CN110563310A - automatic batching system and method for glass kiln - Google Patents
automatic batching system and method for glass kiln Download PDFInfo
- Publication number
- CN110563310A CN110563310A CN201910913965.2A CN201910913965A CN110563310A CN 110563310 A CN110563310 A CN 110563310A CN 201910913965 A CN201910913965 A CN 201910913965A CN 110563310 A CN110563310 A CN 110563310A
- Authority
- CN
- China
- Prior art keywords
- feeding
- chute
- batching
- supply device
- conveying belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B1/00—Preparing the batches
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B3/00—Charging the melting furnaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Glass Melting And Manufacturing (AREA)
Abstract
the invention provides an automatic batching system and method for a glass kiln, which relate to the field of feeding of glass melting furnaces and comprise a plurality of main material supply devices, an auxiliary material supply device, a waste glass supply device and a plurality of batching conveyer belts; a plurality of primary material supply means arranged along the first ingredient conveyor; the weighed material flow of the main material supply device falls on a first batching conveyor belt; the auxiliary material supply device is also arranged above the first batching conveyor belt, and the weighed, premixed and reweighed auxiliary material flow falls on the first batching conveyor belt; a mixing continuous feeding device is arranged below the discharging end of the first batching conveyor belt, and a discharging port of the mixing continuous feeding device is positioned above the second batching conveyor belt; the waste glass supply device is positioned above the second batching conveyor or the third batching conveyor to be proportioned again with the mixed material flow brought by the second batching conveyor. The invention can realize continuous, accurate and uniform feeding of the glass kiln and ensure the quality of finished products.
Description
Technical Field
the invention relates to the field of feeding of glass furnaces, in particular to an automatic batching system and method for a glass furnace.
Background
glass kiln batching among the prior art adopts storage tank and belt weigher to stir ingredients according to ratio usually, and the problem that the error rate of belt weigher is great, especially under the operating mode of continuous weighing, weighing error leads to the ratio of raw materials inaccurate, or the material stock is different in the storage tank, leads to the material compaction degree different to the volume of belt transport also is difficult to ensure the accuracy. Inaccurate raw material ratio results in unstable quality of the finished glass product. In the prior art, the storage tank is discharged by adopting a shutter discharging mode and a screw conveyor discharging mode, such as CN207987017U, the material flow discharged by the shutter is difficult to control, the wear speed of the screw conveyor is too fast, and the conveying precision is deteriorated along with the wear in the using process. Chinese patent document CN203065334U describes a full-automatic feeding device for an electric glass melting furnace, wherein a storage bin is fixed at the upper end of a main frame, a charging bucket is arranged at the upper end of the storage bin, a bin wall vibrator is arranged on the side wall of the storage bin, a feeding machine is arranged at the lower end of the storage bin, and a material level indicator is arranged between the storage bin and the feeding machine; a main frame servo driving component and a material distribution frame servo driving component are arranged in the middle of the main frame, a main frame moving roller is arranged at the lower end of the main frame, main frame rails are arranged at two ends of the feeding platform, and the main frame moving roller is coupled with the main frame rails and arranged on the feeding platform; an upper pressing wheel and a lower supporting wheel are arranged on the main frame upright post, and a cloth rack is fixed between the upper pressing wheel and the lower supporting wheel; the left end and the right end of the cloth frame are respectively provided with a belt driving part and a front belt pulley, and a belt is arranged in the cloth frame through the belt driving part and the front belt pulley. But the structure can not ensure the accurate proportioning of various raw materials. Chinese patent document CN109775381A discloses a feeding and distributing device of glass batch and a control method thereof, wherein the feeding and distributing device of glass batch comprises a feeding mechanism, a distributing mechanism and a control mechanism, the distributing mechanism comprises a movable distributing table and a track for being installed above a plurality of melting bins; the feeding mechanism is used for receiving glass batch and feeding the received glass batch onto the movable material distribution table; the control mechanism is used for controlling the movable material distribution table to move along the track; the movable material distribution table is used for feeding the glass batch materials on the movable material distribution table to a plurality of melting bins. The technical scheme of the invention can improve the uniformity of the cloth. The feeding mode of the glass batch has the problem of insufficient continuity.
Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic batching system and method for a glass kiln, which can ensure that supplied raw materials of the glass kiln are accurately weighed, the mixture ratio of various raw materials is accurate, the materials are uniformly mixed, and the feeding of the glass kiln is uniform and continuous.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: an automatic batching system of a glass kiln comprises a plurality of main material supply devices, an auxiliary material supply device, a waste glass supply device and a plurality of batching conveyer belts;
A plurality of primary material supply means arranged along the first ingredient conveyor;
the weighed material flow of the main material supply device falls on a first batching conveyor belt;
The auxiliary material supply device is also arranged above the first batching conveyor belt, and the weighed, premixed and reweighed auxiliary material flow falls on the first batching conveyor belt;
A mixing continuous feeding device is arranged below the discharging end of the first batching conveyor belt, and a discharging port of the mixing continuous feeding device is positioned above the second batching conveyor belt;
The waste glass supply device is positioned above the second batching conveyor or the third batching conveyor to be proportioned again with the mixed material flow brought by the second batching conveyor.
in a preferred scheme, a plow discharger is arranged on the second batching conveyor belt, and a third batching conveyor belt is positioned below one side of the second batching conveyor belt so as to receive a material flow discharged by the plow discharger;
the waste glass supply apparatus is located upstream of the discharge position of the plow.
in a preferred scheme, material flow sensors are arranged below the main material supply devices and below the auxiliary material supply devices on the first batching conveyor belt;
The discharge end of the third burdening conveying belt is positioned above the kiln head conveying belt;
the kiln head hopper is characterized in that a first feeding conveying belt and a second feeding conveying belt are arranged above the kiln head hopper, the discharging ends of the first feeding conveying belt and the second feeding conveying belt are located in the middle of the kiln head hopper, and the discharging end of the kiln head conveying belt is located between the discharging ends of the first feeding conveying belt and the second feeding conveying belt.
in a preferred scheme, the structure of the main material supply device is as follows: the bottom of major ingredient storage tank is equipped with the flashboard, and the lateral wall of major ingredient storage tank is equipped with the broken device that encircles of vibration, and the flashboard below of major ingredient storage tank is equipped with vibration feedway, and vibration feedway's discharge gate below is equipped with weighs the buffer tank, weighs and is equipped with weighing device on the buffer tank, weighs the buffer tank below and is equipped with accurate feedway.
in a preferred embodiment, the auxiliary material supply device has a structure that: the bottom of each auxiliary material storage tank is provided with a flashboard, a vibration feeding device is arranged below the flashboards, a weighing buffer tank is arranged below a discharge port of the vibration feeding device, a weighing device is arranged on the weighing buffer tank, and a precise feeding device is arranged below the weighing buffer tank;
and a premixing device is arranged below each feeding device, a weighing buffer tank is arranged below each premixing device, and an accurate feeding device is arranged below each weighing buffer tank.
In the preferred scheme, the accurate feeding device is a quantitative feeding device, the quantitative feeding device is provided with a square sliding chute, a crank connecting rod mechanism is connected with a sliding block, the sliding block is provided with a chute, and the material frame is driven to move along the square sliding chute through the combined action of the chute and the square sliding chute so as to realize quantitative feeding.
in a preferred scheme, the precise feeding device is a quantitative feeding device, and the structure of the quantitative feeding device is as follows: the sliding block is connected with the guide block in a sliding manner, the driving shaft is fixedly connected with one end of the crank, the other end of the crank is hinged with one end of the connecting rod, and the other end of the connecting rod is hinged with the sliding block so as to drive the sliding block to slide along the guide block;
a square sliding groove is arranged on the guide block, and a chute is arranged on the sliding block;
the chute is 30-60 degrees, the chute is partially overlapped with the square chute, the upper end of the chute is aligned with the upper end of the square chute, and the lower end of the chute is aligned with the lower end of the square chute;
one end of the chute close to the connecting rod is higher, and the other end of the chute is lower;
The sliding rod slides along the chute and the square chute, a square section and a round section are axially arranged on the sliding rod, the square section is positioned in the square chute to slide, and the round section is positioned in the chute to slide;
the sliding rod is connected with the material frame through a connecting rod;
at least one transverse striker plate is arranged on the material frame.
in a preferred scheme, the structure of the mixing continuous feeding device is as follows: a material distributing plate is arranged in the material distributing hopper, a first material distributing chute and a second material distributing chute are respectively arranged at the bottom of the material distributing hopper, and the material distributing plate is used for respectively switching the feeding of the first material distributing chute and the second material distributing chute;
a first mixing device is arranged below the first distributing chute, and a second mixing device is arranged below the second distributing chute;
And a batching hopper is arranged below the first mixing device and the second mixing device, and a discharge port of the batching hopper is positioned above the second batching conveying belt.
in a preferred embodiment, the waste glass supply device is constructed by: the bottom of the waste glass storage tank is provided with a flashboard, and a vibration feeding device is arranged below the flashboard;
a weighing buffer tank is arranged below the vibration feeding device, and a weighing device is arranged on the weighing buffer tank;
Weigh buffer tank bottom and be equipped with vibration feedway, this vibration feedway's discharge gate is located third batching conveyer belt top.
the method for adopting the glass melting furnace spray gun temperature control device comprises the following steps:
s1, enabling the weighed main material flow to fall onto a first batching conveyor belt in sequence by each main material supply device according to the proportion, weighing and mixing auxiliary materials in the auxiliary material supply devices, and enabling the weighed auxiliary material flow to fall onto the first batching conveyor belt according to the proportion;
s2, alternately mixing the main material flow and the auxiliary material flow in a mixing continuous feeding device, continuously feeding the mixed material flow to a second ingredient conveying belt, and discharging the second ingredient conveying belt to a third ingredient conveying belt through a plow discharger;
S3, a waste glass supply device is arranged at the upstream of the third batching conveyor belt, the waste glass falls on the third batching conveyor belt, and the mixed material flow covers the waste glass;
And S4, blanking the third ingredient conveying belt on the kiln head conveying belt, wherein the kiln head conveying belt is blanked between the discharging ends of the first feeding conveying belt and the second feeding conveying belt.
the invention provides an automatic batching system and method for a glass kiln, which have the following beneficial effects by adopting the scheme:
1. the main material supply device adopts a feeding mode combining the main material storage tank and the weighing buffer tank, the large-capacity main material storage tank ensures the continuity of feeding, the small-capacity weighing buffer tank is convenient for accurate weighing, and the quantitative feeding device can ensure accurate feeding.
2. The mode of accurate weighing cooperation ration feedway can be dynamic and accurate with material stream carry to the batching conveyer belt on, the material stream sensor that sets up can ensure that the ratio between each major ingredient is accurate, continuous and even.
3. the scheme that the auxiliary materials are firstly and accurately premixed with the main materials and then premixed with the waste glass is adopted, so that the accurate proportioning precision can be conveniently controlled.
4. The quantitative feeding device realizes the continuity and the accuracy of feeding with a simpler structure, and can ensure the quality of finished products.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of the main material supply apparatus according to the present invention.
FIG. 3 is a schematic structural view of an auxiliary material supply device according to the present invention.
FIG. 4 is a schematic view of the structure of the mixing continuous feeder of the present invention.
FIG. 5 is a schematic view showing the construction of a plow of the present invention.
FIG. 6 is a schematic view showing the construction of a waste glass supply apparatus according to the present invention.
FIG. 7 is a schematic view showing an exploded and assembled structure of the quantitative feeding device of the present invention.
FIG. 8 is a schematic top view of the quantitative feeding device of the present invention.
in the figure: a quantitative feeding device 1, a crank 101, a connecting rod 102, a driving shaft 103, a chute 104, a sliding block 105, a guide block 106, a square chute 107, a sliding rod 108, a square section 1081, a round section 1082, a connecting rod 109, a material frame 110, a baffle plate 111, a weighing buffer tank 2, a weighing device 21, a vibration arch breaking device 3, a main material storage tank 4, an auxiliary material supply device 5, a first auxiliary material storage tank 51, a second auxiliary material storage tank 52, a waste glass supply device 6, a waste glass storage tank 61, a vibration feeding device 7, a mixing continuous feeding device 8, a material distributing hopper 81, a material distributing plate 82, a first material distributing chute 83, a second material distributing chute 84, a first mixing device 85, a second mixing device 86, a first material distributing conveyer belt 9, a second material distributing conveyer belt 10, a third material distributing conveyer belt 11, a plow discharger 12, a telescopic cylinder 121, a telescopic plate 122, a lifting flat carrier roller 123, a kiln head conveyer belt 13, a first material feeding conveyer belt 14, a second feeding conveyer belt 15, a kiln head hopper 16, a premixing device 17, a batching hopper 18, a material flow sensor 19 and a shutter 20.
Detailed Description
Example 1:
as shown in fig. 1, an automatic batching system for a glass kiln comprises a plurality of main material supplying devices, an auxiliary material supplying device 5, a waste glass supplying device 6 and a plurality of batching conveyer belts;
A plurality of main ingredient supply devices are arranged along the first ingredient conveyor belt 9;
The weighed material flow of the main material supply device falls on the first batching conveyor belt 9;
the auxiliary material supply device 5 is also arranged above the first batching conveyor belt 9, and the weighed, premixed and reweighed auxiliary material flow falls on the first batching conveyor belt 9;
a mixing continuous feeding device 8 is arranged below the discharging end of the first batching conveyor belt 9, and a discharging port of the mixing continuous feeding device 8 is positioned above the second batching conveyor belt 10;
The waste glass supply device 6 is located above the second batching conveyor 10 or the third batching conveyor 11 to be proportioned again with the mixing stream coming from the second batching conveyor 10. From this structure, earlier the auxiliary material accurate mixing, then with the accurate mixing of various main ingredients of spreading on first batching conveyer belt 9, in mixing continuous feedway 8, with the alternative homogeneous mixing back of main ingredients and auxiliary materials, pave in succession on second batching conveyer belt 10, then cover the surface of useless glass charge with the raw materials after mixing, even, continuous input in the kiln, the scheme realizes giving the accurate, continuous and even automatic feed of glass kiln from this to ensure product quality.
In a preferred scheme, as shown in fig. 1, a plow discharger 12 is arranged on the second ingredient conveying belt 10, and a third ingredient conveying belt 11 is positioned below one side of the second ingredient conveying belt 10 so as to receive material flow discharged by the plow discharger 12; the plow discharger 12 comprises a striker plate 122 driven to lift by a telescopic cylinder 121, and a lifting flat carrier roller 123 positioned below the conveyor belt and used for supporting and leveling the surface of the curved conveyor belt when the striker plate 122 falls so as to reduce the gap between the striker plate 122 and the surface of the conveyor belt, thereby facilitating discharging, wherein the telescopic cylinder 121 usually adopts an air cylinder and can also adopt a hydraulic cylinder.
the waste glass supply device 6 is located upstream of the discharge position of the plow 12. With the structure, the main material and the auxiliary material are covered above the waste glass material by the plow discharger 12, so that the damage of the waste glass material to the conveying belt in the falling process is reduced.
in a preferred scheme, as shown in fig. 1, material flow sensors 19 are arranged below the main material supply devices and the auxiliary material supply devices 5 on the first ingredient conveying belt 9; the material flow sensor 19 in this case is preferably a photoelectric sensor, and the material flow sensor 19 detects the passage of material flow, and when the material flow is discharged from the first main material supply unit and passes the material flow sensor 19 of the second main material supply unit, the material flow sensor 19 receives a signal, which is sent to the PLC, so that the second main material supply unit starts feeding the belt, and so on, and thereby ensures that the material flow is approximately aligned on the first ingredient conveyor belt 9. Preferably, a material flow sensor 19 is also provided below the auxiliary material supply device 5, in order to be aligned with the main material flow.
As in fig. 1, the discharge end of the third ingredient conveying belt 11 is positioned above the kiln head conveying belt 13;
A first feeding conveyer belt 14 and a second feeding conveyer belt 15 are arranged above the kiln head hopper 16, the discharging ends of the first feeding conveyer belt 14 and the second feeding conveyer belt 15 are both positioned in the middle of the kiln head hopper 16, and the discharging end of the kiln head conveyer belt 13 is positioned between the discharging ends of the first feeding conveyer belt 14 and the second feeding conveyer belt 15. With this structure, the waste glass frit and the mixture can be further uniformly mixed on the kiln head conveyor 13. The first feeding conveyer belt 14 and the second feeding conveyer belt 15 are arranged in a way of running oppositely, and the scattered material flow is concentrated to the middle part of the kiln head hopper 16, so that the continuity and the uniformity of the material flow are ensured.
the preferable scheme is as shown in fig. 2, the structure of the main material supply device is as follows: the bottom of major ingredient storage tank 4 is equipped with flashboard 20, and flashboard 20 is used for adjusting the opening size according to the mobility of different raw materialss to cooperate with feedway. The side wall of the main material storage tank 4 is provided with a vibration arch breaking device 3, a vibration feeding device 7 is arranged below the flashboard 20 of the main material storage tank 4, and the vibration feeding device 7 is a device for realizing uniform material supply by vibration and is an existing commercially available product. The discharge gate below of vibration feedway 7 is equipped with weighs buffer tank 2, weighs and is equipped with weighing device 21 on the buffer tank 2, weighing device 21 adopt weighing sensor, for the product on the market, weighing device 21 is total three, distributes along the circumference of weighing buffer tank 2, weighing device 21 is installed in the frame, weigh buffer tank 2 and then support on three weighing device 21, from this structure, realize the accurate of material and weigh, weigh buffer tank 2 below and be equipped with accurate feedway.
Preferably, as shown in fig. 3, the auxiliary material supplying device 5 has a structure that: the bottom parts of the auxiliary material storage tanks are provided with flashboards 20, a vibration feeding device 7 is arranged below the flashboards 20, a weighing buffer tank 2 is arranged below a discharge port of the vibration feeding device 7, a weighing device 21 is arranged on the weighing buffer tank 2, and a precise feeding device is arranged below the weighing buffer tank 2;
A premixing device 17 is arranged below each feeding device, a rotating stirring blade or a stirring roller is arranged in the premixing device 17 to uniformly mix auxiliary materials, a weighing buffer tank 2 is arranged below the premixing device 17, and an accurate feeding device is arranged below the weighing buffer tank 2.
in a preferred scheme, as shown in fig. 7 and 8, the precise feeding device is a quantitative feeding device 1, the quantitative feeding device 1 is provided with a square chute 107, a crank link mechanism is connected with a sliding block 105, the sliding block 105 is provided with a chute 104, and a material frame 110 is driven to move along the square chute 107 through the combined action of the chute 104 and the square chute 107 so as to realize quantitative feeding. Namely, the material frame 110 is driven to do square motion on a feeding platform, and each cycle, namely, the material of one material frame 110 is pushed, so that quantitative and accurate feeding is realized by utilizing the volume of the material frame 110.
In a preferred embodiment as shown in fig. 7 and 8, the precise feeding device is a quantitative feeding device 1, and the quantitative feeding device 1 has the following structure: the sliding block 105 is connected with the guide block 106 in a sliding manner, the driving shaft 103 is fixedly connected with one end of the crank 101, the other end of the crank 101 is hinged with one end of the connecting rod 102, and the other end of the connecting rod 102 is hinged with the sliding block 105 so as to drive the sliding block 105 to slide along the guide block 106;
a square sliding groove 107 is arranged on the guide block 106, and a chute 104 is arranged on the sliding block 105;
the angle of the chute 104 is 30-60 degrees, preferably 45 degrees, the chute 104 is partially overlapped with the square chute 107, the upper end of the chute 104 is aligned with the upper end of the square chute 107, and the lower end of the chute 104 is aligned with the lower end of the square chute 107;
one end of the chute 104 close to the connecting rod 102 is higher in height, and the other end of the chute is lower in height;
the slide bar 108 slides along the chute 104 and the square chute 107, the slide bar 108 is provided with a square section 1081 and a round section 1082 along the axial direction, the square section 1081 is positioned in the square chute 107 to slide, and the round section 1082 is positioned in the chute 104 to slide;
the sliding rod 108 is connected with the material frame 110 through a connecting rod 109;
the material frame 110 is provided with at least one transverse striker plate, preferably 2 striker plates forming a frame-shaped structure, each forming completing the transport of a material filling the material frame 110.
the process of making the material frame 110 move in a square shape is, for example, the lower part of fig. 7, and the left side is a crank link mechanism for pushing the slider 105 to reciprocate. In the state shown in the figure, the material is just pushed out of the platform, at this time, the sliding block 105 continues to move to the right in figure 7, the chute 104 pushes the circular section 1082 of the sliding rod 108, as shown in figure 8, the square section 1081 of the sliding rod 108 moves upwards along the square chute 107, the whole material frame 110 is lifted, the chute 104 pushes the sliding rod 108 to the top end of the square chute 107, under the action of the crank link mechanism, the sliding block 105 slides along the top end of the square chute 107 to the left in figure 7 until the right side of the square chute 107 is reached, at this time, the material frame 110 crosses the material at the bottom and scrapes the top of the material, the crank link mechanism pushes the sliding block 105 to continue to move to the left, the chute 104 pushes the circular section 1082 of the sliding rod 108 to move downwards, the square section 1081 of the sliding rod 108 descends along the square chute 107, the material frame 110 falls on the platform, the crank link mechanism pushes the sliding block 105 to move to the right, driving the material frame 110 to push the material out of the platform. Thereby completing the precise feeding of one feeding cycle. The feeding amount can be accurately controlled by controlling the rotating speed of the crank connecting rod mechanism.
Other commercially available feeders may also be used for the precise feeding means. Such as screw feeders, vibratory feeders or paddle feeders
in a preferred embodiment, as shown in fig. 4, the mixing continuous feeder 8 has a structure in which: a distributing plate 82 is arranged in the distributing hopper 81, a first distributing chute 83 and a second distributing chute 84 are respectively arranged at the bottom of the distributing hopper 81, and the swinging of the distributing plate 82 is used for respectively switching the feeding of the first distributing chute 83 and the second distributing chute 84;
a first mixing device 85 is arranged below the first distributing chute 83, and a second mixing device 86 is arranged below the second distributing chute 84;
a batching hopper 18 is arranged below the first mixing device 85 and the second mixing device 86, and the discharge port of the batching hopper 18 is positioned above the second batching conveyor belt 10. The mixed material flow is sent to the first mixing device 85 and the second mixing device 86 in sequence, when one mixing device is used for mixing, the other mixing device starts to feed, so that continuous feeding is ensured, and the materials of the mixed material flow are uniformly mixed.
in a preferred embodiment, as shown in fig. 6, the waste glass supply device 6 has a structure in which: the bottom of the waste glass storage tank 61 is provided with a flashboard 20, and a vibration feeding device 7 is arranged below the flashboard 20;
A weighing buffer tank 2 is arranged below the vibration feeding device 7, and a weighing device 21 is arranged on the weighing buffer tank 2;
Weigh buffer tank 2 bottom and be equipped with vibration feedway 7, this vibration feedway 7's discharge gate is located third batching conveyer belt 11 top. Because the influence of the feeding amount of the waste glass on the whole quality is not large, a feeding mode with slightly low precision is adopted.
Example 2:
the method for adopting the glass melting furnace spray gun temperature control device comprises the following steps:
as shown in fig. 1, S1, each main material supply device sequentially drops the weighed main material flow onto the first ingredient conveying belt 9 according to the ratio, the auxiliary materials in the auxiliary material supply device 5 are weighed and mixed, and the weighed auxiliary material flow drops onto the first ingredient conveying belt 9 according to the ratio;
The main material supply device in this example supplies various sand materials, various dolomite materials, limestone materials, soda ash and feldspar materials to the first ingredient conveyer belt 9, respectively. The auxiliary material supply device 5 is used for accurately supplying mirabilite and coal powder, and the auxiliary materials are less, so that the mirabilite and the coal powder are premixed and then conveyed to the first proportioning conveyor belt 9.
s2, alternately mixing the main material flow and the auxiliary material flow in the mixing continuous feeding device 8, continuously feeding the mixed material flow to the second ingredient conveying belt 10, and discharging the second ingredient conveying belt 10 to the third ingredient conveying belt 11 through the plow discharger 12;
S3, a waste glass supply device 6 is arranged at the upstream of the third batching conveyor belt 11, the waste glass falls on the third batching conveyor belt 11, and the mixed material flow of the second batching conveyor belt 10 covers the waste glass;
S4, the third batching conveyer belt 11 is dropped on the kiln head conveyer belt 13, in the dropping process, the mixture and the waste glass material are mixed uniformly primarily, the kiln head conveyer belt 13 is dropped between the discharging ends of the first feeding conveyer belt 14 and the second feeding conveyer belt 15, and through the opposite movement, the discharging ends of the first feeding conveyer belt 14 and the second feeding conveyer belt 15 are arranged at the middle position of the kiln head hopper 16, so that the continuous and uniform material flow supply is ensured.
through the steps, the precise, continuous and uniform automatic batching of the glass kiln is realized.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.
Claims (10)
1. the utility model provides a glass kiln automatic blending system which characterized by: the glass batch production device comprises a plurality of main material supply devices, and also comprises an auxiliary material supply device (5), a waste glass supply device (6) and a plurality of batching conveyer belts;
a plurality of main ingredient supply devices are arranged along the first ingredient conveyor belt (9);
The weighed material flow of the main material supply device falls on a first ingredient conveying belt (9);
The auxiliary material supply device (5) is also arranged above the first batching conveyor belt (9), and the weighed, premixed and reweighed auxiliary material flow falls on the first batching conveyor belt (9);
a mixing continuous feeding device (8) is arranged below the discharging end of the first batching conveyor belt (9), and a discharging port of the mixing continuous feeding device (8) is positioned above the second batching conveyor belt (10);
The waste glass supply device (6) is positioned above the second batching conveyor (10) or the third batching conveyor (11) so as to be proportioned again with the mixed material flow from the second batching conveyor (10).
2. The glass melting furnace lance temperature control apparatus of claim 1, wherein: a plow discharger (12) is arranged on the second ingredient conveying belt (10), and a third ingredient conveying belt (11) is positioned below one side of the second ingredient conveying belt (10) so as to receive material flow discharged by the plow discharger (12);
A waste glass supply device (6) is located upstream of the discharge position of the plow discharger (12).
3. The glass melting furnace lance temperature control apparatus of claim 2, wherein: a material flow sensor (19) is arranged below each main material supply device and below the auxiliary material supply device (5) on the first ingredient conveying belt (9);
the discharge end of the third burdening conveyer belt (11) is positioned above the kiln head conveyer belt (13);
a first feeding conveying belt (14) and a second feeding conveying belt (15) are arranged above the kiln head hopper (16), the discharging ends of the first feeding conveying belt (14) and the second feeding conveying belt (15) are located in the middle of the kiln head hopper (16), and the discharging end of the kiln head conveying belt (13) is located between the discharging ends of the first feeding conveying belt (14) and the second feeding conveying belt (15).
4. the glass melting furnace lance temperature control apparatus of claim 1, wherein: the structure of the main material supply device is as follows: the bottom of major ingredient storage tank (4) is equipped with flashboard (20), and the lateral wall of major ingredient storage tank (4) is equipped with vibration arch-breaking device (3), and flashboard (20) below of major ingredient storage tank (4) is equipped with vibration feedway (7), and the discharge gate below of vibration feedway (7) is equipped with weighs buffer tank (2), is equipped with weighing device (21) on weighing buffer tank (2), weighs buffer tank (2) below and is equipped with accurate feedway.
5. the glass melting furnace lance temperature control apparatus of claim 1, wherein: the auxiliary material supply device (5) is structurally characterized in that: the bottom parts of the auxiliary material storage tanks are provided with flashboards (20), vibration feeding devices (7) are arranged below the flashboards (20), weighing buffer tanks (2) are arranged below discharge ports of the vibration feeding devices (7), weighing devices (21) are arranged on the weighing buffer tanks (2), and accurate feeding devices are arranged below the weighing buffer tanks (2);
each feedway below is equipped with mixing unit (17), and mixing unit (17) below is equipped with weighs buffer tank (2), weighs buffer tank (2) below and is equipped with accurate feedway.
6. a glass melting furnace lance temperature control apparatus as claimed in claim 4 or claim 5, wherein: the accurate feeding device is quantitative feeding device (1), quantitative feeding device (1) be equipped with square spout (107), crank link mechanism is connected with slider (105), slider (105) are equipped with chute (104), through the combined action of chute (104) and square spout (107), drive material frame (110) along square spout (107) motion, realize quantitative feeding.
7. a glass melting furnace lance temperature control apparatus as claimed in claim 4 or claim 5, wherein: accurate feedway be quantitative feedway (1), quantitative feedway (1)'s structure is: the sliding block (105) is connected with the guide block (106) in a sliding mode, the driving shaft (103) is fixedly connected with one end of the crank (101), the other end of the crank (101) is hinged with one end of the connecting rod (102), and the other end of the connecting rod (102) is hinged with the sliding block (105) so as to drive the sliding block (105) to slide along the guide block (106);
A square sliding groove (107) is arranged on the guide block (106), and a chute (104) is arranged on the sliding block (105);
the angle of the chute (104) is 30-60 degrees, the chute (104) is partially overlapped with the square chute (107), the upper end of the chute (104) is aligned with the upper end of the square chute (107), and the lower end of the chute (104) is aligned with the lower end of the square chute (107);
one end of the chute (104) close to the connecting rod (102) is higher, and the other end is lower;
the sliding rod (108) slides along the inclined groove (104) and the square sliding groove (107), a square section (1081) and a circular section (1082) are axially arranged on the sliding rod (108), the square section (1081) is positioned in the square sliding groove (107) to slide, and the circular section (1082) is positioned in the inclined groove (104) to slide;
The sliding rod (108) is connected with the material frame (110) through a connecting rod (109);
At least one transverse material baffle plate is arranged on the material frame (110).
8. The glass melting furnace lance temperature control apparatus of claim 1, wherein: the structure of the mixing continuous feeding device (8) is as follows: a material distributing plate (82) is arranged in the material distributing hopper (81), a first material distributing chute (83) and a second material distributing chute (84) are respectively arranged at the bottom of the material distributing hopper (81), and the material distributing plate (82) is used for respectively switching the feeding of the first material distributing chute (83) and the second material distributing chute (84);
a first mixing device (85) is arranged below the first distributing chute (83), and a second mixing device (86) is arranged below the second distributing chute (84);
a batching hopper (18) is arranged below the first mixing device (85) and the second mixing device (86), and a discharge hole of the batching hopper (18) is positioned above the second batching conveyor belt (10).
9. The glass melting furnace lance temperature control apparatus of claim 2, wherein: the structure of the waste glass supply device (6) is as follows: the bottom of the waste glass storage tank (61) is provided with a flashboard (20), and a vibration feeding device (7) is arranged below the flashboard (20);
A weighing buffer tank (2) is arranged below the vibration feeding device (7), and a weighing device (21) is arranged on the weighing buffer tank (2);
weigh buffer tank (2) bottom and be equipped with vibration feedway (7), the discharge gate of this vibration feedway (7) is located third batching conveyer belt (11) top.
10. a method of using the apparatus for controlling the temperature of a lance of a glass melting furnace according ~ any one of claims 1 ~ 9, comprising the steps of:
S1, enabling the weighed main material flow to fall onto a first batching conveyor belt (9) in sequence by each main material supply device according to the proportion, weighing and mixing auxiliary materials in the auxiliary material supply device (5), and enabling the weighed auxiliary material flow to fall onto the first batching conveyor belt (9) according to the proportion;
s2, alternately mixing the main material flow and the auxiliary material flow in a mixing continuous feeding device (8), continuously feeding the mixed material flow to a second ingredient conveying belt (10), and discharging the second ingredient conveying belt (10) to a third ingredient conveying belt (11) through a plow discharger (12);
s3, a waste glass supply device (6) is arranged at the upstream of the third batching conveyor belt (11) to drop the waste glass on the third batching conveyor belt (11), and the mixed material flow covers the waste glass;
S4, the third ingredient conveyer belt (11) is dropped on the kiln head conveyer belt (13), and the kiln head conveyer belt (13) is dropped between the discharging ends of the first feeding conveyer belt (14) and the second feeding conveyer belt (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910913965.2A CN110563310B (en) | 2019-09-25 | 2019-09-25 | Automatic batching system and method for glass kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910913965.2A CN110563310B (en) | 2019-09-25 | 2019-09-25 | Automatic batching system and method for glass kiln |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110563310A true CN110563310A (en) | 2019-12-13 |
| CN110563310B CN110563310B (en) | 2022-07-08 |
Family
ID=68782533
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910913965.2A Active CN110563310B (en) | 2019-09-25 | 2019-09-25 | Automatic batching system and method for glass kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110563310B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112340963A (en) * | 2020-11-24 | 2021-02-09 | 重庆市渝琥玻璃有限公司 | Batching system for glass production |
| CN113087365A (en) * | 2021-03-26 | 2021-07-09 | 河南旭阳光电科技有限公司 | Distributing device of glass kiln and glass production line |
| CN115108708A (en) * | 2022-06-28 | 2022-09-27 | 青岛融合光电科技有限公司 | Support plate glass material batching and mistake proofing system |
| CN116625105A (en) * | 2023-07-19 | 2023-08-22 | 张掖市巨龙铁合金有限公司 | Automatic batching device and method for submerged arc furnace |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202705211U (en) * | 2012-07-24 | 2013-01-30 | 江苏中科友特机器人科技有限公司 | Automatic material batching system for production of glass tubes |
| CN203033868U (en) * | 2013-01-22 | 2013-07-03 | 安徽汇昌新材料有限公司 | Automatic material distributing device of foam glass |
| CN105565643A (en) * | 2016-02-15 | 2016-05-11 | 大冶市华兴玻璃有限公司 | Automatic blending device of glass coloring mixed material |
| CN205295132U (en) * | 2015-12-29 | 2016-06-08 | 山东宏达玻璃制品有限公司 | Glass batching system |
| CN205347187U (en) * | 2016-01-14 | 2016-06-29 | 秦皇岛班驰输送技术有限公司 | A integrated feed proportioning system for glass production line |
| CN208372987U (en) * | 2018-04-23 | 2019-01-15 | 南宁粤玻实业有限公司 | A kind of automatic batching system |
-
2019
- 2019-09-25 CN CN201910913965.2A patent/CN110563310B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202705211U (en) * | 2012-07-24 | 2013-01-30 | 江苏中科友特机器人科技有限公司 | Automatic material batching system for production of glass tubes |
| CN203033868U (en) * | 2013-01-22 | 2013-07-03 | 安徽汇昌新材料有限公司 | Automatic material distributing device of foam glass |
| CN205295132U (en) * | 2015-12-29 | 2016-06-08 | 山东宏达玻璃制品有限公司 | Glass batching system |
| CN205347187U (en) * | 2016-01-14 | 2016-06-29 | 秦皇岛班驰输送技术有限公司 | A integrated feed proportioning system for glass production line |
| CN105565643A (en) * | 2016-02-15 | 2016-05-11 | 大冶市华兴玻璃有限公司 | Automatic blending device of glass coloring mixed material |
| CN208372987U (en) * | 2018-04-23 | 2019-01-15 | 南宁粤玻实业有限公司 | A kind of automatic batching system |
Non-Patent Citations (1)
| Title |
|---|
| 张聪: "《自动化食品包装机》", 31 January 2003, 广州：广东科技出版社 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112340963A (en) * | 2020-11-24 | 2021-02-09 | 重庆市渝琥玻璃有限公司 | Batching system for glass production |
| CN113087365A (en) * | 2021-03-26 | 2021-07-09 | 河南旭阳光电科技有限公司 | Distributing device of glass kiln and glass production line |
| CN115108708A (en) * | 2022-06-28 | 2022-09-27 | 青岛融合光电科技有限公司 | Support plate glass material batching and mistake proofing system |
| CN116625105A (en) * | 2023-07-19 | 2023-08-22 | 张掖市巨龙铁合金有限公司 | Automatic batching device and method for submerged arc furnace |
| CN116625105B (en) * | 2023-07-19 | 2023-09-29 | 张掖市巨龙铁合金有限公司 | Automatic batching device and method for submerged arc furnace |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110563310B (en) | 2022-07-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110563310B (en) | Automatic batching system and method for glass kiln | |
| CN108529177A (en) | A kind of quick high accuracy proportioner | |
| CN208179962U (en) | Cement products aggregate automatic batching and mixing plant | |
| CN103737713A (en) | Automated building block production line | |
| CN208867357U (en) | A kind of concrete agitation station sunk type proportioner | |
| CN107804680B (en) | Automatic powder weighing equipment adopting poking rod type precise quantitative weighing device | |
| CN212309509U (en) | Corundum spinel castable batching device | |
| CN210128625U (en) | Automatic feeding system of brown corundum smelting furnace | |
| CN2897413Y (en) | Automatic particular material dosing device | |
| CN220919051U (en) | Batching mixing and weighing system | |
| CN108162195B (en) | Sand and stone batching system for concrete production | |
| CN2910854Y (en) | Precision dosage apparatus | |
| CN106217630A (en) | Colorful distribution device | |
| CN206106076U (en) | Dazzle various distributing device | |
| CN110370464A (en) | A kind of concrete production line mixing plant | |
| CN202053375U (en) | Device for continuously producing stucco gypsum | |
| KR20090013878A (en) | Powder mixing apparatus using a quantitative transfer conveyer | |
| CN104647605A (en) | Aggregate distribution device of dosing machine for stirring station | |
| CN104355305B (en) | Green coke market feed proportioning system and distribution thereof | |
| CN210613610U (en) | Pre-mixing transmission device for iron alloy powder | |
| CN209715041U (en) | A kind of porous crucible proportioner | |
| CN210190166U (en) | Automatic weighing system of numerical control electric spiral brick press | |
| CN214521122U (en) | Concrete proportioning machine | |
| CN205368151U (en) | Lime kiln distributing device | |
| CN217862098U (en) | Concrete dosing unit with regularly throw material function in ration |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |