CN110556981B - Safe and reliable's large-scale old and useless stator copper line demolishs device - Google Patents
Safe and reliable's large-scale old and useless stator copper line demolishs device Download PDFInfo
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- CN110556981B CN110556981B CN201910937033.1A CN201910937033A CN110556981B CN 110556981 B CN110556981 B CN 110556981B CN 201910937033 A CN201910937033 A CN 201910937033A CN 110556981 B CN110556981 B CN 110556981B
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 31
- 239000010949 copper Substances 0.000 title claims abstract description 31
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 239000002699 waste material Substances 0.000 claims abstract description 15
- 210000000078 claw Anatomy 0.000 claims description 19
- 238000000926 separation method Methods 0.000 abstract description 6
- 208000027418 Wounds and injury Diseases 0.000 abstract description 5
- 230000006378 damage Effects 0.000 abstract description 3
- 208000014674 injury Diseases 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 3
- 235000011613 Pinus brutia Nutrition 0.000 description 3
- 241000018646 Pinus brutia Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000007105 physical stamina Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0006—Disassembling, repairing or modifying dynamo-electric machines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to the technical field of hardware alternating current related equipment, and discloses a safe and reliable large-scale waste stator copper wire dismantling device which comprises a shell, wherein a driving device is fixedly arranged in the shell, a first conical gear and a clamping frame are movably arranged on the driving device through a driving shaft, a reciprocating lead screw is movably arranged in the shell, a cutting knife is movably arranged on the reciprocating lead screw through a sliding block, and a dismantling device is fixedly arranged on the right side in the shell. This safe and reliable's large-scale old and useless stator copper line demolishs device, the drive shaft drives a conical gear and presss from both sides tight frame rotation simultaneously, reciprocal lead screw rotates and makes the slider drive cutting knife up-and-down motion, the stator copper line is treated in the cutting, the separation of copper line and stator core has been realized to the split device, only need a drive arrangement can drive the stator and rotate and the work of cutting knife, can cut bigger size stator copper line, the workman can not receive the accident and splash the injury when peeling off the copper line.
Description
Technical Field
The invention relates to the technical field of hardware power distribution related equipment, in particular to a safe and reliable large-scale waste stator copper wire dismantling device.
Background
The electric energy of the generator is one of the most main energy sources in modern society, and the stator is a static part of the motor or the generator and consists of a stator core and a copper wire wound on the stator core, and mainly has the function of generating a rotating magnetic field to work in cooperation with other structures. Along with the increase of operating time, various troubles can take place for the motor, in order to realize the recycle of resource, can disassemble motor electron after the motor is scrapped, with the outside winding copper line of stator and the separation of stator core and categorised recovery.
In order to guarantee the normal work of motor, the stator copper line often is tightly wound outside stator core, and the work of removing of conventional old and useless stator copper line adoption manual work use tool, uses pliers to press from both sides disconnected stator one end copper line earlier and makes whole copper line not hard up, then uses power to drag the other end copper line, makes copper line and core separation, but this kind of method is consuming time and is hard and inefficiency. The prior part adopts a machine to remove the copper wire, uses an electric cutting knife which moves up and down to cut off the copper wire on one side, however, these devices require the stator to be manually placed under the cutting blade, since the copper wire is wound at multiple angles at both ends of the stator, therefore, the stator still needs to be rotated by hands in the cutting process so as to achieve the purpose of cutting off the copper wires at different angles, in the rotating process, the hand of a person can contact with the cutting knife to cause accidents, the hand of the person can rotate the smaller stator, however, the large-scale waste stators in some larger engines are usually large in size, the stators are held by hands manually and rotate at multiple angles, time and labor are wasted, the existing equipment still needs to participate in the large-scale waste stators manually for a long time in the treatment, if want to realize that the automatic rotation of stator still needs extra electric actuator to realize the rotation function, can not satisfy people to the efficient requirement of mechanization. After stator one end copper line was cut off, because the fixed of other end copper line makes its still more firm installation on the stator, the manual work needs consume certain physical stamina with dragging, and receives the unexpected injury that the copper line splashes easily in work.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a safe and reliable large-scale waste stator copper wire dismantling device which has the advantages that only one driving device is needed to drive a stator to rotate and a cutting knife to work, a large-size stator copper wire can be cut, and the stator copper wire can not be accidentally splashed and damaged when being stripped, so that the problems that the working efficiency of manually dismantling the stator copper wire is low, the existing equipment can not deal with the large-scale waste stator dismantling work, and safety accidents are easy to happen to workers in the working process are solved.
(II) technical scheme
In order to realize the purposes that the stator can be driven to rotate and the cutting knife can work by only one driving device, the stator copper wire with larger size can be cut, and the copper wire can not be accidentally splashed and damaged when being stripped, the invention provides the following technical scheme: a safe and reliable large-scale waste stator copper wire dismantling device comprises a shell, wherein a driving device is fixedly installed on the inner wall of the left side of the shell, a first conical gear is movably installed on the driving device through a driving shaft, a clamping frame is fixedly installed inside the shell and positioned at the right end of the driving shaft, a rotating shaft is movably installed on the first conical gear through a second conical gear, a first rotating wheel is movably installed inside the shell and positioned at the top of the rotating shaft, a second rotating wheel is movably installed on the first rotating wheel through a belt, a reciprocating lead screw is movably installed inside the shell and positioned at the bottom of the second rotating wheel, a cutting knife is movably installed on the reciprocating lead screw through a sliding block, a sliding rail is fixedly installed on the inner wall of the right side;
the disassembling device comprises a sleeve and an electric shaft, a telescopic driving device is fixedly mounted inside the sleeve, a positioning shaft is movably mounted on the telescopic driving device through an electric telescopic rod, and a hook claw is movably mounted on the electric shaft through a connecting rod.
Preferably, the elastic supporting block is fixedly installed in the clamping frame, so that the stator to be processed is conveniently installed in the clamping frame for processing.
Preferably, the bottom of the slide rail is fixedly provided with a stop block, so that the stop block can limit and stop objects moving on the slide rail.
Preferably, a sliding rod is fixedly installed between the sliding block and the sliding rail, and the sliding rod can be matched with the sliding rail to use, so that the sliding block moves on the surface of the reciprocating lead screw.
Preferably, a spring frame is fixedly installed between the hook claw and the sleeve, so that the hook claw can tightly buckle the stator to be processed to perform disassembly work, and the loosening of the hook claw after processing is facilitated.
(III) advantageous effects
Compared with the prior art, the invention provides a safe and reliable large-scale waste stator copper wire dismantling device, which has the following beneficial effects:
1. the safe and reliable large-scale waste stator copper wire dismantling device drives the driving shaft to rotate through the driving device, the driving shaft simultaneously drives the first conical gear and the clamping frame to rotate, the clamping frame drives the stator to be processed to rotate when rotating, the first conical gear is matched with the second conical gear to change the direction of force motion, the first conical gear drives the second conical gear to rotate, the second conical gear drives the rotating shaft to move, the rotating shaft drives the first rotating wheel to move, the first rotating wheel is matched with the belt to work to drive the second rotating wheel to rotate, the second rotating wheel drives the reciprocating screw rod to rotate, the sliding block is matched with the sliding rod and the sliding rail to use, because reciprocating screw has the characteristic that can make surface object reciprocating motion when its self rotates, slider reciprocating motion about reciprocating screw surface, slider drive cutting knife reciprocating motion from top to bottom, the cutting treats the copper line of processing stator one end to it only needs a drive arrangement to drive the stator and rotates and cutting knife work to have reached.
2. This safe and reliable's device is demolishd to large-scale old and useless stator copper line uses through pressing from both sides tight frame and elastic support piece cooperation and will wait to process the stator and install inside pressing from both sides tight frame, and drive device drives the drive shaft and rotates, and the drive shaft drives and presss from both sides tight frame and rotate, drives inside waiting to process the stator and rotates when pressing from both sides tight frame and rotate, does not need artifical rotation stator in processing constitutes to the effect of the great size stator copper line of shearing that can be laborsaving has been reached.
3. The safe and reliable large-scale waste stator copper wire dismantling device has the advantages that after shearing work is carried out, the stator can be inserted outside the positioning shaft, the telescopic driving device drives the electric telescopic rod to move, the electric telescopic rod drives the positioning shaft to move, the electric shaft is matched with the connecting rod to drive the hook claw and the spring frame to move, the electric shaft controls the connecting rod to enable the hook claw to hook a copper wire outside the stator during work, the stator enters the sleeve along with the positioning shaft, the positioning shaft is unfolded to be tightly attached to the inner wall of the stator, and the hook claw still hooks the copper wire, in the moving process, the copper wire and the stator core move relatively to each other to gradually loosen and separate the copper wire, when electric telescopic handle drives location axle and stator outward movement, collude the claw and loosen, the copper line that the pine takes off is backed off thereupon, has realized copper line and stator core's separation, and the disengaging process need not artifical the participation to reached and can not receive the unexpected purpose that splashes the injury when peeling off the copper line.
Drawings
FIG. 1 is a schematic front view of the entire internal structure of the present invention;
FIG. 2 is a front view of the inner structure of the detaching device of the present invention;
FIG. 3 is a right side view of the internal structure of the detaching device of the present invention;
FIG. 4 is a front view of the inner structure of the present invention during the cutting operation;
FIG. 5 is a right side view showing the inner structure of the disassembling apparatus in the disassembling work according to the present invention.
In the figure: the device comprises a shell 1, a driving device 2, a driving shaft 3, a conical gear 4, a clamping frame 5, an elastic supporting block 6, a conical gear 7, a rotating shaft 8, a rotating wheel 9I, a belt 10, a rotating wheel 11 II, a reciprocating lead screw 12, a sliding block 13, a cutting knife 14, a sliding rail 15, a stop block 16, a sliding rod 17, a disassembling device 18, a sleeve 19, a telescopic driving device 20, an electric telescopic rod 21, a positioning shaft 22, an electric shaft 23, a connecting rod 24, a hook claw 25, a spring frame 26 and a stator 27 to be processed.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, a safe and reliable large-scale waste stator copper wire dismantling device comprises a shell 1, a driving device 2 is fixedly installed on the inner wall of the left side of the shell 1, a first conical gear 4 is movably installed on the driving device 2 through a driving shaft 3, a clamping frame 5 is fixedly installed inside the shell 1 and positioned at the right end of the driving shaft 3, an elastic supporting block 6 is fixedly installed inside the clamping frame 5, a stator 27 to be machined is conveniently installed inside the clamping frame 5 for machining, a rotating shaft 8 is movably installed on the first conical gear 4 through a second conical gear 7, a first rotating wheel 9 is movably installed inside the shell 1 and positioned at the top of the rotating shaft 8, a second rotating wheel 11 is movably installed on the first rotating wheel 9 through a belt 10, a reciprocating lead screw 12 is movably installed inside the shell 1 and positioned at the bottom of the second rotating wheel 11, a cutting knife 14 is movably installed on the, slide rail 15 is fixedly mounted on the right inner wall of casing 1, stop block 16 is fixedly mounted at the bottom of slide rail 15, it is spacing to play the object of motion on slide rail 15, the effect of stopping, fixed mounting has slide bar 17 between slider 13 and the slide rail 15, slide bar 17 can use with slide rail 15 cooperation, make slider 13 move on reciprocating screw 12 surface, the inside right side fixed mounting of casing 1 has dismounting device 18, dismounting device 18 includes sleeve 19 and electronic axle 23, sleeve 19's inside fixed mounting has flexible drive arrangement 20, flexible drive arrangement 20 has location axle 22 through electric telescopic handle 21 movable mounting, electronic axle 23 has through connecting rod 24 movable mounting colludes claw 25, it has spring bracket 26 to collude fixed mounting between claw 25 and the sleeve 19, can make colluding claw 25 tightly detain and wait to process stator 27 in order to carry out the partition work, and be favorable to processing the pine of back colluding claw 25 and open.
The working principle is as follows: when the device works, a stator 27 to be processed is arranged inside a clamping frame 5 through an elastic supporting block 6, a driving device 2 is started to drive a driving shaft 3 to rotate, the driving shaft 3 simultaneously drives a first conical gear 4 and the clamping frame 5 to rotate, the clamping frame 5 drives the stator 27 to be processed inside to rotate, the first conical gear 4 is matched with a second conical gear 7 to change the direction of force movement, the first conical gear 4 drives the second conical gear 7 to rotate, the second conical gear 7 drives a rotating shaft 8 to move, the rotating shaft 8 drives a first rotating wheel 9 to move, the first rotating wheel 9 is matched with a belt 10 to work to drive a second rotating wheel 11 to rotate, the second rotating wheel 11 drives a reciprocating lead screw 12 to rotate, a sliding block 13 is matched with a sliding rod 17 and a sliding rail 15 for use, because the reciprocating lead screw 12 has the characteristic of enabling a surface object to reciprocate during the rotation of the reciprocating lead screw, the sliding block 13 reciprocates up and down on the, thereby the slide block 13 drives the cutting knife 14 installed below the slide block to reciprocate up and down to cut the copper wire at one end of the stator 27 to be processed, the clamping frame 5 rotates for an angle, the cutting knife 14 realizes the up-and-down reciprocating motion to cut the copper wire once, when the clamping frame 5 rotates for a week, the copper wire at one end of the stator 27 to be processed is completely cut, the stator 27 to be processed moves to the detaching device 18 after the cutting operation is finished, the stator 27 to be processed is inserted outside the positioning shaft 22, the telescopic driving device 20 is started to drive the electric telescopic rod 21 to move, the electric telescopic rod 21 drives the positioning shaft 22 to move, the electric shaft 23 drives the hook claw 25 and the spring frame 26 to move by matching with the connecting rod 24, so that the positioning shaft 22 is tightly attached to the iron core inside the stator to be processed, the hook claw 25 grasps the copper wire at the end of the stator 27 to be processed, which is not cut, the, collude claw 25 and still collude the outside copper line of stator 27 of treating processing, make copper line and stator core do relative motion in the motion process, make the copper line become flexible gradually and separate, when electric telescopic handle 21 drives location axle 22 and treats processing stator 27 during the outward motion, collude claw 25 and loosen, the copper line that the pine takes off is backed off thereupon, realized the copper line and the separation of treating the inside iron core of processing stator 27, the separation process need not artifical the participation, the copper line that separates is collected with iron core classifiable in order to supply follow-up processing.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a safe and reliable's large-scale old and useless stator copper line demolishs device, includes casing (1), its characterized in that: the inner wall of the left side of the shell (1) is fixedly provided with a driving device (2), the driving device (2) is movably provided with a first conical gear (4) through a driving shaft (3), the inside of the shell (1) and the right end of the driving shaft (3) are fixedly provided with a clamping frame (5), the first conical gear (4) is movably provided with a rotating shaft (8) through a second conical gear (7), the inside of the shell (1) and the top of the rotating shaft (8) are movably provided with a first rotating wheel (9), the first rotating wheel (9) is movably provided with a second rotating wheel (11) through a belt (10), the inside of the shell (1) and the bottom of the second rotating wheel (11) are movably provided with a reciprocating lead screw (12), the reciprocating lead screw (12) is movably provided with a cutting knife (14) through a sliding block (13), the inner wall of the right side of the shell (1) is fixedly provided with a sliding rail (15), and the;
the disassembling device (18) comprises a sleeve (19) and an electric shaft (23), a telescopic driving device (20) is fixedly mounted inside the sleeve (19), a positioning shaft (22) is movably mounted on the telescopic driving device (20) through an electric telescopic rod (21), and a hook claw (25) is movably mounted on the electric shaft (23) through a connecting rod (24).
2. The safe and reliable large-scale waste stator copper wire dismantling device as claimed in claim 1, wherein: and an elastic supporting block (6) is fixedly arranged in the clamping frame (5).
3. The safe and reliable large-scale waste stator copper wire dismantling device as claimed in claim 1, wherein: and a stop block (16) is fixedly arranged at the bottom of the sliding rail (15).
4. The safe and reliable large-scale waste stator copper wire dismantling device as claimed in claim 1, wherein: and a sliding rod (17) is fixedly arranged between the sliding block (13) and the sliding rail (15).
5. The safe and reliable large-scale waste stator copper wire dismantling device as claimed in claim 1, wherein: and a spring frame (26) is fixedly arranged between the hook claw (25) and the sleeve (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910937033.1A CN110556981B (en) | 2019-09-29 | 2019-09-29 | Safe and reliable's large-scale old and useless stator copper line demolishs device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910937033.1A CN110556981B (en) | 2019-09-29 | 2019-09-29 | Safe and reliable's large-scale old and useless stator copper line demolishs device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110556981A CN110556981A (en) | 2019-12-10 |
| CN110556981B true CN110556981B (en) | 2020-09-08 |
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| CN201910937033.1A Active CN110556981B (en) | 2019-09-29 | 2019-09-29 | Safe and reliable's large-scale old and useless stator copper line demolishs device |
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Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111049330B (en) * | 2019-12-13 | 2020-10-23 | 江苏鸿迅机车有限公司 | Motor stator copper wire recovery unit |
| CN110890819B (en) * | 2020-01-07 | 2020-08-18 | 国网上海市电力公司 | Old and useless motor stator dismounting device |
| CN111082611B (en) * | 2020-01-14 | 2020-11-10 | 温岭市博伊工具有限公司 | Quick stripping off device of old and useless motor coil copper wire |
| CN111055102B (en) * | 2020-01-16 | 2021-07-02 | 安徽兰科智能装备有限公司 | Full-automatic motor rotor copper bar detaching machine |
| CN111030392B (en) * | 2020-01-18 | 2020-09-04 | 友力机电有限公司 | High-efficient device of demolising of motor coil scrapped |
| CN112186986A (en) * | 2020-10-13 | 2021-01-05 | 武义县达香电子有限公司 | Rotor harness sleeving and taking device with automatic cutting function |
| CN112531987B (en) * | 2020-12-10 | 2022-03-25 | 双峰县湘红机电制造有限公司 | Self-discharging motor coil grooving machine |
| CN112974475A (en) * | 2021-02-08 | 2021-06-18 | 惠州市文诚信息技术有限公司 | Compact type motor stator copper taking equipment |
| CN113300546B (en) * | 2021-05-11 | 2023-09-01 | 佳木斯电机股份有限公司 | Auxiliary dismounting device for excitation winding of permanent magnet motor |
| CN114050689B (en) * | 2021-11-25 | 2022-10-11 | 重庆市科诚电机制造有限公司 | Copper wire dismantling device for motor stator |
| CN117021144B (en) * | 2023-09-25 | 2024-04-09 | 阜阳大峰野再生资源有限公司 | Hydraulic manipulator for recycling and disassembling waste metals |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000270523A (en) * | 1999-03-16 | 2000-09-29 | Toshiba Mach Co Ltd | Coil collector from inside of rotor |
| CN2726205Y (en) * | 2004-09-20 | 2005-09-14 | 大庆石油管理局 | Motor stator coil cutting machine |
| CN203171859U (en) * | 2013-01-21 | 2013-09-04 | 大连连城数控机器股份有限公司 | Overall layout structure of multi-line slicing machine |
| CN106975808B (en) * | 2017-05-28 | 2019-06-14 | 中原工学院 | Wire cutting scrap wire collection device and its application method |
| CN108110964A (en) * | 2017-12-11 | 2018-06-01 | 江苏兴达知识产权服务有限公司 | A kind of micro-machine automatic clearing device |
| CN207806236U (en) * | 2018-01-20 | 2018-09-04 | 南京飞浦电子材料有限公司 | A kind of wire drawing machine stretches the wire-rewinding structure of line apparatus |
| CN108494183B (en) * | 2018-04-17 | 2019-12-31 | 湘潭大学 | Device for electrically disassembling motor stator winding |
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Effective date of registration: 20200814 Address after: 325600 No.22, Huifeng Road, Lecheng street, Yueqing City, Wenzhou City, Zhejiang Province Applicant after: Zongda Electric Co.,Ltd. Address before: 311100 Room 606-4, 7 Building, Letiancheng, Xixi, Wuchang Street, Yuhang District, Hangzhou City, Zhejiang Province Applicant before: Hangzhou Shaojun Technology Co.,Ltd. |
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Denomination of invention: A safe and reliable device for dismantling large waste stator copper wires Effective date of registration: 20231211 Granted publication date: 20200908 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Wenzhou Leqing Sub branch Pledgor: Zongda Electric Co.,Ltd. Registration number: Y2023980070239 |