CN110583724A - Automatic forming and manufacturing device for fresh and wet noodles - Google Patents
Automatic forming and manufacturing device for fresh and wet noodles Download PDFInfo
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- CN110583724A CN110583724A CN201910988500.3A CN201910988500A CN110583724A CN 110583724 A CN110583724 A CN 110583724A CN 201910988500 A CN201910988500 A CN 201910988500A CN 110583724 A CN110583724 A CN 110583724A
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- 235000012149 noodles Nutrition 0.000 title claims abstract description 136
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 230000005540 biological transmission Effects 0.000 claims description 62
- 230000007246 mechanism Effects 0.000 claims description 17
- 238000005259 measurement Methods 0.000 claims description 14
- 230000007704 transition Effects 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 2
- 238000003490 calendering Methods 0.000 description 8
- 210000001520 comb Anatomy 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 235000013312 flour Nutrition 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000004280 healthy diet Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 235000008446 instant noodles Nutrition 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/24—Apparatus for cutting out noodles from a sheet or ribbon of dough by an engaging pair of grooved rollers
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
- A21C3/025—Dough-sheeters; Rolling-machines; Rolling-pins with one or more rollers moving perpendicularly to its rotation axis, e.g. reciprocally
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention discloses an automatic forming and manufacturing device for fresh and wet noodles, which relates to the technical field of noodle manufacturing equipment and comprises the following components: the device comprises a frame, wherein a surface belt conveying assembly is arranged at the front end of the upper side of the frame, one end of the surface belt conveying assembly is connected with a first-stage calender, a second-stage calender is arranged on one side of the first-stage calender, a third-stage calender is arranged on one side of the second-stage calender, a thickness measuring assembly is connected to one side of the third-stage calender, a surface cutter assembly is arranged below the thickness measuring assembly, a cutting assembly is arranged below the surface cutter assembly, and a conveying belt assembly is arranged on one side below the cutting assembly; the device can automated production fresh and wet noodless, and production efficiency is high to the device adopts the modularized design, the maintenance and the maintenance of the device of being convenient for.
Description
Technical Field
The invention belongs to the technical field of noodle making equipment, and particularly relates to an automatic forming and making device for fresh and wet noodles.
Background
The fresh and wet noodles are one of the main varieties of cooked wheaten food, are popular and economical popular food for people, belong to non-fried noodles, can better reserve most of nutritional ingredients in flour products, and meet the development requirements of current food safety and healthy diet. Because the production technology of fresh and wet noodles is different from dry noodles and instant noodles, so traditional noodle mechanical equipment can not meet the production requirement of the fresh and wet noodles, the current fresh and wet noodle process scheme has no unified standard, most of the fresh and wet noodles on the market are produced by family workshops, the production efficiency is low, the sanitary condition can not be guaranteed, the automatic production degree is not high, and the large-scale production is difficult to realize. Most of the existing fresh and wet noodle production equipment are complex in operation and single in function, and are mostly semi-automatic and semi-manual operation, and the equipment is complex and inconvenient in maintenance and operation.
Disclosure of Invention
The invention aims to provide an automatic molding and manufacturing device for fresh and wet noodles, which is provided with a noodle belt conveying assembly, a calender, a noodle cutter assembly, a cutting assembly and a conveying belt assembly, can automatically produce the fresh and wet noodles, and has high production efficiency.
In order to achieve the above object, the present invention provides an automatic molding and manufacturing apparatus for fresh and wet noodles, comprising:
the automatic dough cutting machine comprises a frame, frame upside front end is provided with face area conveying assembly, face area conveying assembly one end is connected with the first level calender, and first level calender one side is provided with the second grade calender, and second grade calender one side is provided with the third level calender, third level calender one side is connected with thickness measurement subassembly, thickness measurement subassembly below is provided with face sword subassembly, face sword subassembly below is provided with cuts off the subassembly, it is provided with the conveyer belt subassembly to cut off subassembly below one side.
Optionally, the surface belt conveying assembly comprises a transmission shaft penetrating through a first-stage calender shell, a surface belt conveying chain wheel is arranged at one end of the transmission shaft, a surface belt conveying belt is connected to the middle of the transmission shaft, frames are arranged on two sides of the transmission shaft, a supporting rod is installed on the outer side of each frame, one end of the supporting rod is fixedly connected with the first-stage calender shell, and a surface belt thickness measuring assembly is arranged above each frame.
Optionally, the main structure of the first-stage calender, the main structure of the second-stage calender and the main structure of the third-stage calender are the same, the first-stage calender comprises a shell fixed on the upper side of the machine frame, servo motor assemblies are arranged on two sides above the shell, an upper roller distance adjusting mechanism is connected to the lower end of each servo motor assembly, a lower roller is arranged below the upper roller distance adjusting mechanism, one end of the lower roller is connected with a first lower roller chain wheel, the other end of the lower roller is connected with a second lower roller chain wheel, one side of the lower roller is provided with a surface belt output supporting assembly and a lower roller scraping knife assembly, a limiting plate assembly is arranged above the surface belt output supporting assembly, a motor assembly is arranged on the machine frame.
Optionally, the upper roller distance adjusting mechanism comprises a screw rod connected to the lower end of the servo motor assembly, a sliding block is installed on the outer side of the screw rod in a sleeved mode, the sliding block is fixedly connected with the upper roller, an upper roller chain wheel is arranged at one end of the upper roller, and an upper roller scraping face cutter assembly is arranged on one side of the upper roller.
Optionally, a transition chain wheel and a tension chain wheel are arranged below the second lower roller chain wheel on one side of the shell, a tension adjusting assembly is arranged on the inner side of the tension chain wheel, a first transmission chain is installed on the outer sides of the transition chain wheel, the tension chain wheel, the upper roller chain wheel and the second lower roller chain wheel in a matched mode, a second transmission chain is installed on the outer sides of the first lower roller chain wheel and the double rows of chain wheels in a matched mode, and the double rows of chain wheels and the surface belt conveying chain wheel form transmission matching through a third transmission chain.
Optionally, the dough knife assembly comprises a dough knife fixing seat fixed on the shell of the third-level rolling mill, a dough knife adjusting block is arranged in the middle of the dough knife fixing seat, a first toothed roller and a second toothed roller are installed in the dough knife adjusting block, one end of the first toothed roller is connected with a main driving gear, one end of the second toothed roller is connected with a meshing gear, and a dough knife motor assembly is arranged on one side of the dough knife fixing seat.
Optionally, the dough knife motor assembly is mounted on a dough knife motor support, the dough knife motor support is fixedly connected with the rack, the output end of the dough knife motor assembly is in transmission connection with a main drive gear, and the main drive gear is in meshing connection with the meshing gear.
Optionally, the cutting assembly comprises a fixed cutter shaft support fixed on the shell of the third-stage calender, a fixed cutter shaft is mounted in the middle of the fixed cutter shaft support, a rotary shaft support is arranged on one side of the fixed cutter shaft support, a rotary shaft is mounted in the middle of the rotary shaft support, a cutting cutter is fixed on the side surface of the rotary shaft, one end of the rotary shaft is connected with a rotary shaft motor assembly, and the distance between the rotary shaft and the fixed cutter shaft can be adjusted to be matched with the width of the cutting cutter.
Optionally, the conveyer belt subassembly includes the carriage, the carriage both ends are provided with initiative and carry the axle from the beginning, and the epaxial registrate of initiative is carried and is installed the conveyer belt with from the beginning, the axle one end is carried in the initiative is connected with noodless and is carried the sprocket.
Optionally, the conveying frame is fixedly mounted on the machine frame, the conveying frame is fixedly connected with the rotary shaft support, and the noodle conveying chain wheel is connected with the double-row chain wheel below the third-stage calender through a noodle conveying transmission chain.
The invention provides an automatic forming and manufacturing device for fresh and wet noodles, which has the beneficial effects that: the automatic feeding device is an important device of an automatic production line of fresh and wet noodles, has a compact structure, can realize the integrated functions of automatic feeding of noodles, multistage extension and pressing of the noodles, noodle shape cutting, fixed-length noodle cutting, noodle conveying and the like, improves the production efficiency of the fresh and wet noodles, ensures the product quality and consistency, and saves the labor cost; the device adopts a modular design, and the layouts of a calender, a dough knife assembly, a cutting assembly and the like are favorable for disassembly, maintenance and functional expansion; the device has high automation degree, and can detect the thickness of the dough strip before and after rolling in real time; the distance between the compression rollers is adjustable in real time, and the noodle maker can be suitable for making fresh and wet noodles of different specifications.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
The above and other objects, features and advantages of the present invention will become more apparent by describing in more detail exemplary embodiments thereof with reference to the attached drawings, in which like reference numerals generally represent like parts throughout.
Fig. 1 is a schematic structural view showing an automatic fresh and wet noodle forming and making apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic structural view showing a noodle belt feeding unit of an automatic fresh and wet noodle forming and making apparatus according to an embodiment of the present invention.
Fig. 3 to 5 are schematic structural views illustrating a first stage calender of an automatic fresh and wet noodle forming and manufacturing apparatus according to an embodiment of the present invention.
Fig. 6 is a schematic structural view showing an upper roller distance adjusting mechanism of an automatic fresh and wet noodle forming and making device according to an embodiment of the present invention.
Fig. 7 is a schematic structural view showing a third stage calender and a conveyor belt assembly of an automatic fresh and wet noodle forming and manufacturing apparatus according to an embodiment of the present invention.
Fig. 8 is a schematic structural view showing a noodle blade assembly of an automatic fresh and wet noodle molding and making apparatus according to an embodiment of the present invention.
Fig. 9 is a schematic view showing the construction of a cutting assembly of an automatic fresh and wet noodle forming and manufacturing apparatus according to an embodiment of the present invention.
Description of reference numerals:
1. a frame; 2. a dough belt conveying assembly; 3. a first stage calender; 4. a second stage calender; 5. a third stage calender; 6. a thickness measurement assembly; 7. a dough knife assembly; 8. cutting off the assembly; 9. a conveyor belt assembly; 10. a drive shaft; 11. a belt conveyor sprocket; 12. a dough belt conveyor; 13. a frame; 14. a support bar; 15. a face tape thickness measurement assembly; 16. a housing; 17. a servo motor assembly; 18. an upper roll distance adjusting mechanism; 19. a lower roll; 20. a first lower roller sprocket; 21. a second lower roll sprocket; 22. a limiting plate component; 23. a motor assembly; 24. double-row chain wheels; 25. a screw rod; 26. a slider; 27. upper roll; 28. an upper roll sprocket; 29. a face belt output support assembly; 30. a transition sprocket; 31. a tension sprocket; 32. a tension adjustment assembly; 33. a first drive chain; 34. a second drive chain; 35. a third drive chain; 36. a dough knife fixing seat; 37. a dough knife adjusting block; 38. a first toothed roller; 39. a second toothed roller; 40. a main drive gear; 41. a meshing gear; 42. a dough knife motor assembly; 43. a dough knife motor bracket; 44. a stationary knife shaft support; 45. fixing a cutter shaft; 46. a rotating shaft support; 47. a rotating shaft; 48. a cutting knife; 49. a rotating shaft motor assembly; 50. a carriage; 51. an active delivery shaft; 52. a driven delivery shaft; 53. a conveyor belt; 54. a noodle conveying chain wheel; 55. a noodle conveying transmission chain; 56. a lower roller shaving knife assembly; 57. and the upper roller scraping knife component.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the following describes preferred embodiments of the present invention, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The invention provides an automatic molding and manufacturing device for fresh and wet noodles, which comprises:
the automatic dough cutting machine comprises a frame, frame upside front end is provided with face area conveying assembly, face area conveying assembly one end is connected with the first level calender, and first level calender one side is provided with the second grade calender, and second grade calender one side is provided with the third level calender, third level calender one side is connected with thickness measurement subassembly, thickness measurement subassembly below is provided with face sword subassembly, face sword subassembly below is provided with cuts off the subassembly, it is provided with the conveyer belt subassembly to cut off subassembly below one side.
The frame bottom is equipped with the rubber tyer support of taking brake function, can realize the position shift adjustment of whole the device, face area conveying assembly can carry the face area to the calender in the pressure forming, the setting of tertiary calender can be through the cubic pressure forming make the face area reach required thickness and state, it is effectual to extend the pressure, and can measure through the thickness measurement subassembly and extend whether the face area after the pressure meets the requirements, face sword subassembly can be cut into the noodless shape of required width with the face area that extends the pressure forming, cut off the subassembly and can unify the noodless after the shaping and cut into certain length, and carry to next process by the conveyor assembly.
Optionally, the surface belt conveying assembly comprises a transmission shaft penetrating through a first-stage calender shell, a surface belt conveying chain wheel is arranged at one end of the transmission shaft, a surface belt conveying belt is connected to the middle of the transmission shaft, frames are arranged on two sides of the transmission shaft, a supporting rod is installed on the outer side of each frame, one end of the supporting rod is fixedly connected with the first-stage calender shell, and a surface belt thickness measuring assembly is arranged above each frame.
Surface area thickness measurement unit mount is in surface area conveyer belt subassembly top, a thickness for the initial surface area of real-time measurement, prevent to cause the jam or the damage of calender after the too thick surface area gets into first order calender, the bracing piece is certain inclination and installs on the casing of first order calender, the stability of surface area transport is provided, surface area conveying sprocket of surface area conveying unit passes through third drive chain and double sprocket drive cooperation, drive transmission shaft and surface area conveyer belt remove, carry the surface area on the surface area drive belt to extending in the first order calender and press.
Optionally, the main structure of the first-stage calender, the main structure of the second-stage calender and the main structure of the third-stage calender are the same, the first-stage calender comprises a shell fixed on the upper side of the machine frame, servo motor assemblies are arranged on two sides above the shell, an upper roller distance adjusting mechanism is connected to the lower end of each servo motor assembly, a lower roller is arranged below the upper roller distance adjusting mechanism, one end of the lower roller is connected with a first lower roller chain wheel, the other end of the lower roller is connected with a second lower roller chain wheel, one side of the lower roller is provided with a surface belt output supporting assembly and a lower roller scraping knife assembly, a limiting plate assembly is arranged above the surface belt output supporting assembly, a motor assembly is arranged on the machine frame.
Three-stage calendering molding of the surface belt is realized through three calenders, the calendering effect and the calendering efficiency are improved, the calenders can realize automatic adjustment of the calendering thickness of the surface belt by driving an upper roll distance adjusting mechanism through a servo motor assembly, and respective motor assemblies of the three calenders are fixed on a support beam of a rack and are respectively fixedly connected with double-row chain wheels of the three calenders through couplers to provide power for the calenders; the motor assembly of the first-stage calender drives the double-row chain wheel to rotate, the surface belt conveying assembly on one side of the first-stage calender is synchronously driven to move, and two paths of power are synchronously transmitted: firstly, power is transmitted to a first lower roller chain wheel of a first-stage calender through a second transmission chain so as to drive a lower roller and an upper roller of the first-stage calender to rotate, and first calendering of an opposite belt is realized; secondly, power is transmitted to the flour belt conveying assembly through a third transmission chain, so that the flour belt conveying assembly continuously conveys the flour belt into the first-stage calender; the third level calender motor element drives double sprocket and rotates, drives the conveyer belt subassembly motion of third level calender one side in step, realizes two way power synchronous transmission: firstly, power is transmitted to a first lower roller chain wheel of a third-stage calender through a second transmission chain so as to drive a lower roller and an upper roller of the third-stage calender to rotate, and third calendering of the opposite belt is realized; and secondly, power is transmitted to the noodle conveying chain wheel through the noodle conveying transmission chain, so that the conveying belt component is driven to move to convey the formed noodles to the next procedure.
Optionally, the upper roller distance adjusting mechanism comprises a screw rod connected to the lower end of the servo motor assembly, a sliding block is installed on the outer side of the screw rod in a sleeved mode, the sliding block is fixedly connected with the upper roller, an upper roller chain wheel is arranged at one end of the upper roller, and an upper roller scraping face cutter assembly is arranged on one side of the upper roller.
Go up roller roll adjustment mechanism and drive the lead screw through servo motor and rotate, the lead screw rotates and drives the slider and install the last roller in the slider and remove along lead screw axial direction, and lower roll rigidity is on the calender casing, realize the regulation to interval between roller and the lower roll, and then realize the regulation to the face area extension thickness, it is connected with second lower roll sprocket drive through first drive chain to go up the roller sprocket, realize going up the rotation of roller, and go up the roller scraper and can prevent the adhesion of face area and last roller after extending, make the face area after extending input to next level calender or next process smoothly.
Optionally, a transition chain wheel and a tension chain wheel are arranged below the second lower roller chain wheel on one side of the shell, a tension adjusting assembly is arranged on the inner side of the tension chain wheel, a first transmission chain is installed on the outer sides of the transition chain wheel, the tension chain wheel, the upper roller chain wheel and the second lower roller chain wheel in a matched mode, a second transmission chain is installed on the outer sides of the first lower roller chain wheel and the double rows of chain wheels in a matched mode, and the double rows of chain wheels and the surface belt conveying chain wheel form transmission matching through a third transmission chain.
The double-row chain wheel connected with the motor component drives the first lower roller chain wheel to rotate through the second transmission chain, and then drives the lower roller and the second lower roller chain wheel to rotate, the second lower roller chain wheel is connected with the upper roller chain wheel through the first transmission chain, the transition chain wheel and the tensioning chain wheel in a transmission mode, the upper roller chain wheel and the upper roller are driven to rotate, power transmission of the calender is achieved, the tensioning adjusting component can adjust the position of the tensioning chain wheel to enable the first transmission chain to reach a tensioning state, and smooth and reliable power transmission when the distance between the upper roller and the lower roller is changed is guaranteed.
Optionally, the dough knife assembly comprises a dough knife fixing seat fixed on the shell of the third-level rolling mill, a dough knife adjusting block is arranged in the middle of the dough knife fixing seat, a first toothed roller and a second toothed roller are installed in the dough knife adjusting block, one end of the first toothed roller is connected with a main driving gear, one end of the second toothed roller is connected with a meshing gear, and a dough knife motor assembly is arranged on one side of the dough knife fixing seat.
A first tooth roller and a second tooth roller of the noodle cutter assembly are arranged between the two noodle cutter adjusting blocks in parallel, tooth combs with preset shapes are arranged on the surfaces of the first tooth roller and the second tooth roller, the tooth combs on the two tooth rollers are arranged in a staggered and nested manner, and the tooth combs and the side blades can cut the noodle belt into noodles with required cross section shapes under the synchronous opposite rotation of the two tooth rollers; the dough knife regulating block is fixed in the dough knife fixing seat, so that the transverse translation adjustment of the first tooth roller and the second tooth roller can be realized, and a dough belt can conveniently pass through the space between the two tooth rollers to finish shape cutting.
Optionally, the dough knife motor assembly is mounted on a dough knife motor support, the dough knife motor support is fixedly connected with the rack, the output end of the dough knife motor assembly is in transmission connection with a main drive gear, and the main drive gear is in meshing connection with the meshing gear.
The noodle cutter motor component drives the first gear roller to rotate through the main drive gear, and simultaneously drives the second gear roller to synchronously rotate in opposite directions through the transmission of the main drive gear and the meshing gear, so that the shape cutting of noodles is realized.
Optionally, the cutting assembly comprises a fixed cutter shaft support fixed on the shell of the third-stage calender, a fixed cutter shaft is mounted in the middle of the fixed cutter shaft support, a rotary shaft support is arranged on one side of the fixed cutter shaft support, a rotary shaft is mounted in the middle of the rotary shaft support, a cutting cutter is fixed on the side surface of the rotary shaft, one end of the rotary shaft is connected with a rotary shaft motor assembly, and the distance between the rotary shaft and the fixed cutter shaft can be adjusted to be matched with the width of the cutting cutter.
The noodle cutting device comprises a rotary shaft motor assembly, a fixed cutter shaft, a noodle cutting assembly, a noodle cutting knife and a noodle cutting knife, wherein the rotary shaft motor assembly drives the rotary shaft of the noodle cutting assembly and the noodle cutting knife fixedly arranged on the rotary shaft to rotate, the noodle cutting knife moves downwards along the surface of the fixed cutter shaft, when the cutting edge of the noodle cutting knife rotates to the surface of the fixed cutter shaft, the noodle cutting knife cuts the noodle once every time the rotary shaft rotates for one circle, and the length.
Optionally, the conveyer belt subassembly includes the carriage, the carriage both ends are provided with initiative and carry the axle from the beginning, and the epaxial registrate of initiative is carried and is installed the conveyer belt with from the beginning, the axle one end is carried in the initiative is connected with noodless and is carried the sprocket.
Optionally, the conveying frame is fixedly mounted on the machine frame, the conveying frame is fixedly connected with the rotary shaft support, and the noodle conveying chain wheel is connected with the double-row chain wheel below the third-stage calender through a noodle conveying transmission chain.
The noodle conveying chain wheel of the conveying belt component is in meshed transmission with the double-row chain wheel through the noodle conveying transmission chain, the noodle conveying chain wheel drives the driving conveying shaft to rotate, then the conveying belt drives the driven conveying shaft to rotate, the circulating movement of the conveying belt is realized, and the continuous output of the fresh and wet noodles after forming and manufacturing is completed.
Examples
As shown in fig. 1 to 9, the present invention provides an automatic molding and manufacturing apparatus for fresh and wet noodles, which comprises:
frame 1, 1 upside front end in frame is provided with face area conveying assembly 2, 2 one end in face area conveying assembly is connected with first order calender 3, and 3 one sides of first order calender are provided with second level calender 4, and 4 one sides of second level calender are provided with third level calender 5, 5 one sides of third level calender are connected with thickness measurement subassembly 6, 6 below in thickness measurement subassembly are provided with face sword subassembly 7, 7 below in face sword subassembly are provided with and cut off subassembly 8, it is provided with conveyer belt subassembly 9 to cut off 8 below one side in the subassembly.
In this embodiment, face area conveying assembly 2 is including the transmission shaft 10 that runs through 3 casings of first order calender, 10 one end of transmission shaft is provided with face area conveying sprocket 11, 10 middle parts of transmission shaft are connected with face area conveyer belt 12, 10 both sides of transmission shaft are provided with frame 13, bracing piece 14 is installed in the frame 13 outside, 14 one end of bracing piece and 3 casing fixed connection of first order calender, frame 13 top is provided with face area thickness measurement subassembly 15.
In this embodiment, the major structure of first order calender 3, second level calender 4 and third level calender 5 is constituteed the same, first order calender 3 is including fixing the casing 16 at 1 upside in the frame, and casing 16 top both sides all are provided with servo motor assembly 17, servo motor assembly 17 lower extreme is connected with last roll adjustment mechanism 18, it is provided with lower roll 19 to go up roll adjustment mechanism 18 below, 19 one end of lower roll is connected with first lower roll sprocket 20, and the other end is connected with second lower roll sprocket 21, 19 one side of lower roll is provided with face area output supporting component 29 and lower roll scraper assembly 56, and face area output supporting component 29 top is provided with limiting plate assembly 22, be provided with motor element 23 in the frame 1 of casing 16 below, motor element 23 one end is connected with double sprocket 24.
In this embodiment, the upper roller distance adjusting mechanism 18 includes a screw rod 25 connected to the lower end of the servo motor assembly 17, a slider 26 is installed outside the screw rod 25 in a sleeved mode, the slider 26 is fixedly connected with an upper roller 27, an upper roller chain wheel 28 is arranged at one end of the upper roller 27, and an upper roller scraping knife assembly 57 is arranged on one side of the upper roller 27.
In this embodiment, a transition sprocket 30 and a tension sprocket 31 are arranged below the second lower roller sprocket 21 on one side of the shell 16, a tension adjusting component 32 is arranged on the inner side of the tension sprocket 31, a first transmission chain 33 is installed on the transition sprocket 30, the tension sprocket 31 and the outer sides of the upper roller sprocket 28 and the second lower roller sprocket 21 in a matched mode, a second transmission chain 34 is installed on the first lower roller sprocket 20 and the outer side of the double row sprocket 24 in a matched mode, and the double row sprocket 24 and the surface belt conveying sprocket 11 form a transmission matched mode through a third transmission chain 35.
In this embodiment, the dough knife assembly 7 includes the dough knife fixing base 36 fixed on the shell of the third stage calender 5, a dough knife adjusting block 37 is arranged in the middle of the dough knife fixing base 36, a first gear roller 38 and a second gear roller 39 are installed in the dough knife adjusting block 37, one end of the first gear roller 38 is connected with a main driving gear 40, one end of the second gear roller 39 is connected with a meshing gear 41, and a dough knife motor assembly 42 is arranged on one side of the dough knife fixing base 36.
In this embodiment, the dough knife motor assembly 42 is mounted on the dough knife motor support 43, the dough knife motor support 43 is fixedly connected with the frame 1, the output end of the dough knife motor assembly 42 is in transmission connection with the main drive gear 40, and the main drive gear 40 is in meshing connection with the meshing gear 41.
In this embodiment, the cutting assembly 8 includes a fixed cutter shaft support 44 fixed on the housing of the third stage calender 5, a fixed cutter shaft 45 is installed in the middle of the fixed cutter shaft support 44, a rotating shaft support 46 is provided on one side of the fixed cutter shaft support 44, a rotating shaft 47 is installed in the middle of the rotating shaft support 46, a cutting cutter 48 is fixed on the side surface of the rotating shaft 47, one end of the rotating shaft 47 is connected with a rotating shaft motor assembly 49, and the distance between the rotating shaft 47 and the fixed cutter shaft 45 can be adjusted to match the width of the cutting cutter 48.
In this embodiment, the conveyor belt assembly 9 includes a conveying frame 50, a driving conveying shaft 51 and a driven conveying shaft 52 are disposed at two ends of the conveying frame 50, a conveyor belt 53 is sleeved on the driving conveying shaft 51 and the driven conveying shaft 52, and a noodle conveying sprocket 54 is connected to one end of the driving conveying shaft 51.
In this embodiment, the conveying frame 50 is fixedly installed on the machine frame 1, the conveying frame 50 is fixedly connected with the revolving shaft bracket 46, and the noodle conveying chain wheel 54 is connected with the double-row chain wheel 24 below the third stage calender 5 through the noodle conveying chain 55.
In conclusion, when the automatic forming and manufacturing device for fresh and wet noodles provided by the invention is used, one end of a noodle belt is placed on the noodle belt conveying belt 12 of the noodle belt conveying assembly 2, the automatic forming and manufacturing device for fresh and wet noodles is started, the motor assembly 23 drives the double-row chain wheel 24 to rotate, the double-row chain wheel 24 drives the noodle belt conveying chain wheel 11 to rotate through the third transmission chain 35, the transmission shaft 10 and the noodle belt conveying belt 12 are further driven to move, and the noodle belt is conveyed into the first-season calender 3 to be calendered; meanwhile, the double-row chain wheel 24 drives the first lower roller chain wheel 20 to rotate through the second transmission chain 34, so as to drive the lower roller 19 to rotate, the lower roller 19 drives the second lower roller chain wheel 21 on the other side of the lower roller to rotate, the second lower roller chain wheel 21 drives the upper roller chain wheel 28 to rotate through the first transmission chain 33, so as to drive the upper roller 27 to rotate, the surface belt is extended to a certain thickness through the rotation of the upper roller and the lower roller, and the extended surface belt is conveyed to the next process; the three-stage calender can adjust the distance between the upper roller and the lower roller through the upper roller distance adjusting mechanism, and further adjust the calendering thickness of the opposite belt. After the noodle belt is subjected to stretch-press forming by the third-stage calender 5, the noodle belt enters the noodle cutter assembly 7, the noodle cutter motor assembly 42 drives the first toothed roller 38 to rotate through the main drive gear 40 and drives the second toothed roller 39 to synchronously rotate in opposite directions through the transmission of the meshing of the main drive gear 40 and the meshing gear 41, the tooth combs on the surfaces of the first toothed roller 38 and the second toothed roller 39 are arranged in a staggered and nested manner, and under the synchronous and opposite rotation of the two toothed rollers, the tooth combs and the side blades cut the noodle belt into noodles with required cross-sectional shapes. The noodles are directly put into the cutting assembly 8 below the noodle cutter assembly 7 after being formed, the rotating shaft motor assembly 49 drives the rotating shaft 47 of the cutting assembly 8 and the cutting knife 48 fixedly arranged on the rotating shaft 47 to rotate, the noodles move downwards along the surface of the fixed knife shaft 45, when the cutting edge of the cutting knife 48 rotates to the surface of the fixed knife shaft 45, the noodles are cut, the cutting knife 48 cuts the noodles once every time the rotating shaft 47 rotates for one circle, and the length of the noodles is determined by controlling the rotating speed of the rotating shaft 47 by the rotating shaft motor assembly 49. Fresh and wet noodles with the cut uniform length fall onto the conveying belt 53, the double-row chain wheel 24 below the third-stage calender 5 is in meshed transmission with the noodle conveying chain wheel 54 through the noodle conveying transmission chain 55, the noodle conveying chain wheel 54 drives the driving conveying shaft 51 to rotate, and then the conveying belt 53 drives the driven conveying shaft 52 to rotate, so that the circulating movement of the conveying belt 53 is realized, and the continuous output of the fresh and wet noodles after forming and manufacturing is completed.
Having described embodiments of the present invention, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims (10)
1. The utility model provides a fresh and wet noodless automatic molding making devices which characterized in that, the device includes:
the automatic dough cutting machine comprises a frame, frame upside front end is provided with face area conveying assembly, face area conveying assembly one end is connected with the first level calender, and first level calender one side is provided with the second grade calender, and second grade calender one side is provided with the third level calender, third level calender one side is connected with thickness measurement subassembly, thickness measurement subassembly below is provided with face sword subassembly, face sword subassembly below is provided with cuts off the subassembly, it is provided with the conveyer belt subassembly to cut off subassembly below one side.
2. The automatic forming and manufacturing device for fresh and wet noodles as claimed in claim 1, wherein the noodle belt conveying assembly comprises a transmission shaft penetrating through a first-stage calender housing, a noodle belt conveying chain wheel is arranged at one end of the transmission shaft, a noodle belt conveying belt is connected to the middle of the transmission shaft, frames are arranged on two sides of the transmission shaft, a support rod is mounted on the outer side of each frame, one end of each support rod is fixedly connected with the first-stage calender housing, and a noodle belt thickness measuring assembly is arranged above each frame.
3. The automatic forming and manufacturing device for fresh and wet noodles as claimed in claim 1, wherein the main structure of the first stage calender, the second stage calender and the third stage calender are the same, the first stage calender comprises a shell fixed on the upper side of the machine frame, servo motor components are arranged on both sides above the shell, the lower end of the servo motor components is connected with an upper roller distance adjusting mechanism, a lower roller is arranged below the upper roller distance adjusting mechanism, one end of the lower roller is connected with a first lower roller chain wheel, the other end of the lower roller is connected with a second lower roller chain wheel, a noodle output supporting component and a noodle scraping cutter component of the lower roller are arranged on one side of the lower roller, a limiting plate component is arranged above the noodle output supporting component, a motor component is arranged on the machine frame below the shell, and one end of the motor component is connected.
4. The automatic forming and manufacturing device for fresh and wet noodles as claimed in claim 3, wherein the upper roller distance adjusting mechanism comprises a screw rod connected to the lower end of the servo motor assembly, a sliding block is mounted on the outer side of the screw rod in a sleeved mode, the sliding block is fixedly connected with the upper roller, an upper roller chain wheel is arranged at one end of the upper roller, and an upper roller noodle scraping knife assembly is arranged on one side of the upper roller.
5. The automatic forming and manufacturing device for fresh and wet noodles as claimed in claim 3, wherein a transition chain wheel and a tension chain wheel are arranged below the second lower roller chain wheel on one side of the shell, a tension adjusting assembly is arranged on the inner side of the tension chain wheel, a first transmission chain is arranged on the transition chain wheel, the tension chain wheel, the outer sides of the upper roller chain wheel and the second lower roller chain wheel in a matched mode, a second transmission chain is arranged on the first lower roller chain wheel and the outer sides of the double-row chain wheels in a matched mode, and the double-row chain wheels and the noodle conveying chain wheel form transmission matching through a third transmission chain.
6. The automatic forming and manufacturing device for fresh and wet noodles as claimed in claim 1, wherein the noodle cutter assembly comprises a noodle cutter fixing seat fixed on a third-stage calender shell, a noodle cutter adjusting block is arranged in the middle of the noodle cutter fixing seat, a first gear roller and a second gear roller are installed in the noodle cutter adjusting block, a main driving gear is connected to one end of the first gear roller, a meshing gear is connected to one end of the second gear roller, and a noodle cutter motor assembly is arranged on one side of the noodle cutter fixing seat.
7. The automatic forming and manufacturing device for fresh and wet noodles as claimed in claim 6, wherein the noodle cutter motor assembly is mounted on a noodle cutter motor bracket, the noodle cutter motor bracket is fixedly connected with the machine frame, an output end of the noodle cutter motor assembly is in transmission connection with a main drive gear, and the main drive gear is in meshing connection with the meshing gear.
8. The automatic forming and manufacturing device of fresh and wet noodles as claimed in claim 1, wherein the cutting assembly comprises a stationary knife shaft bracket fixed on the third stage calender casing, a stationary knife shaft is installed in the middle of the stationary knife shaft bracket, a rotary shaft bracket is installed on one side of the stationary knife shaft bracket, a rotary shaft is installed in the middle of the rotary shaft bracket, a cutting knife is fixed on the side surface of the rotary shaft, a rotary shaft motor assembly is connected to one end of the rotary shaft, and the distance between the rotary shaft and the stationary knife shaft can be adjusted to match the width of the cutting knife.
9. The automatic shaping and making device for fresh and wet noodles as claimed in claim 1, wherein the conveyor assembly comprises a conveyor frame, a driving conveyor shaft and a driven conveyor shaft are arranged at two ends of the conveyor frame, the driving conveyor shaft and the driven conveyor shaft are sleeved with a conveyor belt, and a noodle conveyor chain wheel is connected to one end of the driving conveyor shaft.
10. The automatic forming and manufacturing device for fresh and wet noodles as claimed in claim 9, wherein the conveying frame is fixedly mounted on a machine frame, the conveying frame is fixedly connected with a rotating shaft support, and the noodle conveying chain wheel is connected with a double-row chain wheel below the third stage calender through a noodle conveying transmission chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910988500.3A CN110583724A (en) | 2019-10-17 | 2019-10-17 | Automatic forming and manufacturing device for fresh and wet noodles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910988500.3A CN110583724A (en) | 2019-10-17 | 2019-10-17 | Automatic forming and manufacturing device for fresh and wet noodles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110583724A true CN110583724A (en) | 2019-12-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910988500.3A Pending CN110583724A (en) | 2019-10-17 | 2019-10-17 | Automatic forming and manufacturing device for fresh and wet noodles |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112369445A (en) * | 2020-11-13 | 2021-02-19 | 河南斯美特食品有限公司 | Dough sheet cutting equipment for dough sheet production line |
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| CN211211186U (en) * | 2019-10-17 | 2020-08-11 | 武汉轻工大学 | Automatic forming and manufacturing device for fresh and wet noodles |
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| KR100650015B1 (en) * | 2005-12-24 | 2006-11-27 | 강창남 | Dough manufacture machine |
| CN205124867U (en) * | 2015-11-12 | 2016-04-06 | 会泽蒄玉食品有限公司 | Calendering forming device of plande noodles |
| CN108651558A (en) * | 2018-07-04 | 2018-10-16 | 王晓杰 | Dough processes the three-level noodle press of conveying production line |
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