CN110550273A - heat-preservation wear-resistant water-based paint process system, process method and paint formula - Google Patents
heat-preservation wear-resistant water-based paint process system, process method and paint formula Download PDFInfo
- Publication number
- CN110550273A CN110550273A CN201910834323.3A CN201910834323A CN110550273A CN 110550273 A CN110550273 A CN 110550273A CN 201910834323 A CN201910834323 A CN 201910834323A CN 110550273 A CN110550273 A CN 110550273A
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- Prior art keywords
- belt
- filling
- charging
- cylinder
- charging bucket
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/12—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers movable towards or away from container or wrapper during filling or depositing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/80—Processes for incorporating ingredients
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/0015—Preparing the labels or articles, e.g. smoothing, removing air bubbles
- B65C2009/0059—Preparing the articles
Abstract
the invention discloses a heat-insulating wear-resistant water-based paint process system, which comprises a filling unit; the filling unit comprises a filling head assembly and a transportation assembly; the transport assembly comprises a first carrier tape and a second carrier tape; the bottom of the charging bucket is pressed on the first bearing belt; the second bearing belt is correspondingly attached to the lower end of the side surface of the movement path of the charging bucket; the first bearing belt and the second bearing belt are oppositely arranged on two sides of the movement track of the charging basket; the second bearing belt is in differential fit with the first bearing belt and drives the charging bucket to do rotary motion; labeling components are correspondingly arranged on a moving path of the material barrel in rotation; the arrangement position of the labeling device corresponds to the cleaning track of the cleaning brush; the rotation of the material barrel is realized through the differential matching of the two bearing belts, and the material barrel and the labeling assembly form matching, so that the process of manual screening and cleaning can be omitted, and the overall production efficiency of the paint vehicle is greatly improved.
Description
Technical Field
the invention relates to the field of water-based paint production, in particular to a heat-insulating wear-resistant water-based paint process system, a process method and a paint formula.
Background
In the production of water-based paints, filling is a very important link among them. Traditional filling only adopts pipe and valve to realize, extremely easily produces a large amount of splash at the filling in-process, not only pollutes the ladle body and influences subsequent subsides mark, is unfavorable for the cleanness of production environment moreover. Therefore, a heat-insulating wear-resistant water-based paint process system capable of effectively controlling the filling splashing amount and improving the filling efficiency is needed to be invented.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides the heat-preservation wear-resistant water-based paint process system which can effectively control the filling splashing amount and improve the filling efficiency.
The technical scheme is as follows: in order to achieve the purpose, the heat-insulating wear-resistant water-based paint process system comprises a filling unit; the filling unit comprises a filling head assembly and a transportation assembly; a charging bucket is placed in the transportation assembly; the charging bucket moves synchronously with the transportation assembly; the filling head assembly is correspondingly arranged on a moving path of the charging basket;
the transport assembly comprises a first carrier tape and a second carrier tape; the bottom of the charging bucket is pressed on the first bearing belt; the second bearing belt is correspondingly attached to the lower end of the side surface of the movement path of the charging bucket; the first bearing belt and the second bearing belt are oppositely arranged on two sides of the movement track of the charging basket; the second bearing belt is in differential fit with the first bearing belt and drives the charging bucket to do rotary motion; labeling components are correspondingly arranged on a moving path of the material barrel in rotation; the labeling assembly comprises a cleaning brush and a labeling device; the cleaning brush is correspondingly attached to the upper end of the side surface of the charging bucket; the labeler is arranged at a position corresponding to the cleaning track of the cleaning brush.
Further, the first bearing belt comprises a bottom supporting piece and a surrounding piece; a charging bucket is pressed above the bottom supporting piece; a pulley is arranged below the bottom supporting piece; the bottom of the pulley is in contact fit with the workshop ground; the enclosure part is positioned on the side surface of the charging bucket, is mutually connected with the bottom supporting part and synchronously moves; a first sliding groove is formed in one side, facing the charging bucket, of the enclosing and blocking piece along the length direction; a guide rail is correspondingly arranged below the second bearing belt; the top of the guide rail is provided with a second sliding chute along the length direction of the guide rail; the lower end of the second bearing belt is matched and embedded in the second sliding chute in a sliding manner; a third sliding groove is formed in one side, facing the charging bucket, of the guide rail along the length direction of the guide rail; the lower end of the outer side of the charging bucket is sleeved with a limiting ring; and two sides of the limiting ring are respectively embedded in the first sliding groove and the third sliding groove in a matching manner.
Furthermore, the first bearing belts are distributed annularly; the second bearing belt is in an arc belt shape and forms a rotating section together with the first bearing belt; two sides of the rotary working section are respectively provided with a feeding conveying belt and a discharging conveying belt in a connection mode; the feeding conveying belt and the discharging conveying belt have the same structure; the discharging conveying belt comprises a conveying bottom belt, a first limiting plate and a second limiting plate; the first limiting plate and the second limiting plate are respectively arranged on two sides of the conveying bottom belt; a fourth sliding chute is arranged on one side, facing the second limiting plate, of the first limiting plate; a fifth sliding chute is formed in one side, facing the first limiting plate, of the second limiting plate; the fourth sliding groove is correspondingly connected with the first sliding groove; the fifth sliding groove is correspondingly connected with the third sliding groove; the fourth sliding groove and the fifth sliding groove are respectively in corresponding sliding fit with two sides of the limiting ring; one end of the conveying bottom belt close to the rotating section corresponds to the height of the bottom supporting piece; the filling head components are correspondingly arranged on the conveying tracks of the feeding conveying belts.
further, the can head assembly comprises a material nozzle; the material nozzle is vertically arranged and comprises a first cylinder and a second cylinder; the first cylinder is communicated with a discharge hole of the storage tank; the second cylinder is communicated with one end of the first cylinder, which is far away from the material storage tank; one end of the second cylinder body, which is far away from the first cylinder body, corresponds to the movement track position of the top opening of the charging bucket in the vertical direction; a plurality of first guide plates are arranged in the outlet end of the second cylinder; a plurality of second guide plates are arranged outside the outlet end of the second cylinder in a matched manner; the length directions of the first guide plate and the second guide plate are mutually vertical; the plurality of second guide plates symmetrically deflect towards two sides relative to the center of the second cylinder; the first guide plate is connected with a guide block; the flow guide block is a conical body, and the tip of the flow guide block faces the direction of the first cylinder; the flow guide block is positioned in the center of the interior of the second cylinder.
Furthermore, an extension plate is connected to one side, away from the first guide plate, of the second guide plate; the extending plate is obliquely arranged, and one side of the extending plate, which is far away from the second guide plate, is tilted upwards; two ends of the extension plate along the length direction of the extension plate are provided with leakage-proof plates; the angle of inclination between the extension panel and the horizontal is 5-15 °.
further, the filling head assembly further comprises a work table; the height of the workbench is positioned between the outlet of the storage tank and the charging basket; the workbench comprises a frame body and a traveling table; the travelling platform is arranged on the frame body in a reciprocating sliding manner; the moving track of the traveling platform corresponds to the moving track of the material barrel below; the first cylinder is connected with the outlet of the storage tank through a conveying hose; a telescopic rod is arranged on the travelling platform along the vertical direction; the filling head is arranged at the lower end of the telescopic rod; the combination of the filling heads and the telescopic rods is provided with two groups along the motion trail direction of the material barrel below; and the two telescopic rods alternately perform telescopic motion to drive the corresponding filling heads to be switched mutually.
further, the process method of the heat-insulating wear-resistant water paint process system comprises the following steps,
Step one, putting raw materials into a storage tank for dispersion and stirring to obtain a paint finished product;
Placing an empty material barrel on the feeding conveying belt, and pausing the feeding conveying belt when the material barrel reaches the position of the filling head assembly; the telescopic rod is driven to extend downwards, so that the outlet end of the filling head is lower than the opening of the charging basket, and the charging basket is filled; after filling, retracting the telescopic rod, and meanwhile, continuously operating the feeding conveying belt;
Step three, when the next charging basket enters the filling position, the traveling platform is moved to enable the combination of the other group of telescopic rods and the filling head to fill the current charging basket; the combination of the two groups of telescopic rods and the filling heads realizes the alternate filling operation through the displacement of the traveling platform;
Step four, the filled charging bucket enters a rotary working section; then, under the action of differential speed at two sides, the charging barrel moves forwards along the length direction of the work section and rotates at the same time; after the bucket body passes through the labeling assembly, firstly removing paint drops stained by splashing on the bucket body during filling by using a cleaning brush, and then labeling a product label on a cleaning part by using a labeling device;
And step five, the labeled material barrel enters a discharging conveying belt, and then boxing, carrying and other processes are carried out.
Has the advantages that: the invention relates to a heat-insulating wear-resistant water-based paint process system, which comprises a filling unit; the filling unit comprises a filling head assembly and a transportation assembly; the transport assembly comprises a first carrier tape and a second carrier tape; the bottom of the charging bucket is pressed on the first bearing belt; the second bearing belt is correspondingly attached to the lower end of the side surface of the movement path of the charging bucket; the first bearing belt and the second bearing belt are oppositely arranged on two sides of the movement track of the charging basket; the second bearing belt is in differential fit with the first bearing belt and drives the charging bucket to do rotary motion; labeling components are correspondingly arranged on a moving path of the material barrel in rotation; the arrangement position of the labeling device corresponds to the cleaning track of the cleaning brush; the rotation of the material barrel is realized through the differential matching of the two bearing belts, and the material barrel and the labeling assembly form matching, so that the process of manual screening and cleaning can be omitted, and the overall production efficiency of the paint vehicle is greatly improved.
drawings
FIG. 1 is a schematic view of the overall structure of a transport assembly;
FIG. 2 is a schematic diagram of a first carrier belt and a second carrier belt structure;
FIG. 3 is a schematic view of a feed conveyor belt structure;
FIG. 4 is a schematic view of a filling head configuration;
FIG. 5 is a schematic view of the structure of the extension plate;
FIG. 6 is a schematic view of the flow of the filled paint;
Fig. 7 is a schematic view of the operation of the workbench.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The heat-preservation wear-resistant water-based paint process system comprises a filling unit; as shown in fig. 1, the filling unit comprises a filling head assembly 2 and a transport assembly 3; a charging bucket 4 is placed in the transportation component 3; the charging bucket 4 moves synchronously with the transportation component 3; the filling head assembly 2 is correspondingly arranged on a moving path of the charging basket 4;
The transport assembly 3 comprises a first carrier tape 31 and a second carrier tape 32; the bottom of the charging basket 4 is pressed on the first bearing belt 31; the second bearing belt 32 is correspondingly attached to the lower end of the side surface of the movement path of the charging basket 4; the first bearing belt 31 and the second bearing belt 32 are oppositely arranged at two sides of the movement track of the charging basket 4; the second carrying belt 32 is in differential fit with the first carrying belt 31, that is, the running speed of the second carrying belt 32 is faster or slower than that of the first carrying belt 31, so that the charging barrel 4 can be driven to make rotary motion while moving; a labeling component 5 is correspondingly arranged on a moving path of the material barrel 4 which rotates; the labeling assembly 5 comprises a cleaning brush 51 and a labeling device 52; the cleaning brush 51 is correspondingly attached to the upper end of the side surface of the charging basket 4; the arrangement position of the labeling device 52 corresponds to the cleaning track of the cleaning brush 51; the rotation of the material barrel is realized through the differential matching of the two bearing belts, and the material barrel and the labeling assembly form matching, so that the process of manual screening and cleaning can be omitted, and the overall production efficiency of the paint vehicle is greatly improved.
As shown in fig. 2, the first carrier tape 31 includes a bottom piece 311 and a surrounding piece 312; a charging basket 4 is pressed above the bottom supporting piece 311; a pulley 314 is arranged below the bottom supporting piece 311; the bottom of the pulley 314 is in contact fit with the workshop ground; the enclosing and blocking member 312 is positioned on the side surface of the charging basket 4, and is connected with the bottom supporting member 311 to move synchronously; a first sliding chute 313 is arranged on one side of the enclosing and blocking piece 312 facing the charging bucket 4 along the length direction; a guide rail 33 is correspondingly arranged below the second bearing belt 32; the top of the guide rail 33 is provided with a second sliding chute 331 along the length direction thereof; the lower end of the second carrying belt 32 is embedded in the second chute 331 in a sliding manner; a third sliding groove 332 is further formed in one side, facing the charging basket 4, of the guide rail 33 along the length direction of the guide rail; the lower end of the outer side of the charging bucket 4 is sleeved with a limiting ring 41; the two sides of the limiting ring 41 are respectively embedded in the first sliding groove 313 and the third sliding groove 332 in a matching manner; the possibility of side turning of the charging basket 4 can be reduced by sleeving the limiting ring 41, and the stability of the charging basket in the movement process is enhanced; the limiting ring 41 and the charging basket 4 can freely rotate relatively, so that the rotation of the charging basket 4 cannot be influenced;
As shown in fig. 1, the first carrier belts 31 are distributed annularly and circularly run in a circle; the second bearing belt 32 is in an arc belt shape, independently runs from the first bearing belt 31, and forms a rotating section 301 together with the first bearing belt 31; the two sides of the rotary working section 301 are respectively provided with a feeding conveying belt 34 and a discharging conveying belt 35 in a connection manner; the feeding conveyor belt 34 and the discharging conveyor belt 35 are identical in structure; the discharging conveying belt 35 comprises a conveying bottom belt 351, a first limiting plate 352 and a second limiting plate 353; the first limiting plate 352 and the second limiting plate 353 are respectively arranged at two sides of the conveying bottom belt 351; a fourth sliding chute 354 is arranged on one side, facing the second limiting plate 353, of the first limiting plate 352; a fifth sliding chute 355 is formed in one side, facing the first limiting plate 352, of the second limiting plate 353; the fourth sliding groove 354 is correspondingly connected with the first sliding groove 313; the fifth sliding groove 355 is correspondingly connected with the third sliding groove 332; the fourth sliding groove 354 and the fifth sliding groove 355 are respectively in corresponding sliding fit with two sides of the limiting ring 41; one end of the conveying bottom belt 351 close to the rotating section 301 corresponds to the height of the bottom supporting piece 311; the filling head assemblies 2 are correspondingly arranged on the conveying tracks of the feeding conveying belts 34; through the proportional continuous production line of feeding transmission band 34, ejection of compact transmission band 35 and rotary workshop section 301, just can realize the filling and paste the mark, link up fast of vanning, saved the handling between each workshop section, promoted whole production efficiency.
as shown in fig. 4, the can head assembly 2 includes a nozzle 201; the material nozzle 201 is vertically arranged and comprises a first cylinder 21 and a second cylinder 22; the first cylinder 21 is communicated with a discharge hole of the storage tank; the second cylinder 22 is communicated with one end of the first cylinder 21 far away from the material storage tank; one end of the second cylinder 22, which is far away from the first cylinder 21, corresponds to the movement track position of the top opening of the charging basket 4 in the vertical direction; a plurality of first guide plates 221 are arranged in the outlet end of the second cylinder 22; a plurality of second guide plates 222 are arranged outside the outlet end of the second cylinder 22 in a matching manner; the first guide plate 221 and the second guide plate 222 are perpendicular to each other in length direction, so that a structure similar to a grid mesh can be formed, the paint fluid is divided into a plurality of strands of thin flows, and then the paint fluid is symmetrically deflected towards two sides by the second guide plate 222 relative to the center of the second cylinder 22, so that a large amount of fluid which originally falls vertically can be converted into a plurality of strands of thin flows thrown towards the wall of the cylinder, and the splashing phenomenon is remarkably reduced; meanwhile, as shown in the figure, the second guide plate 222 is a detachable structure, so that compared with a traditional grid net structure, the detachable structure has the advantages that the cleaning difficulty can be obviously reduced after the detachment, and the equipment maintenance efficiency is improved; the first guide plate 221 is connected with a guide block 223; the flow guide block 223 is a conical body, and the tip end of the flow guide block faces the direction of the first cylinder 21; the flow guide block 223 is positioned at the center inside the second cylinder 21; the second baffle 222 diverts a portion of the paint that has fallen vertically, and the remaining paint that still maintains the vertical flow path is further divided into a plurality of thin streams when it hits the conical surface of the baffle block 223, so as to further disperse the impact of the fluid falling into the bucket and reduce splashing.
As shown in fig. 5 and fig. 6, an extension plate 224 is connected to a side of the second baffle 222 away from the first baffle 221; the extending plate 224 is obliquely arranged, and one side of the extending plate, which is far away from the second guide plate 222, is tilted upwards, so that the fluid is guided to be thrown upwards obliquely, the contact height between the fluid and the barrel wall is increased, and the splashing reduction effect is enhanced; two ends of the extension plate 224 in the length direction are provided with leakage-proof plates 225, so that the fluid is prevented from directly flowing out from two sides of a groove formed by the second guide plate and the extension plate, and the throwing effect is ensured; the inclination angle between the extension plate 224 and the horizontal plane is 5-15 degrees, if the inclination angle is too large, the resistance to the fluid is too large, and the fluid cannot be thrown to the wall surface and can directly fall into the liquid surface to have an adverse effect; if the inclination angle is too small, the effect of throwing and increasing amplitude cannot be achieved.
As shown in fig. 7, the filling head assembly 2 further includes a table 202; the height of the workbench 202 is between the outlet of the storage tank and the charging basket 4; the working table 202 comprises a frame body 261 and a traveling table 262; the traveling table 262 is arranged on the frame body 261 in a reciprocating sliding manner; the moving track of the traveling table 262 corresponds to the moving track of the lower charging basket 4; the first cylinder 21 is connected with the outlet of the storage tank through a conveying hose; the traveling table 262 is provided with an expansion link 265 along the vertical direction; the filling head 201 is arranged at the lower end of the expansion link 265; the combination of the filling heads 201 and the telescopic rods 265 is provided with two groups along the motion trail direction of the charging basket 4 below; the two expansion rods 265 alternately perform telescopic motion to drive the corresponding filling heads 201 to switch with each other; the reason for switching between the two sets of filling heads 201 is that after filling is completed, some paint may remain inside the filling heads 201, and the paint may depend on the grooves between the second guide plates and the extension plates, so that dripping may be significantly reduced, and the barrel may be kept relatively clean; however, if the lifting process of the telescopic rod 265 is too fast, more paint droplets are thrown out of the filling head, so that the anti-splashing effect is weakened; the transport rate of the extension rod 265 can be slowed by alternating operation of the two sets.
the process method of the heat-insulating wear-resistant water-based paint process system comprises the following steps,
step one, putting raw materials into a storage tank for dispersion and stirring to obtain a paint finished product; the specific feeding sequence is as follows: firstly, adding a thickening agent, a dispersing agent, a defoaming agent and water, stirring, then adding a heat insulation material and a wear-resistant material, stirring, then adding water-based resin and the rest defoaming agent, stirring, and then adding a pH regulator to finally obtain the target paint;
secondly, placing an empty material barrel 4 on the feeding conveyor belt 34, and pausing the feeding conveyor belt 34 when the material barrel 4 reaches the position of the filling head assembly 2; as shown in part (a) of fig. 7, the telescopic rod 265 is driven to extend downwards, so that the outlet end of the filling head 201 is lower than the opening of the charging basket 4, and the charging basket 4 is filled; after filling, the telescopic rod 265 is retracted, and meanwhile, the feeding conveyor belt 34 continues to run;
step three, when the next material barrel 4 enters the filling position, as shown in fig. 7 (b) and (c), the traveling platform 262 is moved to enable another set of telescopic rods 265 and the combination of the filling heads 201 to fill the current material barrel 4; then the telescopic rod 265 which is currently completing the work retracts as shown in part (d) of fig. 7; the combination of the two groups of telescopic rods 265 and the filling heads 201 realizes the alternate filling operation through the displacement of the traveling platform 262;
step four, the filled charging basket 4 enters the rotary working section 301; then, under the action of differential speed at two sides, the charging basket 4 moves forwards along the length direction of the work section and rotates at the same time; after the body passes through labeling assembly 5, cleaning brush 51 firstly removes paint droplets on the body contaminated by splashing during filling, and then applies a product label to a clean part by using labeler 52;
And step five, the material barrel 4 after labeling enters a discharging conveying belt 35, and then the processes of boxing, carrying and the like are carried out.
The formula of the heat-insulating wear-resistant water-based paint comprises 360 parts of 300-90 parts of water, 600 parts of 470-600 parts of water-based resin, 75-85 parts of film-forming additive, 6-8 parts of defoaming agent, 12-15 parts of thickening agent, 12-15 parts of dispersing agent, 0.5-2 parts of PH regulator, 50-60 parts of heat-insulating material and 30-45 parts of wear-resistant material;
Wherein the water-based resin is one or a mixture of acrylic acid and acrylic acid derivatives; the film-forming auxiliary agent is propylene glycol butyl ether; the thickening agent is polyacrylate; the defoaming agent is polysiloxane-polyether copolymer; the pH regulator is potassium hydroxide; the dispersant is polyacrylate; the heat-insulating material is a mixture of diatomite and bentonite, and the mixing ratio of the diatomite to the bentonite is 1: 1; the wear-resistant material adopts glass beads and ceramic powder, and the mixing ratio of the glass beads to the ceramic powder is 1: 2.
the above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (7)
1. The heat-preservation wear-resistant water-based paint process system is characterized in that: comprises a filling unit; the filling unit comprises a filling head assembly (2) and a transportation assembly (3); a charging bucket (4) is arranged in the transportation component (3); the charging bucket (4) moves synchronously with the transportation component (3); the filling head assembly (2) is correspondingly arranged on the moving path of the charging basket (4);
The transport assembly (3) comprises a first carrier tape (31) and a second carrier tape (32); the bottom of the charging bucket (4) is pressed on the first bearing belt (31); the second bearing belt (32) is correspondingly attached to the lower end of the side surface of the movement path of the charging bucket (4); the first bearing belt (31) and the second bearing belt (32) are oppositely arranged on two sides of the motion track of the charging basket (4); the second bearing belt (32) is in differential fit with the first bearing belt (31) to drive the charging bucket (4) to do rotary motion; a labeling component (5) is correspondingly arranged on a moving path of the material barrel (4) which rotates; the labeling assembly (5) comprises a cleaning brush (51) and a labeling device (52); the cleaning brush (51) is correspondingly attached to the upper end of the side surface of the charging basket (4); the arrangement position of the labeling device (52) corresponds to the cleaning track of the cleaning brush (51).
2. The heat-insulating wear-resistant water paint process system according to claim 1, characterized in that: the first carrying belt (31) comprises a bottom supporting piece (311) and a surrounding piece (312); a charging barrel (4) is pressed above the bottom supporting piece (311); a pulley (314) is arranged below the bottom supporting piece (311); the bottom of the pulley (314) is in contact fit with the ground of a workshop; the enclosing and blocking piece (312) is positioned on the side surface of the charging bucket (4), is mutually connected with the bottom supporting piece (311) and moves synchronously; a first sliding chute (313) is arranged on one side of the enclosing and blocking piece (312) facing the charging bucket (4) along the length direction; a guide rail (33) is correspondingly arranged below the second bearing belt (32); the top of the guide rail (33) is provided with a second sliding chute (331) along the length direction of the guide rail; the lower end of the second bearing belt (32) is matched and embedded in the second sliding groove (331) in a sliding manner; a third sliding groove (332) is further formed in one side, facing the charging barrel (4), of the guide rail (33) along the length direction of the guide rail; the lower end of the outer side of the charging bucket (4) is sleeved with a limiting ring (41); two sides of the limiting ring (41) are respectively embedded in the first sliding groove (313) and the third sliding groove (332) in a matching mode.
3. the heat-insulating wear-resistant water paint process system according to claim 2, characterized in that: the first bearing belts (31) are distributed annularly; the second bearing belt (32) is in an arc belt shape and forms a rotating working section (301) with the first bearing belt (31); two sides of the rotary working section (301) are respectively provided with a feeding conveying belt (34) and a discharging conveying belt (35) in a connected mode; the feeding conveying belt (34) and the discharging conveying belt (35) are identical in structure; the discharging conveying belt (35) comprises a conveying bottom belt (351), a first limiting plate (352) and a second limiting plate (353); the first limiting plate (352) and the second limiting plate (353) are respectively arranged at two sides of the conveying bottom belt (351); a fourth sliding chute (354) is arranged on one side, facing the second limiting plate (353), of the first limiting plate (352); a fifth sliding chute (355) is arranged on one side, facing the first limiting plate (352), of the second limiting plate (353); the fourth sliding groove (354) is correspondingly connected with the first sliding groove (313); the fifth sliding chute (355) is correspondingly connected with the third sliding chute (332); the fourth sliding groove (354) and the fifth sliding groove (355) are respectively in corresponding sliding fit with two sides of the limiting ring (41); one end of the conveying bottom belt (351) close to the rotating section (301) corresponds to the height of the bottom supporting piece (311); the filling head component (2) is correspondingly arranged on the conveying track of the feeding conveying belt (34).
4. The heat-insulating wear-resistant water paint process system according to claim 1, characterized in that: the can head assembly (2) comprises a material nozzle (201); the material nozzle (201) is vertically arranged and comprises a first cylinder body (21) and a second cylinder body (22); the first cylinder (21) is communicated with a discharge hole of the storage tank; the second cylinder (22) is communicated with one end of the first cylinder (21) far away from the material storage tank; one end of the second cylinder (22) far away from the first cylinder (21) corresponds to the moving track position of the top opening of the charging bucket (4) in the vertical direction; a plurality of first guide plates (221) are arranged in the outlet end of the second cylinder (22); a plurality of second guide plates (222) are arranged outside the outlet end of the second cylinder (22) in a matched manner; the length directions of the first guide plate (221) and the second guide plate (222) are perpendicular to each other; the second guide plates (222) symmetrically deflect towards two sides relative to the center of the second cylinder (22); the first guide plate (221) is connected with a guide block (223); the flow guide block (223) is a conical body, and the tip of the flow guide block faces the direction of the first cylinder (21); the flow guide block (223) is positioned in the center of the inner part of the second cylinder body (21).
5. The heat-insulating wear-resistant water paint process system according to claim 4, characterized in that: an extension plate (224) is connected to one side of the second guide plate (222) far away from the first guide plate (221); the extending plate (224) is obliquely arranged, and one side of the extending plate, which is far away from the second guide plate (222), is tilted upwards; the two ends of the extension plate (224) along the length direction are provided with leakage-proof plates (225); the angle of inclination between the extension plate (224) and the horizontal is 5-15 °.
6. The heat-insulating wear-resistant water paint process system according to claim 4, characterized in that: the filling head assembly (2) further comprises a workbench (202); the height of the workbench (202) is positioned between the outlet of the storage tank and the charging basket (4); the workbench (202) comprises a frame body (261) and a traveling table (262); the traveling table (262) is arranged on the frame body (261) in a reciprocating sliding mode; the moving track of the traveling table (262) corresponds to the moving track of the material barrel (4) below; the first cylinder (21) is connected with the outlet of the storage tank through a conveying hose; a telescopic rod (265) is arranged on the traveling platform (262) along the vertical direction; the filling head (201) is arranged at the lower end of the telescopic rod (265); the combination of the filling heads (201) and the telescopic rods (265) is provided with two groups along the motion trail direction of the charging basket (4) below; the two telescopic rods (265) perform alternate telescopic motion to drive the corresponding filling heads (201) to be switched with each other.
7. the process method of the heat-insulating wear-resistant water-based paint process system according to any one of claims 1 to 6, characterized in that: comprises the following steps of (a) carrying out,
Step one, putting raw materials into a storage tank for dispersion and stirring to obtain a paint finished product;
Secondly, placing an empty material barrel (4) on the feeding conveying belt (34), and pausing the feeding conveying belt (34) when the material barrel (4) reaches the position of the filling head assembly (2); the telescopic rod (265) is driven to extend downwards, so that the outlet end of the filling head (201) is lower than the opening of the charging basket (4), and the charging basket (4) is filled; after filling, retracting the telescopic rod (265), and meanwhile, continuing to operate the feeding conveying belt (34);
step three, when the next charging bucket (4) enters the filling position, the traveling platform (262) is moved to enable the combination of the other group of telescopic rods (265) and the filling head (201) to fill the current charging bucket (4); the combination of the two groups of telescopic rods (265) and the filling head (201) realizes the alternate filling operation through the displacement of the traveling platform (262);
step four, the filled charging bucket (4) enters a rotary working section (301); then, under the action of differential speed at two sides, the charging barrel (4) moves forwards along the length direction of the work section and rotates at the same time; after the bucket body passes through the labeling assembly (5), firstly removing paint drops on the bucket body, which are polluted by splashing during filling, by a cleaning brush (51), and then labeling a product on a cleaning part by a labeling device (52);
And step five, the labeled charging basket (4) enters a discharging conveying belt (35), and then the processes of boxing, carrying and the like are carried out.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910834323.3A CN110550273B (en) | 2019-09-05 | 2019-09-05 | Heat-preservation wear-resistant water-based paint filling and labeling system and process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910834323.3A CN110550273B (en) | 2019-09-05 | 2019-09-05 | Heat-preservation wear-resistant water-based paint filling and labeling system and process thereof |
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| CN110550273B CN110550273B (en) | 2021-08-10 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004028904A (en) * | 2002-06-27 | 2004-01-29 | Shibuya Kogyo Co Ltd | Label inspecting apparatus |
| CN206417845U (en) * | 2017-01-14 | 2017-08-18 | 广东百安涂料科技有限公司 | A kind of coating filling machine |
| CN207226999U (en) * | 2017-09-28 | 2018-04-13 | 福州展辰新材料有限公司 | A kind of anti-splash device of paint filling machine inlet |
| CN207618007U (en) * | 2017-11-27 | 2018-07-17 | 辰欣佛都药业（汶上）有限公司 | Aseptic filling valve |
| CN110127152A (en) * | 2019-04-25 | 2019-08-16 | 河南格锐特智能制造有限公司 | Column side labelling apparatus and column feeding device |
-
2019
- 2019-09-05 CN CN201910834323.3A patent/CN110550273B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004028904A (en) * | 2002-06-27 | 2004-01-29 | Shibuya Kogyo Co Ltd | Label inspecting apparatus |
| CN206417845U (en) * | 2017-01-14 | 2017-08-18 | 广东百安涂料科技有限公司 | A kind of coating filling machine |
| CN207226999U (en) * | 2017-09-28 | 2018-04-13 | 福州展辰新材料有限公司 | A kind of anti-splash device of paint filling machine inlet |
| CN207618007U (en) * | 2017-11-27 | 2018-07-17 | 辰欣佛都药业（汶上）有限公司 | Aseptic filling valve |
| CN110127152A (en) * | 2019-04-25 | 2019-08-16 | 河南格锐特智能制造有限公司 | Column side labelling apparatus and column feeding device |
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| Publication number | Publication date |
|---|---|
| CN110550273B (en) | 2021-08-10 |
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