CN110579322A - method for testing tightness of sanitation vehicle tank body - Google Patents

method for testing tightness of sanitation vehicle tank body Download PDF

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Publication number
CN110579322A
CN110579322A CN201910907748.2A CN201910907748A CN110579322A CN 110579322 A CN110579322 A CN 110579322A CN 201910907748 A CN201910907748 A CN 201910907748A CN 110579322 A CN110579322 A CN 110579322A
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CN
China
Prior art keywords
tank body
developer
spraying
welding line
minutes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910907748.2A
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Chinese (zh)
Inventor
刘武
郭耀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
New Energy Automobile Group Co Ltd
Original Assignee
New Energy Automobile Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by New Energy Automobile Group Co Ltd filed Critical New Energy Automobile Group Co Ltd
Priority to CN201910907748.2A priority Critical patent/CN110579322A/en
Publication of CN110579322A publication Critical patent/CN110579322A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/20Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
    • G01M3/22Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
    • G01M3/226Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

the invention discloses a method for inspecting the tightness of a tank body of a sanitation truck, which comprises the following steps: cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent; spraying a penetrating agent on the No. 1 surface of the welding line after five minutes; penetrating the penetrant from the No. 1 surface to the No. 2 surface, and spraying the developer on the No. 2 surface of the welding line after ten minutes; the developer shows a purple red color point on the No. 2 surface, so that the sealing is not good, and the sealing is good when the developer is colorless; and (5) wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection. The method for detecting the tightness of the tank body of the sanitation truck replaces a wading/irrigation leakage detection method, can detect the completely closed tank body by using a set of special liquid solvent, can quickly detect the specific position of a welding seam leakage point of the tank body, and then accurately welds the leakage seam in time, thereby greatly shortening the detection time and improving the production efficiency of the sanitation truck.

Description

method for testing tightness of sanitation vehicle tank body
The technical field is as follows:
the invention relates to a method for testing the sealing performance of a tank body of a sanitation truck, and belongs to the technical field of safety detection of sanitation trucks.
background art:
the sanitation vehicle needs to store a large amount of water in daily work, so that high requirements are put on the sealing performance of the welding seam of the tank body. At present, most sanitation vehicle manufacturing companies adopt means such as wading/filling to test the tightness of the welding seam of the tank body, but some outstanding problems exist. The drainage is difficult after the closed tank body is filled with water, the time period of the filling leakage detection is too long, the specific position of a leakage point of a filling detection welding line is difficult to determine, and the specific position can not be determined for specific welding. The labor cost is high, and the production efficiency of a workshop is seriously hindered.
therefore, there is a need to improve the prior art to overcome the deficiencies of the prior art.
the invention content is as follows:
The invention provides a method for testing the sealing performance of a tank body of a sanitation vehicle, aiming at solving the problems in the prior art.
the invention adopts the following technical scheme: a method for testing the sealing performance of a tank body of a sanitation truck comprises the following steps:
(1) cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Penetrating the penetrant from the No. 1 surface to the No. 2 surface, and spraying the developer on the No. 2 surface of the welding line after ten minutes;
(4) the developer shows purple red color points on the No. 2 surface, so that the sealing is not good, and the sealing is good when the developer is colorless;
(5) And wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
The invention also adopts the following technical scheme: a method for testing the sealing performance of a tank body of a sanitation truck comprises the following steps:
(1) Cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) Spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Ten minutes later, spraying a cleaning agent on the surface of the welding seam No. 1, and removing the penetrating agent on the surface of the No. 1 by using the cleaning agent;
(4) after three minutes, spraying the developer on the surface of the welding seam No. 1, sucking out the penetrant positioned in the surface of the No. 1 surface and the surface of the No. 2 surface by the original way of the developer, and performing physical reaction on the surface of the No. 1 surface to form a purple color point, wherein the sealing is not good, and the sealing is good if the penetrant is colorless;
(5) and wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
the invention has the following beneficial effects: the method for detecting the tightness of the tank body of the sanitation truck replaces a wading/irrigation leakage detection method, can detect the completely closed tank body by using a set of special liquid solvent, can quickly detect the specific position of a welding seam leakage point of the tank body, and then accurately welds the leakage seam in time, thereby greatly shortening the detection time and improving the production efficiency of the sanitation truck.
Description of the drawings:
fig. 1 is a schematic structural diagram of a can body to be inspected.
FIG. 2 is a flow chart for inspecting the operation space on both sides of the welding seam of the tank body to be inspected.
FIG. 3 is a flow chart of the inspection process in which only one side of the two sides of the weld of the tank body to be inspected has an operation space.
the specific implementation mode is as follows:
the invention will be further described with reference to the accompanying drawings.
the two side surfaces of the tank body to be detected are respectively defined as a No. 1 surface and a No. 2 surface.
in the first embodiment, when the operation space on the two side surfaces of the welding seam of the tank body to be detected is sufficient, the method comprises the following steps:
(1) Cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) penetrating the penetrant from the No. 1 surface to the No. 2 surface, and spraying the developer on the No. 2 surface of the welding line after ten minutes;
(4) The developer shows purple red color points on the No. 2 surface, so that the sealing is not good, and the sealing is good when the developer is colorless;
(5) And wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
in the second embodiment, when the inspection process that only one side of two sides of the welding seam of the tank body to be inspected has an operation space, the steps are as follows:
(1) cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) Spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Ten minutes later, spraying a cleaning agent on the surface of the welding seam No. 1, and removing the penetrating agent on the surface of the No. 1 by using the cleaning agent;
(4) After three minutes, spraying the developer on the surface of the welding seam No. 1, sucking out the penetrant positioned in the surface of the No. 1 surface and the surface of the No. 2 surface by the original way of the developer, and performing physical reaction on the surface of the No. 1 surface to form a purple color point, wherein the sealing is not good, and the sealing is good if the penetrant is colorless;
(5) and wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
the foregoing is only a preferred embodiment of this invention and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the invention and these modifications should also be considered as the protection scope of the invention.

Claims (2)

1. the method for testing the tightness of the tank body of the sanitation truck is characterized by comprising the following steps: the method comprises the following steps:
(1) cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Penetrating the penetrant from the No. 1 surface to the No. 2 surface, and spraying the developer on the No. 2 surface of the welding line after ten minutes;
(4) the developer shows purple red color points on the No. 2 surface, so that the sealing is not good, and the sealing is good when the developer is colorless;
(5) and wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
2. the method for testing the tightness of the tank body of the sanitation truck is characterized by comprising the following steps: the method comprises the following steps:
(1) Cleaning the oil dirt impurities on the surfaces of the two sides of the welding line by using a cleaning agent;
(2) Spraying a penetrating agent on the No. 1 surface of the welding line after five minutes;
(3) Ten minutes later, spraying a cleaning agent on the surface of the welding seam No. 1, and removing the penetrating agent on the surface of the No. 1 by using the cleaning agent;
(4) after three minutes, spraying the developer on the surface of the welding seam No. 1, sucking out the penetrant positioned in the surface of the No. 1 surface and the surface of the No. 2 surface by the original way of the developer, and performing physical reaction on the surface of the No. 1 surface to form a purple color point, wherein the sealing is not good, and the sealing is good if the penetrant is colorless;
(5) and wiping the auxiliary materials on the surface of the tank body by using wet cloth, keeping the surface of the tank body clean, and finishing the inspection.
CN201910907748.2A 2019-09-24 2019-09-24 method for testing tightness of sanitation vehicle tank body Pending CN110579322A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910907748.2A CN110579322A (en) 2019-09-24 2019-09-24 method for testing tightness of sanitation vehicle tank body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910907748.2A CN110579322A (en) 2019-09-24 2019-09-24 method for testing tightness of sanitation vehicle tank body

Publications (1)

Publication Number Publication Date
CN110579322A true CN110579322A (en) 2019-12-17

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CN (1) CN110579322A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113588174A (en) * 2021-08-04 2021-11-02 福建南平南孚电池有限公司 Method for detecting sealing performance of battery
CN113848022A (en) * 2021-09-24 2021-12-28 广东国鸿氢能科技有限公司 Method for testing leakage position of graphite bipolar plate for fuel cell and method for detecting leakage of graphite bipolar plate

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US5225675A (en) * 1992-01-22 1993-07-06 Inco Alloys International, Inc. Method of monitoring removal of metal treatment solutions
JPH10142166A (en) * 1996-11-14 1998-05-29 Nof Corp Leakage inspecting agent and leakage inspecting method
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CN101303267A (en) * 2008-07-02 2008-11-12 长春轨道客车股份有限公司 Aluminum alloy car body coloring pervasion weld seam leakage testing technological process
CN101514967A (en) * 2008-12-31 2009-08-26 太仓市金鑫铜管有限公司 Pipe workpiece detection method
CN102466644A (en) * 2010-11-19 2012-05-23 江苏瑞特回转支承有限公司 Penetrant testing method of opening defect on surface of workpiece
CN103558228A (en) * 2013-11-14 2014-02-05 保定天威集团有限公司 Leakage detecting agent for detecting leakage of weld joint in welding process and detection method
CN104330415A (en) * 2014-10-28 2015-02-04 南京佳业检测工程有限公司 Self-emulsification type dye flaw detection penetration liquid and preparation method thereof
CN105758866A (en) * 2014-12-15 2016-07-13 重庆迅升机车配件有限公司 Penetration flaw detection process
CN107626614A (en) * 2017-09-30 2018-01-26 洛阳Lyc轴承有限公司 A kind of Liquid penetrant testing pre-cleaning method
CN108489995A (en) * 2018-03-14 2018-09-04 鲁东大学 One kind is based on the lossless metal defect detection in-line calibration method and system of infiltration

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5225675A (en) * 1992-01-22 1993-07-06 Inco Alloys International, Inc. Method of monitoring removal of metal treatment solutions
JPH10142166A (en) * 1996-11-14 1998-05-29 Nof Corp Leakage inspecting agent and leakage inspecting method
CN101034072A (en) * 2007-04-13 2007-09-12 中国第一重型机械集团大连加氢反应器制造有限公司 Method and device for confirming irradiation orientation of pressure container weld seam ray detecting ray bundle
CN101303267A (en) * 2008-07-02 2008-11-12 长春轨道客车股份有限公司 Aluminum alloy car body coloring pervasion weld seam leakage testing technological process
CN101514967A (en) * 2008-12-31 2009-08-26 太仓市金鑫铜管有限公司 Pipe workpiece detection method
CN102466644A (en) * 2010-11-19 2012-05-23 江苏瑞特回转支承有限公司 Penetrant testing method of opening defect on surface of workpiece
CN103558228A (en) * 2013-11-14 2014-02-05 保定天威集团有限公司 Leakage detecting agent for detecting leakage of weld joint in welding process and detection method
CN104330415A (en) * 2014-10-28 2015-02-04 南京佳业检测工程有限公司 Self-emulsification type dye flaw detection penetration liquid and preparation method thereof
CN105758866A (en) * 2014-12-15 2016-07-13 重庆迅升机车配件有限公司 Penetration flaw detection process
CN107626614A (en) * 2017-09-30 2018-01-26 洛阳Lyc轴承有限公司 A kind of Liquid penetrant testing pre-cleaning method
CN108489995A (en) * 2018-03-14 2018-09-04 鲁东大学 One kind is based on the lossless metal defect detection in-line calibration method and system of infiltration

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113588174A (en) * 2021-08-04 2021-11-02 福建南平南孚电池有限公司 Method for detecting sealing performance of battery
CN113848022A (en) * 2021-09-24 2021-12-28 广东国鸿氢能科技有限公司 Method for testing leakage position of graphite bipolar plate for fuel cell and method for detecting leakage of graphite bipolar plate

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Application publication date: 20191217

RJ01 Rejection of invention patent application after publication