CN110561215A - compressor welding mark brushing machine and use method thereof - Google Patents
compressor welding mark brushing machine and use method thereof Download PDFInfo
- Publication number
- CN110561215A CN110561215A CN201910865322.5A CN201910865322A CN110561215A CN 110561215 A CN110561215 A CN 110561215A CN 201910865322 A CN201910865322 A CN 201910865322A CN 110561215 A CN110561215 A CN 110561215A
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- Prior art keywords
- compressor
- brushing
- pressing
- connecting shaft
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000001680 brushing effect Effects 0.000 title claims abstract description 61
- 238000003466 welding Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 238000003825 pressing Methods 0.000 claims abstract description 60
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/14—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by liquid or gas pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
The invention discloses a compressor welding mark brushing machine and a use method thereof, wherein the machine comprises: a frame; the mounting plate is arranged on the rack; the mounting plate is provided with a rotating mechanism, a pressing mechanism and a brushing mechanism; the rotating mechanism comprises: the connecting shaft is rotatably arranged on the mounting plate; the connecting seat is connected with the lower end of the connecting shaft; the driving mechanism is connected with the connecting shaft and can drive the connecting shaft to rotate; the pressing mechanism is provided with: the pressing cylinder is arranged on the mounting plate, an axial through hole is formed in the connecting shaft, and a piston rod of the pressing cylinder penetrates through the through hole and can move in the through hole; the pressing head is connected with a piston rod of the pressing cylinder; the brushing mechanism comprises: the fixing plate is arranged on the connecting seat; the middle part of the rocker is hinged on the fixed plate; a piston rod of the tensioning cylinder is hinged with the first end of the rocker; the brushing motor is arranged at the second end of the rocker; the brush is connected with the rotating shaft of the brushing motor, can adapt to the oval profile of the shell and can effectively brush the welding marks.
Description
Technical Field
The invention belongs to the technical field of compressor manufacturing, and particularly relates to a compressor welding mark brushing machine and a using method thereof.
Background
in the process of implementing the invention, the inventor finds that the prior art has at least the following problems: the compressor adopts the welding process of the upper cover and the lower shell assembly, the welding necessarily generates the defects of welding slag, welding beading and the like, the defects of welding slag, welding beading and the like must be processed for the attractiveness of the product, but the traditional brushing equipment cannot adapt to the situation because the outline of the shell is an oval special-shaped outline.
Disclosure of Invention
The invention aims to solve the technical problem of providing a compressor weld mark brushing machine which can adapt to the oval special-shaped contour of a shell, can effectively brush weld marks and can automatically compensate changes caused by brush abrasion.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a compressor weld mark brushing machine comprises:
A frame;
the mounting plate is arranged on the rack;
the mounting plate is provided with a rotating mechanism, a pressing mechanism and a brushing mechanism;
The rotating mechanism comprises:
The connecting shaft is rotatably arranged on the mounting plate;
the connecting seat is connected with the lower end of the connecting shaft;
the driving mechanism is connected with the connecting shaft and can drive the connecting shaft to rotate;
The pressing mechanism has:
The pressing air cylinder is installed on the installation plate, an axial through hole is formed in the connecting shaft, and a piston rod of the pressing air cylinder penetrates through the through hole and can move in the through hole;
the pressing head is connected with a piston rod of the pressing cylinder;
the brushing mechanism is provided with:
The fixing plate is arranged on the connecting seat;
the middle part of the rocker is hinged on the fixed plate;
a piston rod of the tensioning cylinder is hinged with the first end of the rocker;
The brushing motor is arranged at the second end of the rocker;
and the brush is connected with the rotating shaft of the brushing motor.
The driving mechanism comprises a rotary cylinder and a gear set, the rotary cylinder is installed on the mounting plate, and a rotating shaft of the rotary cylinder is connected with the connecting shaft through the gear set.
still include the ring flange, the ring flange is installed on the mounting panel, the connecting axle pass through the bearing with the ring flange is connected.
The two groups of brushing mechanisms are respectively arranged on two sides of the connecting seat; wherein, the tensioning cylinder of one group of brushing mechanism is hinged on the fixing plate of the other group of brushing mechanism.
The pressing mechanism is further provided with a pressing rod and a connecting plate, the first end of the pressing rod is connected with a piston rod of the pressing cylinder, the second end of the pressing rod is connected with the connecting plate, and at least two pressing heads are arranged on the connecting plate.
The flange plate, the pressing cylinder, the rotating cylinder and the gear are arranged on the upper part of the mounting plate; the brushing mechanism is arranged on the lower portion of the mounting plate.
the first end of the connecting shaft is positioned at the upper part of the mounting plate, and the second end of the connecting shaft is positioned at the lower part of the mounting plate; the driving mechanism is connected with the first end of the connecting shaft; the connecting seat is connected with the second end of the connecting shaft.
The end part of a piston rod of the pressing cylinder penetrates through the connecting shaft and penetrates out of the second end of the connecting shaft; the end part of the piston rod is connected with the pressure lever.
And the two groups of brushing motors are positioned on two sides of the connecting plate and the pressure head.
The use method of the compressor weld mark brushing machine comprises the following steps:
1) The tooling plate drives the compressor to be blocked by the stopper for positioning, the pressing mechanism descends to press the top of the compressor, and the rocker is close to the compressor;
2) The brushing motor is started, the rotating cylinder drives the whole unit to rotate, and brushing is carried out on a circle of welding marks of the whole compressor;
3) when the whole unit rotates, the tensioning cylinder acts to enable the brush to be always attached to the welding mark edge of the oval special-shaped contour of the compressor;
4) and (3) returning the rotary cylinder to the original position, stopping the brushing motor, lifting the pressing mechanism to separate from the top of the compressor, simultaneously separating the steel wire brush on the rocker part from the compressor through the linkage ball head, releasing the stopper, allowing the brushed compressor to flow away, blocking the next compressor to be brushed by the stopper, performing the actions again, and circulating the steps.
One of the technical scheme has the following advantages or beneficial effects, can adapt to the oval special-shaped contour of the shell, can effectively brush weld marks, and can automatically compensate changes caused by brush abrasion.
drawings
fig. 1 is a schematic structural diagram of a compressor weld mark brushing machine according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a compressor weld mark brushing machine shown in FIG. 1;
FIG. 3 is a schematic view of a compressor weld mark brushing machine shown in FIG. 1;
FIG. 4 is a cross-sectional view of FIG. 3;
FIG. 5 is a schematic view of a compressor weld mark brushing machine shown in FIG. 1;
the labels in the above figures are: 1. the device comprises a rack, 2, a conveying line, 3, a rotating mechanism, 301, a rotating cylinder, 302, a gear, 303, a connecting shaft, 304, a connecting seat, 305, a flange plate, 4, a pressing mechanism, 401, a pressing cylinder, 402, a piston rod, 403, a pressing rod, 404, a connecting plate, 405, a pressing head, 5, a brushing mechanism, 501, a fixing plate, 502, a rocker, 503, a tensioning cylinder, 504, a brushing motor, 505, a brush, 6 and a mounting plate.
Detailed Description
in order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
referring to fig. 1-5, a compressor weld mark brushing machine comprises:
a frame;
the mounting plate is arranged on the rack;
the mounting plate is provided with a rotating mechanism, a pressing mechanism and a brushing mechanism;
the rotating mechanism comprises:
The connecting shaft is rotatably arranged on the mounting plate;
the connecting seat is connected with the lower end of the connecting shaft;
The driving mechanism is connected with the connecting shaft and can drive the connecting shaft to rotate;
The pressing mechanism is provided with:
The pressing cylinder is arranged on the mounting plate, an axial through hole is formed in the connecting shaft, and a piston rod of the pressing cylinder penetrates through the through hole and can move in the through hole;
The pressing head is connected with a piston rod of the pressing cylinder;
the brushing mechanism comprises:
the fixing plate is arranged on the connecting seat;
the middle part of the rocker is hinged on the fixed plate;
A piston rod of the tensioning cylinder is hinged with the first end of the rocker;
The brushing motor is arranged at the second end of the rocker;
And the brush is connected with the rotating shaft of the brushing motor.
the driving mechanism comprises a rotary cylinder and a gear set, the rotary cylinder is installed on the installation plate, and a rotating shaft of the rotary cylinder is connected with the connecting shaft through the gear set.
the connecting shaft is connected with the flange plate through a bearing.
The two groups of brushing mechanisms are respectively arranged at two sides of the connecting seat; wherein, the tensioning cylinder of one group of brushing mechanism is hinged on the fixing plate of the other group of brushing mechanism.
The pressing mechanism is further provided with a pressing rod and a connecting plate, the first end of the pressing rod is connected with a piston rod of the pressing cylinder, the second end of the pressing rod is connected with the connecting plate, and at least two pressing heads are arranged on the connecting plate.
the flange plate, the pressing cylinder, the rotating cylinder and the gear are arranged on the upper part of the mounting plate; the brushing mechanism is arranged at the lower part of the mounting plate.
The first end of the connecting shaft is positioned at the upper part of the mounting plate, and the second end of the connecting shaft is positioned at the lower part of the mounting plate; the driving mechanism is connected with the first end of the connecting shaft; the connecting seat is connected with the second end of the connecting shaft.
the end part of a piston rod of the pressing cylinder penetrates through the connecting shaft and penetrates out of the second end of the connecting shaft; the end part of the piston rod is connected with the pressure rod. Two groups of brushing motors are positioned on two sides of the connecting plate and the pressure head.
(1) The method mainly comprises the following 4 parts: (FIG. 1)
The positioning and pressing assembly includes two small parts
1. a blocker assembly: the blocking cylinder, the blocking cylinder mounting plate and other parts.
2. a pressing mechanism: thin cylinder, support, connecting rod, guide sleeve, graphite copper sleeve, linkage bulb, polyurethane pressure head and other parts.
② the rotary brushing component, which comprises three small parts
1. integral rotary power assembly: rotary cylinder, gear, connecting shaft, bearing, flange end cover and other parts.
2. left and right swing arm assemblies: parts such as rocker, connecting seat, bearing, wear-resisting piece.
3. and (3) final brushing assembly: the variable frequency speed regulating motor, the gear box, the cover plate, the gear, the bearing, the transmission shaft, the steel wire brush and other parts.
and the tensioning welt component comprises a tensioning cylinder, an upper connecting block, a lower connecting block, a small shaft and other parts.
and the rack assembly comprises parts such as a 40x60 European-standard aluminum profile, an upper large plate, an organic glass protection plate and the like.
(2) the main technical characteristics are as follows:
Firstly, a stopper stops the compressor on the tooling plate from advancing and positions the compressor.
2. The thin cylinder drives the pressing mechanism to stably and firmly press the top of the compressor underground, so that the compressor is prevented from shaking in subsequent actions. When the thin cylinder drives the pressing mechanism to return, the rocker is driven to move by the linkage ball head, so that the steel wire brush is separated from the compressor after brushing.
and 2, the integral rotary power assembly adopts an inlet SMC rotary cylinder, a precision gear and an NSK bearing to match with other parts to provide stable power for the whole rotary unit.
2. the rocker and the connecting seat are used for connecting all parts, and the wear-resisting block can prolong the service life of the rocker.
3. the variable-frequency speed regulating motor is adopted to provide power for finishing the brushing action of the steel wire brush, the rotating speed is adjustable, the gear box increases the motor torque, and the brushing quality is effectively guaranteed.
and the tensioning cylinder is arranged on the connecting seat through the upper connecting block, the lower connecting block and the small shaft, and continuously gives inward contraction force to the left swing arm and the right swing arm, so that the steel wire brushes on the left swing arm and the right swing arm are always attached to the oval special-shaped contour weld mark edge of the compressor in the integral rotation process, the weld marks are effectively brushed, and automatic compensation is performed on the change caused by brush abrasion.
The rack main body formed by the 40x60 aluminum profile and the upper large plate provides a carrier for each installation part, and the organic glass protection plate eliminates potential safety hazards, effectively prevents dust and prolongs the service life of the whole machine.
(3) Connection relationship of each part
The stopper assembly is arranged on a production line, the bracket is arranged on the upper large plate, the thin cylinder is arranged on the bracket, the connecting rod is arranged on the thin cylinder, the guide sleeve is arranged on the bracket, and the parts are respectively connected in series.
secondly, the rotary cylinder and the flange are arranged on the upper large plate, the connecting shaft is arranged on the flange and then respectively connected with various parts in series, and the variable-frequency speed regulating motor and the gear box are arranged on the rocker.
And the tensioning cylinder is arranged on the connecting seat through an upper connecting block, a lower connecting block and a small shaft, and the connecting seat is arranged on the connecting shaft.
(4) Procedure of operation
Firstly, the tooling plate drives the compressor to be blocked by the stopper for positioning, the pressing mechanism descends to press the top of the compressor, and the rocker is close to the compressor.
secondly, the variable frequency speed regulating motor is started, the rotating cylinder drives the whole unit to rotate, and the whole compressor is brushed for one circle of welding marks.
And thirdly, when the whole unit rotates, the tensioning cylinder acts to enable the steel wire brush to be attached to the welding mark edge of the oval special-shaped contour of the compressor all the time.
and fourthly, the rotary cylinder returns to the original position, the variable-frequency speed regulating motor stops, the pressing mechanism ascends to separate from the top of the compressor, meanwhile, the steel wire brush on the rocker part is separated from the compressor through the linkage ball head, the stopper is released, the brushed compressor flows away, the next compressor to be brushed is stopped by the stopper, the actions are carried out again, and the operation is repeated.
Has the advantages that: (1) the automation degree is high, and the modern intelligent production trend is met; (2) the problem that the special-shaped contour of the welding mark of the compressor is difficult to polish is solved; (3) the appearance of the finished product of the compressor is improved.
the method is characterized in that: (1) through the linkage bulb, utilize the power that slim cylinder provided, can drive simultaneously compressing tightly and loosening of compressing tightly the subassembly, with the hugging closely of rocker subassembly and breaking away from. (2) The small-power motor is used in a narrow space, and the torque of the motor is increased through the simple gear box. (3) The air cylinder with an ingenious structure is used as power to enable the steel wire brush to be attached to the edge of a welding mark of the oval special-shaped contour of the compressor all the time, the welding mark is effectively brushed, and automatic compensation can be carried out on changes caused by abrasion of the brush.
After adopting foretell structure, the oval special-shaped profile of adaptable casing can be effectual brush the light to the weld mark, can also carry out automatic compensation to the change that causes because the brush wearing and tearing.
the invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.
Claims (10)
1. A compressor weld mark brushing machine is characterized by comprising:
A frame;
The mounting plate is arranged on the rack;
The mounting plate is provided with a rotating mechanism, a pressing mechanism and a brushing mechanism;
the rotating mechanism comprises:
The connecting shaft is rotatably arranged on the mounting plate;
the connecting seat is connected with the lower end of the connecting shaft;
The driving mechanism is connected with the connecting shaft and can drive the connecting shaft to rotate;
The pressing mechanism has:
The pressing air cylinder is installed on the installation plate, an axial through hole is formed in the connecting shaft, and a piston rod of the pressing air cylinder penetrates through the through hole and can move in the through hole;
The pressing head is connected with a piston rod of the pressing cylinder;
the brushing mechanism is provided with:
the fixing plate is arranged on the connecting seat;
The middle part of the rocker is hinged on the fixed plate;
A piston rod of the tensioning cylinder is hinged with the first end of the rocker;
The brushing motor is arranged at the second end of the rocker;
and the brush is connected with the rotating shaft of the brushing motor.
2. the compressor weld mark brushing machine according to claim 1, wherein the driving mechanism comprises a rotary cylinder and a gear set, the rotary cylinder is mounted on the mounting plate, and a rotating shaft of the rotary cylinder is connected with the connecting shaft through the gear set.
3. The compressor weld mark brusher of claim 2, further comprising a flange plate, said flange plate being mounted on said mounting plate, said connecting shaft being connected to said flange plate by a bearing.
4. the compressor weld mark brushing machine according to claim 3, wherein the brushing mechanisms are divided into two groups, and the two groups are respectively arranged on two sides of the connecting seat; wherein, the tensioning cylinder of one group of brushing mechanism is hinged on the fixing plate of the other group of brushing mechanism.
5. the compressor weld mark brushing machine according to claim 4, wherein the pressing mechanism further comprises a pressing rod and a connecting plate, a first end of the pressing rod is connected with the piston rod of the pressing cylinder, a second end of the pressing rod is connected with the connecting plate, and at least two pressing heads are arranged on the connecting plate.
6. The compressor weld mark polisher according to claim 5, wherein the flange plate, the hold-down cylinder, the rotation cylinder and the gear are disposed on the upper portion of the mounting plate; the brushing mechanism is arranged on the lower portion of the mounting plate.
7. The compressor weld mark brusher of claim 6, wherein a first end of the connecting shaft is located at an upper portion of the mounting plate and a second end of the connecting shaft is located at a lower portion of the mounting plate; the driving mechanism is connected with the first end of the connecting shaft; the connecting seat is connected with the second end of the connecting shaft.
8. The compressor weld mark brusher of claim 7, wherein the end of the piston rod of the hold-down cylinder extends through the connecting shaft and out the second end of the connecting shaft; the end part of the piston rod is connected with the pressure lever.
9. the compressor weld mark brusher of claim 8, wherein two sets of brushers are located on either side of the connecting plate and ram.
10. A method for using a compressor weld mark brushing machine according to any one of claims 1 to 9, comprising the steps of:
1) the tooling plate drives the compressor to be blocked by the stopper for positioning, the pressing mechanism descends to press the top of the compressor, and the rocker is close to the compressor;
2) The brushing motor is started, the rotating cylinder drives the whole unit to rotate, and brushing is carried out on a circle of welding marks of the whole compressor;
3) When the whole unit rotates, the tensioning cylinder acts to enable the brush to be always attached to the welding mark edge of the oval special-shaped contour of the compressor;
4) And (3) returning the rotary cylinder to the original position, stopping the brushing motor, lifting the pressing mechanism to separate from the top of the compressor, simultaneously separating the steel wire brush on the rocker part from the compressor through the linkage ball head, releasing the stopper, allowing the brushed compressor to flow away, blocking the next compressor to be brushed by the stopper, performing the actions again, and circulating the steps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910865322.5A CN110561215A (en) | 2019-09-12 | 2019-09-12 | compressor welding mark brushing machine and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910865322.5A CN110561215A (en) | 2019-09-12 | 2019-09-12 | compressor welding mark brushing machine and use method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110561215A true CN110561215A (en) | 2019-12-13 |
Family
ID=68779681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910865322.5A Pending CN110561215A (en) | 2019-09-12 | 2019-09-12 | compressor welding mark brushing machine and use method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110561215A (en) |
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