CN110561728A - SX5F-5109010B front carpet assembly pressing and blanking integrated die - Google Patents
SX5F-5109010B front carpet assembly pressing and blanking integrated die Download PDFInfo
- Publication number
- CN110561728A CN110561728A CN201910962297.2A CN201910962297A CN110561728A CN 110561728 A CN110561728 A CN 110561728A CN 201910962297 A CN201910962297 A CN 201910962297A CN 110561728 A CN110561728 A CN 110561728A
- Authority
- CN
- China
- Prior art keywords
- die
- upper die
- guide
- lower die
- sx5f
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000003825 pressing Methods 0.000 title claims abstract description 21
- 239000000498 cooling water Substances 0.000 claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000001629 suppression Effects 0.000 claims description 2
- 238000004080 punching Methods 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
- B29C51/32—Moulds having cutting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/42—Heating or cooling
- B29C51/428—Heating or cooling of moulds or mould parts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention relates to an SX5F-5109010B front carpet assembly pressing and blanking integrated die which comprises an upper die and a lower die, wherein the upper die is provided with a cooling water pipe I, a blade and a guide sleeve; the cooling water pipe II is arranged in the lower die, guide columns are arranged at the periphery of the upper end surface of the lower die, and the guide columns correspond to guide sleeves on the upper die; the zero point protection ring is a circular ring which can be sleeved on the guide post; the punching machine provided by the invention can be used for punching and processing a workpiece at one time, so that the processing precision of a product is improved, and the processing cost is reduced.
Description
Technical Field
The invention relates to a die, in particular to a pressing and blanking integrated die for an SX5F-5109010B front carpet assembly.
Background
In the prior art of automobile carpet processing, after raw materials are baked and pressed, workpieces need to be stored for more than 8 hours for cooling and shaping, and then corresponding positions are cut one by adopting a water cutting or manual cutting mode to obtain the required shape and the corresponding external dimension. The traditional processing mode has the advantages of low production efficiency, poor product consistency, unstable quality and higher processing cost.
disclosure of Invention
The technical problem to be solved by the invention is as follows: an SX5F-5109010B front carpet assembly pressing and blanking integrated die is provided.
The technical scheme for solving the technical problems is as follows: a pressing and blanking integrated die for an SX5F-5109010B front carpet assembly comprises an upper die and a lower die, wherein a cooling water pipe I, a blade and a guide sleeve are arranged on the upper die, a cooling water pipe II, a guide pillar and a zero point protection ring are arranged on the lower die, the cooling water pipe I is arranged in the upper die, a water path joint of the cooling water pipe I is arranged on the side wall of the upper die, the blade is arranged on the lower end face of the upper die in a welding mode, and the guide sleeve is arranged on the periphery of the lower end face of the upper die; the cooling water pipe II is arranged in the lower die, guide columns are arranged at the periphery of the upper end surface of the lower die, and the guide columns correspond to guide sleeves on the upper die; the zero point protection ring is a circular ring which can be sleeved on the guide post; the carpet cutting machine comprises a press machine, an upper die, a lower die, a guide post, a guide sleeve, a guide blade, a cutting blade, a cooling water pipe I, a cooling water pipe II, a guide post, a guide sleeve, a guide blade, a guide rod and a cooling water pipe I, wherein the upper die is arranged on a sliding block of the press machine; when cutting is not needed, the zero point protection ring is sleeved on the guide post, then the upper die and the lower die are placed on the lower die, and the zero point protection ring can prevent the blade on the upper die from contacting and cutting the upper end face of the lower die.
The further technical scheme of the invention is as follows: still be equipped with rings I on the upper die, rings I sets up on the lateral wall all around of upper die.
And the lower die is also provided with a lifting ring II, and the lifting ring II is arranged on the peripheral side wall of the lower die.
Still include mould transportation connecting plate, be equipped with the bolt on last mould and the bed die respectively, mould transportation connecting plate is the link board that both ends begin to have the bolt hole, overlaps respectively on the bolt on last mould and the bed die through the bolt hole at this link board both ends, can couple together last mould and bed die, and convenient whole transportation together prevents that the structure on the contact terminal surface of last mould and bed die from being destroyed.
The upper die and the lower die are respectively provided with corresponding zero point protection blocks, and the blade on the upper die can be prevented from excessively cutting the lower die through the contact of the zero point protection blocks on the upper die and the lower die.
The upper die and the lower die are respectively provided with corresponding interchangeable inserts, and the upper die and the lower die can be prevented from being damaged at the position by the contact extrusion of the interchangeable inserts on the upper die and the lower die.
be equipped with the guide slide on the lower mould, this guide slide sets up in guide pillar periphery department, and this guide slide can be better with guide pillar leading-in to the guide pin bushing.
The zero point protection ring is hung on the side wall of the upper die or the lower die through a hook, and the hook is fixedly arranged on the side wall of the upper die or the lower die in a welding mode.
Due to the adoption of the technical scheme, the pressing and blanking integrated die for the SX5F-5109010B front carpet assembly has the following beneficial effects:
The carpet material pressing and blanking device comprises an upper die and a lower die, and adopts a pressing and blanking integrated die, so that carpet material can be pressed and cooled in the same die after being baked and pressed, and a product is obtained by secondary pressing and blanking, and the problems that a pressed workpiece needs to be taken out of the die, cooled by air for about 8 hours and then can be processed one by water cutting or manual cutting through circulation and secondary discharging in the traditional processing mode are solved. The die has the advantages that the operation personnel is reduced, the time for workpiece circulation and the occupied area for workpiece storage are greatly reduced, the reference error and the defect of poor product consistency are overcome when the workpiece is mounted secondarily, the workpiece is punched and processed at one time, the product consistency, the production efficiency and the processing precision are greatly improved, and the processing cost is reduced. The production efficiency, the yield, the product consistency and the product quality of the SX5F-5109010B front carpet assembly are improved, and the occupied area and the production cost required in the product processing process are reduced.
The technical features of the SX5F-5109010B front carpet assembly press-blanking integral die of the present invention will be further described with reference to the drawings and the specific embodiments.
Drawings
FIG. 1: the invention relates to a schematic exploded status diagram of a pressing and blanking integrated die for SX5F-5109010B front carpet assembly.
FIG. 2: the structure of the lower end face of the upper die is schematically shown.
FIG. 3: the structure of the upper end face of the lower die is schematically shown.
FIG. 4: the upper end surface of the upper die is schematically structured.
In the above drawings, the respective reference numerals are explained as follows:
1-upper die, 2-lower die, 3-blade, 4-guide post, 5-zero protection ring, 6-guide sleeve, 7-die transportation connecting plate, 8-zero protection block, 9-interchange insert, 10-guide slide plate, 11-forklift groove and 12-bolt.
Detailed Description
The utility model provides an integrative mould of carpet assembly suppression blanking before SX5F-5109010B, includes mould, bed die and mould transportation connecting plate, last mould on be equipped with cooling water pipe I, cutting edge and guide pin bushing, the bed die be equipped with cooling water pipe II, guide pillar and zero point guard ring, cooling water pipe I set up in last mould, this cooling water pipe I sets up in last mould through welding mode, this cooling water pipe I sets up to the curve structure, the water route joint of cooling water pipe I sets up on the lateral wall of last mould, the cutting edge sets up on the lower terminal surface of last mould (the terminal surface with the bed die contact) through welding mode, the cutting edge sets up on the position that needs carry out the cutting to the carpet, the guide pin bushing set up in the department all around of last mould lower terminal surface. The zero point protection ring is hung on the side wall of the upper die or the lower die through a hook, the hook is fixedly arranged on the side wall of the upper die or the lower die in a welding mode, and the zero point protection ring is a circular ring which can be sleeved on the guide post; the cooling water pipe II is arranged in the lower die, the guide sleeve is arranged at the periphery of the upper end surface of the lower die (the end surface contacted with the upper die), the guide pillar corresponds to the guide sleeve on the upper die, and the guide pillar can be inserted into the guide sleeve to play a role in guiding. The guide sleeve can be a hole which is arranged on the upper die and used for the guide pillar to be inserted. The carpet cutting machine comprises a press machine, an upper die, a lower die, a guide post, a guide sleeve, a blade, a cutting blade, a cooling water pipe I, a cooling water pipe II, a guide post, a guide sleeve, a guide blade, a guide rod, a guide sleeve and a cooling water pipe, wherein the upper die is arranged on a sliding block of the press machine; when cutting is not needed, the zero point protection ring is taken down from the hook, then sleeved on the guide post, and then the upper die and the lower die are placed on the guide post, so that the zero point protection ring can prevent the blade on the upper die from contacting and cutting the upper end surface of the lower die. Still be equipped with rings I on the upper die, rings I sets up on the lateral wall all around of upper die. And the lower die is also provided with a lifting ring II, and the lifting ring II is arranged on the peripheral side wall of the lower die. The upper die and the lower die are conveniently lifted through the lifting ring I and the lifting ring II and are placed in transportation and installation. Or the upper die and the lower die are respectively provided with a forklift groove, so that the forklift can be carried conveniently. The upper die and the lower die are respectively provided with bolts, the die transportation connecting plate is a connecting plate with bolt holes at two ends, the bolt holes at two ends of the connecting plate are respectively sleeved on the bolts on the upper die and the lower die, so that the upper die and the lower die can be connected together, the upper die and the lower die can be conveniently transported integrally together, the upper die and the lower die are prevented from directly and easily moving relatively, and further the structure on the contact end surface of the upper die and the lower die can be prevented from being damaged. The upper die and the lower die are respectively provided with corresponding zero point protection blocks, and the blade on the upper die can be prevented from excessively cutting the lower die through the contact of the zero point protection blocks on the upper die and the lower die. The upper die and the lower die are respectively provided with corresponding interchangeable inserts, and the upper die and the lower die can be prevented from being damaged at the position by the contact extrusion of the interchangeable inserts on the upper die and the lower die. The upper die or the lower die is respectively provided with a guide sliding plate, the guide sliding plate is arranged at the periphery of the guide sleeve or the guide pillar, and the guide sliding plate can better guide the guide pillar into the guide sleeve.
The upper die is arranged on a sliding block of the existing press, and the upper die and the sliding block are connected together through a clamping bolt; the lower die is arranged on a platform of the press machine, and the lower die is connected with the platform of the press machine through a clamping bolt; the water channel joints of the upper die and the lower die are connected with the inlet and outlet joints of the water tank, and water circulation cooling is formed when the water pump works. After the baked automotive carpet material is placed into the lower die, the upper die automatically moves downwards through a control system of the press machine until the upper die and the lower die are closed. After the upper die and the lower die are closed, the carpet material is pressed and formed in the die, and at the moment, the water supply cooling control system automatically works to cool the die and the pressed workpiece. When the cooling reaches the set time and temperature, the pressure is automatically increased by the pressure control system, so that the cutter arranged on the upper die moves downwards, and the upper die stops moving downwards until the upper die touches the control switch. Then the upper die is automatically opened and moves upwards, when the upper die rises to the sliding block and stops, an operator takes out the workpieces and waste materials obtained through automatic pressing and cutting, and a working cycle is completed.
The invention is provided with a water cooling mechanism and a cutter mechanism for punching the overall dimension of the blanket surface. After the pressing forming process is finished, the die and the workpiece are cooled by automatically controlling the water cooling mechanism to work. After cooling, the system carries out secondary pressurization through the automatic control die, and the blanking cutter of the upper die carries out automatic cutting work to die-cut the corresponding position of the workpiece remained on the lower die. When the sliding block rises after the upper die finishes punching, the workpiece on the lower die is taken out, and then the workpiece which is processed by pressing and punching can be obtained.
Claims (8)
1. The utility model provides an integrative mould of blanket assembly suppression blanking before SX5F-5109010B which characterized in that: the cooling water pipe I is arranged in the upper die, a water path joint of the cooling water pipe I is arranged on the side wall of the upper die, the cutting edge is arranged on the lower end face of the upper die in a welding mode, and the guide sleeve is arranged at the periphery of the lower end face of the upper die; the cooling water pipe II is arranged in the lower die, guide columns are arranged at the periphery of the upper end surface of the lower die, and the guide columns correspond to guide sleeves on the upper die; the zero point protection ring is a circular ring which can be sleeved on the guide post; the carpet cutting machine comprises a press machine, an upper die, a lower die, a guide post, a guide sleeve, a guide blade, a cutting blade, a cooling water pipe I, a cooling water pipe II, a guide post, a guide sleeve, a guide blade, a guide rod and a cooling water pipe I, wherein the upper die is arranged on a sliding block of the press machine; when cutting is not needed, the zero point protection ring is sleeved on the guide post, then the upper die and the lower die are placed on the lower die, and the zero point protection ring can prevent the blade on the upper die from contacting and cutting the upper end face of the lower die.
2. The pressing and blanking integrated die for the SX5F-5109010B front carpet assembly of claim 1, wherein: still be equipped with rings I on the upper die, rings I sets up on the lateral wall all around of upper die.
3. The pressing and blanking integrated die for the SX5F-5109010B front carpet assembly of claim 1, wherein: and the lower die is also provided with a lifting ring II, and the lifting ring II is arranged on the peripheral side wall of the lower die.
4. The pressing and blanking integrated die for the SX5F-5109010B front carpet assembly of claim 1, wherein: still include mould transportation connecting plate, be equipped with the bolt on last mould and the bed die respectively, mould transportation connecting plate is the link board that both ends begin to have the bolt hole, overlaps respectively on the bolt on last mould and the bed die through the bolt hole at this link board both ends, can couple together last mould and bed die.
5. The pressing and blanking integrated die for the SX5F-5109010B front carpet assembly of claim 1, wherein: and the upper die and the lower die are respectively provided with corresponding zero point protection blocks.
6. The pressing and blanking integrated die for the SX5F-5109010B front carpet assembly of claim 1, wherein: the upper die and the lower die are respectively provided with corresponding interchangeable inserts.
7. The pressing and blanking integrated die for the SX5F-5109010B front carpet assembly of claim 1, wherein: the lower die is provided with a guide sliding plate which is arranged at the periphery of the guide pillar.
8. The pressing and blanking integrated die for the SX5F-5109010B front carpet assembly of claim 1, wherein: the zero point protection ring is hung on the side wall of the upper die or the lower die through a hook, and the hook is fixedly arranged on the side wall of the upper die or the lower die in a welding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910962297.2A CN110561728A (en) | 2019-10-11 | 2019-10-11 | SX5F-5109010B front carpet assembly pressing and blanking integrated die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910962297.2A CN110561728A (en) | 2019-10-11 | 2019-10-11 | SX5F-5109010B front carpet assembly pressing and blanking integrated die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110561728A true CN110561728A (en) | 2019-12-13 |
Family
ID=68784360
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910962297.2A Withdrawn CN110561728A (en) | 2019-10-11 | 2019-10-11 | SX5F-5109010B front carpet assembly pressing and blanking integrated die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110561728A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200960681Y (en) * | 2006-10-25 | 2007-10-17 | 刘明春 | Automobile forming surface blanket die cutting mold |
| CN202292909U (en) * | 2011-11-07 | 2012-07-04 | 柳州裕信方盛汽车饰件有限公司 | Car-used formed roof punching and cutting mould |
| CN203266798U (en) * | 2013-05-30 | 2013-11-06 | 苏州明远冲压件厂 | Die for manufacturing round foot pad |
| CN206953158U (en) * | 2017-03-30 | 2018-02-02 | 长电科技（滁州）有限公司 | A kind of middle muscle machine with mistake proofing alarm |
| CN207373314U (en) * | 2017-09-13 | 2018-05-18 | 台州市黄岩王诺模具有限公司 | Carpet sound insulating pad fibrofelt shaving die with cooling and shaping mechanism |
| CN210820877U (en) * | 2019-10-11 | 2020-06-23 | 柳州双银汽车内饰有限公司 | SX5F-5109010B front carpet assembly pressing and blanking integrated die |
-
2019
- 2019-10-11 CN CN201910962297.2A patent/CN110561728A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200960681Y (en) * | 2006-10-25 | 2007-10-17 | 刘明春 | Automobile forming surface blanket die cutting mold |
| CN202292909U (en) * | 2011-11-07 | 2012-07-04 | 柳州裕信方盛汽车饰件有限公司 | Car-used formed roof punching and cutting mould |
| CN203266798U (en) * | 2013-05-30 | 2013-11-06 | 苏州明远冲压件厂 | Die for manufacturing round foot pad |
| CN206953158U (en) * | 2017-03-30 | 2018-02-02 | 长电科技（滁州）有限公司 | A kind of middle muscle machine with mistake proofing alarm |
| CN207373314U (en) * | 2017-09-13 | 2018-05-18 | 台州市黄岩王诺模具有限公司 | Carpet sound insulating pad fibrofelt shaving die with cooling and shaping mechanism |
| CN210820877U (en) * | 2019-10-11 | 2020-06-23 | 柳州双银汽车内饰有限公司 | SX5F-5109010B front carpet assembly pressing and blanking integrated die |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20191213 |
|
| WW01 | Invention patent application withdrawn after publication |