CN110576497B - Full-automatic digital edge banding machine and edge banding process thereof - Google Patents
Full-automatic digital edge banding machine and edge banding process thereof Download PDFInfo
- Publication number
- CN110576497B CN110576497B CN201910981729.4A CN201910981729A CN110576497B CN 110576497 B CN110576497 B CN 110576497B CN 201910981729 A CN201910981729 A CN 201910981729A CN 110576497 B CN110576497 B CN 110576497B
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- Prior art keywords
- printing device
- resin
- edge
- color
- jet printing
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000007639 printing Methods 0.000 claims abstract description 103
- 239000011347 resin Substances 0.000 claims abstract description 59
- 229920005989 resin Polymers 0.000 claims abstract description 59
- 238000003801 milling Methods 0.000 claims abstract description 41
- 239000011248 coating agent Substances 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 239000003973 paint Substances 0.000 claims abstract description 13
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 239000007921 spray Substances 0.000 claims description 56
- 238000007789 sealing Methods 0.000 claims description 28
- 238000000016 photochemical curing Methods 0.000 claims description 8
- 239000004800 polyvinyl chloride Substances 0.000 claims description 7
- 238000004381 surface treatment Methods 0.000 claims description 4
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 abstract description 7
- 239000000428 dust Substances 0.000 description 12
- 238000005520 cutting process Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 239000002932 luster Substances 0.000 description 3
- 238000001723 curing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Accessory Devices And Overall Control Thereof (AREA)
- Ink Jet (AREA)
Abstract
The invention relates to a full-automatic digital edge banding machine and an edge banding process thereof, wherein the edge banding machine comprises a frame (1), an edge milling device (2), a resin jet printing device (3) and a color jet printing device (6) are sequentially arranged on the frame (1) from front to back, a conveying belt device (9) transversely penetrating through the whole frame (1) is arranged at the top of the frame (1), and the conveying belt device (9) sequentially penetrates through the edge milling device (2), the resin jet printing device (3) and the color jet printing device (6) from front to back. The invention discloses a full-automatic digital edge banding machine and an edge banding process thereof, which can effectively solve the problems of the existing edge banding machine by adopting a mode of directly spraying and printing resin, paint or coating and then printing color.
Description
Technical Field
The invention relates to a full-automatic digital edge banding machine and an edge banding process thereof, and belongs to the technical field of furniture manufacturing.
Background
Along with the continuous improvement of the living standard of people, the factory finished product customization of furniture is widely popularized, and the plate furniture of the artificial board in the furniture manufacturing field gradually replaces log furniture due to resource deficiency in the industry. The current numerical control technology has been developed at a high speed, numerical control cutting, numerical control punching and milling grooves, and full-automatic edge sealing has become an indispensable standard for plate furniture factories. The quality of the edge sealing is the best of the detail quality of the plate furniture, the continuous improvement of the edge sealing machine becomes the important of the mechanical improvement of the plate furniture, and no laser edge sealing machine which is used for pursuing more perfect is from manual, semi-automatic and full-automatic. For high quality edge banding, the existing edge banding machines have the following defects and limitations:
1. after edge sealing, an edge sealing strip and the plate are provided with glue lines, so that the attractive appearance of details is affected;
2. the color of the exposed PVC inner material of the edge banding strip after edge banding is not consistent with the color of the plate;
3. the color, width and thickness of the PVC edge banding strip are required to be customized, and the PVC edge banding strip is flat and high due to complicated types.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic digital edge banding machine and an edge banding process thereof aiming at the prior art, and can effectively solve the problem of the prior edge banding machine by adopting a mode of directly spraying and printing resin, paint or coating and then printing color.
The invention solves the problems by adopting the following technical scheme: the utility model provides a full-automatic digital bag sealer, it includes the frame, edge milling device, resin spray printing device and color and luster spray printing device have been set gradually from front to back in the frame, the frame top is provided with the conveyer belt device that transversely runs through whole frame, and conveyer belt device passes edge milling device, resin spray printing device and color and luster spray printing device from front to back in proper order.
Preferably, a resin surface texture device is arranged between the resin spray printing device and the color spray printing device.
Preferably, a fine sanding device is arranged between the resin spray printing device and the color spray printing device.
Preferably, a UV transparent spray printing device is arranged behind the color spray printing device.
Preferably, the resin jet printing device is used for photosensitive quick-drying resin, ABS, PVC, paint or coating.
Preferably, the edge milling device comprises a straight edge milling device and an R-angle edge milling device which are arranged front and back; the resin jet printing device comprises a straight-edge resin jet printing device and an R-angle resin jet printing device which are arranged front and back; the color spray printing device comprises a straight-edge color spray printing device and an R-character spray printing device which are arranged front and back.
An edge sealing process of a full-automatic digital edge sealing machine, which comprises the following steps of:
step one, a processed plate is sent into an edge bonding machine from a feeding position of a conveying belt device to an edge milling device for edge milling;
step two, performing resin, paint or coating spray printing on the processed plate subjected to edge milling through a resin spray printing device, and performing photo-curing;
step three, the processed plate after the resin, the paint or the coating is sprayed and printed enters a color spray printing device to carry out surface color spray printing;
and step four, the processed plate subjected to surface color spray printing is sent out from a discharge position of a conveying belt device, and a finished product is completed.
Preferably, the processed board after the second step of spray printing resin, paint or coating enters a resin surface texture device for surface texture treatment before entering a color spray printing device.
Preferably, the processed plate after the second step of spraying resin, paint or coating enters the processed plate before entering the color spraying device, and is subjected to surface treatment by a fine sanding device.
Preferably, the processed board subjected to the spray printing of the surface color in the step three enters a UV transparent spray printing device for spray printing of the surface gloss, and is subjected to photo-curing.
Compared with the prior art, the invention has the advantages that:
1. the plate processed by the invention can break through the limit of thickness, can be qualified for the edge sealing of plates ranging from 3mm to 80 mm (comprising the common use of plate furniture), especially can realize the edge sealing of thin plates, such as the edge sealing of a 3mm plate;
2. the invention directly seals the processing surface by using the glue, and no edge sealing trace exists after the color printing is performed, so that a real glue-free line can be realized;
3. the invention can not be worried about the selection or customization of the edge banding strip because of continuously pushing out new thousands of color plates in the market;
4. the invention can realize the file-lifting printing after scanning and archiving, and the color and luster of the plate are infinitely close to those of the plate;
5. the plate with the thickness of more than 25mm does not need to worry about being provided with the edge sealing strip, so that the limit of batch customization of the edge sealing strip is solved, and the edge sealing of furniture plates with common thickness can be realized;
6. the edge banding can be printed along with the texture of the plate, so that the single texture direction (the transverse and vertical texture is lifted by computer scanning) of the conventional edge banding is changed, and the high consistency with the plate is truly realized;
7. the working procedures of trimming, finishing, tracking, trimming and the like are eliminated, so that the edge sealing processing becomes quiet, and the working environment is pleasant;
8. the processing piece of the invention always keeps a clean processing process, no glue spilling and colloidal particle splashing is generated, and the manpower for cleaning the processing piece in the subsequent process is reduced.
Drawings
Fig. 1 is a schematic diagram of the outline structure of a full-automatic straight-line digital printing edge banding machine.
Fig. 2 is a schematic diagram of the internal structure of a full-automatic linear digital printing edge banding machine according to the invention.
Wherein:
rack 1
Edge milling device 2
Straight edge milling device 2.1
R angle edge milling device 2.2
Resin jet printing device 3
Straight edge resin jet printing device 3.1
R-angle resin jet printing device 3.2
Resin surface texture device 4
Fine sanding device 5
Color jet printing device 6
Straight-edge color jet printing device 6.1
R character spray printing device 6.2
UV transparent jet printing device 7
Photo-curing device 8
Conveyor belt device 9
Plate bearing support 9.1
Wheel conveyor 9.2
First dust cover apparatus 10
First dust suction opening device 11
Resin continuous supply device 12
Second dust cover device 13
Second dust suction opening device 14
Multicolor ink cartridge continuous supply device 15
UV stock storage device 16
Adjusting lifting device 17
Plate pressing means 18.
Description of the embodiments
The invention is described in further detail below with reference to the embodiments of the drawings.
Referring to fig. 1 and 2, the full-automatic digital edge banding machine comprises a frame 1, wherein an edge milling device 2, a resin spray printing device 3, a resin surface texture device 4, a fine sanding device 5, a color spray printing device 6, a UV transparent spray printing device 7 and a light curing device 8 are sequentially arranged on the frame 1 from front to back, a conveying belt device 9 transversely penetrating through the whole frame 1 is arranged at the top of the frame 1, and the conveying belt device 9 sequentially penetrates through the edge milling device 2, the resin spray printing device 3, the resin surface texture device 4, the fine sanding device 5, the color spray printing device 6 and the UV transparent spray printing device 7 from front to back;
the edge milling device 2 comprises a straight edge milling device 2.1 and an R angle milling device 2.2 which are arranged front and back;
the resin jet printing device 3 comprises a straight-edge resin jet printing device 3.1 and an R-angle resin jet printing device 3.2 which are arranged front and back;
an ultraviolet curing device is arranged at the position of the resin jet printing device 3;
the color spray printing device 6 comprises a straight-edge color spray printing device 6.1 and an R-character gloss spray printing device 6.2 which are arranged back and forth;
a first dust cover device 10 is connected and arranged above the edge milling device 2, and a first dust suction opening device 11 is arranged on the first dust cover device 10;
a resin continuous supply device 12 is arranged above the resin jet printing device 3 in a connecting way;
a second dust cover device 13 is connected and arranged above the resin surface texture device 4 and the fine sanding device 5, and a second dust suction port device 14 is arranged on the second dust cover device 13;
a multicolor ink box continuous supply device 15 is arranged above the color jet printing device 6;
a UV raw material storage device 16 is arranged above the UV transparent spray printing device 7 in a connecting way;
an adjusting lifting device 17 is arranged above the conveying belt device 9, and a plate pressing device 18 is arranged on the adjusting lifting device 17;
the conveying belt device 9 comprises a plate bearing support frame 9.1, wherein a wheel type conveying belt 9.2 is arranged on the plate bearing support frame 9.1;
a plurality of PLC control devices 19 are arranged below the conveying belt device 9, and the PLC control devices 19 are respectively connected with the edge milling device 2, the resin jet printing device 3, the resin surface texture device 4, the fine sanding device 5, the color jet printing device 6, the UV transparent jet printing device 7 and the photo-curing device 8.
The edge sealing process comprises the following steps:
step one, a processed plate is sent into an edge bonding machine from a feeding position of a conveying belt device to an edge milling device for edge milling;
the plate can be processed by directly milling through a straight edge milling device, flaws and burrs possibly generated by a plate cutting machine are removed, and then milling of upper and lower R angles is performed through an R angle milling device; or milling the upper and lower R angles by an R angle milling device, and then directly milling by a straight edge milling device to remove flaws and burrs possibly generated by a plate cutting machine;
the first dust suction port device sucks generated dust in the edge milling process;
step two, spraying and printing resin (photosensitive quick-drying resin, ABS, PVC, paint or coating and the like) on the processed plate subjected to edge milling through a resin spraying and printing device, and performing photo-curing through ultraviolet light;
step three, the processed plate after resin spraying enters a resin surface texture device to carry out surface texture treatment (texture embossments which are equivalent to the surface of the existing PVC edge banding strip can be formed, and the treatment can be closed to be used as smooth surface treatment);
fourthly, carrying out surface treatment on the processed plate by a fine sanding device;
step five, processing the plate into a color spray printing device to carry out surface color spray printing (the spray printing color is stored in a computer in advance for archiving and calling by a pre-scanning plate line color);
step six, the processed plate subjected to surface color spray printing enters a UV transparent spray printing device to carry out surface gloss selective spray printing (the process firstly carries out reinforcing protection on the firmness of the color spray printing and the process secondly can lead the spray printing layer to show gloss or matt effect;
step seven, the processed plate passing through the UV transparent spray printing device is cured by a photo-curing device;
and step eight, the processed plate is sent out from a discharging position of the conveyer belt device, and a finished product is completed.
In addition to the above embodiments, the present invention also includes other embodiments, and all technical solutions that are formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of the present invention.
Claims (7)
1. The utility model provides a full-automatic digital bag sealer which characterized in that: the device comprises a frame (1), wherein a side milling device (2), a resin jet printing device (3) and a color jet printing device (6) are sequentially arranged on the frame (1) from front to back, a conveying belt device (9) transversely penetrating through the whole frame (1) is arranged at the top of the frame (1), and the conveying belt device (9) sequentially penetrates through the side milling device (2), the resin jet printing device (3) and the color jet printing device (6) from front to back;
a resin surface texture device (4) is arranged between the resin spray printing device (3) and the color spray printing device (6);
a fine sanding device (5) is arranged between the resin jet printing device (3) and the color jet printing device (6);
and a UV transparent spray printing device (7) is arranged behind the color spray printing device (6).
2. The full-automatic digital edge banding machine according to claim 1, wherein: the resin jet printing device (3) is used for photosensitive quick-drying resin, ABS, PVC, paint or coating.
3. The full-automatic digital edge banding machine according to claim 1, wherein: the edge milling device (2) comprises a straight edge milling device (2.1) and an R angle edge milling device (2.2) which are arranged front and back; the resin jet printing device (3) comprises a straight-edge resin jet printing device (3.1) and an R-angle resin jet printing device (3.2) which are arranged front and back; the color jet printing device (6) comprises a straight-edge color jet printing device (6.1) and an R-character gloss jet printing device (6.2) which are arranged front and back.
4. The edge sealing process of the full-automatic digital edge sealing machine as claimed in claim 1, which is characterized by comprising the following steps:
step one, a processed plate is sent into an edge bonding machine from a feeding position of a conveying belt device to an edge milling device for edge milling;
step two, performing resin, paint or coating spray printing on the processed plate subjected to edge milling through a resin spray printing device, and performing photo-curing;
step three, the processed plate after the resin, the paint or the coating is sprayed and printed enters a color spray printing device to carry out surface color spray printing;
and step four, the processed plate subjected to surface color spray printing is sent out from a discharge position of a conveying belt device, and a finished product is completed.
5. The edge sealing process of the full-automatic digital edge sealing machine according to claim 4, wherein the edge sealing process is characterized in that: and step two, before entering the color jet printing device, the processed plate after the resin, the paint or the coating is jet printed enters a resin surface texture device for surface texture treatment.
6. The edge sealing process of the full-automatic digital edge sealing machine according to claim 4, wherein the edge sealing process is characterized in that: and step two, before entering the color spray printing device, the processed plate after the resin, the paint or the coating is sprayed and printed enters the processed plate first, and the processed plate is subjected to surface treatment by a fine sanding device.
7. The edge sealing process of the full-automatic digital edge sealing machine according to claim 4, wherein the edge sealing process is characterized in that: and step three, the processed plate subjected to surface color spray printing enters a UV transparent spray printing device to carry out spray printing of surface gloss, and photo-curing is carried out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910981729.4A CN110576497B (en) | 2019-10-16 | 2019-10-16 | Full-automatic digital edge banding machine and edge banding process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910981729.4A CN110576497B (en) | 2019-10-16 | 2019-10-16 | Full-automatic digital edge banding machine and edge banding process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110576497A CN110576497A (en) | 2019-12-17 |
| CN110576497B true CN110576497B (en) | 2024-04-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910981729.4A Active CN110576497B (en) | 2019-10-16 | 2019-10-16 | Full-automatic digital edge banding machine and edge banding process thereof |
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| Country | Link |
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| CN (1) | CN110576497B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112045820A (en) * | 2020-09-16 | 2020-12-08 | 张洪斌 | Plywood secondary processing device |
| CN112318648B (en) * | 2020-10-29 | 2021-12-24 | 清远市劳卡家具有限公司 | Automatic color matching plate edge sealing processing device and gluing processing method |
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| KR20130092702A (en) * | 2012-02-13 | 2013-08-21 | 전광심 | Experiment with applying printing of the wood surface treatment methods |
| WO2014011110A1 (en) * | 2012-07-13 | 2014-01-16 | Floor Iptech Ab | Method of coating a building panel with digital printing/coating technique |
| CN203680475U (en) * | 2013-12-30 | 2014-07-02 | 深圳长江家具有限公司 | Edge banding machine capable of realizing continuous solid wood edge banding |
| CN104149363A (en) * | 2014-07-04 | 2014-11-19 | 江苏海纬集团有限公司 | Process for manufacturing glass steel products |
| CN106863045A (en) * | 2017-01-17 | 2017-06-20 | 优居优住家居装饰（北京）有限公司 | Floor processing method is transferred without an aromatic plant metioned in ancient books mildew resistant moistureproof UV |
| CN108000674A (en) * | 2017-10-25 | 2018-05-08 | 索菲亚家居股份有限公司 | A kind of plate fitment edge sealing clean method |
| CN110065111A (en) * | 2019-05-14 | 2019-07-30 | 索菲亚家居湖北有限公司 | A kind of flexibility edge sealing production system |
| CN211517844U (en) * | 2019-10-16 | 2020-09-18 | 朱国泉 | Full-automatic digital edge bonding machine |
-
2019
- 2019-10-16 CN CN201910981729.4A patent/CN110576497B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130092702A (en) * | 2012-02-13 | 2013-08-21 | 전광심 | Experiment with applying printing of the wood surface treatment methods |
| WO2014011110A1 (en) * | 2012-07-13 | 2014-01-16 | Floor Iptech Ab | Method of coating a building panel with digital printing/coating technique |
| CN203680475U (en) * | 2013-12-30 | 2014-07-02 | 深圳长江家具有限公司 | Edge banding machine capable of realizing continuous solid wood edge banding |
| CN104149363A (en) * | 2014-07-04 | 2014-11-19 | 江苏海纬集团有限公司 | Process for manufacturing glass steel products |
| CN106863045A (en) * | 2017-01-17 | 2017-06-20 | 优居优住家居装饰（北京）有限公司 | Floor processing method is transferred without an aromatic plant metioned in ancient books mildew resistant moistureproof UV |
| CN108000674A (en) * | 2017-10-25 | 2018-05-08 | 索菲亚家居股份有限公司 | A kind of plate fitment edge sealing clean method |
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| CN110576497A (en) | 2019-12-17 |
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