CN110560997A - welding tool of solar cell welding machine - Google Patents
welding tool of solar cell welding machine Download PDFInfo
- Publication number
- CN110560997A CN110560997A CN201910822527.5A CN201910822527A CN110560997A CN 110560997 A CN110560997 A CN 110560997A CN 201910822527 A CN201910822527 A CN 201910822527A CN 110560997 A CN110560997 A CN 110560997A
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- welding
- solar cell
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- platform
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a welding tool of a solar cell welding machine, which comprises a mounting bracket and a clamp, wherein the mounting bracket mainly comprises a welding platform and a mounting part, the welding platform is provided with a positioning area for placing a belt-shaped object, the clamp is arranged on the welding platform and is provided with a pair of clamping parts arranged side by side, the pair of clamping parts are positioned above the positioning area and can respectively press two belt-shaped object joints on the positioning area, and part of the area of the positioning area corresponding to a gap between the pair of clamping parts is a welding area for placing the overlapping part of the two belt-shaped object joints. When the welding strip is used, the welding strip does not need to be threaded again, and only one person can operate the welding strip, so that the labor is saved; the invention is convenient to use, can realize the quick replacement of the welding strip, the membrane strip and other strip-shaped objects, and improves the working efficiency.
Description
Technical Field
The invention relates to a welding tool of a solar cell welding machine.
Background
A solar cell welding machine is an automatic single-string welding device for solar cells. The solar cell welding machine is provided with the film tape device for pasting the reflective film on the cell series welding tape, the reflective film on the film tape device needs to be replaced after being used up, the film tape disk needs to be installed again, and then the film tape is threaded again, so that the method is time-consuming and labor-consuming, and the efficiency is low.
The welding strip on the solar cell welding machine needs to be replaced after being used up, one of the existing methods is to replace the welding strip disc on line and then lead the welding strip again, and the method also has the defects of time and labor waste and low efficiency; the other method is that the joints of the two welding strips are respectively pressed manually (or by using a magnet) and then the overlapped parts are welded together, although the welding strips do not need to be threaded again, at least two persons are required to operate simultaneously, which not only wastes manpower, but also has low efficiency.
Disclosure of Invention
The invention aims to provide a welding tool of a solar cell welding machine, which is convenient to operate, saves manpower and improves the working efficiency.
The object of the invention is achieved by the following technical measures: the utility model provides a solar wafer welding machine welding frock which characterized in that: it includes installing support and anchor clamps, the installing support mainly comprises welded platform and installation department, welded platform is last to be equipped with the locating area that is used for placing the banded thing, anchor clamps set up welded platform is last, anchor clamps have a pair of clamping part that sets up side by side, should be in to clamping part the top in locating area can compress tightly two banded thing joints on the locating area respectively, and should be used for placing the weld zone of two banded thing joint overlap portions to the subregion of the locating area that the space between the clamping part corresponds.
The clamping part is a movable pressure lever capable of moving up and down.
The invention is suitable for jointing two strip-shaped object joints, for example, when a film strip and a welding strip on a solar cell welding machine need to be replaced after being used up, such as the welding strip, when the invention is used, the tail part of the welding strip which is used up quickly and the head part of the welding strip which is replaced newly are respectively pressed on a positioning area by adopting a clamping part, the tail part and the head part of the welding strip are provided with overlapping parts which are positioned on the welding area, a welding device or a manual iron is additionally used for welding to ensure that the head part and the tail part of the two welding strips are connected without threading the welding strip again, only one person can operate, thereby saving labor; moreover, the invention is convenient to use, can realize the quick replacement of the welding strip, the membrane strip and other strip-shaped objects, and improves the working efficiency.
The positioning area is provided with a pair of positioning grooves which are arranged side by side, the movable pressure lever and the positioning groove corresponding to the movable pressure lever are arranged up and down, and the welding area is positioned between the pair of positioning grooves.
The welding platform is provided with a groove leading groove, the groove leading groove is positioned between the positioning groove and the edge of the welding platform adjacent to the positioning groove, and the groove leading groove is in a through groove shape and is communicated with the positioning groove.
The clamps are a pair arranged side by side, and each clamp is provided with a movable pressure rod.
The lower end of the movable pressure lever is provided with a pressure contact head made of rubber.
The welding tool of the solar cell welding machine further comprises a welding device, wherein the welding device is arranged on the welding platform and located beside the welding area, the welding device is provided with a heating component, and the heating component is located above the welding area.
The clamp comprises a base and a movable pressure rod, wherein the base is fixed on the welding platform, and the movable pressure rod is movably arranged on the base to realize the front-back and up-down position adjustment of the movable pressure rod.
The clamp comprises a fixed adjusting piece and a movable adjusting piece, wherein the movable adjusting piece is a rod piece which is vertically arranged, the upper end of the movable pressing rod is movably connected with the movable adjusting piece so that the movable adjusting piece can move up and down along the movable adjusting piece to realize the up-and-down position adjustment of the movable pressing rod, the fixed adjusting piece is a long-strip-shaped part with a long through hole, one end of the long-strip-shaped part is fixed on the base, the other end of the long-strip-shaped part horizontally extends to the upper part of the welding area, and the movable adjusting piece vertically penetrates through the through hole of the fixed adjusting piece and moves and positions along the through hole.
The welding device comprises a rack, a handle, a spring and a heating part, wherein the lower end of the rack is fixed on a welding platform, a pair of fixing plates which are arranged in parallel up and down are arranged at the upper part of the rack, mounting holes are formed in the fixing plates, the two mounting holes are opposite up and down, the heating part is a cylinder, the heating part penetrates through the pair of mounting holes to enable the upper end and the lower end of the heating part to respectively extend out of an upper mounting hole and a lower mounting hole, the heating part is provided with a flange which is abutted against the lower hole edge of the upper mounting hole, the spring is sleeved on the heating part, the upper end of the spring is connected with the heating part, the lower end of the spring is abutted against the upper hole edge of the lower mounting hole, the handle is hinged on the rack, and a pressing part which is opposite to the upper end of the heating part and.
Compared with the prior art, the invention has the following remarkable effects:
The welding tool can realize the head-tail connection of two strip-shaped objects such as welding strips or film strips, does not need to re-thread the strip-shaped objects, can be operated by only one person, and saves labor.
The welding belt and film belt quick-replacing device is convenient to use, can realize quick replacement of the welding belt, the film belt and other belt-shaped objects, and improves the working efficiency.
The invention has simple structure and low cost, is not only suitable for connecting the welding strip and the membrane strip, but also suitable for connecting the strip-shaped objects used in other production operations, has strong practicability, and is suitable for wide popularization and use.
Drawings
The invention is described in further detail below with reference to the figures and the specific embodiments.
FIG. 1 is a schematic structural view of embodiment 1 of the present invention;
FIG. 2 is an assembly view of the structure of embodiment 2 of the present invention;
Fig. 3 is an exploded view of the structure of example 2 of the present invention.
Detailed Description
Example 1
As shown in fig. 1, the welding tool of a solar cell welding machine of the present invention comprises a mounting bracket 18 and clamps 5, wherein the mounting bracket 18 mainly comprises a welding platform 1 and a mounting part 2 for fixing on the solar cell welding machine, the welding platform 1 is provided with a positioning area 3 for placing two ribbon joints, in the present embodiment, the ribbons are welding ribbons, the clamps are a pair of clamps arranged side by side and arranged on the welding platform 1, each clamp 5 has a clamping part, the two clamping parts are arranged side by side, the pair of clamping parts are positioned above the positioning area 3 and can respectively press the two ribbon joints on the positioning area, and a partial area of the positioning area corresponding to a gap between the pair of clamping parts is a welding area 4 for placing an overlapping part of the two ribbon joints.
The clamping part is a movable pressing rod capable of moving up and down, the clamp 5 comprises a base 6 and a movable pressing rod 8, the base 6 is fixed on the welding platform 1, and the movable pressing rod 8 is movably arranged on the base 6 and can be used for adjusting the front position, the rear position, the upper position and the lower position of the movable pressing rod. Specifically, the clamp 5 comprises a fixed adjusting part and a movable adjusting part, the movable adjusting part is a vertically arranged bolt 7, the fixed adjusting part is a long strip-shaped part with a long through hole, specifically a U-shaped part, one end of an opening of the fixed adjusting part is fixed on the base 6, the other end of the U-shaped part horizontally extends to the upper part of the welding region 4, the bolt 7 penetrates through the through hole of the fixed adjusting part, the head of the bolt 7 is clamped on the upper hole edge of the through hole, a gasket is arranged between the head of the bolt 7 and the through hole, the movable pressing rod 8 is a right-angle bending rod piece, the transverse rod end of the movable pressing rod is sleeved on the rod part of the bolt 7 and is fixed in position by a pair of nuts after moving up and down, the upper and lower position adjustment of the movable pressing rod 8. The lower end of the vertical rod section of the movable pressure rod 8 is sleeved with a contact pressure head made of rubber so as to avoid damaging a welding belt.
The positioning area 3 is provided with a pair of side-by-side square positioning grooves 9, the movable compression bar 8 and the corresponding positioning grooves 9 are arranged up and down, and the welding area 4 is positioned between the pair of positioning grooves 9. The welding platform 1 is provided with a belt guiding groove 10, the belt guiding groove 10 is positioned between the positioning groove 9 and the edge of the welding platform 1 adjacent to the positioning groove 9, and the belt guiding groove 10 is in a through groove shape and is communicated with the positioning groove 9.
The using process of the invention is as follows: the installation part of the installation bracket is fixed in a welding strip supply area of a solar cell welding machine through bolts, the rack is horizontally installed, the tail part of a welding strip which is used up soon and the head part of a newly replaced welding strip are respectively pressed on the positioning groove through the movable pressing rod, the tail part and the head part of the welding strip are provided with overlapping parts, and the overlapping parts are positioned in a welding area.
example 2
As shown in fig. 2 and 3, the present embodiment is different from embodiment 1 in that: the ribbon is a reflective film. The embodiment further comprises a welding device arranged on the welding platform 1 and beside the welding zone 4, the welding device having a heating element 11, the heating element 11 being located above the welding zone 4. In this embodiment, the welding device includes a frame 12, a handle 13, a spring 14 and a heating element 11, the lower end of the frame 12 is fixed on the welding platform 1 through a base 20, the upper portion of the frame 12 has a pair of fixing plates 15 arranged in parallel up and down, the fixing plates 15 are provided with mounting holes, the two mounting holes are opposite up and down, the heating element 11 is a cylinder, the heating element 11 is composed of a sleeve and a built-in heating rod, a heat insulation layer is arranged between the side wall of the sleeve and the heating rod, the head of the heating rod extends out of the lower tube opening of the sleeve, the heating element 11 passes through the pair of mounting holes to enable the upper end and the lower end to respectively extend out of the upper mounting hole and the lower mounting hole, the heating element 11 has a flange which is abutted against the lower hole edge of the upper mounting hole, the spring 14 is sleeved on the heating element 11, the upper end of the spring 14 is connected with, the end parts of the two fixing plates 15 are provided with handle mounting seats 16 connected with the fixing plates into a whole, one end of the handle 13 is hinged on the handle mounting seat 16, the other end of the handle 13 is a holding part, a pressing part 17 which is opposite to the upper end of the heating part 11 and applies pressing force to the heating part is arranged between the hinged part and the holding part of the handle 13, the pressing part 17 is positioned on the lower surface of the handle 13, and the pressing part 17 is a protruding part.
Two reflection of light pad pasting connect and adopt the same operation mode with embodiment 1 to be compressed tightly by the activity depression bar and fix a position in the locating area, use welding set to make two reflection of light pad pasting connect overlap portion link together, specifically be: the handle is manually pressed downwards, the pressing part is pressed downwards to press the top end of the heating part, the heating part moves downwards, the head of the heating rod is pressed on the overlapped part and is heated, and the welding area is provided with a groove matched with the head of the heating rod. After the welding is finished, the external acting force on the handle is removed, and the heating part returns to the original position under the action of the elastic restoring force of the spring.
The welding tool of the embodiment is fixed on a supply area of a reflective film of a solar cell welding machine by the mounting part 2 of the mounting bracket 18 through a bolt 19, and is specifically connected with a film sticking device through a bolt.
The welding frock of this embodiment is whole vertical installation, and the installing support is vertical to be installed on the pad pasting device promptly, because inconvenient manual welding, consequently sets up welding set, and the welding is convenient.
The embodiments of the present invention are not limited thereto, and according to the above-mentioned contents of the present invention, the specific structures of the clamping portion, the welding device, the clamp, and the adjusting mechanism for realizing the front-back and up-down movement of the clamping portion of the clamp according to the present invention can be implemented in other embodiments according to the common technical knowledge and the conventional means of the present invention without departing from the basic technical idea of the present invention, and therefore, the present invention can be modified, replaced, or changed in other forms, and fall within the scope of the present invention.
Claims (10)
1. The utility model provides a solar wafer welding machine welding frock which characterized in that: it includes installing support and anchor clamps, the installing support mainly comprises welded platform and installation department, welded platform is last to be equipped with the locating area that is used for placing two banded thing and connects, anchor clamps set up welded platform is last, anchor clamps have a pair of clamping part that sets up side by side, should be in to clamping part the top in locating area can compress tightly two banded thing joints on the locating area respectively, and this is used for placing the weld zone of two banded thing joint overlap portion to the subregion of the locating area that the space between the clamping part corresponds.
2. The welding tool of the solar cell welding machine according to claim 1, characterized in that: the clamping part is a movable pressure lever capable of moving up and down.
3. The solar cell welding machine welding tool of claim 2, characterized in that: the positioning area is provided with a pair of positioning grooves which are arranged side by side, the movable compression bar and the positioning groove corresponding to the movable compression bar are arranged up and down, and the welding area is positioned between the pair of positioning grooves.
4. The welding tool of the solar cell welding machine according to claim 3, characterized in that: the welding platform is provided with a groove leading groove, the groove leading groove is positioned between the positioning groove and the edge of the welding platform adjacent to the positioning groove, and the groove leading groove is communicated with the positioning groove in a through groove shape.
5. The solar cell welding machine welding tool of claim 4, characterized in that: the clamps are a pair arranged side by side, and each clamp is provided with a movable pressure rod.
6. The solar cell welding machine welding tool of claim 5, characterized in that: the lower end of the movable pressing rod is provided with a pressure contact head made of rubber.
7. The welding tool of the solar cell welding machine according to claim 6, characterized in that: the welding tool of the solar cell welding machine further comprises a welding device, the welding device is arranged on the welding platform and located on the side of the welding area, the welding device is provided with a heating component, and the heating component is located above the welding area.
8. The welding tool of the solar cell welding machine according to claim 7, characterized in that: the clamp comprises a base and a movable pressing rod, the base is fixed on the welding platform, and the movable pressing rod is movably mounted on the base and can be adjusted in front and back and up and down positions.
9. The welding tool of the solar cell welding machine according to claim 8, characterized in that: the fixture comprises a fixed adjusting part and a movable adjusting part, wherein the movable adjusting part is a rod piece which is vertically arranged, the upper end of the movable pressing rod is movably connected with the movable adjusting part to enable the movable adjusting part to move up and down along the movable adjusting part so as to realize the upper and lower position adjustment of the movable pressing rod, the fixed adjusting part is a long strip-shaped part with a long through hole, one end of the long strip-shaped part is fixed on the base, the other end of the long strip-shaped part horizontally extends to the upper part of the welding area, and the movable adjusting part vertically penetrates through the through hole of the fixed adjusting part and realizes the front and back position adjustment of.
10. The welding tool of the solar cell welding machine according to claim 9, characterized in that: the welding device comprises a rack, a handle, a spring and a heating part, wherein the lower end of the rack is fixed on a welding platform, a pair of fixing plates which are arranged in parallel up and down are arranged on the upper portion of the rack, mounting holes are formed in the fixing plates and are opposite up and down, the heating part is a cylinder, the heating part penetrates through the pair of mounting holes to enable the upper end and the lower end of the heating part to respectively extend out of the upper mounting hole and the lower mounting hole, the heating part is provided with a flange, the flange is pressed against the lower hole edge of the upper mounting hole, the spring is sleeved on the heating part, the upper end of the spring is connected with the heating part, the lower end of the spring is pressed against the upper hole edge of the lower mounting hole, the handle is hinged on the rack, and a pressing part which can apply pressing force to the heating part in a way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910822527.5A CN110560997A (en) | 2019-09-02 | 2019-09-02 | welding tool of solar cell welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910822527.5A CN110560997A (en) | 2019-09-02 | 2019-09-02 | welding tool of solar cell welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110560997A true CN110560997A (en) | 2019-12-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910822527.5A Pending CN110560997A (en) | 2019-09-02 | 2019-09-02 | welding tool of solar cell welding machine |
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| Country | Link |
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| CN (1) | CN110560997A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111463321A (en) * | 2020-04-13 | 2020-07-28 | 芜湖盘云石磨新能源科技有限公司 | Welding head for light-reflecting film-pasting photovoltaic module |
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| CN202607022U (en) * | 2012-05-16 | 2012-12-19 | 杜国平 | Single-head welder of solar cell pack |
| CN204565371U (en) * | 2015-04-27 | 2015-08-19 | 江苏东昇光伏科技有限公司 | A kind ofly weld application apparatus for cell piece busbar and welding |
| CN205200749U (en) * | 2015-11-12 | 2016-05-04 | 郴州格兰博科技有限公司 | Lithium electropolymerization thing battery protection shield welding set |
| CN208961266U (en) * | 2018-07-31 | 2019-06-11 | 上海尧哲工程技术有限公司 | A kind of high-end equipment manufacturing jig for laser cutting |
| CN110064870A (en) * | 2019-05-28 | 2019-07-30 | 武汉三工光电设备制造有限公司 | Welding fast replacing device and solar cell chip bonding machine |
| CN209256034U (en) * | 2018-12-03 | 2019-08-16 | 河源沃图电子科技有限公司 | A kind of reinforcing chip for cell phone welder |
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2019
- 2019-09-02 CN CN201910822527.5A patent/CN110560997A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202607022U (en) * | 2012-05-16 | 2012-12-19 | 杜国平 | Single-head welder of solar cell pack |
| CN204565371U (en) * | 2015-04-27 | 2015-08-19 | 江苏东昇光伏科技有限公司 | A kind ofly weld application apparatus for cell piece busbar and welding |
| CN205200749U (en) * | 2015-11-12 | 2016-05-04 | 郴州格兰博科技有限公司 | Lithium electropolymerization thing battery protection shield welding set |
| CN208961266U (en) * | 2018-07-31 | 2019-06-11 | 上海尧哲工程技术有限公司 | A kind of high-end equipment manufacturing jig for laser cutting |
| CN209256034U (en) * | 2018-12-03 | 2019-08-16 | 河源沃图电子科技有限公司 | A kind of reinforcing chip for cell phone welder |
| CN110064870A (en) * | 2019-05-28 | 2019-07-30 | 武汉三工光电设备制造有限公司 | Welding fast replacing device and solar cell chip bonding machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111463321A (en) * | 2020-04-13 | 2020-07-28 | 芜湖盘云石磨新能源科技有限公司 | Welding head for light-reflecting film-pasting photovoltaic module |
| CN111463321B (en) * | 2020-04-13 | 2021-09-24 | 上海绿兆新能源科技有限公司 | Welding head for light-reflecting film-pasting photovoltaic module |
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