CN110579322A - method for testing tightness of sanitation vehicle tank body - Google Patents
method for testing tightness of sanitation vehicle tank body Download PDFInfo
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- CN110579322A CN110579322A CN201910907748.2A CN201910907748A CN110579322A CN 110579322 A CN110579322 A CN 110579322A CN 201910907748 A CN201910907748 A CN 201910907748A CN 110579322 A CN110579322 A CN 110579322A
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- tank body
- developer
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- welding line
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
- G01M3/22—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
- G01M3/226—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
the invention discloses a method for inspecting the tightness of a tank body of a sanitation truck, which comprises the following steps: cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent; spraying a penetrating agent on the No. 1 surface of the welding line after five minutes; penetrating the penetrant from the No. 1 surface to the No. 2 surface, and spraying the developer on the No. 2 surface of the welding line after ten minutes; the developer shows a purple red color point on the No. 2 surface, so that the sealing is not good, and the sealing is good when the developer is colorless; and (5) wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection. The method for detecting the tightness of the tank body of the sanitation truck replaces a wading/irrigation leakage detection method, can detect the completely closed tank body by using a set of special liquid solvent, can quickly detect the specific position of a welding seam leakage point of the tank body, and then accurately welds the leakage seam in time, thereby greatly shortening the detection time and improving the production efficiency of the sanitation truck.
Description
The technical field is as follows:
the invention relates to a method for testing the sealing performance of a tank body of a sanitation truck, and belongs to the technical field of safety detection of sanitation trucks.
background art:
the sanitation vehicle needs to store a large amount of water in daily work, so that high requirements are put on the sealing performance of the welding seam of the tank body. At present, most sanitation vehicle manufacturing companies adopt means such as wading/filling to test the tightness of the welding seam of the tank body, but some outstanding problems exist. The drainage is difficult after the closed tank body is filled with water, the time period of the filling leakage detection is too long, the specific position of a leakage point of a filling detection welding line is difficult to determine, and the specific position can not be determined for specific welding. The labor cost is high, and the production efficiency of a workshop is seriously hindered.
therefore, there is a need to improve the prior art to overcome the deficiencies of the prior art.
the invention content is as follows:
The invention provides a method for testing the sealing performance of a tank body of a sanitation vehicle, aiming at solving the problems in the prior art.
the invention adopts the following technical scheme: a method for testing the sealing performance of a tank body of a sanitation truck comprises the following steps:
(1) cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Penetrating the penetrant from the No. 1 surface to the No. 2 surface, and spraying the developer on the No. 2 surface of the welding line after ten minutes;
(4) the developer shows purple red color points on the No. 2 surface, so that the sealing is not good, and the sealing is good when the developer is colorless;
(5) And wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
The invention also adopts the following technical scheme: a method for testing the sealing performance of a tank body of a sanitation truck comprises the following steps:
(1) Cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) Spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Ten minutes later, spraying a cleaning agent on the surface of the welding seam No. 1, and removing the penetrating agent on the surface of the No. 1 by using the cleaning agent;
(4) after three minutes, spraying the developer on the surface of the welding seam No. 1, sucking out the penetrant positioned in the surface of the No. 1 surface and the surface of the No. 2 surface by the original way of the developer, and performing physical reaction on the surface of the No. 1 surface to form a purple color point, wherein the sealing is not good, and the sealing is good if the penetrant is colorless;
(5) and wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
the invention has the following beneficial effects: the method for detecting the tightness of the tank body of the sanitation truck replaces a wading/irrigation leakage detection method, can detect the completely closed tank body by using a set of special liquid solvent, can quickly detect the specific position of a welding seam leakage point of the tank body, and then accurately welds the leakage seam in time, thereby greatly shortening the detection time and improving the production efficiency of the sanitation truck.
Description of the drawings:
fig. 1 is a schematic structural diagram of a can body to be inspected.
FIG. 2 is a flow chart for inspecting the operation space on both sides of the welding seam of the tank body to be inspected.
FIG. 3 is a flow chart of the inspection process in which only one side of the two sides of the weld of the tank body to be inspected has an operation space.
the specific implementation mode is as follows:
the invention will be further described with reference to the accompanying drawings.
the two side surfaces of the tank body to be detected are respectively defined as a No. 1 surface and a No. 2 surface.
in the first embodiment, when the operation space on the two side surfaces of the welding seam of the tank body to be detected is sufficient, the method comprises the following steps:
(1) Cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) penetrating the penetrant from the No. 1 surface to the No. 2 surface, and spraying the developer on the No. 2 surface of the welding line after ten minutes;
(4) The developer shows purple red color points on the No. 2 surface, so that the sealing is not good, and the sealing is good when the developer is colorless;
(5) And wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
in the second embodiment, when the inspection process that only one side of two sides of the welding seam of the tank body to be inspected has an operation space, the steps are as follows:
(1) cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) Spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Ten minutes later, spraying a cleaning agent on the surface of the welding seam No. 1, and removing the penetrating agent on the surface of the No. 1 by using the cleaning agent;
(4) After three minutes, spraying the developer on the surface of the welding seam No. 1, sucking out the penetrant positioned in the surface of the No. 1 surface and the surface of the No. 2 surface by the original way of the developer, and performing physical reaction on the surface of the No. 1 surface to form a purple color point, wherein the sealing is not good, and the sealing is good if the penetrant is colorless;
(5) and wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
the foregoing is only a preferred embodiment of this invention and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the invention and these modifications should also be considered as the protection scope of the invention.
Claims (2)
1. the method for testing the tightness of the tank body of the sanitation truck is characterized by comprising the following steps: the method comprises the following steps:
(1) cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Penetrating the penetrant from the No. 1 surface to the No. 2 surface, and spraying the developer on the No. 2 surface of the welding line after ten minutes;
(4) the developer shows purple red color points on the No. 2 surface, so that the sealing is not good, and the sealing is good when the developer is colorless;
(5) and wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
2. the method for testing the tightness of the tank body of the sanitation truck is characterized by comprising the following steps: the method comprises the following steps:
(1) Cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) Spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Ten minutes later, spraying a cleaning agent on the surface of the welding seam No. 1, and removing the penetrating agent on the surface of the No. 1 by using the cleaning agent;
(4) after three minutes, spraying the developer on the surface of the welding seam No. 1, sucking out the penetrant positioned in the surface of the No. 1 surface and the surface of the No. 2 surface by the original way of the developer, and performing physical reaction on the surface of the No. 1 surface to form a purple color point, wherein the sealing is not good, and the sealing is good if the penetrant is colorless;
(5) and wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
Priority Applications (1)
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CN201910907748.2A CN110579322A (en) | 2019-09-24 | 2019-09-24 | method for testing tightness of sanitation vehicle tank body |
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CN201910907748.2A CN110579322A (en) | 2019-09-24 | 2019-09-24 | method for testing tightness of sanitation vehicle tank body |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113588174A (en) * | 2021-08-04 | 2021-11-02 | 福建南平南孚电池有限公司 | Method for detecting sealing performance of battery |
CN113848022A (en) * | 2021-09-24 | 2021-12-28 | 广东国鸿氢能科技有限公司 | Method for testing leakage position of graphite bipolar plate for fuel cell and method for detecting leakage of graphite bipolar plate |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113588174A (en) * | 2021-08-04 | 2021-11-02 | 福建南平南孚电池有限公司 | Method for detecting sealing performance of battery |
CN113848022A (en) * | 2021-09-24 | 2021-12-28 | 广东国鸿氢能科技有限公司 | Method for testing leakage position of graphite bipolar plate for fuel cell and method for detecting leakage of graphite bipolar plate |
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Application publication date: 20191217 |
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