CN110572010A - Sealed integrated power unit module - Google Patents
Sealed integrated power unit module Download PDFInfo
- Publication number
- CN110572010A CN110572010A CN201910967160.6A CN201910967160A CN110572010A CN 110572010 A CN110572010 A CN 110572010A CN 201910967160 A CN201910967160 A CN 201910967160A CN 110572010 A CN110572010 A CN 110572010A
- Authority
- CN
- China
- Prior art keywords
- heat dissipation
- power unit
- cell module
- cable
- integrated power
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000001681 protective effect Effects 0.000 claims abstract description 38
- 230000017525 heat dissipation Effects 0.000 claims abstract description 35
- 239000000758 substrate Substances 0.000 claims abstract description 26
- 230000003287 optical effect Effects 0.000 claims description 20
- 238000001514 detection method Methods 0.000 claims description 17
- 238000009413 insulation Methods 0.000 claims description 17
- 238000010521 absorption reaction Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000003990 capacitor Substances 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20927—Liquid coolant without phase change
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Power Engineering (AREA)
- Power Conversion In General (AREA)
Abstract
The invention relates to a sealed integrated power unit module which comprises a heat dissipation substrate, a fully-closed protective shell, a cable insulating protective sleeve piece and a power unit, wherein the power unit is integrally arranged on the heat dissipation substrate, the fully-closed protective shell is arranged on the heat dissipation substrate in a sealed mode, the cable insulating protective sleeve piece is arranged on the fully-closed protective shell, and cables of the power unit are connected with the outside through the cable insulating protective sleeve piece. The heat generated by the power unit is radiated through the bottom radiating substrate, the main power cable is protected by the cable protective outer sleeve and is externally connected through the totally-enclosed protective shell, the integrated power unit is completely isolated from the external environment by the enclosed structure, and the power electronic devices in the integrated power unit can be protected to operate under severe environmental conditions.
Description
Technical Field
the invention relates to the field of power electronic equipment, in particular to a sealed integrated power unit module.
Background
The power electronic device is widely applied to different fields of aerospace, ship electrical, mining production, rail transit and the like. However, in some application environments, the working environment of the power electronic device is very harsh, and often the power electronic device is seriously aged due to environments such as high salt spray, high humidity and the like, so that the whole service life of the equipment is slightly influenced, and even the equipment is damaged due to failure and generates explosion in serious conditions, so that how to effectively ensure the stable and reliable operation of the power electronic device and prolong the service life of the equipment becomes a focus of wide attention.
Disclosure of Invention
In order to solve the prior technical problem, the invention provides a sealed integrated power unit module which solves the problem of reliability of the integrated power unit under severe environmental conditions such as high humidity, heat, high salt spray and the like.
The invention specifically comprises the following contents: the utility model provides a sealed integrated power unit module, includes heat dissipation base plate, totally closed protective housing, cable insulation protective sleeve spare and power unit, the power unit is integrated to be set up on the heat dissipation base plate, totally closed protective housing seals and sets up on heat dissipation base plate, cable insulation protective sleeve spare sets up on totally closed protective housing, and power unit's cable passes through cable insulation protective sleeve spare and is connected with the external world.
Furthermore, the power unit comprises a main power device, a driving circuit, a power absorption capacitor, a composite transmission busbar, a structural copper bar, a current sensor, a voltage sensor and a temperature detection circuit, wherein the driving circuit is installed on the main power device, an output cable of the power device penetrates through the current sensor, the voltage sensor and the current sensor respectively measure the voltage and the current of the main power device, and the main power cable is respectively connected with the structural kit, the composite transmission busbar, the power absorption capacitor and the main power device through a cable insulation protection kit.
Furthermore, the cable insulation protective sleeve piece is assembled in a multi-section mode.
Furthermore, totally closed protective housing is equipped with the electricity and inserts by plane, the electricity is inserted by plane and is connected drive circuit, current sensor, voltage sensor and temperature detection circuit and supply power for it, and the electricity is inserted by plane and is received current sensor, voltage sensor and temperature detection circuit's signal and transmit to in the external controller.
Further, the output cable of the main power device is tightly connected to the heat dissipation substrate through a mounting fastening accessory.
Furthermore, the totally-enclosed protective shell is provided with an optical navigation plug, and the optical navigation plug is connected with the driving circuit.
Further, the temperature detection circuit comprises a platinum resistor arranged in the heat dissipation substrate, and the temperature detection circuit converts the collected temperature electric signal into an optical signal and transmits the optical signal to the controller through the optical navigation plug.
Furthermore, the heat dissipation substrate is a circulating water-cooling heat dissipation substrate, and a side plate of the heat dissipation substrate is provided with a water inlet and outlet interface connected with an internal water path.
Furthermore, the totally-enclosed protective shell is connected with the heat dissipation substrate through a sealing rubber gasket.
Furthermore, the bottom of the main power device is coated with heat dissipation silica gel and pressed on the heat dissipation substrate
The invention has the beneficial effects that: the heat that power unit produced dispels the heat through bottom heat dissipation base plate, and the main power cable uses cable protective sheath to protect, connects through totally closed protective housing outwards, and closed structure makes integrated power unit and external environment keep apart completely, and the inside power electronic device of protection integrated power unit can operate in harsh environmental condition.
Drawings
The following further explains embodiments of the present invention with reference to the drawings.
Fig. 1 is an overall schematic view of a hermetically sealed integrated power cell module of the present invention;
Fig. 2 is a perspective view of a hermetically sealed integrated power cell module of the present invention;
Fig. 3 is an internal schematic view of a hermetically sealed integrated power cell module of the present invention;
FIG. 4 is a schematic diagram illustrating the testing of the hermetically sealed integrated power cell module of the present invention;
fig. 5 is a top view of the hermetically sealed integrated power cell module of the present invention.
Detailed Description
With reference to fig. 1 to 5, the integrated power unit of this embodiment includes a heat dissipation substrate 14, a totally enclosed protective housing 16, a cable insulation protective sheath member and a power unit, wherein the totally enclosed protective housing 16 is connected to the heat dissipation substrate 14 through a sealing rubber gasket, the cable insulation protective sheath member is disposed on the totally enclosed protective housing 16, and a cable of the power unit is connected to the outside through the cable insulation protective sheath member, so that the integrated power unit is completely isolated from the external environment.
the power unit comprises a main power unit, a driving unit and a detection circuit, and specifically comprises a main power device, a driving circuit 2, a power absorption capacitor 3, a composite transmission busbar 4, a structural copper bar 5, a current sensor 6, a voltage sensor 7 and a temperature detection circuit 8, wherein the driving circuit 2 is connected with the main power device and drives the main power device. The sealed integrated power unit integrates the functions of a main power device, secondary drive control and voltage and current state monitoring, has high integration and sealing performance, and improves the application reliability of power electronic devices.
The main power device is a power IGBT device 1 (Insulated Gate Bipolar Transistor), heat dissipation silica gel is smeared at the bottom of the power IGBT device 1 and pressed on a heat dissipation substrate 14, the heat dissipation substrate 14 is a circulating water-cooling heat dissipation substrate 14, and water inlet and outlet interfaces 15 connected with an internal circulating water path are respectively arranged on side plates of the heat dissipation substrate 14. The current sensor 6 and the voltage sensor 7 detect current and voltage information of the power unit, and the temperature detection circuit 8 detects the temperature of the power unit and includes a platinum resistor provided in the heat dissipation substrate 14.
The integrated power unit module is connected with the outside through the cable insulation protective sleeve piece, the cable insulation protective sleeve piece is in multi-section combined installation, the full-sealing characteristic of the integrated unit is guaranteed, and meanwhile the corrosion effect of the hot and humid salt fog under the long-term use condition is considered. The main power cable is respectively connected with the structure external member, the composite transmission busbar 4, the power absorption capacitor 3 and the power IGBT device 1 through the main power cable insulation protective sleeve 12, so that the peak voltage of the power device is reduced. The output cable of the main power device is tightly connected to the heat dissipation substrate 14 through the mounting fastening accessory 11 and is led to the outside through the output cable insulation protection sleeve 12.
The main power part of the integrated power unit module integrates a power transmission copper bar 5, a composite bus bar 4, a power absorption capacitor 3 and a power IGBT device 1, and peak voltage of the power device is reduced through integrated connection; the output side of the power IGBT device 1 outputs a power cable navigation plug 13 through a cable connecting device, the output power cable navigation plug 13 is installed on a totally-enclosed protective shell 16, and the cable on the output side is fastened through an installation fastener 11, so that the cable looseness caused by cable electromotive force is prevented.
The integrated power unit provides control and feedback power and optical signal transmission through the electric aviation plug 9 and the optical aviation plug 10, and the electric aviation plug 9 and the optical aviation plug 10 are arranged on the totally-enclosed protective shell 16. The power supply is connected with the driving circuit 2, the current sensor 6, the voltage sensor 7 and the temperature detection circuit 8 through the electric navigation plug 9, and voltage and current feedback signals detected by the current sensor 6 and the voltage sensor 7 are transmitted to an external controller through the electric navigation plug 9. The optical signal of the control drive circuit 2 is connected with the drive circuit 2 through the optical navigation plug 10 and drives the power IGBT device 1, and the temperature detection circuit 8 converts the temperature electric signal collected in real time into an optical signal and transmits the optical signal to the controller through the optical navigation plug 10.
The unit driving circuit 2 is installed on a power IGBT device 1, an output cable of the power IGBT device 1 penetrates through a current sensor 6, the current sensor transmits a detected current signal to an electric aerial plug 9, a voltage sensor 7 transmits a detected voltage signal to the electric aerial plug 9, a temperature detection sensor box 8 converts a temperature signal into a frequency signal and transmits the frequency signal to the electric aerial plug 9, the electric aerial plug 9 transmits the acquired voltage signal, current signal and temperature signal on-line detection state signals to a controller, and the controller transmits a driving control modulation optical signal to a driving plate 2 through an optical aerial plug 10 to drive the power IGBT device 1 of an integrated power unit to be switched on/off while detecting the state signals of the integrated power unit on-line, so that electric energy conversion is realized.
in the invention, the main power circuit, the secondary power circuit and the detection device are integrated into a whole, so that the integrated design can be realized to the maximum extent, and the aerial plug-in design is adopted by the main power part and the secondary auxiliary power supply part, so that necessary conditions for stable operation of power electronic devices in severe environment are provided.
In the previous description, numerous specific details were set forth in order to provide a thorough understanding of the present invention. The foregoing description is only a preferred embodiment of the invention, which can be embodied in many different forms than described herein, and therefore the invention is not limited to the specific embodiments disclosed above. And that those skilled in the art may, using the methods and techniques disclosed above, make numerous possible variations and modifications to the disclosed embodiments, or modify equivalents thereof, without departing from the scope of the claimed embodiments. Any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the scope of the technical solution of the present invention.
Claims (10)
1. A sealed integrated power cell module, comprising: including heat dissipation base plate, totally closed protective housing, cable insulation protection sleeve spare and power unit, the power unit integration is on heat dissipation base plate, totally closed protective housing is sealed to be set up on heat dissipation base plate, cable insulation protection sleeve spare sets up on totally closed protective housing, and power unit's cable passes through cable insulation protection sleeve spare and is connected with the external world.
2. The sealed integrated power cell module of claim 1, wherein: the power unit comprises a main power device, a driving circuit, a power absorption capacitor, a composite transmission busbar, a structural copper bar, a current sensor, a voltage sensor and a temperature detection circuit, wherein the driving circuit is installed on the main power device, an output cable of the power device penetrates through the current sensor, the voltage sensor and the current sensor respectively measure the voltage and the current of the main power device, and the main power cable is respectively connected with the structural kit, the composite transmission busbar, the power absorption capacitor and the main power device through a cable insulation protection kit.
3. The sealed integrated power cell module of claim 1, wherein: the cable insulation protective sleeve part is assembled in a multi-section mode.
4. The sealed integrated power cell module of claim 1, wherein: the totally closed protective housing is equipped with the electricity and inserts by plane, electricity is inserted by plane and is connected drive circuit, current sensor, voltage sensor and temperature detection circuit and supply power for it, and electricity is inserted by plane and is received current sensor, voltage sensor and temperature detection circuit's signal and transmit to in the external controller.
5. The sealed integrated power cell module of claim 1, wherein: and the output cable of the main power device is fixedly connected on the heat dissipation substrate through a mounting fastening accessory.
6. The sealed integrated power cell module of claim 1, wherein: the totally-enclosed protective shell is provided with an optical navigation plug, and the optical navigation plug is connected with the driving circuit.
7. The sealed integrated power cell module of claim 1, wherein: the temperature detection circuit comprises a platinum resistor arranged in the heat dissipation substrate, and converts the acquired temperature electric signal into an optical signal and transmits the optical signal to the controller through the optical navigation plug.
8. The sealed integrated power cell module of claim 1, wherein: the heat dissipation substrate is a circulating water cooling heat dissipation substrate, and a side plate of the heat dissipation substrate is provided with a water inlet and outlet interface connected with an internal water path.
9. The sealed integrated power cell module of claim 1, wherein: the totally-enclosed protective shell is connected with the heat dissipation substrate through a sealing rubber gasket.
10. The sealed integrated power cell module of claim 1, wherein: and the bottom of the main power device is coated with heat dissipation silica gel and is pressed on the heat dissipation substrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910967160.6A CN110572010A (en) | 2019-10-12 | 2019-10-12 | Sealed integrated power unit module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910967160.6A CN110572010A (en) | 2019-10-12 | 2019-10-12 | Sealed integrated power unit module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110572010A true CN110572010A (en) | 2019-12-13 |
Family
ID=68784525
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910967160.6A Pending CN110572010A (en) | 2019-10-12 | 2019-10-12 | Sealed integrated power unit module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110572010A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102412704A (en) * | 2011-11-22 | 2012-04-11 | 东风汽车公司 | Low-voltage high-current three-phase driving power module group structure |
| CN204795939U (en) * | 2015-07-15 | 2015-11-18 | 深圳市英威腾电动汽车驱动技术有限公司 | Motor controller |
| CN206180827U (en) * | 2016-11-25 | 2017-05-17 | 昆山阿尔玛电子设备有限公司 | A water -cooling power for electroplating production line |
| CN107124839A (en) * | 2017-06-09 | 2017-09-01 | 长沙奥托自动化技术有限公司 | A kind of controller for electric vehicle |
| CN207053367U (en) * | 2017-06-04 | 2018-02-27 | 青岛海菱电气有限公司 | A kind of closed frequency converter of multi-protection |
| CN207691672U (en) * | 2018-01-09 | 2018-08-03 | 宿迁波尔高压电源有限公司 | A kind of totally-enclosed high voltage storage container |
| CN208158442U (en) * | 2017-12-31 | 2018-11-27 | 无锡市中远工业自动化有限公司 | A kind of hermetically sealed shell structure of frequency converter |
| CN210431202U (en) * | 2019-10-12 | 2020-04-28 | 江苏大全凯帆电器股份有限公司 | Sealed integrated power unit module |
-
2019
- 2019-10-12 CN CN201910967160.6A patent/CN110572010A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102412704A (en) * | 2011-11-22 | 2012-04-11 | 东风汽车公司 | Low-voltage high-current three-phase driving power module group structure |
| CN204795939U (en) * | 2015-07-15 | 2015-11-18 | 深圳市英威腾电动汽车驱动技术有限公司 | Motor controller |
| CN206180827U (en) * | 2016-11-25 | 2017-05-17 | 昆山阿尔玛电子设备有限公司 | A water -cooling power for electroplating production line |
| CN207053367U (en) * | 2017-06-04 | 2018-02-27 | 青岛海菱电气有限公司 | A kind of closed frequency converter of multi-protection |
| CN107124839A (en) * | 2017-06-09 | 2017-09-01 | 长沙奥托自动化技术有限公司 | A kind of controller for electric vehicle |
| CN208158442U (en) * | 2017-12-31 | 2018-11-27 | 无锡市中远工业自动化有限公司 | A kind of hermetically sealed shell structure of frequency converter |
| CN207691672U (en) * | 2018-01-09 | 2018-08-03 | 宿迁波尔高压电源有限公司 | A kind of totally-enclosed high voltage storage container |
| CN210431202U (en) * | 2019-10-12 | 2020-04-28 | 江苏大全凯帆电器股份有限公司 | Sealed integrated power unit module |
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