CN110567339A - Method for detecting position degree of circumferential hole on end face of super-huge type bearing - Google Patents
Method for detecting position degree of circumferential hole on end face of super-huge type bearing Download PDFInfo
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- CN110567339A CN110567339A CN201910981021.9A CN201910981021A CN110567339A CN 110567339 A CN110567339 A CN 110567339A CN 201910981021 A CN201910981021 A CN 201910981021A CN 110567339 A CN110567339 A CN 110567339A
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- 108700041286 delta Proteins 0.000 claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 239000013598 vector Substances 0.000 claims abstract description 4
- 238000005259 measurement Methods 0.000 description 4
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
Abstract
the invention discloses a method for detecting the position degree of a circumferential hole on the end surface of an extra-large bearing, which comprises the following steps: the theoretical center circle of the reference hole, the measured hole and the circumferential hole, a plane coordinate system and the inner diameter or the outer diameter of the bearing; measuring the distance deviation delta 1 between the measured hole and the reference hole and the distance deviation delta 2 between the measured hole and the inner diameter surface or the outer diameter surface of the bearing by using a caliper and other tools, and substituting the measured values into a derived theoretical formulaThe positional deviation of the hole can be calculated. The detection method has the advantages that: 1) the position degree of each circumferential hole can be simply, conveniently and quickly detected and calculated by using measuring tools such as a caliper, the problems of high measuring cost and low efficiency of a three-coordinate measuring machine are solved, time and labor are saved, the efficiency is improved, and the cost is reduced; 2) the invention can judge the deviation direction of the center position of the measured hole by judging the deviation vector direction of the delta 1 and the delta 2.
Description
Technical Field
the invention belongs to the technical field of detection of rolling bearings, and mainly relates to a method for detecting the position degree of a circumferential hole on the end surface of an extra-large bearing, which is suitable for simply, conveniently and quickly measuring the position degree of the circumferential hole on the end surface of the extra-large bearing.
background
Super-huge type bearingThe large-scale motor is commonly used for various large-scale mechanical equipment and is an important basic part, and the dimensional accuracy of the large-scale motor plays a decisive role in the operation, the working performance, the service life and the reliability of a main machine. The precision of the position degree of the end face hole of the oversize bearing affects the matching quality with a host system, and if the position degree is ultra-poor, the installation and the use of the bearing on the host are affected, so that the precision quality of the host is affected, the position degree of the hole of the oversize bearing must be strictly controlled within a tolerance requirement range, otherwise, the problems of poor installation or local stress after installation and the like easily occur, the quality of a product is finally reduced, and the loss is brought to enterprises.
At present, the detection of the position degree of the circumferential hole of the end face of the super-huge bearing in the existing detection method is mainly carried out on a large-scale three-coordinate measuring machine, the three-coordinate measuring machine can be programmed to carry out automatic measurement, the measurement precision is high, but the detection cost is higher, and the three-coordinate measuring machine is usually arranged in a precise measuring chamber, so that the super-huge bearing is inconvenient to mount and dismount, and meanwhile, programming and debugging need a certain time, so the measurement efficiency is not high, the method is generally used for final inspection or sampling inspection of finished products of workpieces, and is not suitable for batch processing production on a production line.
disclosure of Invention
The invention aims to provide a method for detecting the position degree of a circumferential hole on the end face of an extra-large bearing, and solves the problems of high cost and low efficiency of the existing detection method.
the purpose of the invention can be realized by adopting the following technical scheme:
A method for detecting the position degree of a circumferential hole on the end face of an oversize bearing comprises the steps of respectively measuring the deviation delta 1 between the actual minimum hole distance h and the theoretical minimum hole distance h 'between a hole to be measured and an adjacent hole (or a reference hole) and the deviation delta 2 between the minimum distance h1 between the hole to be measured and the inner diameter or the outer diameter of the oversize bearing and the theoretical minimum distance h1' by measuring tools such as calipers and the like, and indirectly calculating the position distance delta of the actual center of the hole to be measured from the theoretical center by using a derived formula, namely the position degree delta of the circumferential hole on the end face of the oversize bearing;
The formula of the position degree delta of the circumferential hole on the end surface of the super-large bearing is as follows
Wherein, Delta 1 is the deviation between the actual minimum hole distance h and the theoretical minimum hole distance h 'between the measured hole and the reference hole, Delta 2 is the deviation between the minimum distance h1 between the measured hole and the inner diameter or the outer diameter of the super-large bearing and the theoretical minimum distance h1', the alpha angle is the included angle between the centers of two adjacent measured holes and the center of the theoretical center circle of the circumferential hole, the formula describes the mathematical relationship between the hole position degree Delta and Delta 1 and Delta 2, and further indirectly obtains the circumferential hole position degree Delta of the end surface of the super-large bearing by measuring Delta 1 and Delta 2.
In summary, the present invention has the following advantages: 1) the detection method can simply, conveniently and quickly detect and calculate the position degree of each circumferential hole by using measuring tools such as calipers and the like, so that the problems of high measurement cost and low efficiency of a three-coordinate measuring machine can be solved, time and labor are saved, the efficiency is improved, and the cost is reduced; 2) the invention can judge the deviation direction of the center position of the measured hole by judging the deviation vector direction of the delta 1 and the delta 2.
Drawings
FIG. 1 is a schematic diagram of measuring the position degree of a circumferential hole on the end face of an oversize bearing.
FIG. 2 is an enlarged view of a portion of the hole being tested of FIG. 1.
FIG. 3 is a schematic diagram of the theoretical geometry of the hole under test of the present invention.
FIG. 4 is a schematic illustration of a sample of calculated parameters used in the present invention.
In the figure: 1. the method comprises the following steps of (1) a reference hole, (2) a measured hole, (3) a theoretical center circle of a circumferential hole, (4) a plane coordinate system, (5) a bearing outer diameter, (6) and a bearing inner diameter.
Detailed Description
The invention is described in further detail below with reference to the following figures and detailed description:
As shown in fig. 1, 2, 3 and 4, the method for detecting the location degree of the circumferential hole on the end surface of the oversize bearing comprises a reference hole 1, a detected hole 2, a circumferential hole theoretical center circle 3, a plane coordinate system 4, a bearing outer diameter 5 and a bearing inner diameter 6; the reference hole 1 is a hole which is adjacent to the measured hole 2 and takes the measured hole 2 as a reference; the holes 2 to be measured are uniformly distributed on the circumference of a theoretical center circle 3 of the circumferential hole, and the center of the holes 2 to be measured is arranged on the Y axis of a plane coordinate system 4; the theoretical center circle 3 of the circumferential hole is a center circle of holes uniformly distributed on the end surface of the super-huge bearing along the circumference; the plane coordinate system 4 takes the center of the super-large bearing outer diameter 5 or the bearing inner diameter 6 as an origin, and establishes an XOY plane coordinate system which takes the Y axis to pass through the center of the measured hole 2.
Firstly, a theoretical drawing of a tested bearing is combined to determine theoretical values of the following parameters, and the embodiment takes the bearing inner diameter 6 as a reference example: the minimum distance h between the measured hole 2 and the reference hole 1, the minimum distance h1 between the measured hole 2 and the bearing inner diameter 6, and the included angle alpha between the measured hole 2 and the reference hole 1.
then, the actual distance h '(measured 3 times and the minimum value) between the hole 2 to be measured and the reference hole 1 and the distance h1' (measured 3 times and the minimum value) between the hole 2 to be measured and the bearing bore 6 are measured by a tool such as a caliper, and the actual distance deviation Δ 1 between the hole 2 to be measured and the reference hole 1 and the distance deviation Δ 2 between the hole 2 to be measured and the bearing bore 6 are calculated from the theoretical values, and the actual distance deviation Δ 1 is h '-h and the distance deviation Δ 2 is h1' -h1 are obtained.
And finally, substituting the actual distance deviation delta 1 between the measured hole 2 and the reference hole 1 and the actual distance deviation delta 2 between the measured hole 2 and the bearing inner diameter 6 into a formula:
And calculating to obtain the position degree deviation of the circumferential hole of the end face of the tested super-large bearing.
With reference to fig. 1, 2, 3 and 4, the derivation process of the formula of the oversize bearing end face circumferential hole position degree δ is as follows:
Firstly, an XOY plane coordinate system which takes the center of the inner diameter or the outer diameter of the super-huge bearing as an origin and passes through the center of a hole to be measured by the Y axis is established.
1) In an XOY plane coordinate system, the center of the reference hole is A, the center of the measured hole is B, the actual center of the measured hole is C, and BC is connected, so that the distance of BC is the position degree delta of the measured hole; connecting AC to Y axis at F point, connecting CO to center circle of circumference hole at H point, making CE perpendicular to Y axis at E point, and making a point on AC to make AD equal to AB.
2) According to the analysis of fig. 1, 2 and 3, CE is the component (i.e. the deviation in the circumferential direction) of the measured hole position degree deviation BC in the X-axis direction; BE is the component (namely radial deviation) of the measured hole position deviation BC in the Y-axis direction; CH is the deviation delta 2 between the minimum distance h1 between the measured hole and the inner diameter or the outer diameter of the super-large bearing and the theoretical minimum distance h 1'; the sizes of CO and EO are larger, and the included angle between the CO and the EO is very small and approaches to 0 degrees, so BE is approximately equal to CH (delta 2); and because the position degree deviation BC of the measured hole is very small relative to the theoretical distance AB between two holes, the & lt CAB is also very small, the & lt CAB is regarded as & lt 0 degrees, then & lt ABD & lt ADB & gt 90 degrees, then & lt BFD & lt CFE & lt beta & lt ABO & lt (180-alpha)/2 & lt (90-alpha/2), and because AD & lt AB, CD is the deviation Delta 1 between the actual minimum hole distance h and the theoretical minimum hole distance h' of the measured hole and the reference hole.
3) Further analysis and derivation, let CE ═ a, EF ═ b, CF ═ c, BD ═ a ', DF ═ b ', BF ═ c ', β ═ 90 ° - α/2; let BC BE δ, CD Δ 1, BE Δ 2; then according to the triangular pythagorean theoremIn conjunction with the geometric relationships in fig. 3, b ═ c × cos β, b ' ═ c ' × cos β, CD ═ b ' + c Δ 1, and BE ═ b + c ═ Δ 2, we derive:
And the component of BC in the X-axis direction is CE,
Wherein: CE ═ a ═ c × sin β, c ═ CF ═ CD-DF ═ Δ 1-b ═ Δ 1-c' × cos β,
c’=BE-b=Δ2-c×cosβ,
And (3) pushing out: c ═ Δ 1- (Δ 2-c × cos β) × cos β
c=Δ1-Δ2×cosβ+c×cosβ2
therefore:Namely the circumferential deviation of the measured hole.
And further deducing a formula of the position degree delta of the measured hole:
In the formulaThe deviation in the circumferential direction of the hole to be measured is shown as delta 2, and the included angle between the hole to be measured and the adjacent hole (or the reference hole) is shown as alpha. The positional deviation of the hole can be calculated according to the formula.
Claims (1)
1. a method for detecting the position degree of a circumferential hole on the end face of an extra-large bearing is characterized by comprising the following steps: the detection method comprises the steps of respectively measuring the deviation delta 1 between the actual minimum hole distance h and the theoretical minimum hole distance h 'between a measured hole and an adjacent hole (or a reference hole) and the deviation delta 2 between the minimum distance h1 between the measured hole and the inner diameter or the outer diameter of the super-large bearing and the theoretical minimum distance h1' by measuring tools such as calipers and the like, and indirectly calculating the position distance delta of the actual center of the measured hole deviating from the theoretical center by utilizing a derived formula, namely the position degree delta of the circumferential hole on the end surface of the super-large bearing;
The formula of the position degree delta of the circumferential hole on the end surface of the super-large bearing is as follows
the method comprises the steps of calculating actual values of hole position degrees delta, calculating the sum of vectors of the hole position degrees delta and the measured hole position degrees delta by using a caliper and other tools, calculating the sum of vectors of the hole position degrees delta and the measured hole position degrees delta by using the formula, and further indirectly obtaining the position degrees delta of the end face circumferential hole of the super-large bearing.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112529869A (en) * | 2020-12-11 | 2021-03-19 | 中国航空工业集团公司金城南京机电液压工程研究中心 | Valve sleeve throttling square hole detection method |
CN113028937A (en) * | 2021-03-17 | 2021-06-25 | 中国航发动力股份有限公司 | Position degree detection method for multi-composite-angle hole |
CN114152230A (en) * | 2021-11-29 | 2022-03-08 | 中国航发哈尔滨轴承有限公司 | Circumferential position degree measuring method for pocket of square-hole cage of cylindrical roller bearing |
CN115127427A (en) * | 2022-08-31 | 2022-09-30 | 济宁凯迪沃重工科技有限公司 | Device and method for detecting parallelism of pin holes at two ends of large arm of excavator |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112529869A (en) * | 2020-12-11 | 2021-03-19 | 中国航空工业集团公司金城南京机电液压工程研究中心 | Valve sleeve throttling square hole detection method |
CN112529869B (en) * | 2020-12-11 | 2023-07-21 | 中国航空工业集团公司金城南京机电液压工程研究中心 | Valve sleeve throttling square hole detection method |
CN113028937A (en) * | 2021-03-17 | 2021-06-25 | 中国航发动力股份有限公司 | Position degree detection method for multi-composite-angle hole |
CN114152230A (en) * | 2021-11-29 | 2022-03-08 | 中国航发哈尔滨轴承有限公司 | Circumferential position degree measuring method for pocket of square-hole cage of cylindrical roller bearing |
CN115127427A (en) * | 2022-08-31 | 2022-09-30 | 济宁凯迪沃重工科技有限公司 | Device and method for detecting parallelism of pin holes at two ends of large arm of excavator |
CN115127427B (en) * | 2022-08-31 | 2022-11-15 | 济宁凯迪沃重工科技有限公司 | Device and method for detecting parallelism of pin holes at two ends of large arm of excavator |
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Address after: 471039 No. 96, Jianxi, Luoyang District, Henan, Jianshe Road Patentee after: Luoyang Bearing Group Co.,Ltd. Country or region after: Zhong Guo Address before: 471039 No. 96, Jianxi, Luoyang District, Henan, Jianshe Road Patentee before: LUOYANG LYC BEARING Co.,Ltd. Country or region before: Zhong Guo |