increases to after the second high pressure pump group 222
The pressure value of setting is set according to the difference of aluminum alloy pattern plate specification, open after being controlled by valve module 3 after check valve 226 by
Injector head 4 sprays, and highly pressurised liquid cleans article, and liquid is recycled by collecting tank 5, and recovery pipe is in time by collecting tank 5
Interior liquid is delivered back into for that can be carried out by the liquid reflux for crossing laminate section in for liquid pool 1 in liquid pool 1 by overflow passage 7
Recycling and reusing, liquid are used clear water, are cleaned using high-pressure wash principle, and total is pollution-free, and the feature of environmental protection is good,
It can keep the stable operation of high pressure water system, and sustainable operating.
Injector head 4 is connected to high-pressure nozzle component, and high pressure water can enter in high-pressure nozzle component after injector head, water
Branching block 94 is entered by flow pipe 9511, water is diverted in each isocon 97 by branching block 94 by connecting column 96,
Branching block 94 uses five-way structure, wherein one it is logical be connected to flow pipe 9511, remaining four-way respectively connects an isocon 97,
Isocon 97 improves the stationarity of isocon 97, isocon by the stiffening plate 9521 on fixed block 971 and rotating disk 952
Water flow inside 97, which is led to, to be shunted in reinforcement block, is sprayed finally by nozzle 99, due to support shaft 951 and external high service
Equipment connection, realizes the effect of high-pressure wash, and ball 93, support shaft 951 are equipped between spill spin block 92 and fixed frame 91
Fixed frame 91 is rotatablely connected, and is realized rotating disk 952 relative to the rotation of fixed frame 91, is met the 360 degree rotation of rotating disk 952
Demand, total can spinning, spray regime is wide, and can bear high pressure, performance stablize, long service life.
One embodiment of the present invention has been described in detail above, but the content is only preferable implementation of the invention
Example, should not be considered as limiting the scope of the invention.It is all according to all the changes and improvements made by the present patent application range
Deng should still be within the scope of the patent of the present invention.
Claims (10)
1. aluminium sheet cleaning machine, it is characterised in that: including carriage, the middle part of the carriage is equipped with cleaning case, the cleaning case
It is equipped with multiple down-set high-pressure nozzle components in vivo, the high-pressure nozzle component is connected to high-pressure spray wash component, the height
Pressure hydro-peening component includes water supply component, valve module, for liquid pool and collecting tank, and the water outlet end of the valve module is equipped with injector head,
The injector head corresponds to collecting tank setting, the water supply component by high pressure water by after valve module control by the injector head
It projects, the water inlet of the water supply component is connected to described for liquid pool, is equipped with reflux between the collecting tank and the industrial slot
Pipeline, the injector head are connected to the high-pressure nozzle component；
The water supply component includes identical first unit of structure and the second unit, first unit include pre- flushing pipe and
Pressure duct, the pre- flushing pipe connect valve module, for liquid pool and pressure duct, and the pre- flushing pipe is from described for liquid pool
It is pumped to the first Pneumatic valve, the first high pressure pump group, first filter and first pipe is successively arranged between pressure duct, the pre- punching
The first shut-off valve is equipped between water lines and valve module, the pressure duct is from the pre- flushing pipe to the valve module
It is successively arranged second pipe pump, the second filter, the second high pressure pump group, the second Pneumatic valve and check valve.
2. aluminium sheet cleaning machine according to claim 1, it is characterised in that: first Pneumatic valve and described between liquid pool
Equipped with first flowmeter, the first vibration-proof pressure gauge is equipped between first Pneumatic valve and the first high pressure pump group.
3. aluminium sheet cleaning machine according to claim 2, it is characterised in that: the measurement range of first vibration-proof pressure gauge is
0~400bar, the metered flow of the first high pressure pump group are 436L/min, rated pressure 200bar, first filtering
The filtering accuracy of device is 5U.
4. aluminium sheet cleaning machine according to claim 1, it is characterised in that: second Pneumatic valve and second high-pressure pump
Second pressure-sensitive pressure gauge is equipped between group, the measurement range of the second pressure-sensitive pressure gauge is 0~2500bar, and described second is high
The metered flow of press pump group is 43L/min, rated pressure 2000bar.
5. aluminium sheet cleaning machine according to claim 1, it is characterised in that: second filter includes two be arranged in series
A filter, the filtering accuracy of two filters are respectively 2U and 1U, and filtering accuracy is that the filter of 1U is positioned close to valve group
One end of part.
6. aluminium sheet cleaning machine according to claim 1, it is characterised in that: first unit and the second unit are symmetrical arranged
The first Pneumatic valve in the two sides for liquid pool, first unit and the second unit is connected to setting, first unit
It is connected to setting with the second Pneumatic valve in the second unit, the pre- flushing pipe of first unit and the second unit is far from valve module
One end be equipped with the second shut-off valve, second shut-off valve is located at first pipe pump and second pipe pump junction and separate
One end of the valve module.
7. aluminium sheet cleaning machine according to claim 1, it is characterised in that: the return line is from the collecting tank to described
For being successively arranged third shut-off valve, third Pneumatic valve and second flowmeter between liquid pool, the valve module and it is described for liquid pool it
Between be equipped with overflow passage, the overflow passage is from the valve module to described for being successively arranged the 4th shut-off valve and the liquid pool
Four Pneumatic valves.
8. aluminium sheet cleaning machine according to claim 1, it is characterised in that: be equipped between the check valve and the valve module
High-pressure stop valve is equipped with connector between the high-pressure stop valve and the guide valve, the outlet of the check valve passes through connection
Head is connected to the entrance of the high-pressure stop valve, and the connector is equipped with the first sealing inclined-plane close to one end of the check valve,
The connector is equipped with the second sealing inclined-plane close to one end of the high-pressure stop valve, first sealing inclined-plane and described unidirectional
Valve contact is arranged and therebetween equipped with O-ring, and second sealing inclined-plane contacts setting with the high-pressure stop valve, from institute
Primary sealing area is stated between the secondary sealing area, the connector is divided into first connecting portion, clamping part and second connects
Socket part, the first connecting portion are threadedly coupled with the check valve, are set between the second connecting portion and the high-pressure stop valve
There is adjustment pressure female and locking swivel nut, the adjustment pressure mother is located at the outer ring of the second connecting portion and the two is threadedly coupled, described
The outer ring of locking swivel nut is threadedly coupled with the high-pressure stop valve, and female outer ring is pressed in the inner ring of the locking swivel nut and the adjustment
Clearance fit.
9. aluminium sheet cleaning machine according to claim 1, it is characterised in that: the cleaning case includes fixed frame, the high pressure
Nozzle component includes rotary body, and the rotary body includes the support shaft of top and the rotating disk of lower end, and the support shaft is located at institute
It states on fixed frame and the two is rotatablely connected, described to rotate to be the flute profile that Open Side Down, the top inside the rotating disk, which is equipped with, to be divided
Block is flowed, the circumferential position of the branching block is evenly equipped with multiple isocons, and the isocon is equipped with far from one end of the branching block
It shunts and strengthens block, the shunting strengthens block and is equipped with multiple downward nozzles, and nozzle is regular hexagon, is equipped in the support shaft
Flow pipe, the flow pipe are connected to external high-pressure water supply device, and water is by the flow pipe by the branching block
It is sprayed after block is strengthened in the shunting by nozzle after shunting.
10. aluminium sheet cleaning machine according to claim 9, it is characterised in that: the isocon is matched with the shunting reinforcement block
Set setting and be arranged to four sets, the top inside the rotating disk be equipped with stiffening plate, the isocon by fixed block with it is described
Stiffening plate is fixedly connected, and described one end for shunting reinforcement block is fixedly connected with the isocon and inside is connected to, and described shunt adds
The other end of strong block is fixedly connected with the inner ring of the rotating disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811319016.3A CN109499960B (en) | 2018-11-07 | 2018-11-07 | Aluminum plate cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811319016.3A CN109499960B (en) | 2018-11-07 | 2018-11-07 | Aluminum plate cleaning machine |
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| CN110508538A (en) * | 2019-08-30 | 2019-11-29 | 广州景兴建筑科技有限公司 | A kind of cleaning disk and the building template cleaning device with the cleaning disk |
| CN111097736A (en) * | 2019-12-25 | 2020-05-05 | 普沃(天津)科技有限公司 | Ground mark line cleaning device with recyclable cleaning water |
| CN111545517A (en) * | 2020-01-15 | 2020-08-18 | 苏州清江精密机械科技有限公司 | Aluminum template belt cleaning device |
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|---|---|
| CN109499960B (en) | 2024-07-26 |
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