CN110558646A - Fireproof suit based on silicon dioxide aerogel composite material and preparation method - Google Patents

Fireproof suit based on silicon dioxide aerogel composite material and preparation method Download PDF

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CN110558646A
CN110558646A CN201910851638.9A CN201910851638A CN110558646A CN 110558646 A CN110558646 A CN 110558646A CN 201910851638 A CN201910851638 A CN 201910851638A CN 110558646 A CN110558646 A CN 110558646A
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fireproof
fire
clothing
silica aerogel
ceramic fiber
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黄志安
王英旺
王冠华
王起鹏
滕胜杰
高玉坤
张英华
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University of Science and Technology Beijing USTB
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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/08Heat resistant; Fire retardant
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B17/00Protective clothing affording protection against heat or harmful chemical agents or for use at high altitudes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S19/00Satellite radio beacon positioning systems; Determining position, velocity or attitude using signals transmitted by such systems
    • G01S19/01Satellite radio beacon positioning systems transmitting time-stamped messages, e.g. GPS [Global Positioning System], GLONASS [Global Orbiting Navigation Satellite System] or GALILEO
    • G01S19/13Receivers
    • G01S19/14Receivers specially adapted for specific applications

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Textile Engineering (AREA)
  • General Health & Medical Sciences (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Toxicology (AREA)
  • General Physics & Mathematics (AREA)
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  • Physical Education & Sports Medicine (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明涉及消防技术领域,提供了一种基于二氧化硅气凝胶复合材料的防火服及制备方法,采用新型材料纳米二氧化硅气凝胶,通过特定工艺处理同玻璃纤维复合形成二氧化硅气凝胶毡,选取丙烯酸合成树脂聚合体AE‑7135酒精胶作为接着剂,利用耐高温高强型防火阻燃玻璃纤维缝纫线与表层为铝箔的陶瓷纤维布进行缝合,制成了一种新型防火隔热复合材料,并使用该复合材料制成防火服,此外,防火服内设置GPS定位芯片。本发明使用新型二氧化硅气凝胶复合材料实现了消防服防火隔热性能的大幅提升,能够为消防员防火救灾提供更安全可靠的保障。利用上述方式制作的新型防火服具有防火隔热性能优异,价格实惠,适用范围广泛的优点。

The invention relates to the field of fire protection technology, and provides a fireproof clothing based on a silica airgel composite material and a preparation method, using a new type of material, nano silica airgel, and compounding with glass fibers through a specific process to form silica Airgel blanket, select acrylic synthetic resin polymer AE‑7135 alcohol glue as adhesive, use high temperature resistant high strength fireproof and flame retardant glass fiber sewing thread to sew with ceramic fiber cloth with aluminum foil on the surface, and make a new type of fireproof Heat-insulating composite material, and use the composite material to make fireproof clothing. In addition, a GPS positioning chip is set in the fireproof clothing. The invention uses the novel silicon dioxide airgel composite material to realize a substantial improvement in the fireproof and heat insulation performance of firefighting clothing, and can provide safer and more reliable protection for firefighters in firefighting and disaster relief. The novel fireproof clothing made by the method has the advantages of excellent fireproof and heat insulation performance, affordable price and wide application range.

Description

基于二氧化硅气凝胶复合材料的防火服及制备方法Fireproof clothing and preparation method based on silica airgel composite material

技术领域technical field

本发明涉及消防技术领域,特别涉及一种基于二氧化硅气凝胶复合材料的防火服及制备方法。The invention relates to the technical field of fire protection, in particular to a fire-resistant clothing based on a silica airgel composite material and a preparation method thereof.

背景技术Background technique

消防服是消防员在进行火场救援或灭火战斗时穿着的热防护类服装,作为一种在高温或超高温条件下保护一线消防人员的重要防护装备,其阻燃以及热防护性的优劣直接关系着一线消防员的生命安全。目前,传统消防服虽应用广泛,但依旧存在防护水平不足,舒适度欠缺,造价较高,指挥调度系统易受环境干扰等问题,因此,研究如何提高防火服的防火性能,舒适程度与指挥精度无疑是对提高消防员的灭火救援效率,减少人员伤亡与财产损失有着重要的意义。Firefighting clothing is thermal protective clothing worn by firefighters during fire rescue or fire fighting. As an important protective equipment to protect front-line firefighters under high temperature or ultra-high temperature conditions, the advantages and disadvantages of its flame retardancy and thermal protection directly It is related to the life safety of frontline firefighters. At present, although traditional fire protection clothing is widely used, there are still problems such as insufficient protection level, lack of comfort, high cost, and the command and dispatch system is susceptible to environmental interference. Therefore, it is necessary to study how to improve the fire protection performance, comfort level and command accuracy of fire protection clothing Undoubtedly, it is of great significance to improve the fire fighting and rescue efficiency of firefighters and reduce casualties and property losses.

现代火灾的特点,针对传统防火服质量重,成本高,现场指挥时易受各种因素影响导致指挥命令下达受到阻碍等问题,急需新型材料的防火服,提高灭火救援效率。Due to the characteristics of modern fires, traditional fire-resistant clothing is heavy in quality, high in cost, and easily affected by various factors during on-site command, which hinders command orders. There is an urgent need for fire-resistant clothing of new materials to improve the efficiency of fire fighting and rescue.

发明内容Contents of the invention

本发明的目的就是克服现有技术的不足,提供了一种基于二氧化硅气凝胶复合材料的防火服及制备方法,通过新型材料二氧化硅气凝胶毡与陶瓷纤维布,铝箔,酒精胶与陶瓷纤维布进行复合组成的复合材料,再进行适当裁剪与缝纫,并加装GPS定位芯片,可改善传统防火服质量重,成本高,现场指挥时易受各种因素影响导致指挥命令下达受到阻碍等问题,达到提高灭火救援效率的作用。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a fireproof clothing based on silica airgel composite material and its preparation method, through the new material silica airgel felt and ceramic fiber cloth, aluminum foil, alcohol The composite material composed of glue and ceramic fiber cloth, then properly cut and sewed, and equipped with a GPS positioning chip, can improve the quality of traditional fireproof clothing, which is heavy and expensive, and is easily affected by various factors during on-site command, leading to command orders. Obstructed and other problems, to improve the efficiency of fire fighting and rescue.

本发明采用如下技术方案:The present invention adopts following technical scheme:

一种基于二氧化硅气凝胶复合材料的防火服,所述防火服的防火层由表到里依次包括表层为铝箔、陶瓷纤维布、二氧化硅气凝胶毡;所述二氧化硅气凝胶毡通过丙烯酸合成树脂聚合体AE-7135酒精胶改性处理;所述铝箔、陶瓷纤维布、二氧化硅气凝胶毡结合为整体。A fireproof clothing based on silica airgel composite material, the fireproof layer of the fireproof clothing includes aluminum foil, ceramic fiber cloth, and silica airgel felt as the surface layer from the surface to the inside; the silica airgel The gel felt is modified by acrylic synthetic resin polymer AE-7135 alcohol glue; the aluminum foil, ceramic fiber cloth and silica airgel felt are combined into a whole.

进一步的,所述改性处理具体为:将所述二氧化硅气凝胶毡的2个侧面均匀涂抹AE-7135酒精胶,保持所述二氧化硅气凝胶毡柔韧性的同时能够与所述陶瓷纤维布的内表面紧密贴合。Further, the modification treatment specifically includes: evenly applying AE-7135 alcohol glue on the two sides of the silica airgel felt, maintaining the flexibility of the silica airgel felt and being able to be compatible with the silica airgel felt. The inner surface of the ceramic fiber cloth is closely attached.

进一步的,所述铝箔和所述陶瓷纤维布为单层叠加,或者直接采用带铝箔的陶瓷纤维布。Further, the aluminum foil and the ceramic fiber cloth are stacked in a single layer, or the ceramic fiber cloth with aluminum foil is directly used.

进一步的,在所述二氧化硅气凝胶毡的内表面,设置棉布层作为舒适层。Further, on the inner surface of the silica airgel felt, a cotton cloth layer is set as a comfort layer.

进一步的,所述铝箔厚度为0.2-0.4mm,所述陶瓷纤维布的厚度为0.1-0.3mm,所述二氧化硅气凝胶毡的厚度为4-6mm。Further, the thickness of the aluminum foil is 0.2-0.4mm, the thickness of the ceramic fiber cloth is 0.1-0.3mm, and the thickness of the silica airgel felt is 4-6mm.

进一步的,所述铝箔厚度为0.3mm,所述陶瓷纤维布的厚度为0.2mm,所述二氧化硅气凝胶毡的厚度为5mm.Further, the thickness of the aluminum foil is 0.3mm, the thickness of the ceramic fiber cloth is 0.2mm, and the thickness of the silica airgel felt is 5mm.

进一步的,所述防火服缝制时,使用防火阻燃玻璃纤维缝纫线对复合材料进行缝合固定,保证其整体结构稳定,各组成部分不滑动错位。Further, when the fire-resistant clothing is sewn, the composite material is stitched and fixed with fire-resistant and flame-retardant glass fiber sewing thread to ensure that the overall structure is stable and the components do not slip and displace.

进一步的,所述防火服内设置GPS定位芯片。Further, a GPS positioning chip is set in the fireproof clothing.

进一步的,所述防火服的耐火温度时间达到:在持续接触500℃火焰时,1min后会达到舒适临界值41.3℃;在持续接触1300℃火焰时,1min后会达到59.8℃。Further, the fire-resistant temperature time of the fire-resistant clothing reaches: when continuously exposed to a 500°C flame, it will reach the comfort threshold of 41.3°C after 1 minute; when continuously exposed to a 1300°C flame, it will reach 59.8°C after 1 minute.

一种上述的基于二氧化硅气凝胶复合材料的防火服的制备方法,包括:A preparation method of the above-mentioned fireproof clothing based on silica airgel composite material, comprising:

根据设计图对防火服进行分块剪裁与缝合,将由铝箔、陶瓷纤维布、二氧化硅气凝胶毡所组成的复合材料按照身体前侧左右、后背、两侧手臂分成五大板块,并将各个板块用防火阻燃玻璃纤维缝纫线进行缝合,在缝合时尽量让连接处的走线收在防火服的内部;According to the design drawing, the fireproof clothing is cut and sewed in pieces, and the composite material composed of aluminum foil, ceramic fiber cloth, and silica airgel felt is divided into five major plates according to the front, left, and right sides of the body, the back, and the arms on both sides. Each plate is stitched with fire-resistant and flame-retardant glass fiber sewing thread, and the wiring at the joint should be kept inside the fire-resistant clothing as much as possible when stitching;

表面处理加工,在两侧手臂表面以及身体躯干部分用防火阻燃玻璃纤维缝纫线缝上耐火荧光布,以便在火灾现场的浓烟中识别人员位置,在衣服前侧合并处加装防火拉链,并在拉链的外侧留出一定宽度的表面陶瓷纤维布,通过魔术贴将拉链两侧的防火服粘在一起,对拉链起到保护作用;Surface treatment, fire-resistant fluorescent cloth is sewn with fire-resistant and flame-retardant glass fiber sewing thread on the surface of the arms on both sides and the torso of the body, so as to identify the position of personnel in the thick smoke at the fire scene, and a fire-resistant zipper is installed on the front side of the clothes. And leave a certain width of surface ceramic fiber cloth on the outside of the zipper, and stick the fireproof clothing on both sides of the zipper together through Velcro to protect the zipper;

对表面处理后的防火服进行内部加工,将棉布进行剪裁然后用防火阻燃玻璃纤维缝纫线缝在防火服的内部,充当舒适层;在衣服内层设计内置口袋,并植入GPS定位芯片。The surface-treated fire-resistant clothing is internally processed, and the cotton cloth is cut and then sewn inside the fire-resistant clothing with fire-resistant and flame-retardant glass fiber sewing thread to serve as a comfortable layer; a built-in pocket is designed on the inner layer of the clothing, and a GPS positioning chip is implanted.

本发明相对于传统防火服的有益效果为:The present invention has the beneficial effects relative to traditional fireproof clothing as follows:

1、新型防火服相对于传统防火服防火隔热性能大幅提升,经实验研究表明新型防火服外层材料陶瓷纤维布连续使用温度可达1000℃,短时间使用温度可达1260℃。隔热层气凝胶毡纤细的纳米网络结构能够有效地限制局域热激发的传播,其固态热导率比相应的玻璃态材料低2-3个数量级。经实验检验,二氧化硅气凝胶毡本身的热导率低于0.02w/m·K,通过掺杂的手段,可进一步降低气凝胶毡的辐射热传导,常温常压下掺碳气凝胶毡的热导率可低达0.013w/m·K,在800K高温时,掺入二氧化钛可使气凝胶毡热导率降低到0.03w/m·K。1. Compared with the traditional fireproof clothing, the fireproof and heat insulation performance of the new fireproof clothing has been greatly improved. Experimental research shows that the continuous use temperature of the outer layer of the new fireproof clothing, ceramic fiber cloth, can reach 1000 ° C, and the short-term use temperature can reach 1260 ° C. The fine nano-network structure of the thermal insulation airgel blanket can effectively limit the propagation of localized thermal excitations, and its solid-state thermal conductivity is 2-3 orders of magnitude lower than that of the corresponding glassy materials. It has been tested by experiments that the thermal conductivity of the silica airgel blanket itself is lower than 0.02w/m K. By means of doping, the radiation heat conduction of the airgel blanket can be further reduced. The thermal conductivity of the rubber felt can be as low as 0.013w/m·K. At a high temperature of 800K, the addition of titanium dioxide can reduce the thermal conductivity of the airgel felt to 0.03w/m·K.

2、新型防火服相对于传统防火服抗辐射性能有了极大改善,气凝胶的折射率接近于l,而且对红外线和可见光的湮灭系数之比达100以上,能有效地透过太阳光,并阻止环境温度的红外热辐射。同时由于铝箔不透光且具有反射性,将其作为新型防火服的表面,进一步加强了防火服的防辐射性能。2. Compared with the traditional fireproof clothing, the anti-radiation performance of the new fireproof clothing has been greatly improved. The refractive index of the airgel is close to 1, and the ratio of the annihilation coefficient to infrared rays and visible light is over 100, which can effectively transmit sunlight , and block infrared heat radiation at ambient temperature. At the same time, because the aluminum foil is opaque and reflective, it is used as the surface of the new fireproof clothing to further enhance the radiation protection performance of the fireproof clothing.

3、新型防火服相对于传统防火服更加绿色环保,且使用寿命得到了大幅提升。由于新型防火服隔热层气凝胶纳米绝热毡憎水率可达99%以上,可以避免材料因进水而引起的沉降失效,因此使用寿命可达到传统材料的3倍以上,在一般强度使用情况下,寿命可达十年。经实验表明新型防火服被火焰长时间燃烧所形成的炭黑可以直接用纸巾或者湿润的抹布拭去,极大方便了防火服的清洁工作,便于循环使用。3. Compared with the traditional fireproof clothing, the new fireproof clothing is more green and environmentally friendly, and its service life has been greatly improved. Because the water-repellent rate of the airgel nano-insulation blanket of the new fire-resistant clothing insulation layer can reach more than 99%, it can avoid the settlement failure of the material caused by water ingress, so the service life can reach more than 3 times that of traditional materials, and it can be used at normal strength. Under normal circumstances, the life span can reach ten years. Experiments have shown that the carbon black formed by the long-term combustion of the new fire-resistant clothing can be wiped off directly with paper towels or wet rags, which greatly facilitates the cleaning of the fire-resistant clothing and facilitates recycling.

4、新型防火服相对于传统防火服性价比更高,适用范围更加广泛。经过对防火服价格的对比研究,97式防火服价格为39.60元,新型气凝胶防火服为289.04元,14款消防服3253.00元。综合价格和各方面性能考虑,新型气凝胶防火服具有最高的性价比,便于推广。适用领域除了消防员的火场救援以外,还可以配备于企业单位,酒店商场,家庭住宅等多个方面。4. Compared with the traditional fireproof clothing, the new fireproof clothing is more cost-effective and has a wider scope of application. After comparative research on the prices of fire-resistant clothing, the price of Type 97 fire-resistant clothing is 39.60 yuan, the price of new airgel fire-resistant clothing is 289.04 yuan, and the price of 14 types of fire-resistant clothing is 3253.00 yuan. Considering the comprehensive price and all aspects of performance, the new airgel fireproof clothing has the highest cost performance and is easy to promote. In addition to the fire rescue of firefighters, the applicable field can also be equipped in many aspects such as enterprises, hotels, shopping malls, and family residences.

5、搭载GPS定位装置的新型防火服可以定位消防员在火场中的位置,相对于传统防火服具有更高的安全性能。利用卫星定位技术创新性的将搭载虚拟电话模块的GPS定位芯片植入防火服内部,实现了在火场中定位消防员位置以及火场信息及时反馈的两大功能,这是传统防火服所不具备的。5. The new fire-resistant clothing equipped with GPS positioning device can locate the position of firefighters in the fire scene, and has higher safety performance than traditional fire-resistant clothing. Using satellite positioning technology, the GPS positioning chip equipped with a virtual phone module is innovatively implanted into the fire-resistant clothing, realizing the two functions of locating the position of firefighters in the fire scene and timely feedback of fire scene information, which is not available in traditional fire-resistant clothing. .

附图说明Description of drawings

图1所示为有无二氧化硅气凝胶的隔热效果对比图。Figure 1 shows the comparison of thermal insulation effect with and without silica airgel.

图2所示为表层不带铝箔后有无二氧化硅气凝胶的隔热效果对比图。Figure 2 shows a comparison of the thermal insulation effects of silica airgel with or without aluminum foil on the surface.

图3所示为有无带铝箔的陶瓷纤维布的隔热效果对比图。Figure 3 is a comparison of the heat insulation effect of ceramic fiber cloth with or without aluminum foil.

图4所示为多组合状态下的整体隔热效果对比图。Figure 4 shows the comparison of the overall heat insulation effect in the multi-combination state.

具体实施方式Detailed ways

下文将结合具体附图详细描述本发明具体实施例。应当注意的是,下述实施例中描述的技术特征或者技术特征的组合不应当被认为是孤立的,它们可以被相互组合从而达到更好的技术效果。Specific embodiments of the present invention will be described in detail below in conjunction with specific drawings. It should be noted that the technical features or combinations of technical features described in the following embodiments should not be regarded as isolated, and they can be combined with each other to achieve better technical effects.

本发明的研究思路如下:Research train of thought of the present invention is as follows:

首先根据火场中平均温度的研究,选取防火隔热性强的新型材料二氧化硅气凝胶毡,耐热性强的材料带铝箔的陶瓷纤维布,为改善气凝胶毡强度低,韧性差的缺点,采用AE-7135酒精胶作为涂层,进行了热防护性能的研究。First of all, according to the study of the average temperature in the fire scene, a new material, silica airgel felt with strong fireproof and heat insulation properties, and ceramic fiber cloth with aluminum foil, which is a material with strong heat resistance, are selected to improve the low strength and poor toughness of the airgel felt. The shortcomings of AE-7135 alcohol glue was used as the coating, and the thermal protection performance was studied.

分别制备大小相等的陶瓷纤维布试样;表层为铝箔的陶瓷纤维布试样;表层为铝箔的陶瓷纤维布、气凝胶、酒精胶复合试样;97式防火服面料试样;分别进行燃烧试验,并观察其相同时间内材料内侧的温度,确定最优的复合方式,确定了以二氧化硅气凝胶毡,酒精胶,表层为铝箔的陶瓷纤维布3种材料组合形成的复合材料复合效果最好。Prepare ceramic fiber cloth samples of equal size; ceramic fiber cloth samples with aluminum foil on the surface; composite samples of ceramic fiber cloth, airgel and alcohol glue with aluminum foil on the surface; 97-type fireproof clothing fabric samples; burn them separately Experiment, and observe the temperature inside the material within the same time period, determine the optimal composite method, and determine the composite material composite formed by combining three materials: silica airgel felt, alcohol glue, and ceramic fiber cloth with aluminum foil on the surface. best effect.

GPS定位的运用方式:利用卫星定位技术创新性的将搭载虚拟电话模块的GPS定位芯片植入到防火服内部。技术人员在火场外通过手机对人员进行实时跟踪和沟通,实现了在火场中定位消防员位置以及火场信息及时反馈的两大功能。The application method of GPS positioning: using satellite positioning technology to innovatively implant the GPS positioning chip equipped with a virtual phone module into the interior of the fireproof clothing. The technicians track and communicate with the personnel in real time through mobile phones outside the fire scene, realizing the two functions of locating firefighters in the fire scene and timely feedback of fire scene information.

材料基本参数Basic parameters of materials

气凝胶毡:是以纳米二氧化硅气凝胶为主体材料,通过特殊工艺同玻璃纤维棉或预氧化纤维毡复合而成的柔性保温毡。其特点是导热系数低,有一定的抗拉及抗压强度,属于新型的防火材料。气凝胶毡是目前约400℃温度区域内导热系数最低的固体绝热材料,具有柔软﹑易裁剪﹑密度小、无机防火﹑整体疏水、绿色环保等特性,其可替代玻璃纤维制品、石棉保温毡、硅酸盐纤维制品等不环保、保温性能差的传统柔性保温材料,作为新型防火服的隔热层,具有以下特性:Airgel felt: It is a flexible insulation felt made of nano-silica airgel as the main material and compounded with glass fiber cotton or pre-oxidized fiber felt through a special process. It is characterized by low thermal conductivity, certain tensile and compressive strength, and is a new type of fireproof material. Airgel blanket is currently the solid thermal insulation material with the lowest thermal conductivity in the temperature range of about 400°C. It has the characteristics of softness, easy cutting, low density, inorganic fire prevention, overall hydrophobicity, and environmental protection. It can replace glass fiber products and asbestos insulation blankets. , Silicate fiber products and other non-environmentally friendly, traditional flexible thermal insulation materials with poor thermal insulation performance, as the thermal insulation layer of new fire-resistant clothing, have the following characteristics:

1、轻质:气凝胶毡材料密度极小,仅为空气密度的2.75倍;干燥的松木密度(500千克每立方米)是它的140倍。气凝胶毡取得同等隔热效果,厚度仅为传统材料的几分之一。保温后热损失小,空间利用率高。且在高温下,以上性能优势更为明显。1. Lightweight: The density of the airgel felt material is extremely small, only 2.75 times that of air; the density of dry pine wood (500 kg per cubic meter) is 140 times that of air. Airgel blanket achieves the same thermal insulation effect, and the thickness is only a fraction of that of traditional materials. After heat preservation, the heat loss is small and the space utilization rate is high. And at high temperature, the above performance advantages are more obvious.

2、结构强度高:气凝胶毡非常坚固耐用,它可以承受相当于自身质量几千倍的压力,抗拉抗压性能好。由于气凝胶毡具有较好的柔性与抗拉强度,可抵抗受力时的拉伸和冷热交替时线性收缩带来的内应力。此外它的导热性和折射率也很低,绝缘能力比最好的玻璃纤维强39倍。2. High structural strength: Airgel felt is very strong and durable, it can withstand the pressure equivalent to thousands of times its own mass, and has good tensile and compressive properties. Because the airgel felt has good flexibility and tensile strength, it can resist the internal stress caused by the stretching when it is stressed and the linear shrinkage when it is alternated between cold and heat. In addition, it has low thermal conductivity and low refractive index, and its insulating ability is 39 times stronger than the best fiberglass.

3、隔热:气凝胶毡纤细的纳米网络结构有效地限制了局域热激发的传播,其固态热导率比相应的玻璃态材料低2-3个数量级。纳米微孔洞抑制了气体分子对热传导的贡献。气凝胶的折射率接近l,而且对红外和可见光的湮灭系数之比达100以上,能有效地透过太阳光,并阻止环境温度的红外热辐射,在太阳能利用和建筑物节能方面已经得到应用。二氧化硅气凝胶毡本身的热导率低于0.02w/m·K通过掺杂的手段,可进一步降低气凝胶毡的辐射热传导,常温常压下掺碳气凝胶的热导率可低达0.013w/m·K,是目前热导率最低的固态材料,可望替代聚氨脂泡沫成为新型隔热材料。掺入二氧化钛可使气凝胶成为新型高温隔热材料,800K时的热导率仅为0.03w/m·K。3. Heat insulation: The fine nano-network structure of airgel blanket effectively limits the propagation of local thermal excitation, and its solid-state thermal conductivity is 2-3 orders of magnitude lower than that of the corresponding glassy material. Nano-micro-holes suppress the contribution of gas molecules to heat conduction. The refractive index of airgel is close to 1, and the ratio of annihilation coefficient to infrared and visible light is more than 100, which can effectively transmit sunlight and prevent infrared heat radiation at ambient temperature. It has been widely used in solar energy utilization and building energy saving. application. The thermal conductivity of silica airgel felt itself is lower than 0.02w/m·K. By means of doping, the radiation heat conduction of airgel felt can be further reduced, and the thermal conductivity of carbon-doped airgel at normal temperature and pressure It can be as low as 0.013w/m·K. It is the solid material with the lowest thermal conductivity at present, and it is expected to replace polyurethane foam as a new type of thermal insulation material. The incorporation of titanium dioxide can make airgel a new type of high-temperature insulation material, and the thermal conductivity at 800K is only 0.03w/m·K.

4、低声速特性:气凝胶毡是一种理想的声学延迟或高温隔音材料。该材料的声阻抗可变范围较大103—107(m2·s),是一种较理想的超声探测器的声阻耦合材料,如常用声阻匝Zp=1.5×l07kg/(m2·s)的压电陶瓷作为超声波的发生器和探测器,而空气的声阻只有400kg/(m2·s)。初步实验结果表明,密度在300kg/m3左右的气凝胶作为耦合材料,能使声强提高30dB,如果采用具有密度梯度的气凝胶毡,可望得到更高的声强增益。在环境保护及化学工业方面,纳米结构的气凝胶毡还可作为新型气体过滤材料,与其它材料不同的是该材料孔洞大小分布均匀,气孔率高,是一种高效气体过滤材料。4. Low sound velocity characteristics: airgel felt is an ideal acoustic delay or high temperature sound insulation material. The acoustic impedance of this material has a large variable range of 10 3 -10 7 (m 2 s), which is an ideal acoustic resistance coupling material for ultrasonic detectors. For example, the commonly used acoustic resistance turns Zp=1.5×l0 7 kg/ (m 2 ·s) piezoelectric ceramics are used as ultrasonic generators and detectors, while the acoustic resistance of air is only 400kg/(m 2 ·s). Preliminary experimental results show that airgel with a density of about 300kg/m 3 as a coupling material can increase the sound intensity by 30dB. If an airgel felt with a density gradient is used, a higher sound intensity gain can be expected. In terms of environmental protection and chemical industry, nano-structured airgel felt can also be used as a new type of gas filter material. The difference from other materials is that the material has uniform pore size distribution and high porosity. It is a high-efficiency gas filter material.

5、防水、使用寿命长:气凝胶纳米绝热毡憎水率可达99%以上,可以避免材料因进水而引起的沉降失效,因此使用寿命可达到传统材料的3倍以上。5. Waterproof and long service life: The water-repellent rate of airgel nano-insulation blanket can reach more than 99%, which can avoid the settlement failure of the material caused by water ingress, so the service life can reach more than three times that of traditional materials.

二氧化硅(SiO2)气凝胶毡基本特性见表1。The basic characteristics of silica (SiO 2 ) airgel mat are shown in Table 1.

表1 SiO2气凝胶毡基本特性Table 1 Basic properties of SiO 2 airgel mat

陶瓷纤维布:是用陶瓷纤维加上一定比例的有机纤维,内衬玻璃丝(钢丝)纺成纱,然后织成布的。有机纤维的多少决定了烧蚀率的大小,有机纤维的品种决定了布的柔韧性的好坏(从好至坏:黏胶、涤纶、纸浆),玻璃的粗细决定了强度大小,钢丝的材质决定了耐腐蚀性的强弱(从好至坏:304不锈钢丝、302不锈钢丝、201不锈钢丝、铁丝)。纺织过程的捻度大小决定了布的外观光滑度,上批的数量决定了布的密度。具有以下特性:Ceramic fiber cloth: It is made of ceramic fiber plus a certain proportion of organic fiber, lined with glass wire (steel wire) and spun into yarn, and then woven into cloth. The amount of organic fiber determines the ablation rate, the type of organic fiber determines the flexibility of the cloth (from good to bad: viscose, polyester, pulp), the thickness of the glass determines the strength, and the material of the steel wire Determines the strength of corrosion resistance (from good to bad: 304 stainless steel wire, 302 stainless steel wire, 201 stainless steel wire, iron wire). The twist of the weaving process determines the smoothness of the cloth, and the number of batches determines the density of the cloth. Has the following properties:

1、耐高温、导热系数低、抗热震、低热容,连续使用温度可达1000℃,短时间使用温度可达1260℃。1. High temperature resistance, low thermal conductivity, thermal shock resistance, low heat capacity, the continuous use temperature can reach 1000°C, and the short-term use temperature can reach 1260°C.

2、优良的耐高温绝缘性能,使用寿命长,用无碱玻璃纤维丝作加强材料的陶瓷纤维布、带、盘根等系列产品,具有比玻璃纤维更高一级的电绝缘性和高温电绝缘性,击穿电压为5kV/mm。2. Excellent high temperature resistance and insulation performance, long service life, ceramic fiber cloth, tape, packing and other products with alkali-free glass fiber as reinforcement material, have a higher level of electrical insulation and high temperature electrical insulation than glass fiber Insulation, the breakdown voltage is 5kV/mm.

3、具有抗熔触铝,锌等有色金属侵蚀能力,具有良好的抗酸碱腐蚀性和抗有色金属侵蚀能力。3. It has the ability to resist the corrosion of non-ferrous metals such as aluminum and zinc, and has good resistance to acid and alkali corrosion and non-ferrous metals.

4、具有良好的低温和高温强度,热收缩率(1232℃,24h)为35%,三氧化二铝含量45-48%,有机纤维含量<20%,热传导率(538℃,8pcf)0.130W/m·K。4. It has good low temperature and high temperature strength, thermal shrinkage rate (1232°C, 24h) is 35%, aluminum oxide content is 45-48%, organic fiber content is <20%, thermal conductivity (538°C, 8pcf) is 0.130W /m·K.

5、无毒无害,对环境无不良影响,环保无污染。5. It is non-toxic and harmless, has no adverse effects on the environment, and is environmentally friendly and pollution-free.

铝箔:是一种用金属铝直接压延成薄片的烫印材料,由于铝的质地柔软、延展性好,具有银白色的光泽,如果将压延后的薄片,用硅酸钠等物质裱在胶版纸上制成铝箔片,还可进行印刷。具有以下特性:Aluminum foil: It is a hot stamping material that is directly calendered into thin sheets of metal aluminum. Because aluminum is soft, ductile, and has a silvery white luster, if the calendered sheets are mounted on offset paper with sodium silicate and other substances Made of aluminum foil, can also be printed. Has the following properties:

(1)铝箔表面极为干净、卫生、任何细菌或微生物都不能在其表面生长。(1) The surface of aluminum foil is extremely clean and hygienic, and no bacteria or microorganisms can grow on its surface.

(2)铝箔是一种无毒性的包装材料,它可与食品直接接触而没有任何可危害人体健康的忧患,可以直接与人体皮肤相接触。(2) Aluminum foil is a non-toxic packaging material, which can be in direct contact with food without any danger to human health, and can be in direct contact with human skin.

(3)铝箔为一种无味无臭的包装材料,不会产生刺激性气味。(3) Aluminum foil is a tasteless and odorless packaging material that does not produce pungent odors.

(4)无论在高温或者在低温下,铝箔都不会有油脂渗透的现象发生。(4) Whether at high temperature or low temperature, the aluminum foil will not have the phenomenon of grease penetration.

(5)铝箔为一种不透光的包装材料,可以在一定程度上防止热辐射。(5) Aluminum foil is an opaque packaging material that can prevent heat radiation to a certain extent.

(6)铝箔具有很好的可塑性,可用于包装各种形状的产品。也可任意造成各种形状的容器,适合于制作衣服表面。(6) Aluminum foil has good plasticity and can be used to package products of various shapes. Containers of various shapes can also be made arbitrarily, which is suitable for making the surface of clothes.

AE-7135酒精胶:是丙烯酸合成树脂聚合体,粘度高、性质稳定、抗污染、耐候性好、不损害皮肤,对塑胶及铁线不会造成不良影响,干后有弹性,无色,适用范围极广,为一良好的接着剂,能够让材料更好的耦合。具有以下特性:AE-7135 Alcohol Glue: It is an acrylic synthetic resin polymer with high viscosity, stable properties, anti-pollution, good weather resistance, no damage to the skin, no adverse effects on plastics and iron wires, elastic after drying, colorless, suitable for use It has a very wide range and is a good adhesive for better coupling of materials. Has the following properties:

1、外观感为透明液体,固含量:(55±2)%,粘度:80000-120000,具有粘着力强的特性。1. The appearance is transparent liquid, solid content: (55±2)%, viscosity: 80000-120000, with strong adhesion.

2、对布料本身不会产生腐蚀,溶解现象。涂布容易,操作方便,干燥迅速,具有耐水性,干燥后透明不影响接着物的美观。2. It will not corrode or dissolve the fabric itself. Easy to apply, easy to operate, fast drying, water resistance, transparent after drying without affecting the appearance of the adhesive.

粘好后不会影响布料的柔软性,可以保证穿着舒适。After being glued, it will not affect the softness of the fabric, which can ensure comfortable wearing.

防火阻燃玻璃纤维缝纫线:采用耐高温高强型、超细采韧型玻璃纤维,经特殊工艺加工而成。玻纤高温线(高温缝纫线、防火线)应用于耐高温织物缝制以及电绝缘材料、电缆填料,缠绕电热丝和发热元件,绝热材料,密封件,橡胶管、高温胶带等骨架材料。Fire-resistant and flame-retardant glass fiber sewing thread: It is made of high-temperature-resistant, high-strength, ultra-fine and tough glass fiber, which is processed by special technology. Glass fiber high temperature thread (high temperature sewing thread, fireproof thread) is used in the sewing of high temperature resistant fabrics, electrical insulation materials, cable fillers, winding heating wires and heating elements, heat insulation materials, seals, rubber tubes, high temperature tapes and other skeleton materials.

棉布:指用棉纱织成的布,是各类棉纺织品的总称,作为舒适层,具有透气吸汗的功能,易于清洗,无毒无害,穿着舒适的特性,优点是轻质舒适,柔和贴身、吸湿性、透气性甚佳;缺点则是易缩、易皱,外观上不大挺括美观,在穿着时必须时常熨烫。具有以下特性:Cotton cloth: refers to the cloth made of cotton yarn, which is the general term for all kinds of cotton textiles. As a comfortable layer, it has the function of breathable and sweat-absorbing, easy to clean, non-toxic and harmless, and comfortable to wear. It has excellent moisture absorption and air permeability; the disadvantage is that it is easy to shrink and wrinkle, and the appearance is not very crisp and beautiful. It must be ironed frequently when wearing it. Has the following properties:

1、具有良好的吸湿性和透气性,穿着舒适,手感柔软,光泽柔和、质朴。1. It has good moisture absorption and air permeability, comfortable to wear, soft to the touch, soft and rustic in luster.

2、保暖性好,服用性能优良,染色性好,色泽鲜艳,色谱齐全,但色牢度不够好。2. It has good warmth retention property, excellent wearing performance, good dyeing property, bright color and complete color spectrum, but the color fastness is not good enough.

3、耐碱不耐酸,浓碱处理可使织物中纤维截面变圆,从而提高织物的光泽,即丝光作用。3. Alkali-resistant but not acid-resistant, concentrated alkali treatment can make the cross-section of the fiber in the fabric round, thereby improving the luster of the fabric, that is, mercerizing.

4、耐光性较好,但长时间曝晒会引起褪色和强力下降。4. Good light fastness, but long-term exposure will cause fading and decrease in strength.

5、弹性较差,易产生皱褶且折痕不易恢复,纯绵织物易发霉、变质,但抗虫蛀。5. Poor elasticity, prone to wrinkles and difficult to restore creases, pure cotton fabrics are prone to mildew and deterioration, but are resistant to insects.

实施例1:隔热层二氧化硅气凝胶毡的隔热特性确定Example 1: Determination of the thermal insulation properties of thermal insulation layer silica airgel felt

通过对各种具有隔热特性材料的对比研究,最终针对SiO2气凝胶毡的隔热特性进行深入探究分析,本实验所采用的隔热层为6mm厚的SiO2气凝胶毡,SiO2气凝胶作为现有固体中密度最小的一种新型材料,随着厚度的增加,其作为防火服隔热层的隔热效果几乎呈现线性关系,Through the comparative study of various materials with thermal insulation properties, the thermal insulation properties of SiO 2 airgel felts are finally explored and analyzed. The thermal insulation layer used in this experiment is 6mm thick SiO 2 airgel felts, SiO 2 2 Airgel is a new type of material with the lowest density among existing solids. As the thickness increases, its heat insulation effect as a heat insulation layer of fireproof clothing shows almost a linear relationship.

实验前,考虑到防火服的厚度、灵活程度、隔热效果,通过对实验初步测定的结果进行优化处理,大致将SiO2气凝胶毡厚度定为6mm,确定其实验的有效实用范围。Before the experiment, considering the thickness, flexibility, and heat insulation effect of the fireproof clothing, the thickness of the SiO 2 airgel blanket was roughly set at 6mm by optimizing the results of the preliminary measurement of the experiment to determine the effective and practical range of the experiment.

参考相关的防火服标准,实验持续燃烧时间定为1min,采用市场上普通照明蜡烛(火焰温度500℃)进行耐火隔热测试,由于气凝胶仅作为隔热层,外层需采用相同的耐高温材料带铝箔陶瓷纤维布,同时添加酒精胶将两者进行结合处理,此外设置空白对照试验,在室温28℃时,用红外线测温仪测温,为研究SiO2气凝胶毡的隔热特性按照单一变量原则,进行对照试验,试验结果如图1所示。Referring to the relevant fire-resistant clothing standards, the continuous burning time of the experiment is set at 1min, and the fire-resistant and heat-insulated test is carried out by using ordinary lighting candles (flame temperature 500°C) on the market. The high-temperature material is equipped with aluminum foil ceramic fiber cloth, and at the same time, alcohol glue is added to combine the two . In addition, a blank control test is set. According to the principle of single variable, a controlled test was carried out, and the test results are shown in Figure 1.

(注明:以下材料均采用简写形式,陶——陶瓷纤维布,铝——铝箔,气——SiO2气凝胶毡,酒——酒精胶)(Note: The following materials are all in abbreviated form, pottery—ceramic fiber cloth, aluminum—aluminum foil, gas— SiO2 airgel felt, wine—alcohol glue)

由图1可知,不含SiO2气凝胶作隔热层时,在1min内,随着持续加热时间增加,温度上升陡峭,仅在15s左右就达到45℃,这个温度属于会让防火服穿配人员感到闷热不适的范围内;而有SiO2气凝胶作为隔热层时,在1min内,随着持续加热时间增加,温度上升平缓,在60s左右才达到45℃,说明加入SiO2气凝胶处理后,起到明显的隔热效果,且随着加热时间的增加,两者温度仍会保持原有的速率增长。It can be seen from Figure 1 that when no SiO 2 airgel is used as the heat insulation layer, the temperature rises steeply as the continuous heating time increases within 1 minute, and reaches 45°C in only about 15 seconds. It is within the range that the matching personnel feel stuffy and uncomfortable; and when there is SiO 2 airgel as the heat insulation layer, within 1min, with the increase of continuous heating time, the temperature rises slowly, and it reaches 45°C in about 60s, indicating that the addition of SiO 2 gas After the gel treatment, it has an obvious heat insulation effect, and as the heating time increases, the temperature of the two will still maintain the original rate of increase.

考虑到表面的铝箔具有抗红外辐射的效果和陶瓷纤维布的阻燃效果,可能影响到SiO2气凝胶的特性检测,因此在上述实验的基础下,两者均去掉铝箔后,保持相同的实验条件,进行SiO2气凝胶的对照试验,得到结果如图2所示。同时两者保留气凝胶后,保持相同的实验条件,进行有无带铝箔陶瓷纤维布的对照试验,得到结果如图3所示。Considering that the aluminum foil on the surface has the effect of anti-infrared radiation and the flame-retardant effect of ceramic fiber cloth, which may affect the characteristic detection of SiO2 airgel, so on the basis of the above experiment, after both of them remove the aluminum foil, they maintain the same According to the experimental conditions, the control test of SiO 2 airgel was carried out, and the results obtained are shown in Figure 2. At the same time, after the aerogel was retained, the same experimental conditions were maintained, and a control experiment was carried out with and without aluminum foil ceramic fiber cloth, and the results were shown in Figure 3.

由图2可知,两者表层均去掉铝箔后,不含SiO2气凝胶作隔热层时,在1分钟内,随着持续加热时间增加,温度上升更陡峭,仅在10s左右就达到45℃,此时会使防火服内部达到人体闷热不适的温度范围;而含有SiO2气凝胶作隔热层时,在1min内,随着持续加热时间增加,温度上升较平缓,在38s左右才达到45℃,再次说明加入SiO2气凝胶处理后,SiO2气凝胶起到明显的隔热效果,且随着加热时间的增加,两者温度仍会保持原有的速率增长。同时通过图1与图2的实验数据分析,两者达到45℃时,时间均有所提前,说明铝箔在抵抗火焰的红外线辐射同样有着不可忽视的作用,能反射部分红外线。It can be seen from Figure 2 that after the aluminum foil is removed from the surface layers of both, when no SiO 2 airgel is used as the heat insulation layer, within 1 minute, as the continuous heating time increases, the temperature rises more steeply, reaching 45 in only about 10s. ℃, at this time, the inside of the fireproof clothing will reach the temperature range of sultry heat and discomfort of the human body; and when SiO 2 airgel is used as the heat insulation layer, within 1 minute, with the increase of the continuous heating time, the temperature rises relatively slowly, and it only takes about 38s. Reaching 45°C, it shows again that after adding SiO 2 airgel treatment, SiO 2 airgel has an obvious heat insulation effect, and with the increase of heating time, the temperature of the two will still maintain the original rate of growth. At the same time, through the analysis of the experimental data in Figure 1 and Figure 2, when both reach 45°C, the time is advanced, indicating that aluminum foil also plays a non-negligible role in resisting the infrared radiation of the flame, and can reflect part of the infrared.

由图3可知,不带铝箔陶瓷纤维布作外层时,在1min内,随着持续加热时间增加,温度上升较平缓,在30s左右达到45℃,此时会使防火服内部达到人体闷热不适的温度范围;而带铝箔陶瓷纤维布作外层时,在1min内,随着持续加热时间增加,温度上升平缓,在60s左右才达到45℃,说明带铝箔陶瓷纤维布作外层后,起到隔热效果,但相比图1,隔热效果不明显。且随着加热时间的增加,两者温度仍会保持原有的速率增长。It can be seen from Figure 3 that when the ceramic fiber cloth without aluminum foil is used as the outer layer, within 1 minute, as the continuous heating time increases, the temperature rises relatively slowly, and reaches 45°C in about 30 seconds. However, when the ceramic fiber cloth with aluminum foil is used as the outer layer, the temperature rises slowly with the increase of the continuous heating time within 1min, and it reaches 45°C in about 60s, indicating that after the ceramic fiber cloth with aluminum foil is used as the outer layer, the To the heat insulation effect, but compared with Figure 1, the heat insulation effect is not obvious. And with the increase of heating time, the temperature of the two will still maintain the original rate of growth.

运用单一变量原则,逐一对每个变量进行对比研究,将整体实验数据对比如图4所示。Using the single variable principle, each variable is compared one by one, and the comparison of the overall experimental data is shown in Figure 4.

由图4可知,每个实验组温度随时间的增加而增加,但在变化程度方面各有不同,从图中可以看出,仅为陶瓷纤维布和酒精胶的实验组最为陡峭,带铝箔陶瓷纤维布、气凝胶与酒精胶的实验组最为平缓。说明该实验组具有最佳的隔热效果。It can be seen from Figure 4 that the temperature of each experimental group increases with the increase of time, but the degree of change is different. It can be seen from the figure that the experimental group with only ceramic fiber cloth and alcohol glue is the steepest, and the ceramic with aluminum foil The experimental group of fiber cloth, airgel and alcohol glue was the most gentle. It shows that this experimental group has the best heat insulation effect.

实施例2:SiO2气凝胶毡的吸附异味特性确定Embodiment 2: The adsorption peculiar smell characteristic of SiO2 airgel mat is determined

从SiO2气凝胶毡的结构特性进行分析,由于SiO2气凝胶具有气导率高的特点,我们对其进行气体的过滤测试,仅将表层为铝箔的陶瓷纤维布或97式防火服布料在蜡烛外焰进行燃烧,能明显闻到刺激性气味,但我们将其通过酒精胶与SiO2气凝胶毡进行结合处理后,在相同的实验条件下进行测试,几乎闻不到刺激性气味,说明SiO2气凝胶毡起到吸附介质、过滤空气的作用。From the analysis of the structural characteristics of SiO 2 airgel felt, because SiO 2 airgel has the characteristics of high air conductivity, we conduct a gas filtration test on it, and only use ceramic fiber cloth with an aluminum foil surface or Type 97 fireproof clothing The fabric is burned in the outer flame of the candle, and the irritating smell can be clearly smelled, but after we combine it with alcohol glue and SiO 2 airgel felt, and test it under the same experimental conditions, there is almost no irritating smell smell, indicating that the SiO 2 airgel felt acts as an adsorption medium and filters air.

实施例3:铝箔的易清洁特性的确定Example 3: Determination of the easy-to-clean properties of aluminum foils

上面的对比实验说明铝箔具有良好的抗红外线辐射特性,考虑到铝箔表面光滑疏水的特性,本研究在用蜡烛燃烧实验后发现,在铝箔表面残留的炭黑,可以用湿润的抹布或纸巾拭去,充分说明铝箔的易清洁特性,方便防火服的清洁工作。The above comparison experiment shows that aluminum foil has good anti-infrared radiation characteristics. Considering the smooth and hydrophobic surface of aluminum foil, this research found that the residual carbon black on the surface of aluminum foil can be wiped off with a damp rag or paper towel after burning a candle. , which fully demonstrates the easy-cleaning properties of aluminum foil and facilitates the cleaning of fire-resistant clothing.

实施例4:防火服制备方法Embodiment 4: preparation method of fireproof clothing

首先根据绘制好的设计图对防火服进行分块剪裁与缝合,将复合材料按照身体前侧左右、后背、两侧手臂分成五大板块,并将各个板块用防火阻燃玻璃纤维缝纫线进行缝合,在缝合时尽量让连接处的走线收在防火服的内部,以避免在火场中直接接触高温火焰,让防火服的薄弱处面积尽可能减少。First, cut and sew the fire-resistant clothing in blocks according to the drawn design drawings, divide the composite material into five major plates according to the front, left, and right sides of the body, the back, and the arms on both sides, and sew each plate with fire-resistant and flame-retardant glass fiber sewing thread , When sewing, try to keep the wiring at the connection inside the fire-resistant clothing, so as to avoid direct contact with high-temperature flames in the fire scene, and reduce the weak area of the fire-resistant clothing as much as possible.

接下来对初步成型的防火服进行表面处理加工,在两侧手臂表面以及身体躯干部分用防火阻燃玻璃纤维缝纫线缝上耐火荧光布,以便在火灾现场的浓烟中识别人员位置,在衣服前侧合并处加装防火拉链,并在拉链的外侧留出一定宽度的表面陶瓷纤维布,通过魔术贴将拉链两侧的防火服粘在一起,对拉链起到保护作用。对防火服衣领做针对性处理,使其具有防火性能的同时,具备穿着舒适性。Next, surface treatment is carried out on the preliminarily formed fire-resistant clothing, and fire-resistant fluorescent cloth is sewn on the surfaces of the arms on both sides and the torso of the body with fire-resistant and flame-retardant glass fiber sewing thread, so as to identify the position of personnel in the thick smoke at the fire scene. A fire-resistant zipper is added to the front merge, and a certain width of surface ceramic fiber cloth is left on the outside of the zipper, and the fire-resistant clothing on both sides of the zipper is glued together by Velcro to protect the zipper. Targeted treatment of the collar of fire-resistant clothing makes it fire-resistant and comfortable to wear.

然后对表面处理后的防火服进行内部加工,将棉布进行剪裁然后用防火阻燃玻璃纤维缝纫线缝在防火服的内部,充当舒适层。在衣服内层设计内置口袋,并植入GPS定位芯片。Then the surface-treated fire-resistant clothing is internally processed, and the cotton cloth is cut and then sewn inside the fire-resistant clothing with fire-resistant and flame-retardant glass fiber sewing thread to serve as a comfortable layer. Built-in pockets are designed on the inner layer of clothes, and GPS positioning chips are implanted.

最后对防火服成品进行最后的系列测试,包括隔热性能测试:500℃火焰1分钟直接燃烧内侧温度不得高于40℃,且不应有熔融,滴落现象。GPS定位性能测试:测试定位效果,误差控制在5-10m。以及是否能够及时反馈。重量测试:测试防火服重量是否符合国家标准,整套服装重量不应大于3.5kg。强度测试:经、纬向干态断裂强力不应小于650N。经、纬向撕破强力不应小于100N。防护服外层接缝断裂强力不应小于650N。透气性测试:水蒸气透过量不应小于5000g/㎡.24h。耐用性测试:洗涤25次后,不应出现破损、脱落、变色的现象。通过所有测试的防火服即为合格成品。Finally, the final series of tests are carried out on the finished fireproof clothing, including the heat insulation performance test: the internal temperature of the flame directly burning at 500°C for 1 minute should not be higher than 40°C, and there should be no melting or dripping. GPS positioning performance test: test the positioning effect, and the error is controlled within 5-10m. and provide timely feedback. Weight test: test whether the weight of the fireproof clothing meets the national standard, and the weight of the whole set of clothing should not exceed 3.5kg. Strength test: the longitudinal and latitudinal dry breaking strength should not be less than 650N. The warp and weft tear strength should not be less than 100N. The breaking strength of the outer seam of the protective clothing should not be less than 650N. Air permeability test: The water vapor transmission rate should not be less than 5000g/㎡.24h. Durability test: After washing 25 times, there should be no breakage, shedding, or discoloration. Fireproof clothing that passes all tests is a qualified finished product.

本发明针对现有防火服防火隔热性能不足以及抗热辐射能力不足的问题,采用新型材料纳米二氧化硅气凝胶(Silica aerogel),通过特殊工艺处理同玻璃纤维复合形成二氧化硅气凝胶毡,选取丙烯酸合成树脂聚合体AE-7135酒精胶作为接着剂,利用耐高温高强型防火阻燃玻璃纤维缝纫线与防火服外部防护层(带铝箔陶瓷纤维布)进行缝合,制成了一种新型防火隔热复合材料。该复合材料通过500℃火焰持续燃烧实验,并用测温枪实时监测升温情况,对气凝胶复合材料的各种组合形式和普通防火布进行比较,确定持续燃烧后不同形式复合材料的升温情况,并选取相同燃烧时间内温度升高量最少的组合材料为最优组合。其材料组成为:表层为铝箔的陶瓷纤维布2mm,气凝胶毡6mm,酒精胶。复合材料经过500℃火焰21s持续燃烧后,内侧温度为32.3℃,经过500℃火焰60s持续燃烧后内侧温度为43.9℃,经过1300℃火焰60s持续燃烧后内侧温度为59.8℃。相对于97式防火服布料500℃火焰10s持续燃烧结构即被破坏,新型二氧化硅气凝胶复合材料实现了消防服防火隔热性能的大幅提升,能够为消防员防火救灾提供更加安全可靠的保障。利用二氧化硅气凝胶复合材料制成的新型防火服将具有防火隔热性能优异,价格实惠,适用广泛的优点。在此基础上,利用卫星定位技术创新性的将搭载虚拟电话模块的GPS定位芯片植入到防火服内部,实现了在火场中定位消防员位置以及火场信息及时反馈的两大功能,为新型防火服的研究提供新思路,对消防事业发展具有重要的实践指导意义。Aiming at the problems of insufficient fireproof and heat insulation performance and insufficient thermal radiation resistance of the existing fireproof clothing, the present invention adopts a new material nano-silica aerogel (Silica aerogel), which is compounded with glass fiber through a special process to form silica aerogel Rubber felt, choose acrylic synthetic resin polymer AE-7135 alcohol glue as the adhesive, use high temperature resistant high strength fireproof flame retardant glass fiber sewing thread and the outer protective layer of fireproof clothing (ceramic fiber cloth with aluminum foil) to sew together to make a A new type of fire-proof and heat-insulating composite material. The composite material passed the flame continuous combustion experiment at 500°C, and the temperature rise was monitored in real time with a temperature measuring gun. Various combinations of airgel composite materials and ordinary fireproof cloth were compared to determine the temperature rise of different forms of composite materials after continuous combustion. And the combination material with the least temperature rise in the same combustion time is selected as the optimal combination. Its material composition is as follows: ceramic fiber cloth whose surface layer is aluminum foil 2mm, airgel felt 6mm, alcohol glue. After the composite material was continuously burned by the flame at 500°C for 21s, the inner temperature was 32.3°C, after being continuously burned by the 500°C flame for 60s, the inner temperature was 43.9°C, and after being continuously burned by the 1300°C flame for 60s, the inner temperature was 59.8°C. Compared with the 97-type fire-resistant clothing fabric, the structure will be destroyed after 500 °C flames continue to burn for 10 seconds. The new silica airgel composite material has greatly improved the fire-proof and heat-insulating performance of fire-fighting clothing, and can provide firefighters with more safe and reliable protection against fire and disaster relief. Assure. The new fireproof clothing made of silica airgel composite material will have the advantages of excellent fireproof and heat insulation performance, affordable price and wide application. On this basis, the use of satellite positioning technology innovatively implanted the GPS positioning chip equipped with a virtual phone module into the interior of the fire protection suit, realizing the two functions of locating the position of firefighters in the fire scene and timely feedback of fire scene information, providing a new fire protection It provides new ideas for the research of fire protection and has important practical guiding significance for the development of fire protection.

本文虽然已经给出了本发明的几个实施例,但是本领域的技术人员应当理解,在不脱离本发明精神的情况下,可以对本文的实施例进行改变。上述实施例只是示例性的,不应以本文的实施例作为本发明权利范围的限定。Although several embodiments of the present invention have been given herein, those skilled in the art should understand that the embodiments herein can be changed without departing from the spirit of the present invention. The above-mentioned embodiments are only exemplary, and the embodiments herein should not be used as limitations on the scope of rights of the present invention.

Claims (10)

1. The fireproof suit based on the silicon dioxide aerogel composite material is characterized in that a fireproof layer of the fireproof suit sequentially comprises an aluminum foil, ceramic fiber cloth and a silicon dioxide aerogel felt from the surface to the inside; the silica aerogel felt is subjected to modification treatment by acrylic acid synthetic resin polymer AE-7135 alcohol glue; the aluminum foil, the ceramic fiber cloth and the silicon dioxide aerogel felt are combined into a whole.
2. the silica aerogel composite-based fire protection suit of claim 1, wherein the modification treatment is in particular: AE-7135 alcohol glue is uniformly coated on 2 side faces of the silica aerogel felt, and the silica aerogel felt can be tightly attached to the inner surface of the ceramic fiber cloth while flexibility of the silica aerogel felt is kept.
3. The silica aerogel composite-based fire protection suit of claim 1, wherein said aluminum foil and said ceramic fiber cloth are stacked in a single layer, or a ceramic fiber cloth with an aluminum foil surface layer is directly used.
4. The silica aerogel composite-based fire protection suit of claim 1, wherein a cotton cloth layer is provided as a comfort layer on the inner surface of said silica aerogel blanket.
5. The silica aerogel composite-based fire protection suit of any one of claims 1 to 4, wherein said aluminum foil has a thickness of 0.2 to 0.4mm, said ceramic fiber cloth has a thickness of 0.1 to 0.3mm, and said silica aerogel blanket has a thickness of 4 to 6 mm.
6. The silica aerogel composite-based fire suit of claim 5, wherein said aluminum foil is 0.3mm thick, said ceramic fiber cloth is 0.2mm thick, and said silica aerogel blanket is 5mm thick.
7. The silica aerogel composite-based fire protection suit of claim 5, wherein said fire protection suit is sewn using fire-resistant and fire-retardant fiberglass sewing thread to secure the composite material, ensuring the overall structural stability and the components are not slip or dislocated.
8. The silica aerogel composite-based fireprotective clothing of claim 5, wherein a GPS positioning chip is provided in said fireprotective clothing.
9. A fire suit based on a silica aerogel composite according to claim 6, characterized in that said fire suit has a fire resistance temperature and time such as to reach: when the flame is continuously contacted with the flame of 500 ℃, the comfort critical value of 41.3 ℃ is reached after 1 min; upon continued exposure to the 1300 ℃ flame, 59.8 ℃ is reached after 1 min.
10. The method of preparing a silica aerogel composite-based fire suit according to any of claims 1 to 10, comprising:
The fireproof suit is cut and sewn in blocks according to a design drawing, a composite material consisting of aluminum foils, ceramic fiber cloth and silicon dioxide aerogel felts is divided into five plates according to the left and right sides, the back and the arms at the two sides of the body, each plate is sewn by fireproof flame-retardant glass fiber sewing threads, and the threads at the joint are retracted into the fireproof suit as much as possible during sewing;
Surface treatment processing, namely sewing fireproof fluorescent cloth on the surfaces of arms at two sides and the trunk part of a body by using fireproof flame-retardant glass fiber sewing threads so as to identify the position of a person in dense smoke in a fire scene, additionally arranging a fireproof zipper at the combination position of the front side of the clothes, reserving surface ceramic fiber cloth with a certain width at the outer side of the zipper, and adhering fireproof clothes at two sides of the zipper together by using a magic tape so as to play a role in protecting the zipper;
The fireproof clothing after surface treatment is internally processed, cotton cloth is cut, and then the fireproof flame-retardant glass fiber is sewn inside the fireproof clothing to serve as a comfortable layer; a built-in pocket is designed on the inner layer of the clothes, and a GPS positioning chip is implanted.
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