CN110570055A - intelligent state reporting system for industrial places - Google Patents
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Abstract
The invention relates to an intelligent state reporting system for industrial places, which is characterized by comprising the following components: the system comprises a server and terminal equipment, wherein the server comprises a state report module, a hidden danger name database, an associated hidden danger database and an associated hidden danger calculation module, wherein the state report module is used for initiating and managing a state report; the system comprises a correlation hidden danger calculation module, a warning information display module and a warning information display module, wherein the correlation hidden danger calculation module is used for judging whether a certain hidden danger has a corresponding correlation hidden danger or not, and sending the name of the hidden danger and the corresponding correlation hidden danger as warning information to the terminal equipment for display; the terminal equipment is connected with the server, can call a state report module of the server, and displays the hidden danger information and the associated hidden danger information. Compared with the prior art, the invention has the advantages that: the method can send the status report, and analyze, remind and display the associated hidden dangers according to the content of the status report, thereby greatly improving the safety of industrial management.
Description
Technical Field
The invention relates to an intelligent state reporting system for an industrial place.
Background
in industrial sites, various safety hazards exist and are interrelated. For example, when the equipment leaks oil or oil, an abnormal condition that smoke ends or people smoke exists in a factory building or an abnormal state that a normally closed fireproof door is always opened is found. The combination of these hazards may cause or extend the fire hazard. The hidden danger which is related to a certain hidden danger and combined with the hidden danger and possibly causes a safety accident is called the related hidden danger of the hidden danger. In an industrial place, oil leakage and oil leakage of equipment are normal states with degraded performance, and fundamental corrective measures cannot be taken immediately, so that the oil leakage and oil leakage are collected by various methods, and if the oil leakage and oil leakage under the equipment are not processed in time, the oil leakage and oil leakage become new fire hazard points, and if open fire or high temperature is met, a fire condition is generated. This is a situation where safety hazards are interrelated.
For another example, a hole exists in a certain corridor on a certain floor, and no shielding/warning is provided for the hole, which is an independent hidden danger. If no other hidden troubles exist, no accident occurs. But if the unsafe behavior that people in the industrial place walk while watching the mobile phone occurs, the other independent hidden danger is caused. Due to the superposition of the two hidden dangers, accidents can happen.
In fact, security is compromised by three types: unsafe behaviors of people (such as walking to see a mobile phone to cause the attention not to be in the environment), unsafe states of objects (such as holes not being covered/warned), management defects (such as hole management, no requirement for personnel behavior management or no landing); any combination of two or three of these three may cause an accident.
Accidents are almost caused by the related superposition of the potential safety hazards, so that the identification and the processing of the related potential safety hazards have great significance for preventing the accidents.
However, currently, in various industrial places, information platforms such as an ERP system, an SAP system, a status report system, and the like, or a security management ledger is mostly used to record various equipment defects, and these systems do not combine the associated hidden dangers of an unsafe state of an object, unsafe behaviors of people, management defects, and the like to perform intelligent prompting, and do not consider time factors and geographical location factors to perform associated hidden danger analysis and prediction, processing mode recommendation, and the like. To sum up, at present, there is no strong database of the hidden troubles and the technical means for conveniently realizing the association and the subsequent disposal.
Disclosure of Invention
the invention aims to solve the technical problem of providing an intelligent state reporting system for industrial places in the prior art, which can analyze and remind the associated hidden dangers so as to intelligently prompt the potential safety hazards.
The technical scheme adopted by the invention for solving the technical problems is as follows: an industrial site intelligent status reporting system, comprising:
The server comprises a state report module, a hidden danger name database, an associated hidden danger database and an associated hidden danger calculation module, wherein the state report module, the hidden danger name database, the associated hidden danger database and the associated hidden danger calculation module are arranged in the server
the status report module is used for initiating and managing a status report; the content of the status report comprises an operator name, operation time and a hidden danger name;
The hidden danger name database is used for defining, storing, adding and updating various hidden danger names;
the association hidden danger database is used for defining, storing, increasing and updating association hidden dangers corresponding to various hidden dangers;
The system comprises a correlation hidden danger calculation module, a warning information display module and a warning information display module, wherein the correlation hidden danger calculation module is used for judging whether a certain hidden danger has a corresponding correlation hidden danger or not, and sending the name of the hidden danger and the corresponding correlation hidden danger as warning information to the terminal equipment for display; and (3) screening criteria of the associated hidden danger: hidden dangers defined by the associated hidden danger database and associated hidden dangers corresponding to the hidden dangers exist in the preset area range;
And the terminal equipment is connected with the server, can call a state report module of the server to initiate a state report and manage the state report, can manage each module and a database in the server, and displays the hidden danger information and the associated hidden danger information.
As an improvement, the server also comprises a reason coding database, a hidden danger corrective action suggestion database and a corrective action module, wherein
the reason coding database is used for defining, storing, adding and updating reason names and corresponding numbers formed by various hidden dangers;
The hidden danger correcting action suggestion database is used for defining different hidden danger names and corresponding associated hidden dangers thereof, storing corresponding correcting action lists and indicating the effectiveness of each correcting action;
and the correcting action module is used for proposing a correcting action for reference according to the hidden danger name, the potential association hidden danger and the actual associated hidden danger in the state report, automatically giving an effectiveness mark of the correcting action, and processing by the correcting action module according to the hidden danger correcting action suggestion database.
Improving the system, wherein the content of the status report further comprises a subject description, a status report description, a reason code, a grade, potential association hidden dangers and taken measures; the working process of the state report module comprises a state report initiating link, a state report auditing link, a state report processing link and a state report closing link; the operator of the state report initiating link is an initiator, the operator of the state report auditing link is an auditor, the operator of the state report processing link is a processor, the operator of the state report closing link is a closing person, and when a certain hidden danger is eliminated, the closing person closes the state report;
The initiator, the auditor, the processor and the closer of the status report can propose and modify the hidden danger and the potential associated hidden danger of the status report;
the state reporting module is provided with a hidden danger name menu for inputting hidden danger names; when determining a hidden danger name for a certain state report, an initiator, an auditor, a processor or a closer of the state report selects the hidden danger name from a hidden danger name menu, and information in the hidden danger menu is from a hidden danger name database.
The method is improved, wherein the state reporting module is provided with a menu of potential associated hidden danger for inputting potential associated hidden danger names; potential association hidden dangers in the state report are selected by a state report initiator, an auditor, a processor or a closer through a 'potential association hidden danger' menu, and information in the potential association hidden danger menu is associated with a hidden danger database; when the information in the menu of potential association hidden troubles is incomplete, an operator manually inputs the names of the association hidden troubles through a manual input option set in the menu of the potential association hidden troubles.
And then, the state report module automatically prompts the previous similar state report in a small window form in a state report initiating link, a state report auditing link, a state report processing link and a state report closing link for the initiator, the auditor, the processor and the closer of the state report to open the small window for reference.
The improvement is that the state report module is provided with a 'reason code' menu for inputting reason codes; when the initiator, the auditor, the processor or the closer of the status report determines the reason code for a certain status report, the name and the number of the reason causing the hidden danger are selected from a 'reason code' menu, and the information in the reason code menu is from a reason code database.
and the server further comprises a related hidden danger management module for managing the related hidden danger database, inputting the related hidden danger types, adjusting the related hidden dangers and newly adding the related hidden dangers.
and improving the effectiveness of the corrective action in the hidden danger corrective action recommendation database, wherein the effectiveness of the corrective action in the hidden danger corrective action recommendation database is divided into six grades and two dimensions, and the six grades are sorted from high to low as follows: passive devices, automatic devices, alarms, administrative controls, verified one-time measures, unverified one-time measures; the two dimensions are: solves the common problem and the single problem.
Then, improving, wherein the data sources in the associated hidden danger database have at least three types, and the first type of source is expert experience; the second kind of source is generated by analyzing the occurred accident and needs to be input through the associated hidden danger management module; the third category is that when an operator uses a state report module, the menu content of the potential association hidden danger cannot describe the possible association hidden danger, and the potential hidden danger manually input by the operator is solidified into an association hidden danger database;
Then, the information in the state report is obtained by a related hidden danger calculation module, and whether the related state reports exist in all the state reports which are not closed in the state report or not is automatically searched, wherein the related hidden dangers refer to the related hidden dangers of which the hidden danger names in one state report are the hidden danger names in the other state report; if yes, the correlated state report, the names of the hidden dangers and the corresponding correlated hidden dangers are used as warning information and sent to the terminal equipment end for displaying; and sending information to the hidden danger manager so that the hidden danger manager can take measures to eliminate the associated hidden danger as soon as possible.
in a further improvement, the server further comprises
The potential reproduction hazard calculation module is used for discriminating the potential reproduction hazard and sending the warning information of the potential reproduction hazard to the terminal equipment; and (3) discriminating criteria of the reproduction hidden danger: the same type of hidden troubles appear on the same equipment for the second time, repeatedly, or on different equipment;
the accident database is used for storing and updating accident information, the accident information comprises accident reasons and accident consequences, and the accident reasons comprise one or more hidden danger names causing accidents;
The retransmission accident discrimination module is used for discriminating retransmission accidents and sending retransmission accident warning information to the terminal equipment; discrimination criterion of retransmission accidents: in a preset range, identifying previous accidents with the same accident consequence as retransmission accidents, identifying previous accidents with the same accident reason as retransmission accidents, and identifying previous accidents with the similar accident reason and the similar accident consequence as retransmission accidents; and the retransmission accident screening module is used for transmitting the screened retransmission accidents to the input and display terminal for displaying.
the terminal device may be a fixed terminal device, a portable mobile terminal device, or both.
compared with the prior art, the invention has the advantages that: the method comprises the steps that a server with a state report module, a hidden danger name database, an associated hidden danger database and an associated hidden danger calculation module is arranged, terminal equipment connected with the server is arranged, associated hidden dangers such as unsafe states of objects, unsafe behaviors of people and management defects are combined to form the associated hidden danger database, a state report is sent according to the actually occurring hidden dangers, the associated hidden danger calculation module analyzes all the existing hidden dangers to obtain whether the associated hidden dangers exist, if the associated hidden dangers exist, intelligent prompt is carried out through the terminal equipment, and the safety of industrial management is greatly improved.
drawings
Fig. 1 is a block diagram of an intelligent status reporting system for an industrial site according to an embodiment of the present invention.
Fig. 2 is a block diagram of an intelligent status reporting system for an industrial site according to a second embodiment of the present invention.
Detailed Description
the invention is described in further detail below with reference to the accompanying examples.
example one
an industrial site intelligent status reporting system as shown in fig. 1, comprising:
The server comprises a state report module, a hidden danger name database, an associated hidden danger management module, an associated hidden danger calculation module, a reason coding database, a hidden danger correcting action suggestion database and a correcting action module, wherein the hidden danger correcting action suggestion database comprises a plurality of hidden danger name databases, a hidden danger name database, an associated hidden danger management module, an associated hidden danger calculation module
The status report module is used for initiating and managing a status report; the content of the status report comprises but is not limited to operator name, operation time, subject description, status report description, reason code, grade, hidden danger, potential associated hidden danger and taken action;
The hidden danger name database is used for defining, storing, adding and updating various hidden danger names;
The association hidden danger database is used for defining, storing, increasing and updating association hidden dangers corresponding to various hidden dangers;
The system comprises a correlation hidden danger management module, a correlation hidden danger management module and a correlation hidden danger management module, wherein the correlation hidden danger management module is used for managing a correlation hidden danger database, inputting correlated hidden danger types, adjusting correlated hidden dangers and newly adding correlated hidden dangers; the data sources in the associated hidden danger database are at least three types, and the first type of source is expert experience; the second kind of source is generated by analyzing the occurred accident and needs to be input through the associated hidden danger management module; the third category is that when an operator uses a state report module, the menu content of the potential association hidden danger cannot describe the possible association hidden danger, and the potential hidden danger manually input by the operator is solidified into an association hidden danger database;
the system comprises a correlation hidden danger calculation module, a warning information display module and a warning information display module, wherein the correlation hidden danger calculation module is used for judging whether a certain hidden danger has a corresponding correlation hidden danger or not, and sending the name of the hidden danger and the corresponding correlation hidden danger as warning information to the terminal equipment for display; and (3) screening criteria of the associated hidden danger: hidden dangers defined by the associated hidden danger database and associated hidden dangers corresponding to the hidden dangers exist in the preset area range; for a system for forming a state report, a correlation hidden danger calculation module acquires information in the state report, and automatically searches whether correlated state reports exist in all state reports which are not closed in the state report, wherein the correlated state reports refer to correlation hidden dangers of which the hidden danger names in one state report are the hidden danger names in the other state report; if yes, the correlated state report, the names of the hidden dangers and the corresponding correlated hidden dangers are used as warning information and sent to the terminal equipment end for displaying; and sending information to the hidden danger manager so that the hidden danger manager can take measures to eliminate the associated hidden danger as soon as possible.
The reason coding database is used for defining, storing, adding and updating reason names and corresponding numbers formed by various hidden dangers;
The hidden danger correcting action suggestion database is used for defining different hidden danger names and corresponding associated hidden dangers thereof, storing corresponding correcting action lists and indicating the effectiveness of each correcting action;
the correcting action module is used for proposing a correcting action for reference according to the hidden danger name, the potential association hidden danger and the actual associated hidden danger in the state report, automatically giving an effectiveness mark of the correcting action, and processing by the correcting action module according to the hidden danger correcting action suggestion database; the effectiveness of the corrective action in the hidden danger corrective action recommendation database is divided into six levels and two dimensions, wherein the six levels are sorted from high to low as follows: passive device, automatics, warning, administrative management and control, once only measure once only verified, once only measure unverified, two dimensions: the common problem and the single problem are solved; the two dimensions are: the common problem and the single problem are solved;
and the terminal equipment is connected with the server, can call a state report module of the server to initiate a state report and manage the state report, can manage a hidden danger name database, an associated hidden danger database, a reason coding database and a hidden danger correction action suggestion database in the server, and displays hidden danger information and associated hidden danger information. The terminal device may be a fixed terminal device, a portable mobile terminal device, or both.
The working process of the state report module comprises a state report initiating link, a state report auditing link, a state report processing link and a state report closing link; the operator of the state report initiating link is an initiator, the operator of the state report auditing link is an auditor, the operator of the state report processing link is a processor, the operator of the state report closing link is a closing person, and when a certain hidden danger is eliminated, the closing person closes the state report; the initiator, the auditor, the processor and the closer of the status report can propose and modify the hidden danger and the potential associated hidden danger of the status report; the state reporting module is provided with a hidden danger name menu for inputting hidden danger names, a reason code menu for inputting reason codes and a potential association hidden danger menu for inputting potential association hidden danger names; when determining a hidden danger name for a certain state report, an initiator or an auditor or a processor or a closer of the state report selects the hidden danger name from a hidden danger name menu, wherein information in the hidden danger menu is from a hidden danger name database; potential association hidden dangers in the state report are selected by a state report initiator, an auditor, a processor or a closer through a 'potential association hidden danger' menu, and information in the potential association hidden danger menu is associated with a hidden danger database; when the information in the potential association hidden danger menu is incomplete, an operator manually inputs the name of the association hidden danger through a manual input option set in the 'potential association hidden danger' menu; when an initiator or an auditor or a processor or a closer of a state report determines a reason code for a certain state report, selecting a name and a serial number of a reason causing hidden danger from a reason code menu, wherein information in the reason code menu is from a reason code database; and the state reporting module automatically prompts the similar previous state report in a small window form in a state report initiating link, a state report auditing link, a state report processing link and a state report closing link for the initiator, the auditor, the processor and the closer of the state report to open the small window for reference.
therefore, the state reporting module in the invention is an information platform and a process system for reporting and managing various abnormal states of an industrial field, establishes a visual process of centralized and unified management in the system range, and is a safe production management platform for uniformly reporting various hidden dangers (including unsafe states of objects, unsafe behaviors of people and management defects) in the industrial field, sharing information, processing problems and promoting processes, and has the functions of reasonably optimizing and configuring resources, preferentially processing emergency important conditions and reducing communication cost.
example two
Different from the first embodiment, the server further comprises a potential hazard recurrence calculation module, an accident database, an accident reason database, an accident consequence database and a retransmission accident discrimination module, wherein the potential hazard recurrence calculation module, the accident database, the accident reason database, the accident consequence database and the retransmission accident discrimination module are arranged in the server, and the server further comprises a potential hazard recurrence calculation module, an accident result database, an
The potential reproduction hazard calculation module is used for discriminating the potential reproduction hazard and sending the warning information of the potential reproduction hazard to the terminal equipment; and (3) discriminating criteria of the reproduction hidden danger: the same type of hidden troubles appear on the same equipment for the second time, repeatedly, or on different equipment;
The accident database is used for storing and updating accident information, the accident information comprises accident reasons and accident consequences, and the accident reasons comprise one or more hidden danger names causing accidents;
the retransmission accident discrimination module is used for discriminating retransmission accidents and sending retransmission accident warning information to the terminal equipment; discrimination criterion of retransmission accidents: in a preset range, identifying previous accidents with the same accident consequence as retransmission accidents, identifying previous accidents with the same accident reason as retransmission accidents, and identifying previous accidents with the similar accident reason and the similar accident consequence as retransmission accidents; and the retransmission accident screening module is used for transmitting the screened retransmission accidents to the input and display terminal for displaying.
since the hidden trouble does not necessarily cause an accident, but the generated accident is certainly caused by one or more hidden troubles, in this embodiment, the server further records and analyzes information of the accident.
Claims (10)
1. an industrial site intelligent status reporting system, comprising:
The server comprises a state report module, a hidden danger name database, an associated hidden danger database and an associated hidden danger calculation module, wherein the state report module, the hidden danger name database, the associated hidden danger database and the associated hidden danger calculation module are arranged in the server
The status report module is used for initiating and managing a status report; the content of the status report at least comprises an operator name, operation time and a hidden danger name;
The hidden danger name database is used for defining, storing, adding and updating various hidden danger names;
The association hidden danger database is used for defining, storing, increasing and updating association hidden dangers corresponding to various hidden dangers;
The system comprises a correlation hidden danger calculation module, a warning information display module and a warning information display module, wherein the correlation hidden danger calculation module is used for judging whether a certain hidden danger has a corresponding correlation hidden danger or not, and sending the name of the hidden danger and the corresponding correlation hidden danger as warning information to the terminal equipment for display; and (3) screening criteria of the associated hidden danger: hidden dangers defined by the associated hidden danger database and associated hidden dangers corresponding to the hidden dangers exist in the preset area range;
And the terminal equipment is connected with the server, can call a state report module of the server to initiate a state report and manage the state report, can manage each module and a database in the server, and displays the hidden danger information and the associated hidden danger information.
2. The industrial site intelligent status reporting system of claim 1, wherein: the server also comprises a reason coding database, a hidden danger corrective action suggestion database and a corrective action module, wherein
the reason coding database is used for defining, storing, adding and updating reason names and corresponding numbers formed by various hidden dangers;
The hidden danger correcting action suggestion database is used for defining different hidden danger names and corresponding associated hidden dangers thereof, storing corresponding correcting action lists and indicating the effectiveness of each correcting action;
And the correcting action module is used for proposing a correcting action for reference according to the hidden danger name, the potential association hidden danger and the actual associated hidden danger in the state report, automatically giving an effectiveness mark of the correcting action, and processing by the correcting action module according to the hidden danger correcting action suggestion database.
3. the industrial site intelligent status reporting system of claim 2, wherein: the content of the status report also comprises a subject description, a status report description, a reason code, a grade, potential association hidden dangers and taken measures;
The working process of the state report module comprises a state report initiating link, a state report auditing link, a state report processing link and a state report closing link; the operator of the state report initiating link is an initiator, the operator of the state report auditing link is an auditor, the operator of the state report processing link is a processor, the operator of the state report closing link is a closing person, and when a certain hidden danger is eliminated, the closing person closes the state report;
The initiator, the auditor, the processor and the closer of the status report can propose and modify the hidden danger and the potential associated hidden danger of the status report;
The state reporting module is provided with a hidden danger name menu for inputting hidden danger names; when determining a hidden danger name for a certain state report, an initiator or an auditor or a processor or a closer of the state report selects the hidden danger name from a hidden danger name menu, information in the hidden danger menu comes from a hidden danger name database, and a state report module is provided with a potential association hidden danger menu for inputting a potential association hidden danger name; potential association hidden dangers in the state report are selected by a state report initiator, an auditor, a processor or a closer through a 'potential association hidden danger' menu, and information in the potential association hidden danger menu is associated with a hidden danger database; when the information in the menu of potential association hidden troubles is incomplete, an operator manually inputs the names of the association hidden troubles through a manual input option set in the menu of the potential association hidden troubles.
4. the industrial site intelligent status reporting system of claim 3, wherein: and the state report module automatically prompts the similar previous state report in a small window form in a state report initiating link, a state report auditing link, a state report processing link and a state report closing link for the initiator, the auditor, the processor and the closer of the state report to open the small window for reference.
5. The industrial site intelligent status reporting system of claim 3, wherein: the state reporting module is provided with a reason code menu for inputting reason codes; when the initiator, the auditor, the processor or the closer of the status report determines the reason code for a certain status report, the name and the number of the reason causing the hidden danger are selected from a 'reason code' menu, and the information in the reason code menu is from a reason code database.
6. The industrial site intelligent status reporting system of claim 2, wherein: the server also comprises a related hidden danger management module which is used for managing a related hidden danger database, inputting related hidden danger types, adjusting related hidden dangers and newly adding related hidden dangers; the effectiveness of the corrective action in the hidden danger corrective action recommendation database is divided into six levels and two dimensions, wherein the six levels are sorted from high to low as follows: passive device, automatics, warning, administrative management and control, once only measure once only verified, once only measure unverified, two dimensions: the common problem and the single problem are solved; the two dimensions are: solves the common problem and the single problem.
7. the industrial site intelligent status reporting system of claim 6, wherein: the data sources in the associated hidden danger database are at least three types, and the first type of source is expert experience; the second kind of source is generated by analyzing the occurred accident and needs to be input through the associated hidden danger management module; the third category is that when the operator uses the status report module, the menu content of the potential association hidden danger cannot describe the potential association hidden danger, and the potential hidden danger manually input by the operator is solidified into the database of the potential association hidden danger.
8. The industrial site intelligent status reporting system of claim 1, wherein: the method comprises the steps that a correlation hidden danger calculation module obtains information in a state report, and automatically searches whether correlated state reports exist in all the state reports which are not closed in the state report or not, wherein the correlated state reports refer to correlation hidden dangers of which hidden danger names in one state report are the hidden danger names in the other state report; if yes, the correlated state report, the names of the hidden dangers and the corresponding correlated hidden dangers are used as warning information and sent to the terminal equipment end for displaying; and sending information to the hidden danger manager so that the hidden danger manager can take measures to eliminate the associated hidden danger as soon as possible.
9. the industrial site intelligent status reporting system of claim 1, wherein: the server also comprises
The potential reproduction hazard calculation module is used for discriminating the potential reproduction hazard and sending the warning information of the potential reproduction hazard to the terminal equipment; and (3) discriminating criteria of the reproduction hidden danger: the same type of hidden troubles appear on the same equipment for the second time, repeatedly, or on different equipment;
the accident database is used for storing and updating accident information, the accident information comprises accident reasons and accident consequences, and the accident reasons comprise one or more hidden danger names causing accidents;
The retransmission accident discrimination module is used for discriminating retransmission accidents and sending retransmission accident warning information to the terminal equipment; discrimination criterion of retransmission accidents: in a preset range, identifying previous accidents with the same accident consequence as retransmission accidents, identifying previous accidents with the same accident reason as retransmission accidents, and identifying previous accidents with the similar accident reason and the similar accident consequence as retransmission accidents; and the retransmission accident screening module is used for transmitting the screened retransmission accidents to the input and display terminal for displaying.
10. the industrial site intelligent status reporting system according to any one of claims 1 to 9, wherein: the terminal equipment is fixed terminal equipment or/and portable mobile terminal equipment.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114691876A (en) * | 2020-12-30 | 2022-07-01 | 宁波欧依安盾安全科技有限公司 | Text-based accident reason analysis method |
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