CN110576397A - shot blasting machine - Google Patents
shot blasting machine Download PDFInfo
- Publication number
- CN110576397A CN110576397A CN201910883810.9A CN201910883810A CN110576397A CN 110576397 A CN110576397 A CN 110576397A CN 201910883810 A CN201910883810 A CN 201910883810A CN 110576397 A CN110576397 A CN 110576397A
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- China
- Prior art keywords
- shot
- pipe
- shot blasting
- box body
- base
- Prior art date
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- 238000005422 blasting Methods 0.000 title claims abstract description 135
- 238000004140 cleaning Methods 0.000 claims abstract description 59
- 238000004064 recycling Methods 0.000 claims abstract description 30
- 238000011084 recovery Methods 0.000 claims abstract description 23
- 239000006187 pill Substances 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 5
- 238000005058 metal casting Methods 0.000 abstract description 2
- 238000004381 surface treatment Methods 0.000 abstract description 2
- 238000001914 filtration Methods 0.000 abstract 2
- 238000005507 spraying Methods 0.000 abstract 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 26
- 230000000694 effects Effects 0.000 description 12
- 239000000843 powder Substances 0.000 description 9
- 239000010410 layer Substances 0.000 description 7
- 239000003973 paint Substances 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 239000008188 pellet Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 5
- 230000036541 health Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 241001474374 Blennius Species 0.000 description 2
- 235000014653 Carica parviflora Nutrition 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 241000242757 Anthozoa Species 0.000 description 1
- 241000243321 Cnidaria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005480 shot peening Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0046—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention belongs to the technical field of metal casting surface treatment, and particularly relates to a shot blasting machine which comprises a box body, a base and a controller, wherein the box body is provided with a box body; a T-shaped guide rod, a roller and a double-shaft motor are arranged on one side of the base; the other side of the base is provided with a box body, a pill box and a signal receiver; a shot blasting pipe and a recycling pipe are arranged in the box body; the openings of the shot blasting pipe and the recycling pipe are positioned in the control plate; the inner wall of the control panel is fixedly connected with an electromagnet; the bottom of the shot blasting pipe is provided with a high-pressure air pump; a filter screen is fixedly connected in the recovery pipe; a collecting tank is arranged below the filtering net; the invention sends out an electric signal through the controller, thereby controlling the motor to rotate, driving the shot-blasting machine to freely move on the surface of the ship, fixing the relative position of the shot-blasting machine and the ship through the electromagnet, spraying the shots from the shot-blasting pipe to the ship through the high-pressure air pump for cleaning, and recycling and filtering the shots through the recycling pipe, thereby realizing the semi-automatic cleaning of the shot-blasting machine on the surface of the ship.
Description
Technical Field
The invention belongs to the technical field of surface treatment of metal castings, and particularly relates to a shot blasting machine.
Background
Shot peening is to utilize the impact of shot flow moving at high speed on the metal surface to generate a plastic circulating strain layer on the surface, thereby causing the dislocation of the microstructure of the layer and the phenomena of subboundary and grain refinement to be generated, leading the surface to be implanted with a residual compressive stress field, leading the microstructure and the residual stress of the surface layer to be two strengthening factors for improving the fatigue fracture and the stress corrosion fracture resistance of the metal part, and consequently leading the reliability and the durability of the part to be improved;
by utilizing the working mode of the shot blasting machine, the domestic ship industry generally adopts the shot blasting mode to remove paint and rust on the surface of the ship at present. The mode of removing paint and rust on the surface of the ship needs workers to hold the shot blasting machine for shot blasting operation, however, the existing shot blasting machine does not have the function of recovering the shot, so that the used shot splashes around, and further the environment is polluted. In addition, the paint or rust falling off after shot blasting operation also influences the health of operators, meanwhile, the working mode of manual tooth teaching is not only low in efficiency, but also can not be thorough enough due to the fact that the human body is helpful, and accidents can easily happen in the manual cleaning process to threaten the safety of the operators.
A shot-blasting machine disclosed in chinese patent No. 201810144651 seals the used shot and the waste generated by the blasting operation inside the chamber by providing a sealing brush at the open end of the chamber. Second pipeline, waste storage room and vacuum pump constitute vacuum recovery system, and under the effect of vacuum pump, the indoor bullet of having used of peening and waste material get into the waste storage room through the second pipeline, and then realize the recovery to bullet and waste paint, rust, but this patent still needs artifical handheld going on, and efficiency is very low, does not separate bullet and debris when retrieving the bullet simultaneously.
Disclosure of Invention
the invention provides a shot blasting machine, which aims to make up the defects of the prior art and solve the problems that the efficiency is low, a shot recovery device is not complete enough when the shot blasting machine is used for cleaning the surface of a large ship, the shot blasting machine needs to be manually held when being used for cleaning, and the working labor amount is large.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a shot blasting machine, which comprises a box body, a base and a controller, wherein the box body is provided with a box body; one side edge of the base is rotatably connected with T-shaped guide rods which are uniformly arranged through a bearing; the two sides of the T shape of the T-shaped guide rod are rotatably connected with rollers; grooves are formed in the T-shaped guide rod between the two rollers; double-shaft motors are arranged in the grooves; the rotating shaft of the double-shaft motor is fixedly connected with the roller; a steering motor is arranged on one side of the base, which is far away from the roller; the rotating shaft of the steering motor penetrates through the base and is fixedly connected with the T-shaped guide rod; the steering motors correspond to the T-shaped guide rods one by one; the box body is fixedly connected to one side of the base, which is provided with the steering motor; the top end of the box body is provided with a signal receiver which is electrically connected with the controller; the box body is internally provided with a shot blasting pipe and a recycling pipe which are both designed to be inclined upwards; the bottom end of the recovery pipe is communicated with the shot blasting pipe; the bottom end of the recovery pipe is fixedly connected with an arc-shaped plate at the communication part of the shot blasting pipe; a high-pressure air pump is mounted at the bottom of the box body, and an air outlet of the high-pressure air pump is positioned at the bottom end of the shot blasting pipe; the shot blasting pipe and the recycling pipe are arranged through the base; one side of the base, which is provided with the T-shaped guide rod, is fixedly connected with a control panel; the control plate is in a 'mouth' shape, and the distance between the right side surface of the control plate and the base is smaller than the maximum distance between the base and the outer surface of the roller; openings of one sides of the shot blasting pipe and the recycling pipe, which are far away from the box body, are positioned in the control plate; an electromagnet is arranged in the wall of the control plate; the inner wall of the control panel is fixedly connected with a rubber layer, and the rubber layer is wrapped with an electromagnet;
When the shot blasting machine works, the shot blasting machine is placed on the surface of a ship after being filled with shots, a controller sends out signals, and a signal receiver arranged on a box body receives the signals, so that the shot blasting machine is controlled; the electromagnet is electrified through the controller, the electromagnet arranged on the shot blasting machine generates attraction force on the metal surface of the ship, the shot blasting machine is adsorbed on the surface of the ship, meanwhile, the high-pressure air pump starts to work, shots in the shot blasting pipe are sprayed on the surface of the ship along a pipeline, rust and paint on the surface of the ship are cleaned, as the gap between the control plate fixedly connected to the base of the shot blasting machine and the surface of the ship is smaller than the diameter of the shots, the sprayed shots are collected by the control plate and enter the shot blasting pipe again through the inclined recycling pipe, and the curved plate fixedly connected to the junction of the recycling pipe and the shot blasting pipe can prevent the shots in the shot blasting pipe from being sprayed into the recycling pipe, and the shots in the recycling pipe are not influenced; the controller continuously sends out signals, a double-shaft motor in the T-shaped guide rod of the shot blasting machine is started to drive the roller to rotate, so that the shot blasting machine is driven to advance or retreat, and the electromagnet and the surface of the ship do not perform extra work due to the fact that the electromagnet does not generate vertical displacement, and extra consumption is generated; when the shot blasting machine needs to change the direction when cleaning the surface of the ship, the controller sends a signal to enable the steering motor to work to control the T-shaped guide rod to rotate, so that the roller changes the moving direction, and the shot blasting machine is controlled to change the cleaning path; the setting up of controller makes the peening machine control from laggard manpower and changes into semi-automatization operation, the amount of labour has not only been reduced, it is more light to make the cleaning work go on, it is not limited that there is the human factor simultaneously, the peening machine can remove wantonly on boats and ships, the scope of work has been increased, it is more thorough that the messenger cleaning work goes on, it is quicker, simultaneously in the peening machine recovery and reuse of pellet avoid the pellet to strike boats and ships surface to sputtering all around again with the cost again, cause very big potential safety hazard.
Preferably, the lower surface of the part, located in the box body, of the recovery pipe is provided with a filter screen, and a collecting tank is arranged in the box body below the filter screen; the collecting tank is designed in an inverted trapezoid shape at the bottom of the tank body and is communicated with the outside; a sealing plug is arranged at the communication position of the collecting groove at the bottom of the box body; when the shot blasting machine works, shot is sprayed on the surface of a ship, rust, dirt and the like on the surface of the ship are crushed into powder and fall on a control panel, the powder is wrapped and carried by air flow brought by the shot when the shot is sprayed out and enters a recovery pipe together with the shot, the powder falls into a collecting tank when passing through a filter screen, the filter screen vibrates when the shot rolls on the filter screen, the filter screen is further cleaned, the mesh blockage of the filter screen is avoided, the dirt enters a shot blasting pipe, and the iron rust and the dirt can be cleaned by opening a sealing plug after being collected by the collecting tank; the collection of the rust avoids that when the shot blasting machine works, rust and dirt are impacted into powder and then discharged in the air to pollute the air and the environment, and the rust floating in the air can cause certain harm to the health of workers; simultaneously the design of filter screen can clear up out broken shot, avoids influencing the impact force degree of other shots, weakens the cleaning action of peening machine, and another convenience of collection of dirty, rust also makes peening machine inside keep clean, avoids peening machine inside to pollute, increases the peening machine burden.
preferably, one side of the box body, which is far away from the base, is fixedly connected with a pill box; the upper opening of the pill box is designed; the shot box is communicated with a guide groove arranged on the shot blasting pipe through box body, and the lower surface of the position where the guide groove is communicated with the shot blasting pipe is rotatably connected with a baffle plate through a bearing; when the device works, the high-pressure air pump air outlet strong airflow ejects the shot at a high speed, the shot impacts the surface of the ship and is crushed and collected in the collecting tank through the filter screen, the number of the shot in the shot blasting pipe is continuously reduced, when the number of the shot is too low, the rust cleaning work on the surface of the ship is not thorough, and the cleaning effect is reduced; at the moment, the high-pressure air pump is closed, the baffle blocked by the air flow rotates and is opened under the extrusion of the shots in the shot box, the shots are supplemented into the shot blasting pipe, the automatic filling of the shots in the shot blasting pipe is realized, the step of supplementing the shots back and forth is omitted, the time is saved while the manual operation is reduced, the efficiency of the cleaning work is accelerated, the cleaning effect is prevented from being influenced by too few shots, and the cleaning work is not thorough.
Preferably, the shot used in the shot blasting pipe is formed by connecting a plurality of metal rods in a crossed manner to form a spherical design and pouring elastic rubber; the during operation, make the shot itself have a plurality of archs by the design of metal rod alternately concatenation, make the shot spout more have the impact nature in the contact of boats and ships surperficial time point, make the clean effect of shot better, it can trun into the penetrating effect of shot to vibrations effect to link firmly the rubber membrane on the shot surface simultaneously, avoid sunken with boats and ships surface shock, and the mode of vibrations can shake debris such as rust better, simultaneously can also make the shot more durable, the damage to the inside wall of recovery tube also can be avoided to the shot when falling back in the recovery tube when extension shot life.
Preferably, the T-shaped guide rod is rotatably connected with a cleaning cover; the cleaning cover is designed in a circular truncated cone shape; a turbine is fixedly connected to a rotating shaft at the left end of the double-shaft motor; the T-shaped guide rod is positioned above the turbine and is provided with a sliding chute; the sliding groove is in an inverted L-shaped design; a worm is connected in the sliding groove in a sliding manner; the worm wheel is meshed with the worm; a straight tooth design is arranged at one end of the worm, which is far away from the worm wheel; the sliding groove is rotatably connected with a gear; the gear is meshed with a straight tooth part of the worm; the first magnet blocks are uniformly arranged in the gear; the second magnet blocks are arranged on the upper surface of the cleaning cover in the shape of a circular truncated cone, and the first magnet blocks correspond to the second magnet blocks one by one; the first magnet block and the second magnet block are attracted in opposite directions; when the cleaning cover rotates at a constant speed, large sundries such as marine organisms, reefs, corals and the like adhered to the surface of a ship can be knocked down in one step in advance by the cleaning cover rotating at the constant speed when the shot blasting machine moves, the workload of the shots is reduced, the cleaning work is carried out in two steps, the cleaning work is quicker, the situation that the shot blasting machine is blocked due to the uneven height of the roller of the shot blasting machine is avoided, and meanwhile, the roller can be prevented from being wound by sundries such as seaweed and the like, the operation of the shot blasting machine is blocked, and the cleaning efficiency is influenced.
Preferably, the edge of the truncated cone-shaped lower surface of the cleaning cover is sleeved with a circular ring with a sawtooth-shaped outer surface; the during operation, when clean cover carried out preliminary cleanness to boats and ships surface, the lower surface cup jointed the clearance function that the zigzag ring can effectively strengthen clean cover, can drive some intractable adhesion thing with higher speed, and when the zigzag ring had avoided clean cover striking itself simultaneously, caused the peening machine vibrations, influenced the output of peening pipe, the zigzag ring can also effectively slow down the wearing and tearing of clean cover itself simultaneously, played the effect of the service time limit of extension fixture.
The invention has the following beneficial effects:
1. according to the shot blasting machine, the T-shaped guide rod, the double-shaft motor and the roller are arranged to realize the function that the shot blasting machine can freely advance and retreat, the arrangement of the steering motor strengthens the movement capability of the shot blasting machine, the cleaning path of the shot blasting machine can be freely controlled, meanwhile, the installation of the controller, the signal receiver and the electromagnet frees the hands of workers, the operation of the shot blasting machine is changed from handheld operation into electric signal control, the labor amount is reduced, the comfort of the cleaning work is improved, meanwhile, the electric signal control enables the cleaning work to be more free, the cleaning efficiency is accelerated, meanwhile, the shot blasting machine can freely move, the cleaning range is expanded, and the cleaning work is more thorough.
2. According to the shot blasting machine, the shot blasting pipe, the recycling pipe and the control board are arranged to limit the shot blasting to be within the range of the control board, and the shot blasting pipe is recycled into the shot blasting pipe through the recycling pipe, so that the recycling and utilization of the shot blasting pipe are realized, the filling time of the shot blasting pipe is saved, the working efficiency is accelerated, meanwhile, the filter screen and the collecting tank arranged in the recycling pipe can separate rust from the shot blasting through vibration of the shot blasting when rolling, the situation that sundry powder such as rust is scattered into the air to pollute the environment and threaten the human health is avoided.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a perspective view of the cleaning hood;
FIG. 4 is a cross-sectional view of the cleaning hood;
FIG. 5 is a cross-sectional view of the projectile;
FIG. 6 is a perspective view of a metal rod within the projectile;
In the figure: the device comprises a box body 1, a base 2, a T-shaped guide rod 3, a groove 31, a roller 32, a double-shaft motor 33, a steering motor 34, a signal receiver 4, a shot blasting pipe 5, an arc-shaped plate 51, a high-pressure air pump 52, a recovery pipe 6, a filter screen 61, a collecting tank 62, a sealing plug 63, a control plate 7, an electromagnet 71, a rubber layer 72, a shot box 8, a baffle 81, a cleaning cover 9, a turbine 91, a sliding groove 92, a worm 93, a gear 94, a first magnet block 95, a second magnet block 96, a metal rod 97 and a circular ring 98.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 6, the shot blasting machine of the present invention comprises a box body 1, a base 2 and a controller; the edge of one side of the base 2 is rotatably connected with T-shaped guide rods 3 which are uniformly arranged through bearings; the two sides of the T shape of the T-shaped guide rod 3 are rotatably connected with rollers 32; grooves 31 are formed between the two rollers 32 of the T-shaped guide rod 3; double-shaft motors 33 are arranged in the grooves 31; the rotating shaft of the double-shaft motor 33 is fixedly connected with the roller 32; a steering motor 34 is arranged on one side of the base 2 away from the roller 32; the rotating shaft of the steering motor 34 penetrates through the base 2 and is fixedly connected with the T-shaped guide rod 3; the steering motors 34 correspond to the T-shaped guide rods 3 one by one; the box body 1 is fixedly connected to one side of the base 2 provided with the steering motor 34; a signal receiver 4 is installed at the top end of the box body 1, and the signal receiver 4 is electrically connected with the controller; a shot blasting pipe 5 and a recovery pipe 6 are arranged in the box body 1, and the shot blasting pipe 5 and the recovery pipe 6 are both designed to be inclined upwards; the bottom end of the recovery pipe 6 is communicated with the shot blasting pipe 5; an arc-shaped plate 51 is fixedly connected at the communication part of the bottom end of the recycling pipe 6 and the shot blasting pipe 5; the bottom of the box body 1 is provided with a high-pressure air pump 52, and the air outlet of the high-pressure air pump 52 is positioned at the bottom end of the shot blasting pipe 5; the shot blasting pipe 5 and the recycling pipe 6 are arranged through the base 2; one side of the base 2, which is provided with the T-shaped guide rod 3, is fixedly connected with a control panel 7; the control plate 7 is in a 'mouth' shape, and the distance between the right side surface of the control plate 7 and the base 2 is smaller than the maximum distance between the base 2 and the outer surface of the roller 32; openings of the shot blasting pipe 5 and the recycling pipe 6, which are far away from the box body 1, are positioned in the control plate 7; an electromagnet 71 is arranged in the wall of the control plate 7; the inner wall of the control panel 7 is fixedly connected with a rubber layer 72, and the rubber layer 72 is wrapped with the electromagnet 71;
When the shot blasting machine works, the shot blasting machine is placed on the surface of a ship after being filled with shots, a controller sends out signals, and a signal receiver 4 arranged on a box body 1 receives the signals, so that the shot blasting machine is controlled; the electromagnet 71 is electrified through the controller, the electromagnet 71 arranged on the shot blasting machine generates attraction force on the metal surface of the ship, the shot blasting machine is adsorbed on the surface of the ship, meanwhile, the high-pressure air pump 52 starts to work, shots in the shot blasting pipe 5 are sprayed on the surface of the ship along a pipeline, rust and paint on the surface of the ship are cleaned, as the gap between the control plate 7 fixedly connected to the shot blasting machine base 2 and the surface of the ship is smaller than the diameter of the shots, the sprayed shots are collected by the control plate 7 and enter the shot blasting pipe 5 again through the inclined recycling pipe 6, and the arc-shaped plate 51 fixedly connected to the junction of the recycling pipe 6 and the shot blasting pipe 5 can prevent the shots in the shot blasting pipe 5 from being sprayed into the recycling pipe 6, and the shots in the recycling pipe 6 are not influenced; the controller continuously sends out signals, the double-shaft motor 33 in the T-shaped guide rod 3 of the shot blasting machine is started to drive the roller 32 to rotate, so that the shot blasting machine is driven to advance or retreat, and the electromagnet 71 and the surface of the ship do not perform extra work because of no vertical displacement and generate extra consumption; when the shot blasting machine needs to change the direction when cleaning the surface of the ship, the controller sends a signal to enable the steering motor 34 to work and control the T-shaped guide rod 3 to rotate, so that the roller 32 changes the moving direction, and the shot blasting machine is controlled to change the cleaning path; the setting up of controller makes the peening machine control from laggard manpower and changes into semi-automatization operation, the amount of labour has not only been reduced, it is more light to make the cleaning work go on, it is not limited that there is the human factor simultaneously, the peening machine can remove wantonly on boats and ships, the scope of work has been increased, it is more thorough that the messenger cleaning work goes on, it is quicker, simultaneously in the peening machine recovery and reuse of pellet avoid the pellet to strike boats and ships surface to sputtering all around again with the cost again, cause very big potential safety hazard.
As an embodiment of the invention, a filter screen 61 is installed on the lower surface of the part of the recovery pipe 6 located in the box 1, and a collecting tank 62 is arranged below the filter screen 61; the collecting groove 62 is in an inverted trapezoidal design and is positioned at the bottom opening of the box body 1; a sealing plug 63 is arranged at an opening at the bottom of the box body 1 of the collecting tank 62; when the device works, the shot is sprayed on the surface of a ship, rust, dirt and the like on the surface of the ship are crushed into powder and fall on the control plate 7, the powder is wrapped by air flow brought by the shot when the shot is sprayed out and enters the recovery pipe 6 together with the shot, the powder falls into the collecting tank 62 when passing through the filter screen 61, the filter screen 61 vibrates when the shot rolls on the filter screen 61, the filter screen 61 is further cleaned, the mesh blockage of the filter screen 61 is avoided, the dirt enters the shot blasting pipe 5, and the collecting tank 62 is used for cleaning the rust and the dirt after the rust and the dirt are collected and then opens the sealing plug 63; the collection of the rust avoids that when the shot blasting machine works, rust and dirt are impacted into powder and then discharged in the air to pollute the air and the environment, and the rust floating in the air can cause certain harm to the health of workers; simultaneously filter screen 61's design can clear up out broken pellet, avoids influencing the impact force degree of other pellets, weakens the cleaning action of peening machine, and another convenience of collection of dirty, rust also makes peening machine inside keep clean, avoids peening machine inside pollution, increases the peening machine burden.
As an implementation mode of the invention, a pill box 8 is fixedly connected to one side of the box body 1, which is far away from the base 2; the upper part of the pill box 8 is provided with an opening; the shot box 8 is communicated with a guide groove formed in the box body 1 of the shot blasting pipe 5, and the lower surface of the position where the guide groove is communicated with the shot blasting pipe 5 is rotatably connected with a baffle plate 81 through a bearing; when the device works, the high-pressure air pump 52 ejects the shot at a high speed by strong air flow at the air outlet, the shot impacts the surface of the ship and is crushed, and the crushed shot is collected in the collecting tank 62 through the filter screen 61, the number of the shot in the shot blasting pipe 5 is continuously reduced, when the number of the shot is too low, the rust cleaning work on the surface of the ship is not thorough, and the cleaning effect is reduced; at this moment, the high-pressure air pump 52 is closed, the baffle 81 blocked by the air flow rotates and opens under the extrusion of the shots in the shot box 8, the shots are supplemented into the shot blasting pipe 5, the automatic filling of the shots in the shot blasting pipe 5 is realized, the step of supplementing the shots back and forth is omitted, the time is saved while the manual operation is reduced, the efficiency of the cleaning work is accelerated, meanwhile, the influence on the cleaning effect caused by too few shots is avoided, and the cleaning work is not thorough.
In one embodiment of the present invention, the shot used in the blasting pipe 5 is formed by connecting a plurality of metal rods 97 in a cross-connection manner to form a spherical design and pouring elastic rubber; the during operation, make the shot itself have a plurality of archs by the design of metal rod alternately concatenation, make the shot spout more have the impact nature in the contact of boats and ships surperficial time point, make the clean effect of shot better, the shot is pour by rubber simultaneously and is formed and to trun into vibrations effect with the penetrating effect of shot, avoid sunken with boats and ships surface shock, and the mode of vibrations can shake down debris such as rust better, simultaneously can also make the shot more durable, extension shot life also can avoid damaging when falling back in recovery tube 6 inner walls simultaneously.
as an embodiment of the invention, a cleaning cover 9 is rotatably connected to the T-shaped guide rod 3; the cleaning cover 9 is designed in a circular truncated cone shape; a turbine 91 is fixedly connected to a rotating shaft at the left end of the double-shaft motor 33; the T-shaped guide rod 3 is positioned above the turbine 91 and is provided with a sliding groove 92; the chute 92 is in an inverted L-shaped design; a worm 93 is connected in the chute 92 in a sliding manner; the worm wheel 91 is meshed with the worm 93; the end of the worm 93 far away from the worm wheel 91 is designed as straight teeth; the sliding groove 92 is rotatably connected with a gear 94; the gear 94 is meshed with a straight tooth part of the worm 93; first magnet blocks 95 are uniformly arranged inside the gear 94; the second magnet blocks 96 are arranged on the circular table-shaped upper surface of the cleaning cover 9, and the first magnet blocks 95 correspond to the second magnet blocks 96 one by one; the first magnet block 95 and the second magnet block 96 are attracted oppositely; when the cleaning cover 9 rotating at a constant speed can knock off large sundries such as marine organisms, reef, coral and the like adhered to the surface of a ship in advance in one step to reduce the workload of shot, so that the cleaning work is carried out in two steps and is more rapid, meanwhile, the phenomenon that the operation of the shot blasting machine is blocked due to the uneven height of the roller 32 of the shot blasting machine is avoided, and meanwhile, the roller 32 is prevented from being wound by sundries such as seaweed and the like due to the existence of the cleaning cover 9, the operation of the shot blasting machine is blocked, and the cleaning efficiency is influenced.
As an embodiment of the invention, a circular ring 98 with a sawtooth-shaped outer surface is sleeved on the edge of the truncated cone-shaped lower surface of the cleaning cover 9; during operation, when clean cover 9 carries out preliminary cleanness to boats and ships surface, the lower surface cup joints the clearance function that the zigzag ring can effectively strengthen clean cover 9, can clear away some intractable adhesion thing with higher speed, and when the zigzag ring had avoided clean cover 9 striking itself simultaneously, cause the peening machine vibrations, influence the output of peening pipe 5, the zigzag ring can also effectively slow down the wearing and tearing of clean cover 9 itself simultaneously, plays the effect of the service life of extension fixture.
The specific working process is as follows:
When the shot blasting machine works, the shot blasting machine is placed on the surface of a ship after being filled with shots, a controller sends out signals, and a signal receiver 4 arranged on a box body 1 receives the signals, so that the shot blasting machine is controlled; the electromagnet 71 is electrified through the controller, the electromagnet 71 arranged on the shot blasting machine generates attraction force on the metal surface of the ship, the shot blasting machine is adsorbed on the surface of the ship, meanwhile, the high-pressure air pump 52 starts to work, shots in the shot blasting pipe are sprayed on the surface of the ship along a pipeline, rust and paint on the surface of the ship are cleaned, as the gap between the control plate 7 fixedly connected to the shot blasting machine base 2 and the surface of the ship is smaller than the diameter of the shots, the sprayed shots are collected by the control plate 7 and enter the shot blasting pipe 5 again through the inclined recycling pipe 6, and the arc-shaped plate 51 fixedly connected to the junction of the recycling pipe 6 and the shot blasting pipe 5 can prevent the shots in the shot blasting pipe 5 from being sprayed into the recycling pipe 6, and the shots in the recycling pipe 6 are not influenced; the controller continuously sends out signals, the double-shaft motor 33 in the T-shaped guide rod 3 of the shot blasting machine is started to drive the roller 32 to rotate, so that the shot blasting machine is driven to advance or retreat, when the shot blasting machine cleans the surface of a ship and needs to change the direction, the controller sends out signals, the steering motor 34 works to control the T-shaped guide rod 3 to rotate, the roller 32 changes the moving direction, and the shot blasting machine is controlled to change the cleaning path; when the shot and the sundries collected in the recovery pipe 6 pass through the filter screen 61, the shot rolls and vibrates the filter screen 61, so that the sundries and the broken shot fall into the collecting tank 62; when the double-shaft motor 33 rotates, the worm wheel 91 fixedly connected to the rotating shaft also rotates to drive the worm 93 meshed with the worm wheel 91 to rotate, the movement direction of the worm wheel 91 is adjusted by the worm 93, the gear 94 is driven to rotate at a constant speed through the straight teeth arranged at one end of the worm 93, the cleaning cover 9 is driven to rotate through the mutual attraction between the first magnet block 95 and the second magnet block 96, and the outer end of the cleaning cover 9 is sawteeth for cutting sundries.
the foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A shot-blasting machine characterized by: comprises a box body (1), a base (2) and a controller; one side edge of the base (2) is rotatably connected with T-shaped guide rods (3) which are uniformly arranged through bearings; both sides of the T shape of the T-shaped guide rod (3) are rotatably connected with rollers (32); grooves (31) are formed between the two rollers (32) of the T-shaped guide rod (3); double-shaft motors (33) are arranged in the grooves (31); the rotating shaft of the double-shaft motor (33) is fixedly connected with the roller (32); a steering motor (34) is arranged on one side of the base (2) far away from the roller (32); the rotating shaft of the steering motor (34) penetrates through the base (2) and is fixedly connected with the T-shaped guide rod (3); the steering motors (34) correspond to the T-shaped guide rods (3) one by one; the box body (1) is fixedly connected to one side of the base (2) provided with the steering motor (34); a signal receiver (4) is installed at the top end of the box body (1), and the signal receiver (4) is electrically connected with the controller; the shot blasting pipe (5) and the recycling pipe (6) are arranged in the box body (1), and the shot blasting pipe (5) and the recycling pipe (6) are both designed to be inclined upwards; the bottom end of the recovery pipe (6) is communicated with the shot blasting pipe (5); an arc-shaped plate (51) is fixedly connected at the communication part of the bottom end of the recovery pipe (6) and the shot blasting pipe (5); a high-pressure air pump (52) is arranged at the bottom of the box body (1), and an air outlet of the high-pressure air pump (52) is positioned at the bottom end of the shot blasting pipe (5); the shot blasting pipe (5) and the recycling pipe (6) are arranged to penetrate through the base (2); one side of the base (2) provided with the T-shaped guide rod (3) is fixedly connected with a control panel (7); the control plate (7) is in a 'mouth' shape design, and the distance between the right side surface of the control plate (7) and the base (2) is smaller than the maximum distance between the base (2) and the outer surface of the roller (32); openings on one sides, far away from the box body (1), of the shot blasting pipe (5) and the recycling pipe (6) are both positioned in the control plate (7); an electromagnet (71) is arranged in the wall of the control plate (7); the inner wall of the control panel (7) is fixedly connected with a rubber layer (72), and the rubber layer (72) is wrapped with an electromagnet (71).
2. A shot-blasting machine according to claim 1, characterized in that: a filter screen (61) is arranged on the lower surface of the part, located in the box body (1), of the recovery pipe (6), and a collecting tank (62) is arranged in the box body below the filter screen (61); the collecting groove (62) is designed in an inverted trapezoidal shape at the bottom of the box body (1) and is communicated with the outside; and a sealing plug (63) is arranged at the communication position of the collecting groove (62) at the bottom of the box body (1).
3. A shot-blasting machine according to claim 1, characterized in that: a bullet box (8) is fixedly connected to one side of the box body (1) far away from the base (2); the upper part of the pill box (8) is provided with an opening; the shot box (8) is communicated with the shot blasting pipe (5) through a guide groove arranged on the box body (1), and the lower surface of the communicated part of the guide groove and the shot blasting pipe (5) is rotatably connected with a baffle (81) through a bearing.
4. a shot-blasting machine according to claim 1, characterized in that: the shot used in the shot blasting pipe (5) is formed by connecting a plurality of metal rods (97) in a crossed mode to form a spherical design and pouring elastic rubber.
5. a shot-blasting machine according to claim 1, characterized in that: the T-shaped guide rod (3) is rotatably connected with a cleaning cover (9); the cleaning cover (9) is designed in a circular truncated cone shape; a turbine (91) is fixedly connected to a rotating shaft at the left end of the double-shaft motor (33); the T-shaped guide rod (3) is positioned above the turbine (91) and is provided with a sliding groove (92); the sliding groove (92) is designed in an inverted L shape; a worm (93) is connected in the sliding groove (92) in a sliding manner; the worm wheel (91) is meshed with the worm (93); one end of the worm (93) far away from the worm wheel (91) is designed into a straight tooth; the sliding groove (92) is rotatably connected with a gear (94); the gear (94) is meshed with a straight tooth part of the worm (93); first magnet blocks (95) are uniformly arranged inside the gear (94); the second magnet blocks (96) are arranged on the circular table-shaped upper surface of the cleaning cover (9), and the first magnet blocks (95) correspond to the second magnet blocks (96) one by one; the first magnet block (95) and the second magnet block (96) are attracted in opposite directions.
6. A shot-blasting machine according to claim 1, characterized in that: the edge of the truncated cone-shaped lower surface of the cleaning cover (9) is sleeved with a circular ring (98) with a sawtooth-shaped outer surface.
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| CN201910883810.9A CN110576397B (en) | 2019-09-19 | 2019-09-19 | Shot blasting machine |
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| CN110576397B (en) | 2021-06-29 |
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Effective date of registration: 20210610 Address after: 241000 No.1 xiajiahu Road, Linjiang Industrial Park, economic development zone, Sanshan District, Wuhu City, Anhui Province Applicant after: ANHUI SUNMIRO AGRICULTURAL TECHNOLOGY Co.,Ltd. Address before: 518000 1st floor, fuzhongfu market, Xixiang street, Bao'an District, Shenzhen City, Guangdong Province Applicant before: Xu Zhiyong |
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