High-power multi-module lighting system and liquid cooling heat dissipation method thereof
Technical Field
the embodiment relates to the technical field of lighting lamps, in particular to a high-power multi-module lighting system and a liquid cooling heat dissipation method thereof.
Background
the LED lighting product is used for replacing the traditional lamp, however, the problems of heat dissipation and light distribution of the high-power LED lighting product are quite difficult to solve, the radiator of the existing high-power LED lighting product is heavy, various methods are also used up to meet the luminosity requirement, the shape of the lamp is strange, the wind area is enlarged, the metal structure strength is increased for safety factors, the weight of the lamp is heavier, the lamp is required to be placed at high altitude (generally at the height of 15-30 meters) for reaching the illumination requirement and all corners, a 1000W LED lamp is generally at least 30 kilograms, if the weight of 48 lamps reaches at least 1500 kilograms, the weight of the lamp rod is 7 times of the weight of the lamp, the cost of the lamp rod is far higher than that of the lamp, the project is huge, the lamp is required to be installed, the light is required to be adjusted for a long time after the lamp is installed, and the construction time is quite long.
To above-mentioned problem, this technical scheme design liquid cooling mode is dispelled the heat and is cooled down lamps and lanterns, can to a great extent lighten the weight of lamp, chooses for use the COB lamp plate as the light source and through electric control system, liquid cooling circulation system and central control system one-stop type automated control management, designs intelligent control system and has communication module for the user conveniently knows the working condition, is convenient for in time discover the problem, maintain and troubleshooting.
disclosure of Invention
the automatic centering coring device is used for removing inner cores or cores of food such as fruits and the like, and replaces the traditional low-efficiency work of manual coring or coring.
in some embodiments, a high power multi-module lighting system, comprising: base, lamp pole, lamp body fixed establishment and lamp body, the built-in electric control system and the liquid cooling circulation system who connects central control system of base, central control system embeds at least has main control chip and the communication module of being connected with the computer end communication, electric control system embeds has battery, AC-DC conversion module, transformer and GPS module, liquid cooling circulation system includes radiator, water pump, fan, water-cooling head, temperature regulation apparatus and engine at least, the coolant liquid in the radiator is pressurized through the water pump after temperature regulation by temperature regulation apparatus, and the liquid cooling conveyer pipe is carried to the rethread distribution pipe, then carries to the lamp body by the liquid cooling conveyer pipe again, and the liquid cooling conveyer pipe is connected to the lamp plate through the water-cooling head and cools off the heat dissipation. The lamp pole is an inner hollow structure, the lower end of the lamp pole is communicated with the base, the upper end of the lamp pole is fixedly connected with the lamp body fixing mechanism, an electric wire connected with the power control system and a liquid cooling conveying pipe communicated with the liquid cooling circulating system are connected inside the lamp pole in a penetrating mode, and the liquid cooling conveying pipe is provided with a pressure sensor for detecting pressure. The lamp body fixing mechanism comprises a fixing frame and a fixing ring, the fixing frame is arranged around the fixing ring, and the fixing frame is provided with a fault self-locking mechanism which is connected with the lamp post in a locking mode. The lamp body encircles mount one side and sets up to preferred scheme, can carry out the transform design between lamp body and the mount according to the user's demand, and the lamp body top is equipped with the power pack of connecting electric control system, is equipped with the lamp plate of fixed lamp body in the lamp body, the lamp body embeds the wick module that comprises lighting fixture top, lighting fixture vertical slice portion and lighting fixture ring segment, and the lamp body bottom still is connected with the lamp holder, and wherein lighting fixture top and lighting fixture vertical slice portion all are equipped with the lamp pearl, and a plurality of lighting fixture vertical slice portions are through integrated into one piece and encircle and connect lighting fixture ring segment top, electrically conductive support connecting rod is connected to lighting fixture ring segment bottom, and the wick is connected to the electrically conductive support connecting rod other end, and the wick embeds there is the electrically conductive silk.
Furthermore, a main control chip arranged in the central control system is a C51 singlechip, and a communication module is a wireless communication module or a wired communication module; the power supply box is electrically connected with the lamp panel for mounting the lamp shells, and the lamp shells are locked and connected to the lamp panel through threads at one end of the lamp holder; the lamp plate still is provided with the level sensor who connects central control system and power pack, and the response coolant liquid is carried to lamp plate position feedback signal switch-on central control system and power pack, and if the lamp plate department will send the signal for central control system switch-on power pack power supply to drive power supply to the liquid level sensor response coolant liquid has carried.
further, the conductive wires comprise a positive conductive wire and a negative conductive wire which are respectively connected to the positive electrode and the negative electrode of the driving power supply.
Furthermore, the sensing signal of the pressure sensor is fed back to the central control system, and the central control system is connected with a computer end to monitor and process the pressure range of the cooling liquid flowing through the liquid cooling transmission pipe.
in some embodiments, the liquid-cooled heat dissipation method is applied to a high-power multi-module lighting system, and comprises: the lamp comprises a base, a lamp post, a lamp body fixing mechanism and a lamp body, wherein a power control system and a liquid cooling circulating system which are connected with a central control system are arranged in the base. The central control system controls specific operation of the electric power control system and the liquid cooling circulation system, a main control chip arranged in the central control system is connected with a computer end for remote monitoring control, the main control chip is further connected with a GPS module of the electric power control system for positioning monitoring, a battery arranged in the electric power control system, an AC-DC conversion module and a transformer are connected to a lamp panel power supply and perform voltage boosting and voltage reduction and AC-DC conversion work processing of electric power, and the liquid cooling circulation system at least comprises a radiator, a water pump, a fan, a water cooling head, a temperature regulation device and an engine.
The liquid cooling heat dissipation step method comprises the following steps:
1) Firstly, storing cooling liquid in a radiator and radiating the cooling liquid to a required temperature which is less than or equal to 30 ℃ through a radiator core;
2) The cooling liquid cooled by the radiator and treated by the temperature adjusting device is pressurized by a water pump, the water pump is driven by an engine, then is conveyed to the liquid cooling conveying pipe through a pressure dividing pipe, and then is conveyed to the lamp body through the liquid cooling conveying pipe;
3) the liquid cooling conveying pipe is connected to the lamp panel through a water cooling head, cooling liquid is poured into the lamp panel to perform cooling and heat dissipation, and the cooling liquid absorbing heat flows back to the radiator through the liquid cooling conveying pipe;
4) because the powerful suction through the fan, the air current is by preceding to high-speed radiator that passes through in the back, and the coolant liquid after being heated gives off the atmosphere constantly at the in-process heat that flows through the radiator core, and coolant liquid after the cooling flows to the radiator bottom and takes out through the water pump again, and the liquid cooling conveyer pipe is carried to through the bleeder tube once more, then by the liquid cooling conveyer pipe to the lamp body, the liquid cooling conveyer pipe is connected to the lamp plate through the water-cooling head and pours into the coolant liquid into and cool off the heat dissipation, the temperature of lamp pearl is cooled down to the temperature with the coolant liquid through the coolant liquid and is kept unanimous, and liquid cooling effect is fast, and lamp pearl cooling temperature keeps unanimous.
the technical effect of one embodiment of the disclosure is as follows: this technical scheme high-power multimode lighting system includes: the lamp comprises a base, a lamp post, a lamp body fixing mechanism and a lamp body, wherein a power control system and a liquid cooling circulating system which are connected with a central control system are arranged in the base, and a main control chip and a communication module which is in communication connection with a computer end are at least arranged in the central control system. Adopt the liquid cooling mode to dispel the heat and cool down lamps and lanterns, can to a great extent lighten the weight of lamp and save processing material, choose for use the COB lamp plate as the light source and through electric control system, liquid cooling circulation system and central control system one-stop formula automated control management, design intelligence control system has communication module to connect the computer and detect for the user conveniently knows the working condition, is convenient for in time discover the problem, maintain and troubleshooting
Various embodiments of the present disclosure may include one or more of these and other features described herein. The nature and advantages of the disclosure may be better understood by reference to the following detailed description and accompanying drawings.
Drawings
FIG. 1 shows a structural view of a base, a lamp post, a lamp body fixing mechanism and a lamp body of a high-power multi-module lighting system;
FIG. 2 shows a structural view of a lamp body and a power supply box of the high power multi-module lighting system;
fig. 3 shows a view of the internal structure of the lamp envelope of the high power multi-module lighting system;
FIG. 4 shows a structural view of a wick module of a high-power multi-module lighting system;
Fig. 5 shows a top view of a wick module of a high power multi-module lighting system.
In the figure: the lamp comprises a base 1, a central control system 11, an electric control system 12, a liquid cooling circulation system 13, a lamp post 2, a lamp body fixing mechanism 3, a fixing frame 31, a fixing ring 32, a lamp shell 4, a lamp wick module 41, a lamp holder top 411, a lamp holder vertical piece part 412, a lamp holder annular part 413, a lamp bulb 401, a lamp wick 402, a conductive support connecting rod 403, a lamp body 5, a lamp holder 6, a driving power supply 601, a positive conductive wire 6011, a negative conductive wire 6012, a lamp panel 7, a power supply box 8, a liquid cooling conveying pipe 9 and a water cooling head 10.
Detailed Description
In the following description of the embodiments, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments which may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the various embodiments.
reference will now be made in detail to the exemplary embodiments illustrated in the accompanying drawings.
referring to fig. 1-5, the structural views of a base 1, a lamp post 2, a lamp body fixing mechanism 3 and a lamp body 5 of a high-power multi-module lighting system comprise the base 1, the lamp post 2, the lamp body fixing mechanism 3 and the lamp body 5, wherein a power control system 12 and a liquid cooling circulating system 13 which are connected with a central control system 11 are arranged in the base 1, the central control system 11 controls the specific operation of the power control system 12 and the liquid cooling circulating system 13, the central control system 11 is in communication connection with a computer end to carry out the cooling condition of a remote online detection system, the power control system 12 provides power for the lighting system and carries out voltage lifting, alternating current-direct current conversion and GPS module positioning service, and the liquid cooling circulating system 13 controls cooling liquid to carry out heat dissipation and cooling treatment on a lamp panel 7;
The liquid cooling heat dissipation step method of the liquid cooling circulation system 13 is as follows:
1) Firstly, storing cooling liquid in a radiator and radiating the cooling liquid to a required temperature which is less than or equal to 30 ℃ through a radiator core;
2) the cooling liquid cooled by the radiator and processed by the temperature adjusting device is pressurized by a water pump, the water pump is driven by an engine, then is conveyed to the liquid cooling conveying pipe 9 through a pressure dividing pipe, and then is conveyed to the lamp body 5 through the liquid cooling conveying pipe 9;
3) The liquid cooling conveying pipe 9 is connected to the lamp panel 7 through a water cooling head 10, cooling liquid is poured into the lamp panel 7 for cooling and heat dissipation, and the cooling liquid after heat absorption flows back to the radiator through the liquid cooling conveying pipe 9;
4) Because the powerful suction through the fan, the air current is by preceding high-speed radiator that passes through in the back, and the coolant liquid after being heated gives off the atmosphere constantly at the in-process heat that flows through the radiator core, and coolant liquid after the cooling flows to the radiator bottom and takes out through the water pump again, and the liquid cooling conveyer pipe 9 is carried to through the partial pressure pipe once more, then carries to lamp body 5 again by liquid cooling conveyer pipe 9, and liquid cooling conveyer pipe 9 is connected to lamp plate 7 through water-cooling head 10 and pours into the coolant liquid and carries out the cooling heat dissipation, the temperature of lamp pearl is cooled down to the temperature with the coolant liquid through the coolant liquid and is kept unanimous, and liquid cooling effect is fast, and the life of lamp pearl is effectively guaranteed to lamp.
according to the above cooling and heat dissipating scheme, the liquid cooling circulation system 13 at least includes a heat sink, a water pump, a fan, a water cooling head, a temperature adjusting device and an engine, the cooling liquid in the heat sink is heated by the temperature adjusting device and then pressurized by the water pump, and then conveyed to the liquid cooling delivery pipe 9 through the pressure distribution pipe, and then conveyed to the lamp body 5 through the liquid cooling delivery pipe 9, the liquid cooling delivery pipe 9 is connected to the lamp panel 7 through the water cooling head 10 for cooling and heat dissipating, as shown in fig. 1, the lamp post 2 is an inner hollow structure, the lower end of the lamp post 2 is connected to the base 1, the upper end of the lamp post is fixedly connected to the lamp body fixing mechanism 3, the electric wire connected to the electric power control system 12 and the liquid cooling delivery pipe 9 connected to the liquid cooling circulation system 13 are connected to the inside of the lamp post 2, the liquid cooling delivery pipe 9 is provided with a pressure sensor for detecting pressure, the sensing signal of the pressure sensor is fed back to the central control system 11, the central control system 11 is connected to a computer end for monitoring the pressure range of the cooling liquid flowing through the liquid cooling delivery pipe 9, the electric wire, the fixing mechanism 3 includes a fixing frame 31 and a fixing ring 32, the lamp holder 31 is provided with a lamp holder 403, the lamp holder 412, the lamp holder 403 is provided with a lamp holder 8, the lamp holder 412, the lamp holder 403, the lamp holder 412 is provided with a lamp holder 412, the lamp holder 403, the lamp holder 412, the lamp holder 403 is provided with a lamp holder 412, the lamp holder 8.
The built-in main control chip of central control system 11 is the C51 singlechip, and communication module is wireless communication module or wired communication module, power pack 8 is connected with the lamp plate 7 electricity of installation lamp body 4, and a plurality of lamp bodies 4 are connected to lamp plate 7 through lamp holder one end screw thread locking, lamp plate 7 still is provided with the level sensor who connects central control system 11 and power pack 8, and the response coolant liquid is carried to lamp plate 7 position feedback signal switch-on central control system 11 and power pack 8, if level sensor response coolant liquid has carried lamp plate 7 department will send the signal and will give central control system 11 switch-on power pack 8 power supply to drive power supply 601, and drive power supply 601 drive lamp pearl 401 gets the electricity and brightens.
Although examples of the present disclosure have been fully described with reference to the accompanying drawings, it is to be noted that various changes and modifications will become apparent to those skilled in the art. It is to be understood that such changes and modifications are to be considered as included within the scope of the examples of the present disclosure as defined by the appended claims.