CN110565831B - Method for manufacturing assembled wall and wall unit manufactured by method - Google Patents
Method for manufacturing assembled wall and wall unit manufactured by method Download PDFInfo
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- CN110565831B CN110565831B CN201810577026.0A CN201810577026A CN110565831B CN 110565831 B CN110565831 B CN 110565831B CN 201810577026 A CN201810577026 A CN 201810577026A CN 110565831 B CN110565831 B CN 110565831B
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 229920000742 Cotton Polymers 0.000 claims abstract description 86
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 81
- 239000010440 gypsum Substances 0.000 claims abstract description 81
- 238000009413 insulation Methods 0.000 claims abstract description 55
- 238000010079 rubber tapping Methods 0.000 claims abstract description 11
- 238000005452 bending Methods 0.000 claims abstract description 9
- 239000012634 fragment Substances 0.000 claims description 46
- 238000004321 preservation Methods 0.000 claims description 25
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 9
- 230000002457 bidirectional effect Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000000428 dust Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 229920006351 engineering plastic Polymers 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- 210000005056 cell body Anatomy 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
Abstract
Disclosed herein are a method for manufacturing an assembled wall and a wall unit manufactured by the same, the method comprising the steps of: the keel unit conveys a keel with a preset length to the assembly workbench, and the heat insulation cotton output from the heat insulation cotton unit is laid above the keel and conveyed along with the keel; step b: the gypsum board unit conveys a gypsum board to the upper part of the heat insulation cotton on the assembly workbench; step c: the nailing unit performs nailing operation, and controls the tapping screws to sequentially penetrate through the gypsum board and the heat insulation cotton and to be fixed on the keels; the wall surface unit comprises a gypsum board, heat insulation cotton and a keel; the gypsum board is fixed on the keel through a self-tapping screw, and the heat-insulating cotton is tightly clamped between the gypsum board and the keel; the keel is provided with a bending edge.
Description
Technical Field
The application relates to the technical field of building materials, in particular to a method for preparing an assembled wall and a wall unit prepared by the method.
Background
In the prior art, the light metal keel and the gypsum board are often adopted for the production of the inner wall body for on-site construction, so that the construction site is messy, the construction wastes such as wastes and leftover materials are too much, the detachable cyclic utilization of the wall body is not suitable, the on-site labor amount is large, the labor cost is too high, and the construction size precision is low.
In order to respond to national policy guidelines on green, environmental protection, industrialization, rapidity, detachability and material recycling of novel buildings, a novel assembly wall body technology is urgently needed to be developed at present. However, the wall unit in the prior art has the defect of low construction efficiency.
Disclosure of Invention
The technical problem solved by the application is to provide the fabricated wall body preparation method and the wall unit prepared by the method, so that the construction efficiency of the wall body can be effectively improved, and the pre-assembly operation of the wall body unit can be realized.
In order to solve the technical problem, the application provides a method for preparing an assembled wall, which comprises the following steps:
step a: the keel unit conveys a keel with a preset length to the assembly workbench, and the heat insulation cotton output from the heat insulation cotton unit is laid above the keel and conveyed along with the keel;
step b: the gypsum board unit conveys a gypsum board to the upper part of the heat insulation cotton on the assembly workbench;
step c: the nailing unit carries out nailing operation, and control self-tapping screw passes through gypsum board, thermal insulation cotton in proper order and fixes on fossil fragments.
The preparation method of the assembled wall body also has the following characteristics that the step c is followed by the following steps:
step d: and the conveying unit acts to integrally convey the gypsum board, the heat insulation cotton and the keel on the assembly workbench to a preset position.
The method for preparing the assembled wall body also has the following characteristics,
step d also includes: the gypsum board, the heat preservation cotton and the keel at the preset position are integrally conveyed to the lifting platform through the mechanical arm.
The method for preparing the assembled wall body also has the following characteristics,
fossil fragments unit, the cotton unit setting of heat preservation are in the first side of equipment workstation, the gypsum board unit sets up the second side of equipment workstation, the nailing unit sets up the top of equipment workstation.
The method for preparing the assembled wall body also has the following characteristics,
the keel unit comprises a keel machine, and the keel machine is used for cutting off a keel with a preset length and conveying the keel to the assembly workbench; the heat insulation cotton unit comprises heat insulation cotton, and the heat insulation cotton is laid on the keel output by the keel machine; the gypsum board unit comprises a gypsum board and a conveying roller way, the output end face of the conveying roller way is positioned above the heat-preservation cotton, and the conveying roller way is used for conveying the gypsum board to the position above the heat-preservation cotton; the nailing unit comprises a nailing device, and the nailing device is used for completing nailing operation among the gypsum board, the heat preservation cotton and the keel.
The method for preparing the assembled wall body also has the following characteristics,
be provided with fossil fragments positioning mechanism on the equipment workstation, fossil fragments positioning mechanism is used for realizing the location operation of fossil fragments.
The method for preparing the assembled wall body also has the following characteristics,
fossil fragments positioning mechanism is including seting up the recess on the equipment workstation and being located the spacing arch of recess, the recess is used for holding the side of fossil fragments, spacing arch is used for matching the terminal limit of buckling of fossil fragments side.
The method for preparing the assembled wall body also has the following characteristics,
the limiting protrusion comprises a vertically arranged disc, the disc is connected with the side wall of the groove through a shaft, and the bent edge at the tail end of the side edge of the keel is hung on the edge of the disc.
The method for preparing the assembled wall body also has the following characteristics,
the periphery of the assembling workbench is provided with a push plate mechanism, and the push plate mechanism is used for positioning the gypsum board on the assembling workbench;
the push plate mechanism comprises a push plate and a vertical driving mechanism and a horizontal driving mechanism which are connected with each other, the push plate is arranged at the tail end of the horizontal driving mechanism, the vertical driving mechanism is used for achieving vertical position adjustment of the horizontal driving mechanism and the push plate, and the horizontal driving mechanism is used for achieving horizontal position adjustment of the push plate.
In order to solve the technical problem, the invention also provides a wall unit manufactured by the manufacturing method of the assembled wall, and the wall unit comprises gypsum boards, heat insulation cotton and keels;
the gypsum board is fixed on the keel through a self-tapping screw, and the heat-insulating cotton is tightly clamped between the gypsum board and the keel; the keel is provided with a bending edge.
The above technical scheme of this application has following beneficial effect:
compared with the prior art, the method for preparing the assembled wall body through the optimized arrangement can improve the preassembly efficiency of the wall body unit, can realize the in-factory assembly operation of the heat insulation cotton, can adopt the whole block cotton to carry out corresponding laying operation, and can effectively avoid a series of defects caused by field construction cutting, such as low efficiency, much dust and the like; in addition, above-mentioned with the cotton technical scheme between setting up gypsum board and the fossil fragments that keeps warm, can effectively overcome above-mentioned cold and hot bridge phenomenon, can effectively improve the comprehensive properties of wall body.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the embodiments of the invention. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the claimed subject matter and are incorporated in and constitute a part of this specification, illustrate embodiments of the subject matter and together with the description serve to explain the principles of the subject matter and not to limit the subject matter.
FIG. 1 is a schematic structural diagram of a second embodiment of the present invention;
fig. 2 is a schematic structural view of a keel positioning mechanism in the second embodiment of the invention;
FIG. 3 is a first layout diagram of a push plate mechanism according to a second embodiment of the present invention;
FIG. 4 is a second layout diagram of the push plate mechanism according to the second embodiment of the present invention;
fig. 5 is a schematic view of a wall structure in the third embodiment of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5;
FIG. 7 is a schematic view of a wall unit with supporting blocks according to a third embodiment of the present invention;
fig. 8 is a first schematic structural diagram of a wall unit with supporting bars according to a third embodiment of the present invention;
fig. 9 is a schematic view of a second wall unit structure with supporting bars according to a third embodiment of the present invention;
FIG. 10 is a schematic view of a wall unit structure with a two-way locking member according to a third embodiment of the present invention;
fig. 11 is a schematic connection diagram of a clip-type keel and a keel according to a third embodiment of the invention;
fig. 12 is a schematic connection diagram of the bidirectional fastener and the keel according to the third embodiment of the invention;
fig. 13 is a perspective view of the structure of the bidirectional locking member in the third embodiment of the present invention;
FIG. 14 is an expanded view of the two-way latch according to the third embodiment of the present invention;
FIG. 15 is a front view of the two-way latch according to the third embodiment of the present invention;
illustration of the drawings:
2-a clamping keel, 4-a self-tapping screw, 6-a bidirectional fastener, 7-a rib plate, 8-a supporting block and 9-a supporting strip;
10-heat preservation cotton unit, 11-heat preservation cotton, 20-keel unit, 21-keel, 30-nailing unit, 40-assembly workbench, 41-groove, 42-limit protrusion, 50-conveying belt, 60-subsequent conveying roller way, 70-mechanical arm, 80-gypsum board unit, 81-gypsum board and 90-push plate mechanism;
61-first clip part, 62-second clip part, 611-first clip groove, 621-second clip groove.
Detailed Description
Hereinafter, embodiments of the present application will be described in detail with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The first embodiment is as follows:
the embodiment of the invention provides a preparation method of an assembled wall, which comprises the following steps:
step a: the keel unit conveys a keel with a preset length to the assembly workbench, and the heat insulation cotton output from the heat insulation cotton unit is laid above the keel and conveyed along with the keel;
step b: the gypsum board unit conveys a gypsum board to the upper part of the heat insulation cotton on the assembly workbench;
step c: the nailing unit carries out nailing operation, and control self-tapping screw passes through gypsum board, thermal insulation cotton in proper order and fixes on fossil fragments.
In the specific operation, the preparation method can enable the heat-insulating cotton to be subjected to assembly preassembly operation before leaving a factory, namely, the gypsum board, the heat-insulating cotton and the keel are subjected to corresponding preassembly operation in a factory, so that the field heat-insulating cotton processing operation can be effectively avoided, the field assembly efficiency of the assembled wall body can be effectively improved, the field construction time can be reduced, and the cost can be effectively saved.
In the technical scheme that the keel and the gypsum board are directly connected in the prior art, the metal is in direct contact with the gypsum board, so that a cold and hot bridge phenomenon exists, and the comprehensive performance of the wall body is severely restricted. In contrast, in the embodiment, the technical scheme that the heat-insulating cotton is arranged between the gypsum board and the keel can effectively overcome the cold and hot bridge phenomenon and effectively improve the comprehensive performance of the wall body; above-mentioned heat preservation cotton can adopt monoblock cotton to carry out corresponding operation of laying, and lays the operation and accomplish in the mill, can effectively avoid the site operation to tailor a series of drawbacks that bring, like inefficiency, dust are many etc..
In this embodiment, after the step c, the method further includes:
step d: the conveying unit acts to integrally convey the gypsum board, the heat insulation cotton and the keel on the assembly workbench to a preset position; through the arrangement of the step d, the directional conveying operation of the plates can be realized, and the automation degree of the plates can be effectively improved.
In the specific operation, the step d further includes: carrying the gypsum board, the heat insulation cotton and the keel at the preset position to a lifting platform integrally through a manipulator; through the setting of above-mentioned manipulator, can realize the convenient transport operation of panel, through the setting of above-mentioned elevating platform, can realize the stack operation of multilayer panel.
Example two:
as shown in fig. 1, the second embodiment of the present invention provides an assembly type wall preparation platform, which includes an assembly workbench 40, a keel unit 20 and an insulation cotton unit 10 on a first side of the assembly workbench 40, a gypsum board unit 80 on a second side of the assembly workbench 40, and a nailing unit 30 above the assembly workbench 40.
In the specific operation, the thermal insulation cotton 11 output by the thermal insulation cotton unit 10 is located above the output keel 21 of the keel unit 20, the first side and the third side of the assembly workbench 40 are preferably arranged oppositely, and the second side is located between the first side and the third side, that is, the adjacent sides of the second side are the first side and the third side respectively.
In this embodiment, the keel unit 20 includes a keel machine, and the keel machine is configured to cut a keel 21 of a preset length and convey the keel 21 to the assembly workbench 40; the heat insulation cotton unit 10 comprises heat insulation cotton 11, and the heat insulation cotton 11 is laid on a keel 21 output by the keel machine; the gypsum board unit 80 comprises a gypsum board 81 and a roller conveyor, wherein the output end face of the roller conveyor is positioned above the heat insulation cotton 11, and the roller conveyor is used for conveying the gypsum board 81 to the position above the heat insulation cotton 11; the nailing unit 30 includes a nailing device for performing nailing operations among the gypsum board 81, the thermal insulation wool 11, and the keel 21.
In a specific operation, the keel unit 20 preferably includes three keel machines arranged in parallel to achieve a technical effect of outputting 3 keels 21 simultaneously; the heat insulation cotton 11 can be arranged on a reel, and the end part of the heat insulation cotton 11 can be adhered to the bottom plate of the keel 21 through double-sided adhesive so as to realize the technical effect of outputting together with the keel 21; the nailing device can be arranged right above the keel 21 to realize the driving operation of the tapping screw, namely sequentially penetrating through the gypsum board 81 and the heat insulation cotton 11 and finally nailing into the keel 21 to realize the pre-assembly operation among the gypsum board 81, the heat insulation cotton 11 and the keel 21 so as to form the wall unit.
In this embodiment, the preparation platform further includes a conveying unit located on a third side of the assembly work; the conveying unit is used for integrally conveying the gypsum board 81, the heat preservation cotton 11 and the keel 21 on the assembling workbench 40 to a preset position.
In a specific operation, the conveying unit comprises a plurality of conveying belts 50, preferably 3 conveying belts 50; the assembly workbench 40 comprises a plurality of independently arranged bar-shaped workbenches, preferably 3 bar-shaped workbenches arranged in parallel; the input end of the conveyor belt 50 is arranged in the region between the bar-shaped work tables, and the output end of the conveyor belt 50 is connected with the subsequent roller conveyor 60.
In this embodiment, the subsequent roller conveyor 60 is further connected with a stopping platform and a manipulator 70, the stopping platform is used for realizing the temporary storage operation of the gypsum board 81, the heat-preservation cotton 11 and the keel 21 overall assembly, the bottom of the stopping platform is provided with a lifting mechanism, and the manipulator 70 is used for conveying the gypsum board 81, the heat-preservation cotton 11 and the keel 21 overall assembly to a target position.
As shown in fig. 2, the assembly table 40 of the present embodiment is preferably provided with a keel 21 positioning mechanism, and the keel 21 positioning mechanism is used for positioning the keel 21.
In the specific operation, the positioning mechanism of the keel 21 includes a groove 41 formed on the assembly workbench 40 and a limiting protrusion 42 located in the groove 41, the groove 41 is used for accommodating the side edge of the keel 21, and the limiting protrusion 42 is used for matching the bent edge at the end of the side edge of the keel 21.
Furthermore, in order to effectively reduce the friction force between the keel 21 and the limiting protrusion 42; in this embodiment, the limiting protrusion 42 includes a vertically disposed disk, the disk is connected to the sidewall of the groove 41 through a shaft, and the bent edge at the end of the side edge of the keel 21 is hung on the edge of the disk.
In the concrete operation, the rotary operation of the disc can be realized through the arrangement of the shaft, so that the disc can rotate along with the keel 21 in the conveying process, and further the friction force between the keel 21 and the disc can be reduced.
Referring to fig. 3 and 4, the assembling table 40 in this embodiment is provided with a push plate mechanism 90 on its periphery, and the push plate mechanism 90 is used for positioning the gypsum board 81 on the assembling table 40.
In the specific operation, the push plate mechanism 90 includes a push plate, and a vertical driving mechanism and a horizontal driving mechanism which are connected with each other, the push plate is arranged at the end of the horizontal driving mechanism, the vertical driving mechanism is used for realizing the vertical position adjustment of the horizontal driving mechanism and the push plate, and the horizontal driving mechanism is used for realizing the horizontal position adjustment of the push plate; the push plate mechanism 90 can perform corresponding control and adjustment operations according to actual conditions, for example, when the gypsum board 81 is conveyed, the push plate can be controlled to be lifted so that the gypsum board 81 can smoothly pass through; when the gypsum board 81 is transported to the assembly table 40, the push plate can be controlled to descend and simultaneously push toward the assembly table 40 to ensure that the gypsum board 81 is completely covered with the thermal insulation wool 11.
As shown in fig. 1, in this embodiment, the gypsum board unit 80 further includes a gypsum board 81 stacking table and a pushing plate, the pushing plate is disposed on a side of the gypsum board 81 stacking table away from the roller table, and the pushing plate is used for pushing the gypsum board 81 stacked on the gypsum board 81 stacking table into the roller table.
In the concrete operation, the stacking operation of the multiple layers of gypsum boards 81 can be realized through the arrangement of the gypsum board 81 stacking table; the push plate can be arranged to push the gypsum board 81 one by one.
The assembly type wall body preparation platform is preferably arranged, the pre-assembly efficiency of the wall body unit can be improved, the in-factory assembly operation of the heat insulation cotton 11 can be realized, the heat insulation cotton 11 can be correspondingly paved by adopting a whole piece of cotton, the paving operation is completed in a factory, and a series of defects caused by field construction cutting, such as low efficiency, much dust and the like, can be effectively avoided; in addition, the technical scheme of arranging the heat insulation cotton 11 between the gypsum board 81 and the keel 21 can effectively overcome the cold and hot bridge phenomenon, and can effectively improve the comprehensive performance of the wall body.
Example three:
with reference to fig. 5 to 15, a third embodiment of the present invention provides a thermal insulation integrated wall, including two wall units disposed on two sides of a bidirectional fastening member 6 and connected by the bidirectional fastening member 6; the wall unit comprises a gypsum board 81, heat preservation cotton 11, a vertically arranged keel 21 and a horizontally arranged clamping keel 2.
In this embodiment, the gypsum board 81 is fixed to the keel 21 by the tapping screw 4, and the thermal insulation wool 11 is tightly clamped between the gypsum board 81 and the keel 21; fossil fragments 21 are provided with the limit of buckling of matching card formula fossil fragments 2 and two-way buckle spare 6, and card formula fossil fragments 2 include a plurality of joint portions that the equipartition set up, and the limit of buckling of fossil fragments 21 is connected to the joint portion chucking of card formula fossil fragments 2.
In the concrete operation, the pre-assembly operation of the assembly can be realized before the heat preservation cotton 11 leaves the factory, namely the gypsum board 81, the heat preservation cotton 11, the keel 21 and the clamping type keel 2 are subjected to corresponding pre-assembly operation in the factory, the on-site heat preservation cotton processing operation can be effectively avoided, the on-site assembly efficiency of the assembled wall body can be effectively improved, the on-site construction time can be reduced, and the cost can be effectively saved.
Compared with the technical scheme that heat-preservation cotton is filled between two wall units on site in the prior art, the technical scheme in the embodiment can realize the factory assembly operation of the wall units, can ensure that the assembled wall has two layers of heat-preservation cotton, namely, each wall unit has one layer of heat-preservation cotton, and cavities between the heat-preservation cotton of the wall units on two sides can further improve the comprehensive performance of the wall, such as sound insulation performance, heat preservation performance and the like.
It should be noted that, the above technical solution in this embodiment has the following advantages:
in the technical scheme that the keel and the gypsum board are directly connected in the prior art, the metal is in direct contact with the gypsum board, so that a cold and hot bridge phenomenon exists, and the comprehensive performance of the wall body is severely restricted.
In contrast, in the embodiment, the technical scheme that the heat-insulating cotton is arranged between the gypsum board and the keel can effectively overcome the cold and hot bridge phenomenon and effectively improve the comprehensive performance of the wall body; above-mentioned heat preservation cotton can adopt monoblock cotton to carry out corresponding operation of laying, and lays the operation and accomplish in the mill, can effectively avoid the site operation to tailor a series of drawbacks that bring, like inefficiency, dust are many etc..
The heat-preservation integrated wall body in the embodiment further comprises a rib plate 7, the rib plate 7 is arranged between the two wall units, and two sides of the rib plate 7 are respectively tightly propped against the inner side faces of the two wall units.
In the concrete operation, the space between two wall units can be effectively supported through the arrangement of the rib plates 7, the stability of the internal structure of the assembled wall body can be ensured through the technical means of respectively abutting against the inner side surfaces of the two wall units, and the deformation amount of the wall body can be effectively reduced.
As shown in fig. 6, preferably, the rib plate 7 includes a U-shaped keel, and a bottom plate of the U-shaped keel is disposed closely to the first side plate of the keel 21; the two side plates of the U-shaped keel can be respectively tightly attached to the heat insulation cotton 11 at the two sides.
It should be noted that, in order to further improve the connection stability of the U-shaped keel; two curb plates of above-mentioned U type fossil fragments can hug closely the internal surface setting of both sides gypsum board 81 respectively, and the breach can be seted up in the corresponding region to heat preservation cotton 11 to realize dodging of U type fossil fragments, and realize the tight operation in top each other between U type fossil fragments and the gypsum board.
As shown in fig. 7, the assembly wall in this embodiment may further include a supporting block 8; the supporting shoe 8 sets up in the connected node of fossil fragments 21 and card formula fossil fragments 2, and the one end top of supporting shoe 8 tightly on the bottom plate of one side card formula fossil fragments 2, and the other end top of supporting shoe 8 tightly is on the bottom plate of opposite side card formula fossil fragments 2.
In the concrete operation, the supporting block 8 comprises a wood block, a plastic block or a metal block, preferably an engineering plastic block; the intersection point of the keel 21 and the clip type keel 2 is a node, the wall surface unit in fig. 4 has 18 nodes, and the 18 nodes are preferably provided with supporting blocks 8; the purpose of setting up of supporting shoe 8 is for propping up the space between the inside card formula fossil fragments 2 of both sides, and then can effectively improve the inside structural stability of assembled wall body, and above-mentioned supporting shoe 8 can select to paste on the card formula fossil fragments 2 of one side wherein, and the direct top of opposite side tightly can.
Through tests, the following data are obtained:
in the prior art, the deformation of an assembled wall body without a rib plate and a supporting block is 25 mm.
In fig. 5, the deformation of the assembled wall body with the rib plates 7 and without the supporting blocks is 5 mm.
In the figure 7, the deformation of the assembled wall body with the rib plates 7 and the supporting blocks 8 is 2-3 mm; furthermore, the deformation of the assembled wall body with the supporting blocks 8 arranged on the 9 nodes is 3mm, and the deformation of the assembled wall body with the supporting blocks 8 arranged on the 18 nodes is 2 mm.
The supporting block 8 in this embodiment may also adopt the following alternatives:
as shown in fig. 8, the assembled wall in this embodiment further includes a support bar 9; one side of the supporting strip 9 is tightly pressed on the bottom plate of the clamping type keel 2 at one side, and the other side of the supporting strip 9 is tightly pressed on the bottom plate of the clamping type keel 2 at the other side.
In the specific operation, the supporting strip 9 comprises a wood strip, a plastic strip or a metal strip, preferably an engineering plastic strip; the purpose of setting up of supporting shoe 8 also is for propping up the space between the both sides card formula fossil fragments 2, and then can effectively improve the inside structural stability of assembled wall body, and above-mentioned support bar 9 can select to paste on the card formula fossil fragments 2 of one side wherein, the direct top of opposite side tightly can.
Through tests, the following data are obtained: in fig. 8 the deformation of the assembled wall with ribs 7 and support strips 9 is less than 1 mm.
The supporting block 8 in this embodiment may also adopt the following alternatives:
as shown in fig. 9, the assembled wall in this embodiment further includes a support bar 9; one side of the supporting strip 9 is tightly pressed on the bottom plate of the keel 21 at one side, and the other side of the supporting strip 9 is tightly pressed on the bottom plate of the keel 21 at the other side.
In the specific operation, the supporting strip 9 comprises a wood strip, a plastic strip or a metal strip, preferably an engineering plastic strip; the purpose of setting up of supporting shoe 8 also is for propping up the space between the both sides fossil fragments 21, and then can effectively improve the inside structural stability of assembled wall body, and above-mentioned support bar 9 can select to paste on the fossil fragments 21 of one side wherein, and the direct top of opposite side tightly can.
Through tests, the following data are obtained:
in fig. 9 the deformation of the assembled wall with ribs 7 and support strips 9 is less than 1 mm.
As shown in fig. 10, the assembled wall in this embodiment is uniformly provided with 9 bidirectional fasteners 6.
As shown in fig. 5 to 12, in this embodiment, the wall unit includes a plurality of vertically arranged keels 21 parallel to each other and a horizontally arranged clip-type keel 2, each keel 21 includes a first bottom plate and first side plates symmetrically arranged on two sides of the first bottom plate, and the ends of the first side plates are provided with bending edges matching the clip-type keel 2 and the bidirectional buckle piece 6.
In this embodiment, the clip type keel 2 comprises a plurality of clip parts uniformly distributed, and the clip parts of the clip type keel 2 are tightly clamped with the bending edges of the connecting keel 21; two-way buckle 6 is including setting up first joint portion 61 and the second joint portion 62 at both ends respectively, and first joint portion 61 is arranged in connecting the limit of buckling of fossil fragments 21 in the wall unit of one side, and second joint portion 62 is arranged in connecting the limit of buckling of fossil fragments 21 in the wall unit of the opposite side.
In this embodiment, the bent edge provided at the end of the first side plate of the keel 21 is intended to be capable of cooperating with the connection operation of the latching keel 2 and the two-way latching member 6; in the assembling process, can insert the cell body between two first curb plates of fossil fragments 21 with the joint portion of card formula fossil fragments 2 to make joint portion chucking in the limit position department of buckling, specifically can adopt the limit of buckling to insert the connection structure form in the chucking inslot of joint portion.
In the embodiment, the arrangement of the clamping type keels 2 can effectively replace the arrangement of cross-bracing keels and cross-shaped connecting pieces in an assembled wall body, the structural stability of the whole keel unit can be effectively improved, the assembly convenience among the keels can be effectively improved, and the assembly efficiency is higher; in addition, the vertically arranged keel 21 can effectively replace the arrangement of a vertical keel in an assembled wall body, the structural stability in the vertical direction can be effectively improved, and the structural stability of the whole connecting structure and the gypsum board 81 after installation can be effectively improved.
As shown in fig. 11, the clip-type keel 2 is preferably a molding keel, and specifically includes a second bottom plate and second side plates symmetrically disposed on two sides of the second bottom plate, and a plurality of clip portions are uniformly disposed on the edge of the second side plate away from the second bottom plate. In a specific operation, the clamping part may include two symmetrically arranged clamping grooves, and the two clamping grooves clamp two bending edges of the keel 21 respectively; in the installation, can predetermine the interval with fossil fragments 21 installation and carry out corresponding overall arrangement operation, and then can also install predetermined interval with fossil fragments 21 chucking with card formula fossil fragments 2, specifically can go into fossil fragments 21's the limit department of buckling with joint portion card, and two limit card of buckling go into respectively in the chucking inslot that corresponds, can realize the joint operation between card formula fossil fragments 2 and the fossil fragments 21.
As shown in fig. 12 to 15, the two-way latch 6 includes two first plates disposed in parallel and a second plate for connecting the two first plates, and the two first plates are disposed on the same side of the second plate; two corner positions of the first plate, which are close to the second plate, are provided with first clamping grooves 611, and the four first clamping grooves 611 of the two first plates form a first clamping part 61; the second clamping grooves 621 have been all seted up to two corner positions that the second board was kept away from to first board, and four second clamping grooves 621 of two first boards constitute second joint portion 62.
In a specific operation, the two-way fastener 6 is preferably an integrally bent member, that is, the two first plates and the second plate are formed by bending the same sheet of plate material; the arrangement of the integrally bent and formed component can effectively ensure that the material utilization is maximized, the bidirectional buckling piece 6 has enough structural strength and higher structural stability, and the actual installation and connection requirements can be effectively met; above-mentioned first board and second board mutually perpendicular, the overall structure stability behind the keel can further be guaranteed to above-mentioned mutually perpendicular's first board and second board that sets up.
In addition, the clamping type keel 2 and the keel 21 can also be arranged by integrally bending and forming components, so that the convenient processing and manufacturing operation of each part of the keel unit can be effectively ensured.
As shown in fig. 14, in the present embodiment, the base material of the two-way fastener 6 may be a rectangular plate. Wherein, four first clamping grooves 611 and four second clamping grooves 621 can be arranged at the preset position of the rectangular plate; the two ends of the rectangular plate are bent towards the same side, the two bent end parts form a first plate, the plate between the two bent end parts forms a second plate, the first clamping groove 611 is located at the corner position of the first plate close to the second plate, and the second clamping groove 621 is located at the corner position of the first plate far away from the second plate.
In the specific operation, eight clamping grooves can be formed in the complete rectangular plate, and redundant edges can be cut off; further, bending the two end parts of the plate according to a preset position; the preparation process is simple and easy to implement.
In this embodiment, above-mentioned first chucking groove and second chucking groove are the fashioned cell body of punching press processing, and the punching press operation in above-mentioned chucking groove is accomplished to the dedicated stamping die of accessible. In the concrete operation, through installing a plurality of stamping die simultaneously, can realize one-time stamping forming operation, the preparation is efficient.
In the description of the present application, the terms "disposed," "connected," "fixed," and the like are used in a broad sense, for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In the description herein, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
It should be understood by those skilled in the art that the embodiments of the present invention are described above, but the descriptions are only for the purpose of facilitating understanding of the embodiments of the present invention, and are not intended to limit the embodiments of the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the embodiments of the invention as defined by the appended claims.
Claims (6)
1. A method for preparing an assembled wall is characterized by comprising the following steps:
step a: the keel unit conveys a keel with a preset length to the assembly workbench, and the heat insulation cotton output from the heat insulation cotton unit is laid above the keel and conveyed along with the keel;
step b: the gypsum board unit conveys a gypsum board to the upper part of the heat insulation cotton on the assembly workbench;
step c: the nailing unit performs nailing operation, controls the self-tapping screw to sequentially penetrate through the gypsum board and the heat insulation cotton and fix the self-tapping screw on the keel,
the keel unit and the heat insulation cotton unit are arranged on the first side of the assembling workbench, the heat insulation cotton unit is positioned on one side of the keel unit far away from the assembling workbench, the gypsum board unit is arranged on the second side of the assembling workbench, the nailing unit is arranged above the assembling workbench,
the assembly workbench is provided with a keel positioning mechanism which is used for realizing the positioning operation of the keel,
the keel positioning mechanism comprises a groove arranged on the assembly workbench and a limiting bulge positioned in the groove, the groove is used for accommodating the side edge of the keel, the limiting bulge is used for matching with a bent edge at the tail end of the side edge of the keel,
the limiting protrusion comprises a vertically arranged disc, the disc is connected with the side wall of the groove through a shaft, and the bent edge at the tail end of the side edge of the keel is hung on the edge of the disc.
2. The method of manufacturing an assembled wall of claim 1, further comprising, after step c:
step d: and the conveying unit acts to integrally convey the gypsum board, the heat insulation cotton and the keel on the assembly workbench to a preset position.
3. The method of manufacturing an assembled wall according to claim 2,
step d also includes: the gypsum board, the heat preservation cotton and the keel at the preset position are integrally conveyed to the lifting platform through the mechanical arm.
4. The method of manufacturing an assembled wall according to claim 1,
the keel unit comprises a keel machine, and the keel machine is used for cutting off a keel with a preset length and conveying the keel to an assembly workbench; the heat insulation cotton unit comprises heat insulation cotton, and the heat insulation cotton is laid on the keel output by the keel machine; the gypsum board unit comprises a gypsum board and a conveying roller way, the output end face of the conveying roller way is positioned above the heat insulation cotton, and the conveying roller way is used for conveying the gypsum board to the position above the heat insulation cotton; the nailing unit comprises a nailing device, and the nailing device is used for completing nailing operation among the gypsum board, the heat preservation cotton and the keel.
5. The method of manufacturing an assembled wall according to claim 1,
the periphery of the assembling workbench is provided with a push plate mechanism, and the push plate mechanism is used for positioning the gypsum board on the assembling workbench;
the push plate mechanism comprises a push plate and a vertical driving mechanism and a horizontal driving mechanism which are connected with each other, the push plate is arranged at the tail end of the horizontal driving mechanism, the vertical driving mechanism is used for achieving vertical position adjustment of the horizontal driving mechanism and the push plate, and the horizontal driving mechanism is used for achieving horizontal position adjustment of the push plate.
6. A wall unit made by the method of making an assembled wall according to any one of claims 1 to 5,
the wall surface unit comprises a gypsum board, heat insulation cotton and a keel;
the gypsum board is fixed on the keel through a self-tapping screw, and the heat-insulating cotton is tightly clamped between the gypsum board and the keel; the keel is provided with a bending edge,
fossil fragments include the card formula fossil fragments that connect fossil fragments and level that vertical setting set up, connect fossil fragments and be provided with the limit of buckling that matches card formula fossil fragments and two-way buckle spare, card formula fossil fragments include a plurality of joint portions that the equipartition set up, and the limit of buckling of fossil fragments is connected to the joint portion chucking of card formula fossil fragments.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810577026.0A CN110565831B (en) | 2018-06-06 | 2018-06-06 | Method for manufacturing assembled wall and wall unit manufactured by method |
| PCT/CN2019/089761 WO2019233363A1 (en) | 2018-06-06 | 2019-06-03 | Fabricated wall production platform and production method, and produced wall surface unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810577026.0A CN110565831B (en) | 2018-06-06 | 2018-06-06 | Method for manufacturing assembled wall and wall unit manufactured by method |
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| Publication Number | Publication Date |
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| CN110565831A CN110565831A (en) | 2019-12-13 |
| CN110565831B true CN110565831B (en) | 2021-03-23 |
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| CN201810577026.0A Active CN110565831B (en) | 2018-06-06 | 2018-06-06 | Method for manufacturing assembled wall and wall unit manufactured by method |
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| CN111608296B (en) * | 2019-04-09 | 2021-10-22 | 北新集团建材股份有限公司 | Preparation method of assembled wall |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1091484C (en) * | 1999-11-05 | 2002-09-25 | 张福长 | Combined wall keel |
| CN201133044Y (en) * | 2007-11-30 | 2008-10-15 | 康玉范 | Internal insulation wall of assembled composite thermal insulation board inner wall |
| JP5647747B1 (en) * | 2014-05-28 | 2015-01-07 | 蹴揚建設株式会社 | Wall panel joining method |
| CN205077631U (en) * | 2015-08-14 | 2016-03-09 | 文登蓝岛建筑工程有限公司 | Panel is connected to card formula fossil fragments |
| CN205777049U (en) * | 2016-03-07 | 2016-12-07 | 张永清 | The industrialization energy-saving earthquake-resistant compound integral wall of antitheft exquisite building |
| CN107487041A (en) * | 2017-09-05 | 2017-12-19 | 郑州贝亚特电子科技有限公司 | Light steel light composite board production line and complex method |
| CN108032581A (en) * | 2017-12-13 | 2018-05-15 | 郑州贝亚特电子科技有限公司 | Three-dimensional composite board machining production line |
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