CN110554663A - production equipment operation maintenance method and system - Google Patents

production equipment operation maintenance method and system Download PDF

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Publication number
CN110554663A
CN110554663A CN201810549584.6A CN201810549584A CN110554663A CN 110554663 A CN110554663 A CN 110554663A CN 201810549584 A CN201810549584 A CN 201810549584A CN 110554663 A CN110554663 A CN 110554663A
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CN
China
Prior art keywords
maintenance
ems
client
equipment
server
Prior art date
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Pending
Application number
CN201810549584.6A
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Chinese (zh)
Inventor
陈开宾
葛孚明
赵浩松
张杰铭
吴永兴
冯卫星
范继生
沈刚
官雄明
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Hongta Tobacco Group Co Ltd
Original Assignee
Hongta Tobacco Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hongta Tobacco Group Co Ltd filed Critical Hongta Tobacco Group Co Ltd
Priority to CN201810549584.6A priority Critical patent/CN110554663A/en
Publication of CN110554663A publication Critical patent/CN110554663A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32368Quality control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/80Management or planning

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention relates to the technical field of tobacco industry production equipment management. The invention provides a production equipment operation maintenance method and a system, wherein the operation maintenance method comprises the following steps: step one, building a server based on an EMS system; step two, constructing and storing a 3D model of the production equipment in a server; step three, importing the operation maintenance information and maintenance plan of each component of the production equipment into the EMS system, and associating the operation maintenance information and maintenance plan of each component with the corresponding component in the 3D model; and step four, the EMS client side interacts with the server. The invention can realize the real-time pushing and acquisition of the operation maintenance information of the roll-to-roll packaging equipment. The equipment maintenance personnel can quickly eliminate various abnormalities in the operation and maintenance of the equipment through the butt joint of the 3D model of the equipment and the MES system, so that the operation efficiency of the equipment is greatly improved, and the equipment maintenance information can be traced, summarized and analyzed.

Description

Production equipment operation maintenance method and system
Technical Field
The invention relates to the technical field of tobacco industry production equipment management, in particular to a production equipment operation maintenance method and system.
Background
At present, in the process of equipment management, a task list and equipment operation maintenance information are stored in an Enterprise Resource Planning (ERP), basic information, maintenance information and the like of equipment need to be manually recorded, and then the information is manually input into the ERP, so that the input information is subjected to periodic analysis, the operation is complicated, the consumed time is long, a large amount of human resources are needed, the internal management and the external sharing of the information are inconvenient, and meanwhile, the equipment information cannot be timely reflected to an execution layer or a management layer, and the operation efficiency of the equipment is influenced. Moreover, the states of some specific parts or components have great influence on the product quality or are vital to production safety, the wear consumption degree of the parts or components needs to be monitored in real time, and when the states reach a critical state, the parts or components are replaced in time to ensure the production quality; and when a problem occurs in a part or a part having an influence on production safety, safety measures need to be implemented in time.
At present, no efficient, stable and convenient management method exists for the problems. In view of the above-mentioned drawbacks, the inventors of the present invention have finally obtained the present invention through a long period of research and practice.
Disclosure of Invention
the present invention is directed to solving, at least to some extent, one of the technical problems in the related art. Therefore, the invention provides a production equipment operation maintenance method and a production equipment operation maintenance system, which can solve the problems that the existing equipment management system is complicated in operation, long in time consumption, large in human resource requirement and not beneficial to equipment management, and a management layer, an execution layer and an operation layer are independent to equipment operation maintenance information and not beneficial to equipment operation maintenance to a certain extent; the equipment operation maintenance information exists in a text form, and the equipment operation state cannot be intuitively and conveniently known; the key parts can not be monitored in real time to ensure the product quality and the production safety.
the invention provides a production equipment operation maintenance method, which comprises the following steps:
Step one, building a server based on an EMS system;
Step two, constructing and storing a 3D model of the production equipment in a server;
step three, importing the operation maintenance information and maintenance plan of each component of the production equipment into the EMS system, and associating the operation maintenance information and maintenance plan of each component with the corresponding component in the 3D model;
and step four, the EMS client side interacts with the server.
further, the EMS client comprises an EMS maintenance client, an EMS field client and an EMS management client.
Further, in the fourth step, the specific content of the interaction between the EMS client and the server is as follows:
The EMS system regularly pushes maintenance prompt information to an EMS maintenance client according to a maintenance plan, maintenance personnel check the maintenance prompt information and a 3D model of a corresponding component through the EMS maintenance client, and the maintenance personnel upload specific relevant information for maintenance each time to the EMS system of the server through the maintenance client.
Further, in the fourth step, the specific content of the interaction between the EMS client and the server further includes:
When the production equipment breaks down, a field operator calls a 3D model in a server through an EMS field client, selects a corresponding fault component in the 3D model, inputs fault information and uploads the fault information to the server, an EMS system pushes the fault information to an EMS maintenance client, the EMS maintenance client displays the 3D model and the fault information of the fault component, the maintenance worker visually knows the fault state of the equipment, and after maintenance is finished, the maintenance worker selects the corresponding fault component in the 3D model through the EMS maintenance client and uploads specific maintenance information to the server.
Further, in the fourth step, the specific content of the interaction between the EMS client and the server further includes:
Managers can call the 3D model in the server through the EMS management client, and check the structures of all parts of the 3D model and corresponding operation maintenance information and maintenance conditions.
Further, the fourth step further includes: the EMS field client interacts with a detection device on the production equipment, the detection device is used for detecting state information of a specific component on the production equipment, the detection device uploads the state information to the EMS field client in real time, the EMS field client uploads the state information to a server, an EMS system records the state information and judges whether the state information forms a requirement required by maintenance, and if yes, maintenance prompt information of the specific component is pushed to the EMS maintenance client.
further, the fourth step further includes: the EMS field client interacts with the safety braking device on the production equipment, if the EMS system judges that the state information of the specific part reaches the condition forming the potential safety hazard, the EMS system sends a braking instruction to the EMS field client, and the EMS field client controls the safety braking device to brake forcibly.
the invention also provides a production equipment operation maintenance system, which comprises a detection device, a field controller, a server, an equipment maintenance terminal and an equipment management terminal; the detection device is arranged on the production equipment and used for detecting the state information of a specific component on the production equipment and sending the state information; the field controller is connected with the detection device, the server is connected with the field controller, and the server is respectively connected with the equipment maintenance terminal and the equipment management terminal; the field controller is used for receiving state information sent by the detection device and uploading the state information to the server in real time, the server selectively pushes prompt information to the equipment maintenance terminal according to the state information, and the equipment management terminal can check the state information and the prompt information.
Furthermore, the system also comprises a safety braking device, the field controller is connected with the safety braking device, the safety braking device is connected with a power system of the production equipment, and the field controller can control the safety braking device to brake the power system.
Furthermore, an EMS system is installed in the server, an EMS field client is installed in the field controller, an EMS maintenance client is installed in the equipment maintenance terminal, and an EMS management client is installed in the equipment management terminal.
Compared with the prior art, the invention has the beneficial effects that:
The invention can realize the real-time pushing and acquisition of the equipment operation maintenance information. The equipment maintenance personnel can quickly eliminate various abnormalities in the operation and maintenance of the equipment through the butt joint of the 3D model of the equipment and the MES system, so that the operation efficiency of the equipment is greatly improved, and the equipment maintenance information can be traced, summarized and analyzed. Monitoring key parts in real time, and timely replacing and maintaining to ensure production quality when a critical state is reached; when the parts or components influencing the production safety have problems, the brake is timely carried out, and the production safety is ensured.
drawings
FIG. 1 is a flow chart of a production facility operational maintenance method of the present invention;
Fig. 2 is a schematic diagram of the production facility operation and maintenance system of the present invention.
Detailed Description
the above and further features and advantages of the present invention are described in more detail below with reference to the accompanying drawings.
in the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
As shown in the figure:
The invention provides a production equipment operation maintenance method, which comprises the following steps:
step one, building a server based on an EMS system;
Step two, constructing and storing a 3D model of the production equipment in a server;
step three, importing the operation maintenance information and maintenance plan of each component of the production equipment into the EMS system, and associating the operation maintenance information and maintenance plan of each component with the corresponding component in the 3D model;
step four, the EMS client interacts with the server; the EMS client comprises an EMS maintenance client, an EMS field client and an EMS management client.
In some specific embodiments:
The interaction between the EMS client and the server is specifically as follows: the EMS system regularly pushes maintenance prompt information to an EMS maintenance client according to a maintenance plan, maintenance personnel check the maintenance prompt information and a 3D model of a corresponding component through the EMS maintenance client, and the maintenance personnel upload specific relevant information for maintenance each time to the EMS system of the server through the maintenance client. When the production equipment breaks down, a field operator calls a 3D model in a server through an EMS field client, selects a corresponding fault component in the 3D model, inputs fault information and uploads the fault information to the server, an EMS system pushes the fault information to an EMS maintenance client, the EMS maintenance client displays the 3D model and the fault information of the fault component, the maintenance worker visually knows the fault state of the equipment, and after maintenance is finished, the maintenance worker selects the corresponding fault component in the 3D model through the EMS maintenance client and uploads specific maintenance information to the server. Managers can call the 3D model in the server through the EMS management client, and check the structures of all parts of the 3D model and corresponding operation maintenance information and maintenance conditions.
It can be understood that the EMS client can call the 3D model of the equipment, and can simultaneously see the maintenance information of the part and the running condition of the recent equipment when looking up the structure of the specific part, so that the method is visual, convenient and convenient to manage. The system can automatically push the equipment operation and maintenance requirements and tasks according to the equipment maintenance period, and equipment maintenance personnel can timely maintain and maintain the equipment according to the equipment operation and maintenance requirements and tasks. The equipment management personnel can intuitively know the running condition of the equipment through the system, and when maintenance and repair demands exist, the system can push the maintenance and repair tasks to the equipment maintenance personnel, so that the abnormal condition of the equipment can be timely handled conveniently. When abnormity or faults occur in the running process of the equipment, equipment operators can directly push fault information to equipment maintenance personnel, and the equipment maintenance personnel can visually know the fault state of the equipment through the 3D model of the fault part after receiving the information. And historical maintenance information and a maintenance method of the fault part can be clearly known, so that maintenance personnel can conveniently process the fault. After each fault occurs, information such as a fault occurring part, a maintenance method, maintenance personnel and the like can be automatically stored in the system, and the information is automatically butted with a 3D model of a fault part (or part), so that information sharing is realized, the maintenance efficiency is greatly improved, and the stable operation of equipment is ensured.
In another embodiment, the EMS field client interacts with a detection device on the production equipment, the detection device is configured to detect status information of a specific component on the production equipment, the detection device uploads the status information to the EMS field client in real time, the EMS field client uploads the status information to a server, and an EMS system records the status information and determines whether the status information constitutes a requirement required for maintenance, and if so, maintenance prompt information of the specific component is pushed to the EMS maintenance client.
it can be understood that, for the real-time detection of important specific parts, and through uploading data to the EMS system for monitoring and management, the management efficiency of the equipment is greatly improved, the maintenance timeliness of the equipment is greatly improved, and the stable operation of the equipment is ensured.
The EMS field client interacts with the safety braking device on the production equipment, if the EMS system judges that the state information of the specific part reaches the condition forming the potential safety hazard, the EMS system sends a braking instruction to the EMS field client, and the EMS field client controls the safety braking device to brake forcibly.
It can be understood that the EMS controls the safety brake device at the same time, so that the safety of the device is guaranteed.
the invention also provides a production equipment operation maintenance system, which comprises a detection device, a field controller, a server, an equipment maintenance terminal, an equipment management terminal and a safety brake device; the detection device is arranged on the production equipment and used for detecting the state information of a specific component on the production equipment and sending the state information; the field controller is connected with the detection device, the server is connected with the field controller, and the server is respectively connected with the equipment maintenance terminal and the equipment management terminal; the field controller is used for receiving state information sent by the detection device and uploading the state information to the server in real time, the server selectively pushes prompt information to the equipment maintenance terminal according to the state information, and the equipment management terminal can check the state information and the prompt information; the field controller is connected with the safety braking device, the safety braking device is connected with a power system of the production equipment, and the field controller can control the safety braking device to brake the power system. The system comprises a server, an EMS system, an EMS field client, an equipment maintenance terminal and an EMS management client, wherein the server is internally provided with the EMS system, the field controller is internally provided with the EMS field client, the equipment maintenance terminal is internally provided with the EMS maintenance client, and the equipment management terminal is internally provided with the EMS management client.
In one embodiment of a specific application:
A3D model of FOCKE350 cigarette packaging equipment is established in a server, the model is in butt joint with an MES system, the maintenance period of the FOCKE350 cigarette packaging machine is set to be 1 week, the maintenance content is a transmission system of a gluing device of inspection equipment, the working stroke of a cigarette packet push rod device is inspected, and the abrasion and the tension of a main transmission belt of the FOCKE350 small bag are inspected. After the equipment runs for 6 days, the system can automatically push the maintenance plan and the maintenance content to the EMS maintenance client, maintenance personnel can maintain the equipment according to the pushed maintenance plan and the maintenance content, a maintenance work order is confirmed in the system after the maintenance task is completed, and the system automatically stores maintenance information. At this time, the device management layer can know the device maintenance condition through the EMS management client and confirm and evaluate the maintenance quality. If equipment failure caused by inadequate maintenance occurs in the equipment operation process of the next week after equipment maintenance, the equipment failure can be directly traced to maintenance personnel responsible for the equipment maintenance, so that the responsibility of the maintenance personnel can be improved.
The FOCKE350 cigarette packing machine is provided with a detection device for detecting abrasion and tension of a main driving belt of the small packing machine, the detection device is connected with the field controller, the field controller is connected with the server, and the server is respectively connected with the equipment maintenance terminal and the equipment management terminal; the field controller is connected with the safety brake device, and the safety brake device is connected with a power system of the production equipment. The field controller is internally provided with an EMS field client, the equipment maintenance terminal is internally provided with an EMS maintenance client, and the equipment management terminal is internally provided with an EMS management client. The detection device uploads wear and tension information of a main driving belt of the small packet engine to the EMS field client in real time, the EMS field client uploads the state information to the server, the EMS system records the state information and judges whether the state information meets the requirement of maintenance, and if yes, maintenance prompt information of a specific component is pushed to the EMS maintenance client. The FOCKE350 cigarette packing machine is also provided with a safety brake device, the EMS field client end is interacted with the safety brake device, if the EMS system judges that the main driving belt of the small bag is seriously abraded or the tension fails to achieve the condition of forming the potential safety hazard, the EMS system sends a brake instruction to the EMS field client end, and the EMS field client end controls the safety brake device to brake forcibly.
in another embodiment of a specific application:
A ZJ17 type cigarette making machine 3D model is established in a server, the model is butted with an MES system, when the failure phenomenon of cigarette tipping paper wrinkles occurs in the operation process of equipment, a cigarette making machine operator can enter a repair page through an EMS field client, the equipment operator can enter a tipping paper rubbing and connecting device step by operating the ZJ17 type cigarette making machine 3D model, after the failure of the cigarette tipping paper wrinkles is selected, a system automatically generates an accurate repair work order and pushes the repair work order to an EMS maintenance client in time, the maintenance personnel can know which part of which equipment has the failure at the first time, the maintenance personnel can directly enter the 3D model of the failure part through the EMS maintenance client, the model can be clicked to check the structure and the explosion type diagram of the part, if the part is replaced and maintained, the spare part can be accepted by clicking the 3D model of the failure part, a spare part library can be sent to the failure field at the first time after receiving information, in the equipment maintenance process, a repair person unfamiliar with the maintenance method can call historical maintenance information to know the maintenance method and quickly remove the fault, and after the fault is repaired, an automatic information storage system for confirming that the fault phenomenon of cigarette tipping paper wrinkles is removed, material getting information, the maintenance method, a piece changing part, maintenance time and the like is arranged on an EMS field client, so that the information can be conveniently summarized and analyzed by a management layer, the material getting time, the fault removing time and the fault summarizing and analyzing time are greatly saved, and the operation maintenance efficiency of the equipment is improved.
The foregoing is merely a preferred embodiment of this invention, which is intended to be illustrative, and not limiting. The structure, the connection mode and the like of all the components in the invention can be changed, and the equivalent transformation and the improvement on the basis of the technical scheme of the invention are not excluded from the protection scope of the invention.

Claims (10)

1. A production equipment operation maintenance method is characterized by comprising the following steps:
step one, building a server based on an EMS system;
Step two, constructing and storing a 3D model of the production equipment in a server;
Step three, importing the operation maintenance information and maintenance plan of each component of the production equipment into the EMS system, and associating the operation maintenance information and maintenance plan of each component with the corresponding component in the 3D model;
And step four, the EMS client side interacts with the server.
2. The operation maintenance method of a production facility according to claim 1,
The EMS client comprises an EMS maintenance client, an EMS field client and an EMS management client.
3. The operation maintenance method of a production facility according to claim 2,
in the fourth step, the specific content of the interaction between the EMS client and the server is as follows:
the EMS system regularly pushes maintenance prompt information to an EMS maintenance client according to a maintenance plan, maintenance personnel check the maintenance prompt information and a 3D model of a corresponding component through the EMS maintenance client, and the maintenance personnel upload specific relevant information for maintenance each time to the EMS system of the server through the maintenance client.
4. the operation maintenance method of a production facility according to claim 3,
In the fourth step, the specific content of the interaction between the EMS client and the server further includes:
When the production equipment breaks down, a field operator calls a 3D model in a server through an EMS field client, selects a corresponding fault component in the 3D model, inputs fault information and uploads the fault information to the server, an EMS system pushes the fault information to an EMS maintenance client, the EMS maintenance client displays the 3D model and the fault information of the fault component, the maintenance worker visually knows the fault state of the equipment, and after maintenance is finished, the maintenance worker selects the corresponding fault component in the 3D model through the EMS maintenance client and uploads specific maintenance information to the server.
5. The operation maintenance method of a production facility according to claim 4,
In the fourth step, the specific content of the interaction between the EMS client and the server further includes:
Managers can call the 3D model in the server through the EMS management client, and check the structures of all parts of the 3D model and corresponding operation maintenance information and maintenance conditions.
6. The operation maintenance method of a production facility according to claim 2,
The fourth step further comprises: the EMS field client interacts with a detection device on the production equipment, the detection device is used for detecting state information of a specific component on the production equipment, the detection device uploads the state information to the EMS field client in real time, the EMS field client uploads the state information to a server, an EMS system records the state information and judges whether the state information forms a requirement required by maintenance, and if yes, maintenance prompt information of the specific component is pushed to the EMS maintenance client.
7. the operation maintenance method of a production facility according to claim 6,
the fourth step further comprises: the EMS field client interacts with the safety braking device on the production equipment, if the EMS system judges that the state information of the specific part reaches the condition forming the potential safety hazard, the EMS system sends a braking instruction to the EMS field client, and the EMS field client controls the safety braking device to brake forcibly.
8. A production equipment operation maintenance system is characterized by comprising a detection device, a field controller, a server, an equipment maintenance terminal and an equipment management terminal; the detection device is arranged on the production equipment and used for detecting the state information of a specific component on the production equipment and sending the state information; the field controller is connected with the detection device, the server is connected with the field controller, and the server is respectively connected with the equipment maintenance terminal and the equipment management terminal; the field controller is used for receiving state information sent by the detection device and uploading the state information to the server in real time, the server selectively pushes prompt information to the equipment maintenance terminal according to the state information, and the equipment management terminal can check the state information and the prompt information.
9. the operation and maintenance system of production equipment according to claim 8, further comprising a safety brake device, wherein the field controller is connected to the safety brake device, the safety brake device is connected to a power system of the production equipment, and the field controller can control the safety brake device to brake the power system.
10. the operation and maintenance system for manufacturing equipment according to claim 8, wherein the server is provided with an EMS system, the site controller is provided with an EMS site client, the equipment maintenance terminal is provided with an EMS maintenance client, and the equipment management terminal is provided with an EMS management client.
CN201810549584.6A 2018-05-31 2018-05-31 production equipment operation maintenance method and system Pending CN110554663A (en)

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CN114545872A (en) * 2021-12-15 2022-05-27 云南昆船烟草设备有限公司 Visual monitoring method and system for running state in production process of cigarette making machine equipment

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