CN110576103A - Forming method of vehicle body side wall structure, vehicle body side wall structure and vehicle - Google Patents

Forming method of vehicle body side wall structure, vehicle body side wall structure and vehicle Download PDF

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Publication number
CN110576103A
CN110576103A CN201810587567.1A CN201810587567A CN110576103A CN 110576103 A CN110576103 A CN 110576103A CN 201810587567 A CN201810587567 A CN 201810587567A CN 110576103 A CN110576103 A CN 110576103A
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CN
China
Prior art keywords
body side
side wall
wall structure
vehicle body
forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810587567.1A
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Chinese (zh)
Inventor
於建
黄之良
向警予
张积国
冯海楠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PSA Automobiles SA
Original Assignee
PSA Automobiles SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PSA Automobiles SA filed Critical PSA Automobiles SA
Priority to CN201810587567.1A priority Critical patent/CN110576103A/en
Publication of CN110576103A publication Critical patent/CN110576103A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/88Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/02Side panels

Abstract

The invention relates to the technical field of vehicle parts, in particular to a forming method of a vehicle body side wall structure, the vehicle body side wall structure and a vehicle. A method for forming a side wall structure of a vehicle body comprises the following steps: drawing and trimming the plate to form a drawing surface; a plurality of gaps are formed in the edge of the drawing surface, corresponding to the top area of the side wall structure of the vehicle body; carrying out flanging and shaping on the drawing surface with the notch to form a shaping surface; and trimming the trimming surface to form the body side surrounding structure, so that at least one part of the notch is reserved at the edge of the top area of the body side surrounding structure.

Description

forming method of vehicle body side wall structure, vehicle body side wall structure and vehicle
Technical Field
The invention relates to the technical field of vehicle parts, in particular to a forming method of a vehicle body side wall structure, the vehicle body side wall structure and a vehicle.
Background
Generally, most of the appearance characteristics of the whole side surface of the automobile are reflected by a side wall structure, as shown in fig. 1. Therefore, the side wall structure is an important carrier for the whole vehicle modeling. In the whole development of the automobile body, the side wall structure is one of the parts with the longest design period, the longest mold development period and the most complex process, and the quality requirement on the side wall structure is very high.
Wrinkling is often encountered during the forming of the body side panel structure, particularly during the flanging and trimming processes, particularly on the edge surfaces and the ramp surfaces of the top region of the body side panel structure, as shown in fig. 2. Serious wrinkling can cause stacking and cracking of the side wall, so that the side wall structure is scrapped in production, and welding spots are easily distorted and cracked in the matching and welding process of the side wall structure.
disclosure of Invention
Technical problem to be solved
The first object of the present invention is: the forming method of the body side wall structure can effectively prevent the edge of the body side wall top area from wrinkling in the flanging and shaping process by forming the notch at the edge of the body side wall top area, so that the problem of wrinkling and other stamping in the flanging and shaping process of the body side wall structure in the prior art is solved.
The second object of the present invention is: the utility model provides a can effectively improve the automobile body side wall structure of the surface quality at the regional edge in automobile body side wall structure top to solve among the prior art automobile body side wall structure and in the punching press problems such as wrinkling that the turn-ups plastic in-process produced.
(II) technical scheme
In order to solve the technical problem, on one hand, the invention provides a forming method of a vehicle body side wall structure, which comprises the steps of drawing and trimming a plate to form a drawing surface; a plurality of gaps are formed in the edge of the drawing surface, corresponding to the top area of the side wall structure of the vehicle body; carrying out flanging and shaping on the drawing surface with the notch to form a shaping surface; and trimming the trimming surface to form the body side surrounding structure, so that at least one part of the notch is reserved at the edge of the top area of the body side surrounding structure.
According to the preferable scheme, the method further comprises the step of forming a process supplementing surface at the edge of the drawing surface at the top area of the side body structure.
according to the preferable aspect of the above aspect, the craft supplement surface includes ribs.
According to the above aspect, preferably, the rib is located near the notch.
According to the preferable scheme, the method further comprises the step of forming the process supplementing surface in the process of flanging and shaping the drawing surface.
In another aspect, the invention also provides a body side surrounding structure formed by the method.
in another aspect, the invention also provides a vehicle comprising the body side surrounding structure.
(III) advantageous effects
The technical scheme of the invention has the following advantages:
the invention provides a method for forming a side wall structure of a vehicle body, which comprises the steps of drawing and trimming a plate to form a drawing surface; a plurality of gaps are formed in the edge of the drawing surface, corresponding to the top area of the side wall structure of the vehicle body; carrying out flanging and shaping on the drawing surface with the notch to form a shaping surface; and trimming the trimming surface to form the body side surrounding structure, so that at least one part of the notch is reserved at the edge of the top area of the body side surrounding structure. The wrinkling phenomenon of the side wall structure of the automobile body in the prior art on the edge surface of the top area of the side wall structure due to uneven stress in the stamping forming process is improved, overlapping and cracking of the edge surface are prevented, the surface quality of the side wall of the automobile body is effectively improved, the rejection rate of materials in production is reduced, the production cost is reduced, meanwhile, the problem that welding spots crack due to welding spot distortion in the matching welding process of the side wall structure is caused is solved, and the strength of the automobile body is improved.
Drawings
Fig. 1 is a perspective view showing a vehicle body side surrounding structure;
FIG. 2 is an enlarged view showing a top region of a side body surrounding structure according to the prior art;
FIG. 3 is an enlarged view showing a top region of the side body surrounding structure according to the present invention;
FIG. 4 is a schematic view showing a drawing surface formed during forming in a cross-section taken along A-A in FIG. 3;
FIG. 5 is a schematic view showing a shaping face formed during a molding process in a cross section taken along A-A in FIG. 3;
FIG. 6 is an enlarged view of the step in FIG. 5;
Fig. 7 is a schematic view showing trimming performed during molding along a cross section taken along a-a in fig. 3.
In the figure: 1: drawing surfaces; 2: shaping the surface; 3: supplementing flour by a process; 4: a step; g: a notch; f: the edge of the top area of the side wall structure of the vehicle body; t: and (6) trimming.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the prior art, the edge of the top area of the side wall structure of the vehicle body is wrinkled in the forming process of the side wall structure of the vehicle body due to drawing, flanging and shaping, and the forming of the side wall structure of the vehicle body is seriously affected.
The invention provides a forming method of a side wall structure of a vehicle body, which comprises the steps of drawing and trimming a plate to form a drawing surface; a plurality of gaps are formed in the edge of the drawing surface, corresponding to the top area of the side wall structure of the vehicle body; carrying out flanging and shaping on the drawing surface with the notch to form a shaping surface; and trimming the trimming surface to form the body side surrounding structure, so that at least one part of the notch is reserved at the edge of the top area of the body side surrounding structure.
The following describes the forming method of the vehicle body side surrounding structure in detail with reference to the accompanying drawings.
For convenience of description, the molding process at a-a of the side body structure roof region is described as an example, and fig. 4, 5 and 7 show the shape change of the edge of the a-a cross section in the molding process.
As shown in fig. 4, the forming method of the body side surrounding structure includes drawing a plate material and performing trimming T to trim off an excess plate material to form a drawing surface 1.
As shown in FIG. 5, in the invention, in order to reduce the wrinkling phenomenon of the edge F of the top area of the side body of the vehicle body, a notch G (shown in FIG. 3) is formed on the edge F of the drawing surface 1 corresponding to the top area of the side body structure of the vehicle body, and then the flanging shaping is carried out to form a shaping surface 2. Therefore, in the flanging and shaping process, the gap G can release the internal stress of the material generated in the flanging and shaping process, so that the surface wrinkling phenomenon is effectively improved. Preferably, the number of the notches is multiple, and the notches should be opened as many as possible and larger to avoid the functional surface of the product, so as to release the stress to the maximum extent and maximize the wrinkle absorbing effect.
To further reduce wrinkling of the edge surface during the forming process and improve surface quality, a technical complementary surface 3 is added at the edge F of the roof area of the body side wrap as shown in fig. 5-7. The process supplement surface 3 can create a good stamping condition for the side wall structure of the car body. In the present invention, the complementary surface 3 may be prepared during trimming T after drawing and trimmed off in the final step of forming, for example, in the present invention, the complementary surface 3 may be trimmed off during trimming of the finished surface 2.
A plurality of ribs may be provided on the technical complementary surface 3 to further absorb wrinkles generated during the flanging and shaping processes. Preferably, the process replenishment surface 3 may be provided at a position close to the notch G so that the rib is located in the vicinity of the notch G. The ribs may be implemented in the form of blisters, beads, dimples, etc. as is commonly used in the art. The ribs may include round ribs and square ribs. The ribs can effectively control the feeding resistance, change the internal stress state of the material, adjust the flowing direction of the material and effectively improve the wrinkling defect.
in the forming process of the side wall structure of the automobile body, the edge surface of the side wall structure can rebound under the released stress, and the rebound can influence the size precision of the windshield. Therefore, in the burring process, the step 4 may be formed on the process replenishment face 3 as shown in fig. 6. The height of the step 4 is determined according to the shape and formability of the product. Preferably, the step height is as high as possible to allow the product to stretch more fully, thereby increasing product stiffness to reduce spring back.
preferably, the process complementary face 3 is trimmed off during trimming of the finished face 2 to form the body side enclosure structure, while leaving at least part of the gap G at the edge F of the top area of the body side enclosure structure.
According to the invention, the plurality of notches are formed at the edge of the top area of the side body structure of the automobile body to release the internal stress released in the material forming process, the process supplementing surface is arranged, and the plurality of ribs are arranged on the process supplementing surface and near the notches to control the feeding resistance of the material and adjust the flowing direction of the material, so that the wrinkling defect generated in the forming process can be absorbed to the maximum extent. A step is provided on the process complementary surface to reduce the spring back of the edge surface, further increasing the dimensional accuracy of the windshield.
The invention also provides a body side wall structure which is formed by the forming method and has a notch at the edge of the top area of the body side wall structure, as shown in figure 3.
The invention further provides a vehicle, which is provided with the vehicle body side surrounding structure.
In summary, according to the forming method of the vehicle body side-wall structure, the vehicle body side-wall structure and the vehicle provided by the invention, the forming method of the vehicle body side-wall structure comprises the steps of drawing and trimming a plate to form a drawing surface; a plurality of gaps are formed in the edge of the drawing surface, corresponding to the top area of the side wall structure of the vehicle body; carrying out flanging and shaping on the drawing surface with the notch to form a shaping surface; and trimming the trimming surface to form the body side surrounding structure, so that at least one part of the notch is reserved at the edge of the top area of the body side surrounding structure. The wrinkling that has improved among the prior art automobile body side wall structure because stress is inhomogeneous produces on the edge surface of its top region in stamping forming process from this, prevents that the material is folded and the fracture of edge surface, effectively improves the surface quality of automobile body side wall, reduces the material disability rate in the production to reduction in production cost can prevent simultaneously that the side wall structure from matching the welding spot distortion of welding process and arousing the problem of solder joint fracture, thereby improves the intensity of automobile body.
finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (7)

1. A method for forming a side wall structure of a vehicle body comprises the following steps:
Drawing and trimming the plate to form a drawing surface;
A plurality of gaps are formed in the edge of the drawing surface, corresponding to the top area of the side wall structure of the vehicle body;
Carrying out flanging and shaping on the drawing surface with the notch to form a shaping surface; and
and trimming the trimming surface to form the body side enclosing structure, so that at least one part of the notch is reserved at the edge of the top area of the body side enclosing structure.
2. The method of forming a body side panel structure according to claim 1, further comprising forming a process complementary panel at the drawn panel edge in a body side panel roof area.
3. The method of forming a body side gusset structure of claim 2, wherein said craft supplement surface includes a rib.
4. The method of forming a side body enclosure structure according to claim 3, wherein the bead is located in the vicinity of the notch.
5. The method for forming a side body structure of a vehicle body according to claim 4, further comprising forming a step on the process complementary surface during the flanging and shaping of the drawn surface.
6. A vehicle body side-frame structure characterized in that it is formed according to the method of forming a vehicle body side-frame structure according to any one of claims 1 to 5.
7. A vehicle characterized by comprising the body side surrounding structure according to claim 6.
CN201810587567.1A 2018-06-08 2018-06-08 Forming method of vehicle body side wall structure, vehicle body side wall structure and vehicle Pending CN110576103A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810587567.1A CN110576103A (en) 2018-06-08 2018-06-08 Forming method of vehicle body side wall structure, vehicle body side wall structure and vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810587567.1A CN110576103A (en) 2018-06-08 2018-06-08 Forming method of vehicle body side wall structure, vehicle body side wall structure and vehicle

Publications (1)

Publication Number Publication Date
CN110576103A true CN110576103A (en) 2019-12-17

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