CN110550393A - Continuous bulk material taking device and automatic feeding system - Google Patents
Continuous bulk material taking device and automatic feeding system Download PDFInfo
- Publication number
- CN110550393A CN110550393A CN201910713644.8A CN201910713644A CN110550393A CN 110550393 A CN110550393 A CN 110550393A CN 201910713644 A CN201910713644 A CN 201910713644A CN 110550393 A CN110550393 A CN 110550393A
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- CN
- China
- Prior art keywords
- conveying belt
- flexible conveying
- reversing
- edge pressing
- wheel assembly
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/22—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/42—Belts or like endless load-carriers made of rubber or plastics having ribs, ridges, or other surface projections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
- B65G47/18—Arrangements or applications of hoppers or chutes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/256—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles removing incorrectly orientated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Belt Conveyors (AREA)
Abstract
the invention discloses a continuous bulk material taking device and an automatic feeding system, wherein the taking device comprises a frame, a flexible conveying belt, a driving wheel assembly, a tension wheel assembly, a lower reversing roller and an upper reversing wheel assembly, the working surface of the flexible conveying belt comprises an inclined sampling section, a straight transition section and a screening section configured in a large elevation angle, and the continuous bulk material taking device also comprises: the straight supporting plate and the reversing supporting plate are positioned at the bottom of the working surface of the flexible conveying belt and used for supporting the working surface of the flexible conveying platform; and the straight edge pressing plate and the reversing edge pressing plate are positioned on two sides of the flexible conveying belt in the width direction and used for pressing the edges of the working surface of the flexible conveying belt. The invention provides a solution for continuously, stably and quantitatively feeding small loose materials without clamping stagnation and material leakage.
Description
Technical Field
The invention relates to the field of intelligent detection of manufacturing defects of sizes, appearances, qualities and the like of parts, in particular to a bulk material continuous taking device and an automatic feeding system.
background
At present in spare part intellectual detection system field, the general mode is to use the vibration dish material loading, and it is big that the vibration dish material loading has the noise, and the volume is little, and same vibration dish is narrow to material specification accommodation, and tiny soft material is like the easy putty of rubber circle, rubber pad, and efficiency is lower.
Traditional lifting machine also can realize the material loading action, nevertheless has the putty, and the card material is serious with the hourglass material condition, can't realize the smooth steady material loading that lasts of tiny soft material.
in order to meet the requirement of intelligent detection of parts on continuous and stable feeding of small and soft materials, the conventional material conveying system needs to be improved.
Disclosure of Invention
the invention aims to provide a bulk material continuous taking device to solve the problems of material blockage, material clamping and material leakage during feeding of small soft materials.
the invention also aims to provide an automatic feeding system for large-batch disordered materials, so as to solve the problems of material blockage, material clamping and material leakage during feeding of small soft materials.
to this end, the present invention provides, in one aspect, a bulk material continuous material taking device, including a frame, a flexible conveying belt, a driving wheel assembly, a tension wheel assembly, a lower reversing roller, and an upper reversing wheel assembly, where a working surface of the flexible conveying belt includes an inclined sampling section, a straight transition section, and a screening section configured at a large elevation angle, where a hopper is disposed above the sampling section, and material taking guide bars are disposed on a belt surface of the flexible conveying belt at equal intervals, and the device further includes: the straight supporting plate and the reversing supporting plate are positioned at the bottom of the working surface of the flexible conveying belt and used for supporting the working surface of the flexible conveying platform; the straight edge pressing plate and the reversing edge pressing plate are positioned on two sides of the flexible conveying belt in the width direction and used for pressing the edges of the working surface of the flexible conveying belt, a plurality of through holes are formed in the straight edge pressing plate at intervals in the length direction and used for installing adjusting screws and belleville springs, the edge pressing plates are connected to the rack through the belleville springs and the adjusting screws, the distance between the opposite edge pressing plates is b, the width of the flexible conveying belt is a, a is larger than b, and a-b is far larger than the deviation amount of the flexible conveying belt in the operation process, and the adjusting screws are used for adjusting the gap t1 between the edge pressing surface of the edge pressing plate and the flexible conveying belt.
Further, the hopper is composed of a plurality of enclosing plates, wherein the enclosing plates are connected to the straight edge pressing plate, and the straight edge pressing plate are attached seamlessly.
Further, the hopper is of a funnel-shaped structure with a large upper part and a small lower part.
Further, the main body of the frame is formed by an aluminum frame profile.
further, the reversing wheel assembly comprises a mounting plate and a pair of belt pressing rollers, wherein the mounting plate is connected to the aluminum frame section bar of the machine frame.
Further, the bulk continuous taking device further comprises a front supporting leg and a rear supporting leg which are connected to the aluminum frame section, wherein the mounting positions of the front supporting leg and the rear supporting leg are adjustable.
Further, the bulk continuous taking device also comprises a discharging channel connected to the rack.
According to another aspect of the present invention, there is provided an automatic feeding system for large batches of disordered material, comprising: a continuous bulk take-off device according to the description above; and the sorting device comprises a second conveying belt, a slope panel and a recovery conveying belt, the second conveying belt is connected with the discharge channel, a layer sorting mechanism and a sorting mechanism are sequentially arranged on the second conveying belt, and the slope panel is used for guiding samples rejected by the layer sorting mechanism and the sorting mechanism to the recovery conveying belt.
Compared with the prior art, the bulk continuous material taking device can obviously improve the feeding speed of bulk materials, and more importantly, the bulk continuous material taking device provides a solution scheme which has no clamping stagnation, no material leakage and continuous stable quantitative feeding of small bulk materials. In addition, the invention also provides an automatic material discharging system for large-batch disordered materials based on the material taking device, compared with a vibration disc feeding mode in the current market, the system has the characteristics of low noise, large material storage amount and stable continuous feeding, and has no problems of material blockage and material blockage of fine and soft materials.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the structure of an automatic loading device according to the present invention;
fig. 2 is a schematic structural view of a bulk continuous take-off device according to the present invention;
Fig. 3 is a schematic structural view of a pressing reversing assembly of the bulk continuous taking device according to the invention;
Fig. 4 is a schematic side view of a continuous bulk take-off device according to the present invention;
FIG. 5a is a schematic view of the construction of a double-bent flexible conveyor belt of a continuous bulk take-off device according to the present invention;
FIG. 5b is a schematic structural view of a flexible conveyor belt according to a comparative embodiment of the invention;
FIG. 6 is a schematic longitudinal cross-sectional view of a continuous bulk take off device according to the present invention;
FIG. 7 is a schematic transverse cross-sectional view of a continuous bulk take off device according to the present invention;
Fig. 8 is a schematic view of the structure of an edge pressing plate of the bulk continuous take-out device according to the invention; and
Fig. 9 is a schematic structural view of a reversing blank of the continuous bulk material taking device according to the invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 2 to 4, the present invention provides a bulk material continuous taking device with anti-blocking function, which includes a multi-sided apron 101/102/103, a flexible conveying belt 109, a driving wheel assembly, a lower reversing roller 115, a tension roller assembly, a flat pallet 116, a reversing pallet 117, a blank holder 105/106/107/108, a belleville spring 118, an upper reversing wheel assembly 104, and a frame 111/112.
As shown in FIGS. 2 and 4, the flexible conveyor belt 109 is assembled by a driving wheel assembly, a lower reversing roller 115, an upper reversing wheel assembly 104, and a tension roller assemblya conveyor of the type.
as shown in fig. 4 and 5a, the sampling zone 1092, the straight transition zone 1094, and the screening zone 1093 of the conveyor belt 109 are provided with straight pallets 116 and reversing pallets 117 at their lower portions.
as shown in fig. 3 and 5a, the conveyor belt straight transition 1094 is provided with a pair of belt pinch rollers 1043. The pair of conveying belt limiting pinch rollers 1043 are respectively mounted on the mounting plate 1041 through shafts 1042.
As shown in fig. 4, 5a and 9, the reversing blade 117 is in the form of a barThe shape has straight portion and the portion of bending that is located straight portion both ends, and under the installation status of switching-over layer board, the portion of bending and a straight layer board 116 that the position is under links up flatly, and the position links up flatly with another straight layer board 116 at the portion of bending that is last, and the twice of conveyor belt is realized bending by spacing pinch roller 1043 of a pair of conveyor belt.
As shown in fig. 9, the reversing hold-down plate 122 isand two ends of the straight transition section 1094 are connected to the edge pressing plates 105 and 107 through screws, so that edge pressing of the straight transition section 1094 is realized.
In comparison with the first bending of the conveyor belt (shown in fig. 5 b), the second bending (shown in fig. 5 a) increases the bending angle at each time compared to the first bending, i.e. the bending transition of the conveyor belt is more gradual.
the pair of conveying belt limiting pinch rollers 1043 and the mounting plate 1041 form an upper reversing wheel assembly 104 which can be integrally disassembled.
As shown in fig. 2 and 7, inConveyor presser plates 107, 108 and 105, 106 are respectively arranged on the conveyor frames 111 and 112, and a belleville spring 118 is arranged between the presser plates and the frames; meanwhile, the binder plates 107 and 108 are provided with the enclosing plates 101, 102 and 103.
as shown in fig. 5a, the flexible conveyor belt 109 has the following structural features: take-off guides 1091 are provided on the flexible conveyor belt 109, and the take-off guides 1091 are equally spaced on the flexible conveyor belt. The height h of the material taking guide bar is several times of the minimum thickness of the material.
As shown in fig. 6, the structural features among the edge-pressing plate, the frame, the belleville springs, and the flexible conveyor belt are as follows: the edge pressing plate 105/106/107/108 and the belleville spring 118 are fixedly connected to the frame 111/112 through screws 119, the elastic deformation amount of the belleville spring 118 is changed by adjusting the tightness of the screws 119, the screws 120 and 121 are arranged on two sides of each screw 119, and the heads of the screws 120 and 121 abut against 111/112, so that the adjustment of the gap t1 between the edge pressing plate 105, 106, 107 or 108 and the belt is realized.
As shown in fig. 7, the relationship among the material, the edge pressing plate and the flexible conveying belt is as follows:
The distance between the opposite edge pressing plates is b, the width of the flexible conveying belt is a, a is larger than b, and the deviation amount of the flexible conveying belt in the running process is far larger than that of the flexible conveying belt (a-b). By adjusting the screw 119, t1 is made much smaller than the minimum thickness dimension of the material.
As shown in fig. 8, the binder structure is characterized as follows: the edge pressing plate is provided with a plurality of through holes 1061, the through holes 1061 are used for installing the adjusting screws 119 and the belleville springs 118, and the gap t1 between the pressing surface 1062 and the flexible conveying belt at different through hole positions 1061 of the same edge pressing plate can be different by adjusting the plurality of installing the adjusting screws 119. And threaded holes 1063 and 1064 are formed in the left side and the right side of the through hole 1061 and are used for installing the screw 120 and the screw 121 to realize fine adjustment of the posture of the sub-sideboard.
wherein, adjusting screw and belleville spring's characteristics are as follows: the through hole 1061 corresponds to one adjusting screw and a plurality of belleville springs. Wherein the adjusting screw plays the role of limiting and adjusting.
As shown in fig. 7, the position relationship between the driving roller 114 (or the lower reversing roller 115) of the driving wheel assembly and the conveying belt limiting pinch roller 1043 is as follows:
The driving roller 114 of the driving wheel assembly and the tensioning roller 113 of the tensioning wheel assembly drive the flexible conveying belt 109 to operate, and the flat supporting plate 116 supports the flexible conveying belt and resists the pressing force of the belt limiting pressing wheel 1043; the gap between the belt limit pressing wheel 1043 and the flexible conveying belt 109 is t2, and the gap between the blank holder 105, 106, 107 or 108 and the belt is t 1. In terms of the structural dimensioning, t2 approaches 0, and t1 also approaches 0 by compressing the belleville spring 118, but t1 > t 2.
As shown in fig. 2, the structural features of the shroud are as follows:
The coaming 101, the coaming 102 and the coaming 103 together form a storage space. The coaming is arranged on the edge pressing plate, and the coaming and the edge pressing plate are in seamless joint so as to prevent material blockage and material clamping.
wherein storage space is big-end-up's hopper-shaped structure, and when conveyor 1061 got the material of being convenient for, the material can have inevitable space to overturn.
This continuous extracting device of bulk cargo provides the solution of loose little material no jamming, no hourglass material and continuous stable ration feed, is showing the feed speed who has improved the bulk cargo material moreover.
The invention also provides a design and a debugging method of the anti-blocking mechanism, so that the material taking device is more convenient to manufacture, install and maintain. The position of a tension roller assembly of the flexible conveying belt is adjusted to adjust the tension degree of the belt, and then the gap t1 between the belt pressing surface of the edge pressing plate and the flexible conveying belt is adjusted through an adjusting screw.
As shown in fig. 1, the present invention further provides an automatic feeding system for large-batch disordered materials based on the material taking device, including:
The material taking device comprises a hopper 100, a first conveying belt 110 and a discharging channel 130, wherein material taking guide bars 1091 are arranged on the first conveying belt at intervals, the working surface of the first conveying belt comprises a sampling section 1092 and a screening section 1092 configured in a large elevation angle, and the sampling section 1092 extends at the bottom of the hopper 100; and
The sorting device comprises a second conveying belt 210, a slope panel 220 and a recovery conveying belt 230, wherein the second conveying belt 210 is connected with the discharging channel 130, a sorting mechanism 241 and a sorting mechanism 252 are sequentially arranged on the second conveying belt 210, and the slope panel 220 is used for guiding samples rejected by the sorting mechanism 241 and the sorting mechanism 252 to the recovery conveying belt 220.
In the quantitative selection process, the materials are accumulated in the sampling section after being poured into the hopper 110, the materials move under the driving of the conveying belt, meanwhile, the material taking stop block lifts part of the materials to the screening section, the materials higher than the upper surface of the material taking stop block fall to the sampling section under the action of gravity, the materials which do not fall are conveyed to the second conveying belt through the discharging channel, when the samples move on the second conveying belt, the samples are flattened through the layering mechanism one by one, only one layer of samples are reserved, the samples are conveyed forwards one by one through the sequencing mechanism, and the rejected samples are guided into the hopper through the recovery conveying belt.
Compare in vibration dish material loading mode on the existing market, this automatic feeding system has: the low noise, the storage volume is big, and the continuous feed is stable, does not have card material and putty problem to tiny soft material.
the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A continuous bulk material taking device comprises a frame, a flexible conveying belt, a driving wheel assembly, a tension wheel assembly, a lower reversing roller and an upper reversing wheel assembly, and is characterized in that,
The working face of flexible conveying belt includes the screening section of slope sample section, straight changeover portion and being the configuration of big elevation angle, wherein, the top of sample section is provided with the hopper, flexible conveying belt's belt face is equipped with equally spaced and gets material conducting bar, still includes:
the straight supporting plate and the reversing supporting plate are positioned at the bottom of the working surface of the flexible conveying belt and used for supporting the working surface of the flexible conveying platform; and
The flat straight edge pressing plate and the reversing edge pressing plate are positioned at two sides of the flexible conveying belt along the width direction and used for pressing the edges of the working surface of the flexible conveying belt,
the straight edge pressing plates are provided with a plurality of through holes at intervals along the length direction, the through holes are used for mounting adjusting screws and belleville springs, the edge pressing plates are connected to the rack through the belleville springs and the adjusting screws, the distance between the opposite edge pressing plates is b, the width of the flexible conveying belt is a, a is larger than b, a-b is far larger than the deviation amount of the flexible conveying belt in the operation process, and the adjusting screws are used for adjusting a gap t1 between the pressing surface of the edge pressing plates and the flexible conveying belt.
2. The continuous bulk take-off device of claim 1, wherein the hopper is formed from a plurality of peripheral plates, wherein the plurality of peripheral plates are attached to the flat hold-down plate and are seamlessly attached.
3. The continuous bulk material taking device according to claim 1, wherein the hopper is in a funnel-shaped structure with a large upper part and a small lower part.
4. the continuous bulk take-off device of claim 1, wherein the main body of the frame is constructed of aluminum frame section bar.
5. the continuous bulk take-off device of claim 4, wherein the reversing wheel assembly comprises a mounting plate and a pair of belt hold-down rollers, wherein the mounting plate is attached to the aluminum frame profile of the frame.
6. The bulk continuous take off device of claim 4, further comprising a front leg and a rear leg connected to the aluminum frame profile, wherein the mounting position of the front leg and the rear leg is adjustable.
7. The bulk continuous take off device of claims 1 to 6, further comprising a take off channel connected to the frame.
8. An automatic feeding system of big unordered material in batches, its characterized in that includes:
The continuous bulk take off device of claim 7; and
The sorting device comprises a second conveying belt, a slope panel and a recovery conveying belt, wherein the second conveying belt is connected with the discharge channel, a layer sorting mechanism and a sorting mechanism are sequentially arranged on the second conveying belt, and the slope panel is used for guiding samples rejected by the layer sorting mechanism and the sorting mechanism to the recovery conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910713644.8A CN110550393A (en) | 2019-08-02 | 2019-08-02 | Continuous bulk material taking device and automatic feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910713644.8A CN110550393A (en) | 2019-08-02 | 2019-08-02 | Continuous bulk material taking device and automatic feeding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110550393A true CN110550393A (en) | 2019-12-10 |
Family
ID=68737001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910713644.8A Pending CN110550393A (en) | 2019-08-02 | 2019-08-02 | Continuous bulk material taking device and automatic feeding system |
Country Status (1)
| Country | Link |
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| CN (1) | CN110550393A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112110166A (en) * | 2020-09-17 | 2020-12-22 | 黑龙江迪尔制药机械有限责任公司 | A finishing device that is used for big honeyed bolus to detain hemisphere of shell machine and moulds shell |
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| CN202245098U (en) * | 2011-08-11 | 2012-05-30 | 昆明天彪科技开发有限责任公司 | Oblique lifting and cut tobacco-separating conveyer |
| CN202687434U (en) * | 2012-08-15 | 2013-01-23 | 杨丽珊 | Automatic sequencing and sorting loading machine for flat products |
| CN204980014U (en) * | 2015-09-02 | 2016-01-20 | 云南锡业股份有限公司铜业分公司 | Conveyor belt both sides baffle quick assembly disassembly device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112110166A (en) * | 2020-09-17 | 2020-12-22 | 黑龙江迪尔制药机械有限责任公司 | A finishing device that is used for big honeyed bolus to detain hemisphere of shell machine and moulds shell |
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Application publication date: 20191210 |
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| RJ01 | Rejection of invention patent application after publication |