CN110549080A - Hole opening operation method for temporary process hole of ship bulkhead - Google Patents
Hole opening operation method for temporary process hole of ship bulkhead Download PDFInfo
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- CN110549080A CN110549080A CN201910960836.9A CN201910960836A CN110549080A CN 110549080 A CN110549080 A CN 110549080A CN 201910960836 A CN201910960836 A CN 201910960836A CN 110549080 A CN110549080 A CN 110549080A
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- hole
- bulkhead
- temporary
- ring line
- sealed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
the invention relates to a hole opening operation method for a temporary process hole of a ship bulkhead. The method comprises the following steps: selecting a sealed bulkhead and determining the shape of a temporary fabrication hole in the sealed bulkhead; planning a circle of inner ring line and a circle of outer ring line on the sealed cabin wall according to the determined shape of the temporary fabrication hole; more than two gap bridge connections are determined between the inner ring line and the outer ring line, each gap bridge connection is arranged at intervals along the outer peripheral side of the inner ring line, and the inner ring line, the outer ring line and any two adjacent gap bridge connections enclose a cutting part; cutting off each cutting part through a hole forming device; installing a sealed cabin wall and cutting off all gap bridge connections before construction operation is carried out in the sealed cabin; and polishing the bridging connection residues left on the sealed bulkhead after cutting to form a temporary process hole. By adopting the hole opening operation method, the operation intensity of the subsequent hole opening process and the back sealing process is reduced, the field operation process is simplified, and the construction efficiency is improved.
Description
Technical Field
The invention relates to the technical field of temporary process holes of ship bulkheads, in particular to a hole opening operation method of the temporary process holes of the ship bulkheads.
background
In the prior art, most of the areas with large linear changes, such as the head and the tail, of a ship are provided with a plurality of sealed cabins, in the ship construction process, in order to meet the requirements of workers for entering the sealed cabins for construction operation, temporary process holes need to be formed in bulkheads of the sealed cabins, and after the construction is completed, the temporary process holes need to be sealed back to ensure the sealing performance of the sealed cabins. At present, most of the temporary fabrication holes are manually formed, before forming the holes, the forming positions of the temporary fabrication holes need to be drawn on the corresponding bulkhead firstly, then an operator needs to perform hole forming operation on the bulkhead in a manual cutting mode, and after the construction is completed, the operator needs to manually form welding grooves on the corresponding sealing plates so as to facilitate the subsequent welding and sealing operation of the temporary fabrication holes. On one hand, the manual hole opening mode has the disadvantages that the hole opening process and the seal returning process have more steps and involve complicated work types, so that the temporary process hole opening and seal returning efficiency is lower, and the labor intensity of workers is higher; on the other hand, due to the uncertainty of manual hole forming, the hole forming shapes are easily inconsistent, and the standardization of the temporary fabrication holes cannot be realized.
Disclosure of Invention
The invention aims to provide a hole opening operation method for a temporary process hole of a ship bulkhead, which is used for solving the technical problems that the process of opening the temporary process hole of the bulkhead is complex, the efficiency is low and the unification of hole opening standards cannot be guaranteed in the prior art.
In order to achieve the purpose, the invention provides a hole opening operation method for a temporary process hole of a ship bulkhead, which adopts the following technical scheme:
A hole opening operation method for a temporary process hole of a ship bulkhead comprises the following steps:
S1: selecting a sealed bulkhead and determining the shape of a temporary fabrication hole in the sealed bulkhead;
s2: planning a circle of inner ring line and a circle of outer ring line on the sealed cabin wall according to the determined shape of the temporary fabrication hole;
S3: more than two gap bridge connections are determined between the inner ring line and the outer ring line, each gap bridge connection is arranged at intervals along the outer peripheral side of the inner ring line, and the inner ring line, the outer ring line and any two adjacent gap bridge connections enclose a cutting part;
S4: cutting off each cutting part through a hole forming device;
S5: installing a sealed cabin wall and cutting off all gap bridge connections before construction operation is carried out in the sealed cabin;
S6: and polishing the bridging connection residues left on the sealed bulkhead after cutting to form a temporary process hole.
further, the method also includes step S7: and processing the corresponding sealing plate according to the determined shape of the temporary fabrication hole.
Further, step S7 includes processing a welding groove on at least one side of the sealing plate.
Further, the angle of the welding groove is 30-60 degrees.
Further, the method also includes step S8: after the construction in the sealed cabin is finished, the temporary process holes are welded and sealed through the sealing plates.
Further, the distance between the inner ring line and the outer ring line is 5 mm-15 mm.
Further, the width of the gap bridge connection is 10-40 mm.
Further, the inner ring line and the outer ring line are both waist-shaped, and the length of the waist-shaped is arranged along the vertical direction in use.
Furthermore, the gap bridge is connected with two gap bridges, and the two gap bridges are connected and symmetrically arranged on two sides of the inner loop line.
further, the punching equipment is numerical control equipment.
Compared with the prior art, the hole opening operation method for the temporary process hole in the bulkhead of the ship has the beneficial effects that: the adoption of the hole opening operation method greatly simplifies the difficulty of the subsequent hole opening process, and the temporary operation holes can be formed by cutting off each gap bridge connection. In addition, the temporary process holes are reserved in advance, and the hole patterns of the temporary process holes can be precisely machined in advance, so that the standardized and unified machining of the hole patterns is realized, the automatic and streamlined production process of the temporary process holes is improved to a certain extent, and the hole patterns of the temporary process holes are attractive and low in manufacturing cost.
Drawings
FIG. 1 is a schematic perspective view of a sealed enclosure according to an embodiment of the invention;
FIG. 2 is a front view of a sealed chamber of an embodiment of the invention;
Fig. 3 is a schematic diagram of a predetermined temporary process hole structure according to an embodiment of the present invention.
In the figure, 1-sealed bulkhead, 2-temporary fabrication hole, 201-bridge connection, 202-inner loop, 203-outer loop, 204-cutting.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
As shown in fig. 1 to 3, a method for opening a temporary fabrication hole 2 in a bulkhead of a ship (hereinafter, referred to as an opening method) according to a preferred embodiment of the present invention is described. The hole opening operation method comprises the following steps:
S1: the sealed bulkhead 1 is selected and the shape of the temporary fabrication hole 2 in the sealed bulkhead 1 is determined.
specifically, the sealed bulkhead 1 selected in the present embodiment is numbered FR29, and a sealed space is formed in the sealed bulkhead 1. In this embodiment, the shape of the temporary fabrication hole 2 is determined to be a waist shape, and it should be noted that, in order to facilitate the access of a constructor to the temporary fabrication hole 2, in this embodiment, the orientation of the waist shape length needs to be considered when determining the temporary fabrication hole 2, that is, it should be ensured that the waist shape length direction of the temporary fabrication hole 2 in the using process is in the vertical direction.
S2: a circle of inner ring wire 202 and a circle of outer ring wire 203 are planned on the sealed bulkhead 1 according to the determined shape of the temporary fabrication hole 2.
Specifically, since the temporary process holes 2 defined in this embodiment are waist-shaped, the shapes of the inner ring line 202 and the outer ring line 203 in this embodiment are also waist-shaped, the inner ring line 202 in this embodiment is located inside the outer ring line 203, the shapes of the inner ring line 202 and the outer ring line 203 are similar, and the difference between the two is only the size difference. In this embodiment, the inner ring line 202 and the outer ring line 203 are concentrically arranged, and the inner ring line 202 and the outer ring line 203 are integrally formed in an elliptical ring shape. In this embodiment, the vertical distance between the inner ring line 202 and the outer ring line 203 is 8mm, and in other embodiments, the vertical distance between the inner ring line 202 and the outer ring line 203 may be any value between 5mm and 15mm, for example, 5mm, 6mm, 7mm, 9mm, 11mm, 12mm, 14mm, 15mm, and the like.
S3: more than two bridging connections 201 are determined between the inner ring line 202 and the outer ring line 203, each bridging connection 201 is arranged at intervals along the outer peripheral side of the inner ring line 202, and the inner ring line 202, the outer ring line 203 and any two adjacent bridging connections 201 surround a cutting part 204 on the sealed bulkhead 1.
specifically, in the present embodiment, two gap bridge connections 201 are provided, two gap bridge connections 201 are symmetrically provided on two sides of the inner ring line 202, and since each cutting portion 204 needs to be cut, each gap bridge connection 201 in the present embodiment is a portion left behind in the sealed bulkhead 1 connected between the inner ring line 202 and the outer ring line 203 after cutting. As shown in particular in figure 3. In other embodiments, the bridge connections 201 between the inner loop 202 and the outer loop 203 may be provided with three, four, five, etc., and these bridge connections 201 are spaced along the outer circumference of the inner loop 202. In this embodiment, in order to ensure the connection strength of the bridge connection 201, the width of the bridge connection 201 is 20mm, and in other embodiments, the width of the bridge connection 201 may be any value between 10mm and 40mm, for example, 10mm, 15mm, 25mm, 30mm, 40mm, and the like. Setting the width of the bridge connection 201 within this range is based on the consideration of the connection strength, and it should be ensured that the bridge connection 201 is easily cut and ground at a later stage. It should be noted that the width of the bridge connection 201 in this embodiment is the distance between two adjacent cutting portions 204.
S4: each cutting portion 204 is cut by a hole-forming device.
Specifically, since there are two bridge connections 201 in the present embodiment, there are two corresponding cutting portions 204 separated by each bridge connection 201, and specifically, as shown in fig. 3, in the present embodiment, the two cutting portions 204 are both U-shaped and the U-shaped openings are disposed oppositely. In this embodiment, the hole forming device is a numerical control device (numerical control machine), and in other embodiments, the hole forming device may be a common machining tool. During processing, the cutting machine can be controlled to cut off each cutting part 204 by inputting corresponding program commands into the numerical control equipment.
S5: the sealed bulkhead 1 is installed and the bridge connections 201 are cut off before the construction work is performed in the sealed cabin.
Specifically, the sealed bulkhead 1 of the present embodiment needs to be installed and fixed according to a normal installation manner after being processed, when a corresponding sealed cabin needs to be accessed, each bridge connection 201 needs to be cut first, after each bridge connection 201 is cut, the remaining portion of the sealed bulkhead 1 connected to the inner side of each bridge connection 201 can be removed, at this time, each outer ring line 203 separated by each bridge connection 201 is connected into a complete ring, and the through hole located at the inner side of the outer ring line 203 is the temporary fabrication hole 2.
S6: the bridging connection 201 remnants left on the sealed bulkhead 1 after cutting are ground to form the temporary tooling holes 2.
Specifically, since each bridge connection 201 has a part of residues after cutting, the residues may cause the local part of the temporary fabrication hole 2 to be relatively sharp and may be easily scratched when the constructor passes through the temporary fabrication hole 2, and therefore, after each bridge connection 201 is cut, the sharp residues need to be polished to be flat by a polishing tool.
S7: and processing the corresponding sealing plate according to the shape of the determined temporary fabrication hole 2.
Specifically, in this embodiment, because the inside construction of the sealed cabin is finished, the temporary fabrication holes 2 need to be sealed and plugged, and in order to facilitate later-stage welding and plugging, in this embodiment, after the gap bridge connection 201 is processed, sealing plates corresponding to the temporary fabrication holes 2 need to be processed according to the shape and size of the temporary fabrication holes 2. The edge of the sealing plate needs to be subjected to welding groove processing in the processing process of the sealing plate, the welding groove processing is performed only on one side of the sealing plate in the embodiment, the angle of the welding groove is 45 degrees, and the angle of the welding groove can be any value between 30 degrees and 60 degrees in other embodiments, such as 30 degrees, 35 degrees, 40 degrees, 50 degrees, 55 degrees and 60 degrees.
s8: after the construction in the sealed cabin is finished, the temporary fabrication holes 2 are welded and sealed back through the sealing plates.
Specifically, after the construction is completed in the sealed cabin, the sealing plate is welded and fixed at the temporary fabrication hole 2 by arc welding in the embodiment.
To sum up, the embodiment of the invention provides a hole opening operation method for a temporary process hole 2 of a ship bulkhead, which greatly reduces the operation intensity of a subsequent hole opening process and a subsequent sealing process, simplifies the field operation process, improves the construction efficiency, and eliminates the safety risk of the field operation to a certain extent. In addition, the standardized and unified processing of the hole patterns is realized, the automatic and streamlined production process of the temporary fabrication hole 2 is improved to a certain extent, and the hole patterns of the temporary fabrication hole 2 are attractive and low in manufacturing cost.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (10)
1. a hole opening operation method for a temporary process hole of a ship bulkhead is characterized by comprising the following steps:
s1: selecting a sealed bulkhead (1) and determining the shape of a temporary process hole (2) on the sealed bulkhead (1);
S2: marking a circle of inner ring wire (202) and a circle of outer ring wire (203) on the sealed bulkhead (1) according to the determined shape of the temporary fabrication hole (2);
s3: more than two bridge connections (201) are determined between the inner ring line (202) and the outer ring line (203), each bridge connection (201) is arranged at intervals along the outer peripheral side of the inner ring line (202), and the inner ring line (202), the outer ring line (203) and any two adjacent bridge connections (201) enclose a cutting part (204);
S4: cutting off each cutting part (204) through a hole-forming device;
S5: installing a sealed cabin wall (1) and cutting off each gap bridge connection (201) before construction operation is carried out in the sealed cabin;
S6: and grinding the residual bridge connection (201) left on the sealed bulkhead (1) after cutting to form a temporary process hole (2).
2. the method of claim 1, wherein the step of opening the temporary process hole in the bulkhead of the ship comprises: further comprising step S7: and processing the corresponding sealing plate according to the shape of the determined temporary fabrication hole (2).
3. The method of opening a temporary process hole in a ship bulkhead according to claim 2, wherein: step S7 further includes processing a welding groove on at least one side of the sealing plate.
4. The method of claim 3, wherein the step of opening the temporary process hole in the bulkhead of the ship comprises: the angle of the welding groove is 30-60 degrees.
5. the method of opening a temporary process hole in a ship bulkhead according to claim 2, wherein: further comprising step S8: after the construction in the sealed cabin is finished, the temporary fabrication holes (2) are welded and sealed through the sealing plates.
6. the method of claim 1, wherein the step of opening the temporary process hole in the bulkhead of the ship comprises: the distance between the inner ring line (202) and the outer ring line (203) is 5 mm-15 mm.
7. The method of claim 1, wherein the step of opening the temporary process hole in the bulkhead of the ship comprises: the width of the gap bridge connection (201) is 10-40 mm.
8. The method of claim 1, wherein the step of opening the temporary process hole in the bulkhead of the ship comprises: the inner loop (202) and the outer loop (203) are both waist-shaped, the length of which extends in a vertical direction when in use.
9. the method of claim 1, wherein the step of opening the temporary process hole in the bulkhead of the ship comprises: the number of the gap bridge connections (201) is two, and the two gap bridge connections (201) are symmetrically arranged on two sides of the inner loop line (202).
10. The method of claim 1, wherein the step of opening the temporary process hole in the bulkhead of the ship comprises: the hole forming equipment is numerical control equipment.
Priority Applications (1)
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CN201910960836.9A CN110549080A (en) | 2019-10-10 | 2019-10-10 | Hole opening operation method for temporary process hole of ship bulkhead |
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CN201910960836.9A CN110549080A (en) | 2019-10-10 | 2019-10-10 | Hole opening operation method for temporary process hole of ship bulkhead |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112222776A (en) * | 2020-09-28 | 2021-01-15 | 中船黄埔文冲船舶有限公司 | Method for sealing fabrication hole and method for constructing steel shell of immersed tube tunnel |
CN113460268A (en) * | 2021-08-17 | 2021-10-01 | 江苏扬子三井造船有限公司 | Ship temporary fabrication hole opening operation method |
CN113477606A (en) * | 2021-06-29 | 2021-10-08 | 中船黄埔文冲船舶有限公司 | Method for removing paint of ship structure |
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KR20150015921A (en) * | 2013-08-02 | 2015-02-11 | 대우조선해양 주식회사 | Method for reinforcing hull structure based on computer program |
CN107826210A (en) * | 2017-10-12 | 2018-03-23 | 中国船舶工业集团公司第七0八研究所 | A kind of open-celled structure and its design method for reducing stress concentration |
CN109466691A (en) * | 2018-10-30 | 2019-03-15 | 广船国际有限公司 | A kind of ship's equipment pre-drilled cavity method |
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CN201604781U (en) * | 2009-11-10 | 2010-10-13 | 大连船舶重工集团有限公司 | Setting structure for temporary punching in marine engineering and ocean engineering |
CN103204225A (en) * | 2012-01-12 | 2013-07-17 | 江苏新世纪造船有限公司 | Section construction and staged installation method for fabrication hole for getting in and out of marine engine room |
KR20150015921A (en) * | 2013-08-02 | 2015-02-11 | 대우조선해양 주식회사 | Method for reinforcing hull structure based on computer program |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112222776A (en) * | 2020-09-28 | 2021-01-15 | 中船黄埔文冲船舶有限公司 | Method for sealing fabrication hole and method for constructing steel shell of immersed tube tunnel |
CN113477606A (en) * | 2021-06-29 | 2021-10-08 | 中船黄埔文冲船舶有限公司 | Method for removing paint of ship structure |
CN113460268A (en) * | 2021-08-17 | 2021-10-01 | 江苏扬子三井造船有限公司 | Ship temporary fabrication hole opening operation method |
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Application publication date: 20191210 |
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