CN110549071A - Method for processing ultra-miniature part - Google Patents

Method for processing ultra-miniature part Download PDF

Info

Publication number
CN110549071A
CN110549071A CN201910840749.XA CN201910840749A CN110549071A CN 110549071 A CN110549071 A CN 110549071A CN 201910840749 A CN201910840749 A CN 201910840749A CN 110549071 A CN110549071 A CN 110549071A
Authority
CN
China
Prior art keywords
semi
blank
finished
binder
finished parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910840749.XA
Other languages
Chinese (zh)
Other versions
CN110549071B (en
Inventor
于顺亮
于平
杨亦斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuhai Hi Tech Ltd By Share Ltd
Original Assignee
Zhuhai Hi Tech Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuhai Hi Tech Ltd By Share Ltd filed Critical Zhuhai Hi Tech Ltd By Share Ltd
Priority to CN201910840749.XA priority Critical patent/CN110549071B/en
Publication of CN110549071A publication Critical patent/CN110549071A/en
Application granted granted Critical
Publication of CN110549071B publication Critical patent/CN110549071B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P13/00Making metal objects by operations essentially involving machining but not covered by a single other subclass

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention provides a processing method of an ultra-miniature part, which comprises the following steps: processing a plurality of semi-finished parts on the first side of the blank, so that the first ends of the semi-finished parts are independently separated, and the second ends of the semi-finished parts are connected together through a connecting part; filling a binder on the first side of the blank, wherein the binder comprises gypsum powder, a defoaming agent and water; defoaming and curing; milling the first end face of the semi-finished part; milling the second side of the blank to remove the connecting part; separating and cleaning the semi-finished products of the parts. The invention can greatly improve the production efficiency and the part processing precision of the ultra-miniature part and can effectively avoid the generation of burrs.

Description

method for processing ultra-miniature part
Technical Field
The invention relates to the technical field of part processing, in particular to a processing method of an ultra-miniature part.
background
In the field of machining, machining of parts which are ultra-small in size and have high requirements on surface quality and precision is always an industry difficult problem, and particularly in mass production, due to the fact that no proper machining process exists, productivity and delivery capacity are seriously affected.
for the processing of super miniature parts, the traditional way usually adopts vice or pneumatic fixture to carry out centre gripping processing, receives the structure restriction of itself, can have certain fit clearance between movable vice jaw and the slide rail, if once the super miniature part of clamping a plurality of the same models, only 1 to 2 parts are by effective centre gripping usually, consequently only can the clamping of 1 ~ 2 parts at every turn, has seriously restricted super miniature part's machining efficiency. Meanwhile, due to the limitation of the process, certain alignment errors exist in each clamping, so that the machining precision and consistency of parts are poor. Simultaneously because the part is too little, artifical clamping, unload and press from both sides all very difficult, the part edge can produce the burr of different degrees in addition in the course of working, and soft glutinous materials such as aluminum alloy or red copper especially, the burr later stage of production is difficult to get rid of.
Disclosure of Invention
The invention aims to provide a method for remarkably improving the production efficiency, the processing precision and the processing quality of ultra-miniature parts.
In order to achieve the above object, the present invention provides a method for processing an ultra-miniature part, comprising the steps of: uniformly arranging on the first side of the blank, and processing a plurality of semi-finished parts by using CNC equipment to enable the first ends of the semi-finished parts to be separated independently and the second ends of the semi-finished parts to be connected together through a connecting part; filling a binder on the first side of the blank, wherein the binder comprises gypsum powder, a defoaming agent and water; defoaming and curing; milling the first end face of the semi-finished part; milling the second side of the blank to remove the connecting part; separating and cleaning the semi-finished products of the parts.
According to the scheme, the first ends of the semi-finished parts are machined in the first side of the blank, the second ends of the semi-finished parts are kept connected together through the connecting part, and then the first side of the blank is filled with the adhesive, so that the first ends of the semi-finished parts are connected together through the adhesive; the method can be used for producing a plurality of ultra-miniature parts in batches, effectively improving the production efficiency, connecting the semi-finished parts together and then milling, so that the clamping and positioning of the single semi-finished part in the processing process can be avoided, burrs at the processed part can be avoided, the processing precision of each part can be improved, and the quality consistency of each part can be ensured.
Further scheme is, before processing the part semi-finished product, need to prepare the blank, prepare the blank and include: selecting a blank with the thickness larger than the target thickness of the part; and leveling the blank in a leveling machine to ensure that the warping degree of the blank is less than 0.2 mm.
the further proposal is that in the binder, the proportion ratio of the gypsum powder to the water is 100:30, and the defoaming agent accounts for 1 per mill to 3 per mill of the total weight of the concoction of the gypsum powder and the water.
The further proposal is that the adhesive is filled between two adjacent semi-finished parts and is 0.3mm to 0.5mm higher than the first end surface of the semi-finished parts.
further, the defoaming and curing treatment comprises the following steps: and putting the blank into a vacuum box for vacuum pumping treatment for 15-20 s, and then standing for 30-35 min to dehydrate and solidify the binder.
The further scheme is that the milling process to the first end face of the semi-finished part comprises: after the binder is solidified, milling the first side surface of the blank into a flat surface to expose the first end surfaces of all the semi-finished parts; and performing finish machining on the first end faces of all the semi-finished parts.
Further scheme is, the milling processing to the second side of blank still includes: and performing finish machining on the second end faces of all the semi-finished parts.
Further, the step of separating and cleaning each semi-finished part comprises: splitting the blank into a plurality of first fragments; putting the first fragments into a sodium carbonate solution for softening treatment, and soaking for a first preset time; further splitting the first fragment into second fragments; putting the second fragments into dilute hydrochloric acid for dissolving and separating, and soaking for a third preset time; and after the binder is melted, putting the second fragments in a filter screen for washing and screening treatment, so that the semi-finished part is separated from the binder.
It is further preferred that the first side of the blank is cleaned prior to filling with the adhesive.
Drawings
FIG. 1 is a flow chart of an embodiment of the present invention.
fig. 2 is a structural diagram of the blank in step S1 according to the embodiment of the present invention.
Fig. 3 is a cross-sectional view of the blank in step S2 according to an embodiment of the present invention.
fig. 4 is an enlarged view at a in fig. 3.
Fig. 5 is a structural diagram of the blank in step S4 according to the embodiment of the present invention.
Fig. 6 is a cross-sectional view of the blank in step S6 according to an embodiment of the present invention.
Fig. 7 is an enlarged view at B in fig. 6.
Fig. 8 is a cross-sectional view of the blank in step S7 according to an embodiment of the present invention.
Fig. 9 is an enlarged view at C in fig. 8.
FIG. 10 is a schematic structural diagram of the first fragment at step S8 according to an embodiment of the present invention.
The invention is further explained with reference to the drawings and the embodiments.
Detailed Description
Referring to fig. 1 to 10, fig. 1 is a flow chart of an embodiment of the present invention.
In step S1, a blank 1 is prepared. The dimensions of the ultra-miniature part to be processed in this example are 1.60mm × 1.60mm, and the thickness is 3mm, and in order to process the ultra-miniature part, the blank 1 having a thickness larger than the target thickness of the part is selected, and preferably, the thickness of the blank 1 is 0.3mm to 0.5mm larger than the target thickness of the part, and the dimensions of the blank 1 are preferably 166mm × 120mm × 3.5 mm. The blank 1 is placed in a flattening machine for flattening so that the warp of the blank 1 is less than 0.2mm, as shown in fig. 2.
In step S2, a plurality of semi-finished parts 2 are machined on the first side of the blank 1 by a CNC machine, the semi-finished parts 2 are uniformly arranged, so that the first ends of the semi-finished parts 2 are independently separated, and the second ends of the semi-finished parts 2 are connected together by the connecting portion 5.
During processing, enough rim charge 3 is reserved between the edge of the blank 1 and the closest row of semi-finished parts 2, and a connecting part 5 with the thickness of more than or equal to 0.3mm is reserved between the second end of each semi-finished part 2 and the bottom of the blank 1 so as to ensure the connection stability between the semi-finished parts 2, as shown in fig. 3 and 4.
Then, step S3 is executed to clean the semi-finished part 2.
And cleaning the whole plate blank 1 to remove the residual scraps and oil stains on the blank 1, and after the cleaning is finished, cooling the blank 1 to room temperature to perform the next procedure.
In step S4, a binder 4 is filled in the first side of the blank 1, the binder 4 comprising landplaster, an antifoaming agent and water, the landplaster being preferably anhydrite in this embodiment, and the antifoaming agent being preferably a gypsum antifoaming agent.
The preparation method of the adhesive 4 comprises the following steps:
(1) Preparing gypsum powder, water and a defoaming agent according to the proportion requirement, wherein the proportion of the gypsum powder to the water is 100:30, and the defoaming agent accounts for 1-3 per mill of the total weight of a concoction of the gypsum powder and the water;
(2) Pouring all the defoaming agent into water and stirring uniformly;
(3) Slowly pouring the mixed solution of the defoaming agent and the water into the gypsum powder, adding the mixture and stirring the mixture until the mixture is uniformly stirred, wherein the stirring time needs to be controlled within 1 minute;
(4) The prepared fluid adhesive 4 is uniformly filled in the first side of the blank 1, and the surface is scraped by a hardboard, so that the surface of the adhesive 4 is about 0.3mm to 0.5mm higher than the blank 1, or each part semi-finished product 2 cannot be seen visually, as shown in fig. 5.
then, step S5 is executed to perform defoaming and curing processes including:
and putting the blank 1 filled with the binder 4 into a vacuum box for vacuum-pumping treatment, wherein the negative pressure value in the cavity is kept between 0.08 and 0.1MPa, and the keeping time is 15 to 20 seconds.
After defoaming treatment, a vacuum suction clamp is adopted to suck the blank 1 and keep the first side surface of the blank 1 horizontally upward, then the blank is kept standing for 30-35 min under the environment that the temperature is more than or equal to 20 ℃ and the air humidity is less than or equal to 80 percent, so that the binder 4 is dehydrated and solidified, the main component of the gypsum powder is CaSO 4 4 and reacts with water to generate CaSO 4.2H 2 O, the CaSO 4.2H 2 O is gradually solidified into hard blocks after losing water in the air, all the semi-finished parts 2 and the rim charge 3 are bonded together to form a whole, the semi-finished parts 2 are conveniently clamped for subsequent processing, meanwhile, no damage is caused to the semi-finished parts 2, and burrs can be effectively prevented from being generated at the edges of the semi-finished parts during processing.
In step S6, the first end face of the semi-finished part 2 is milled.
Specifically, after the binder 4 is cured, the back surface of the blank 1, i.e., the second side surface, is adsorbed on the corresponding vacuum fixture, and an end mill with a diameter of 100mm is used to mill off 0.15 mm-0.2 mm of the whole surface of the first side of the blank 1, so that the first end faces of all the semi-finished parts 2 can be milled in the process. Then, finishing the workpiece, controlling the cutting depth within 0.01-0.015 mm and the cutting speed at 600mm/min to obtain good surface quality and avoid accumulating burrs, as shown in figures 6 and 7.
In step S7, the second side of the blank 1 is milled.
Specifically, the blank 1 is cleaned with compressed air, and then the blank 1 is sucked by a vacuum suction jig and the second side surface of the blank 1 is kept horizontally upward. And (3) milling the connecting parts 5 on the second side of the blank 1 by using an end mill with the diameter of 100mm to ensure that the second ends of all the part semi-finished products 2 are not directly connected, and then finishing the end surfaces of the second ends of all the part semi-finished products 2 to ensure that the thickness tolerance of all the part semi-finished products 2 is controlled within +/-0.015 mm, as shown in fig. 8 and 9.
Then, step S8 is executed to separate the slabs.
Specifically, all the semi-finished parts 2 in the blank 1 are separated into a plurality of first fragments together with the binder 4, the size of the first fragments is controlled within 5 mm-8 mm, namely, each first fragment contains about four semi-finished parts 2, as shown in fig. 10.
Subsequently, step S9 is executed to perform the immersion softening process.
4 2 4 2 4 2Putting all the first fragments into a sodium carbonate solution with the concentration of 20%, soaking for a first preset time, and stirring once every second preset time in the soaking process, wherein the first preset time is preferably 1H, and the second preset time is preferably 2H.
Then, step S10 is executed to perform the dissolution separation process.
Further breaking the first fragment into second fragments, the size of the second fragments being smaller than the size of the first fragments; in the process, workers need to wear silica gel protective gloves to prevent skin from being burnt.
and putting the second fragment into diluted hydrochloric acid with the proportioning concentration of 1mol/L, and soaking for a third preset time until the binder 4 is dissolved. In the process, calcium carbonate remained on the surface of the semi-finished part 2 reacts with diluted hydrochloric acid to generate calcium chloride, water and carbon dioxide which are easy to dissolve in water, so that the binder 4 is separated from the semi-finished part 2, and the binder 4 is prevented from being attached to the surface of the semi-finished part 2.
subsequently, step S11 is executed to execute the flushing screening process.
and after the binder 4 is dissolved, putting the second fragments in a fine filter screen, washing with clear water, screening out all the semi-finished parts 2, completely separating the semi-finished parts 2 from the binder 4, and finally, leaving the finished parts.
generally, after confirming that the finished part is free of impurities, step S12 is performed to clean the finished part to ensure the surface quality of the part.

Claims (9)

1. The processing method of the ultra-miniature part is characterized in that: the method comprises the following steps:
Processing a plurality of semi-finished parts on a first side of the blank, so that the first ends of the semi-finished parts are independently separated, and the second ends of the semi-finished parts are connected together through a connecting part;
filling a first side of the blank with a binder, the binder comprising landplaster, a defoamer, and water;
Defoaming and curing;
Milling the first end face of the semi-finished part;
Milling the second side of the blank to remove the connecting part;
Separating and cleaning each of the semi-finished parts.
2. The processing method according to claim 1, characterized in that:
Before processing the semi-finished part, preparing a blank, wherein the preparing the blank comprises the following steps:
Selecting a blank with the thickness larger than the target thickness of the part;
and leveling the blank in a leveling machine to ensure that the warping degree of the blank is less than 0.2 mm.
3. The processing method according to claim 2, characterized in that:
In the binder, the ratio of the gypsum powder to the water is 100:30, and the defoaming agent accounts for 1-3 per mill of the total weight of the blend of the gypsum powder and the water.
4. The processing method according to claim 3, characterized in that:
the adhesive is filled between two adjacent semi-finished parts and is 0.3-0.5 mm higher than the first end face of the semi-finished part.
5. The processing method according to any one of claims 1 to 4, characterized in that:
The defoaming and curing treatment comprises the following steps: and putting the blank into a vacuum box for vacuum pumping treatment for 15-20 s, and then standing for 30-35 min to dehydrate and solidify the binder.
6. the processing method according to any one of claims 1 to 4, characterized in that:
milling the first end face of the semi-finished part comprises the following steps:
After the binder is cured, milling the first side surface of the blank into a flat surface, and exposing the first end surfaces of all the semi-finished parts;
And performing finish machining on the first end faces of all the semi-finished parts.
7. the processing method according to any one of claims 1 to 4, characterized in that:
milling the second side of the blank further comprises:
And finishing the second end faces of all the semi-finished parts.
8. The processing method according to any one of claims 1 to 4, characterized in that:
Separating and cleaning each of the semi-finished parts comprises:
Splitting the billet into a plurality of first fragments;
Putting the first fragment into a sodium carbonate solution for softening treatment, and soaking for a first preset time; further splitting the first fragment into a second fragment;
putting the second fragment into dilute hydrochloric acid for dissolving and separating, and soaking for a third preset time;
and after the binder is melted, putting the second fragments in a filter screen for washing and screening treatment, so that the semi-finished part is separated from the binder.
9. the processing method according to any one of claims 1 to 4, characterized in that:
The first side of the blank is cleaned prior to filling with the adhesive.
CN201910840749.XA 2019-09-06 2019-09-06 Method for processing ultra-miniature part Active CN110549071B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910840749.XA CN110549071B (en) 2019-09-06 2019-09-06 Method for processing ultra-miniature part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910840749.XA CN110549071B (en) 2019-09-06 2019-09-06 Method for processing ultra-miniature part

Publications (2)

Publication Number Publication Date
CN110549071A true CN110549071A (en) 2019-12-10
CN110549071B CN110549071B (en) 2022-02-11

Family

ID=68739281

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910840749.XA Active CN110549071B (en) 2019-09-06 2019-09-06 Method for processing ultra-miniature part

Country Status (1)

Country Link
CN (1) CN110549071B (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004088099A (en) * 2002-08-06 2004-03-18 Matsushita Electric Ind Co Ltd Manufacturing method of circuit board, and communication equipment
CN1835155A (en) * 2005-03-14 2006-09-20 闳晖实业股份有限公司 Super-thin plastic key modular and its mfg. method
CN102350620A (en) * 2011-09-29 2012-02-15 中国航空工业集团公司洛阳电光设备研究所 Processing method of thin-wall semi-shell part
CN104148891A (en) * 2014-07-03 2014-11-19 重庆一名模型有限公司 Automobile sample piece production process
CN108655669A (en) * 2018-05-18 2018-10-16 陕西测易机电设备有限公司 A kind of processing method of space flight and aviation thin-walled parts
CN109262791A (en) * 2018-11-23 2019-01-25 青岛宙庆工业设计有限公司 The double-side processing method of blank
CN109318498A (en) * 2018-08-16 2019-02-12 深圳技师学院(深圳高级技工学校) A kind of processing method of thin-walled parts

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004088099A (en) * 2002-08-06 2004-03-18 Matsushita Electric Ind Co Ltd Manufacturing method of circuit board, and communication equipment
CN1835155A (en) * 2005-03-14 2006-09-20 闳晖实业股份有限公司 Super-thin plastic key modular and its mfg. method
CN102350620A (en) * 2011-09-29 2012-02-15 中国航空工业集团公司洛阳电光设备研究所 Processing method of thin-wall semi-shell part
CN104148891A (en) * 2014-07-03 2014-11-19 重庆一名模型有限公司 Automobile sample piece production process
CN108655669A (en) * 2018-05-18 2018-10-16 陕西测易机电设备有限公司 A kind of processing method of space flight and aviation thin-walled parts
CN109318498A (en) * 2018-08-16 2019-02-12 深圳技师学院(深圳高级技工学校) A kind of processing method of thin-walled parts
CN109262791A (en) * 2018-11-23 2019-01-25 青岛宙庆工业设计有限公司 The double-side processing method of blank

Also Published As

Publication number Publication date
CN110549071B (en) 2022-02-11

Similar Documents

Publication Publication Date Title
TWI564948B (en) Hard and brittle materials for grinding, grinding processing systems and grinding, grinding methods
CN103737499B (en) A kind of end face super grinding special-purpose metal vitrified CBN wheel and preparation method thereof
CN111266574A (en) Integral manufacturing method of pin type head interlayer shell of aerospace engine
CN105033566B (en) Suitable for the thin bottom product processing method of thin-walled of Digit Control Machine Tool
CN103770034B (en) Efficient manufacturing technology of abrasive material layers of ceramic bonding agent ultra-hard material grinding wheel
CN102806446A (en) Machining method for molds
CN110549071B (en) Method for processing ultra-miniature part
CN112077305A (en) Process method for laser additive manufacturing of high-strength aluminum alloy structure
CN104815969B (en) A kind of sand mold inserts milling method and slotting milling equipment
CN102658466A (en) Numerical control machining method of whole 'glasses' type large-size titanium alloy part
CN111098392A (en) Manufacturing method of large-size ceramic part with complex surface
CN210254428U (en) Floating deburring machine
CN108437140A (en) ship model and preparation method thereof
CN111604656B (en) Method for processing pattern block of tire mold
CN205021202U (en) Rotor foam anchor clamps
CN112935707A (en) Machining method for airplane support type parts
CN220912791U (en) Mold structure of spline for flexural strength of fused brick sand mold
KR20150114587A (en) Continous casting apparatus and method for manufacturing slab by using the same
CN219882828U (en) Board breaking machine
CN111892386B (en) Method for manufacturing high-temperature large-block embossed porcelain plate
CN107557847A (en) A kind of preparation method for electroplating copper ball
CN208019488U (en) A kind of vacuum electron beam welding composite billet production miller
CN103552099B (en) High-strength ceramic ultrathin cutting blade and production method thereof
CN105436828A (en) Platform plate processing technology
CN112548882A (en) Grinding wheel and manufacturing method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20191210

Assignee: Hengqin Financial Investment International Finance Leasing Co.,Ltd.

Assignor: ZHUHAI FILLGOLD TECHNOLOGY CO.,LTD.

Contract record no.: X2023980044610

Denomination of invention: Processing Methods for Ultramicro Parts

Granted publication date: 20220211

License type: Exclusive License

Record date: 20231025

EE01 Entry into force of recordation of patent licensing contract
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Processing Methods for Ultramicro Parts

Effective date of registration: 20231030

Granted publication date: 20220211

Pledgee: Hengqin Financial Investment International Finance Leasing Co.,Ltd.

Pledgor: ZHUHAI FILLGOLD TECHNOLOGY CO.,LTD.

Registration number: Y2023980063275

PE01 Entry into force of the registration of the contract for pledge of patent right