Stainless steel punching mesh processing and manufacturing method
Technical Field
The invention relates to the technical field of production and processing of punching screens, and particularly provides a method for processing and manufacturing a stainless steel punching screen.
Background
the stainless steel punched net is a metal net punched by a stainless steel plate according to a certain hole pattern and a die, the punched hole pattern can be a round hole, a long round hole, a square hole, a triangular hole, a fish scale hole, a bridge type hole, a rhombic hole, a pentagonal hole, a hexagonal hole, an octagonal hole, a cross hole, a nail hole, a quincunx hole, a herringbone hole, an I-shaped hole and other special-shaped holes, the stainless steel punched net has the advantages of light weight, good stability, skid resistance, elegant appearance, good filtering performance and the like, and various special-shaped hole stainless steel punched nets are used in application devices and application occasions such as food machinery, drying sieve plates, decorative ceiling, instrument cases, sound horns, filtering and sound absorbing and the like.
The stainless steel that has now towards the hole net can adopt numerical control equipment to process and also can adopt unsmooth mould to punch the processing, adopt the mould processing, leave the burr in the die one side easily in the course of working, tradition is generally can directly not handle under the obscure condition of burr to this type of burr processing, and will carry out subsequent burr processing under the obvious condition of burr, consequently need carry out burr processing alone and obviously waste manpower and time, it is very troublesome, in addition because the material that towards the hole net is the stainless steel, and stainless steel material glues the drift easily, it causes the drawing material easily to glue the drift, the drift draws the hair or even the drift breaks.
The invention provides a method for processing and manufacturing a stainless steel punching mesh, and mainly relates to a device for processing and manufacturing the stainless steel punching mesh.
disclosure of Invention
In order to solve the problems, the invention provides a method for processing and manufacturing a stainless steel punching mesh, and also relates to a device for processing and manufacturing the stainless steel punching mesh, which can solve the problems in the background art.
in order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a method for processing and manufacturing a stainless steel punching mesh specifically comprises the following steps:
s1, cutting of the stainless steel plate: cutting the stainless steel plate into stainless steel plates with corresponding dimension specifications according to the requirements of the predetermined dimension specifications;
S2, pressing down for limiting: pressing the upper plate surface of the stainless steel plate cut in the step S1;
S3, punching: moving the pressed stainless steel plate in the step S2 step by step, and punching the stainless steel plate in the step moving process to obtain a stainless steel punching net;
s4, deburring: deburring the lower plate surface of the stainless steel punched mesh obtained in the step S3;
The process of processing and manufacturing the stainless steel punched mesh by adopting the processing and manufacturing method of the steps S1-S4 also specifically relates to a stainless steel punched mesh processing and manufacturing device which specifically comprises a conveying workbench, a concave template fixedly arranged on the conveying workbench, a pair of conveying mechanisms arranged on the conveying workbench, a punching mechanism fixedly arranged at the middle position of the conveying workbench, two pressing limiting mechanisms and a deburring mechanism arranged on the conveying workbench, wherein the conveying workbench comprises two side rail frames arranged in parallel and a die holder positioned between the two side rail frames, the concave template is fixedly arranged on the die holder, the punching mechanism and the concave template are vertically arranged oppositely, the conveying mechanisms are arranged on each side rail frame, and the conveying directions of the pair of conveying mechanisms are consistent, the inner side of each side rail frame is provided with the downward pressing limiting mechanism, and the downward pressing limiting mechanism is positioned above the conveying mechanism;
The pressing limiting mechanism comprises a long plate horizontally and fixedly installed on the inner side wall of the side rail frame, a hand wheel screw rotationally connected to the stamping mechanism through vertical threads and a pressing plate rotationally connected with the bottom end of the hand wheel screw, the long plate and the pressing plate are both horizontally arranged along the conveying direction of the conveying mechanism, the pressing plate is located below the long plate, guide rods vertically and slidably connected with the long plate are uniformly distributed on the upper end of the pressing plate, and pressing balls are uniformly arranged at the bottom of the pressing plate;
the deburring mechanism comprises a driving motor fixedly arranged on the outer side wall of one of the side rail frames, two rotating discs arranged oppositely and a deburring roller fixedly arranged between the two rotating discs, and the rotating discs are rotatably arranged on each side rail frame;
the horizontal tangent plane of the upper end of the deburring roller is flush with the end face of the concave template, and the stainless steel plate is in contact with the end face of the concave template in the conveying process of the pair of conveying mechanisms.
Preferably, the conveying mechanism comprises a stepping motor fixedly mounted on the outer side wall of the side rail frame, a transmission chain and a plurality of conveying rollers which are horizontally and linearly arranged and rotatably mounted on the side rail frame, the output end of the stepping motor is fixedly connected with the end part of one of the conveying rollers, each conveying roller comprises two carrier roller parts and chain wheel parts located in the two carrier roller parts, and each chain wheel part is meshed with the transmission chain toothed chain.
Preferably, the punching press mechanism is including striding across fixed mounting two crossbeam frame, fixed mounting on the side rail frame the pneumatic cylinder, the horizontal fixed mounting of crossbeam frame top central point put the drift fixing base of pneumatic cylinder output and fixed mounting be in vertical one row of evenly distributed's on the drift fixing base drift, be equipped with on the die block and one row the one row of die of drift one-to-one.
preferably, the inner side of the cross beam frame is provided with an extension plate corresponding to each hand wheel screw, and the hand wheel screws are rotatably mounted on the extension plates at the positions.
preferably, the rotating disc comprises a fixed disc and a rotating shaft vertically and fixedly installed at the center of the fixed disc, the deburring roller is fixedly installed on the fixed disc, and the rotating shaft is rotatably installed on the side rail frame.
Preferably, a rotation mounting groove is formed in the side rail frame, and the conveying roller is rotatably mounted in the rotation mounting groove.
The technical scheme has the following advantages or beneficial effects:
1. The invention provides a stainless steel punching net processing and manufacturing method, and relates to a stainless steel punching net processing and manufacturing device, wherein the device is provided with a conveying mechanism, so that the stainless steel plate can be automatically and step-by-step conveyed in the processing process, punching can be continuously completed in the conveying process, the stainless steel plate can be continuously conveyed forwards through a set deburring mechanism after punching is completed, the deburring mechanism can automatically perform deburring treatment on the punching part, and then burrs cannot exist on the surface of a punching net which is processed and manufactured in the device, so that the trouble of independently performing deburring treatment subsequently is avoided, one step is achieved, and labor and time are saved.
2. The invention provides a stainless steel punching mesh processing and manufacturing method, which relates to a stainless steel punching mesh processing and manufacturing device, wherein a downward pressing limiting mechanism is arranged above each row of conveying rollers in the device, the downward pressing limiting mechanism can press a stainless steel plate, downward pressing balls arranged below a downward pressing plate directly press and contact the stainless steel plate, the stainless steel plate is limited in the vertical direction, the horizontal conveying direction cannot form conveying obstruction because the pressing ball can rotate, the pressing of the stainless steel plate by the pressing limiting mechanism mainly has two layers of functions, the first layer of function is that the stainless steel plate is pressed, so that the steel plate is conveyed to the position of the deburring roller to form better contact with the deburring roller, thereby help effectively getting rid of the burr, the second floor effect pushes down stainless steel board can restrain to a certain extent in the drift blanking process because of the stainless steel board material glues the phenomenon emergence that the drift broke out and produce the drift.
Drawings
The invention and its features, aspects and advantages will become more apparent from reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings. The drawings, in which like numerals refer to like parts throughout the several views and which are not necessarily drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.
FIG. 1 is a front view of a stainless steel punching mesh processing and manufacturing device provided by the invention;
FIG. 2 is a top view of a stainless steel punching mesh processing and manufacturing device provided by the invention;
FIG. 3 is a top view of the concave die plate, the conveying mechanism and the deburring mechanism assembled on the conveying worktable in the invention;
FIG. 4 is a front view of the conveyor roll of the present invention;
fig. 5 is a schematic view of the structure of the lower platen in the present invention.
in the figure: 1. a conveying work table; 11. a side rail frame; 111. rotating the mounting groove; 12. a die holder; 2. a cavity plate; 21. a female die; 3. a conveying mechanism; 31. a stepping motor; 32. a conveying roller; 321. a carrier roller section; 322. a sprocket portion; 33. a drive chain; 4. a stamping mechanism; 41. a cross beam frame; 411. an extension plate; 42. a hydraulic cylinder; 43. a punch fixing seat; 44. a punch; 5. a pressing limiting mechanism; 51. a long plate; 52. a hand wheel screw; 53. a lower pressing plate; 531. a guide bar; 532. pressing the ball downwards; 6. a deburring mechanism; 61. a drive motor; 62. rotating the disc; 621. fixing the disc; 622. a rotating shaft; 63. and (4) a deburring roller.
Detailed Description
the following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for the purpose of providing those skilled in the art with a more complete, accurate and thorough understanding of the concept and technical solution of the present invention, and to facilitate the implementation thereof, but not to limit the present invention.
Referring to the attached drawings 1-5, the processing and manufacturing method of the stainless steel punching mesh specifically comprises the following steps:
s1, cutting of the stainless steel plate: cutting the stainless steel plate into stainless steel plates with corresponding dimension specifications according to the requirements of the predetermined dimension specifications;
S2, pressing down for limiting: pressing the upper plate surface of the stainless steel plate cut in the step S1;
S3, punching: moving the pressed stainless steel plate in the step S2 step by step, and punching the stainless steel plate in the step moving process to obtain a stainless steel punching net;
s4, deburring: deburring the lower plate surface of the stainless steel punched mesh obtained in the step S3;
the process of processing and manufacturing the stainless steel punched mesh by adopting the processing and manufacturing method of the steps S1-S4 also specifically relates to a stainless steel punched mesh processing and manufacturing device which specifically comprises a conveying workbench 1, a concave template 2 fixedly arranged on the conveying workbench 1, a pair of conveying mechanisms 3 arranged on the conveying workbench 1, a punching mechanism 4 fixedly arranged at the middle position of the conveying workbench 1, two downward pressing limiting mechanisms 5 and a deburring mechanism 6 arranged on the conveying workbench 1, wherein the conveying workbench 1 comprises two parallel side rail frames 11 and a die holder 12 positioned between the two side rail frames 11, the concave template 2 is fixedly arranged on the die holder 12 through screws, waste materials generated by punching from the concave template 2 can fall from the die holder 12, the punching mechanism 4 is vertically opposite to the concave template 2, each side rail frame 11 is provided with a conveying mechanism 3, the conveying directions of the pair of conveying mechanisms 3 are consistent, a downward pressing limiting mechanism 5 is mounted on the inner side of each side rail frame 11, and the downward pressing limiting mechanism 5 is located above the conveying mechanisms 3;
The downward pressing limiting mechanism 5 comprises a long plate 51 horizontally and fixedly installed on the inner side wall of the side rail frame 11 through screws, a hand wheel screw 52 connected to the punching mechanism 4 in a rotating mode through vertical threads, and a downward pressing plate 53 connected with the bottom end of the hand wheel screw 52 in a rotating mode (the hand wheel screw 52 can rotate on the downward pressing plate 53 and can drive the downward pressing plate 53 to move vertically), the long plate 51 and the downward pressing plate 53 are both horizontally arranged along the conveying direction of the conveying mechanism 3, the downward pressing plate 53 is located below the long plate 51, guide rods 531 vertically and slidably connected with the long plate 51 are uniformly distributed on the upper end of the downward pressing plate 53, and downward pressing balls 532 are uniformly arranged at the bottom of the downward pressing plate 53;
Before the punching operation of the step S3, the pressing limiting operation of the step S2 is completed, a pressing limiting mechanism 5 is provided in the device, the cut stainless steel plate is placed on two rows of conveying rollers 32, then the two hand wheel screw rods 52 are respectively rotated, the hand wheel screw rods 52 drive the pressing plate 53 to move downwards, the pressing balls 532 on the pressing plate 53 are contacted with the surface of the stainless steel plate along with the downward movement, at the moment, the hand wheel screw rods 52 are stopped rotating, the stainless steel plate is clamped between the pressing balls 532 and the conveying rollers 32, the uniformly distributed pressing balls 532 generate certain pressing force on the stainless steel plate, but the pressing balls 532 can rotate to not obstruct the forward conveying of the stainless steel plate, the pressing limiting function of the pressing limiting mechanism 5 ensures the blanking stability of the punching mechanism 4 and is simultaneously beneficial to the effective contact of the deburring roller 63 and the lower surface of the stainless steel plate, thereby ensuring that the burrs can be normally removed.
the deburring mechanism 6 is positioned at the outer side of the pair of conveying mechanisms 3, the specific position can be seen in figure 2, the deburring mechanism 6 comprises a driving motor 61 fixedly arranged on the outer side wall of one side rail frame 11, two oppositely arranged rotating discs 62 and a deburring roller 63 fixedly arranged between the two rotating discs 62, each side rail frame 11 is rotatably provided with the rotating disc 62, each rotating disc 62 comprises a fixed disc 621 and a rotating shaft 622 which is vertically welded and fixedly arranged at the central position of the fixed disc 621, the end part of the deburring roller 63 is fixedly arranged on the fixed disc 621 through a bolt, and the rotating shaft 622 is rotatably arranged on the side rail frame 11; the deburring roller 63 is fixedly mounted between two oppositely arranged rotating discs 62, which facilitates a quick replacement of the deburring roller 63 after excessive wear.
the horizontal section of the upper end of the deburring roller 63 is flush with the end face of the cavity plate 2, and the stainless steel plate is in contact with the end face of the cavity plate 2 in the conveying process of the pair of conveying mechanisms 3.
Further, the conveying mechanism 3 includes a stepping motor 31 fixedly installed on the outer side wall of the side rail frame 11 through bolts, a transmission chain 33 and fifteen conveying rollers 32 which are horizontally and linearly arranged and rotatably installed on the side rail frame 11, a rotation installation groove 111 is formed on the side rail frame 11, the conveying rollers 32 are rotatably installed in the rotation installation groove 111, the output end of the stepping motor 31 is welded to the end of one conveying roller 32 in the middle position, the conveying roller 32 includes two idler portions 321 and a sprocket portion 322 located in the two idler portions 321 (the sprocket portion 322 and the two idler portions 321 are integrally formed, the idler portion 321 is used for contacting and bearing a stainless steel plate), and each sprocket portion 322 is connected with the transmission chain 33 in a toothed chain meshing manner.
Stainless steel carries through a pair of conveying mechanism 3, and the signal of telecommunication of two step motor 31 inputs is the same in the actual work process, and step motor 31 rotates through driving output welded conveying roller 32 with it to sprocket portion 322 on this conveying roller 32 will drive driving chain 33, thereby driving chain 33 will drive all conveying roller 32 synchronous rotation, and a pair of conveying mechanism 3 will drive stainless steel step-by-step movement.
Further, the punching mechanism 4 comprises a cross beam frame 41 fixedly installed on the two side rail frames 11 in a crossing manner through bolts, a hydraulic cylinder 42 fixedly installed at the top center position of the cross beam frame 41 through screws, a punch fixing seat 43 horizontally and fixedly installed at the output end of the hydraulic cylinder 42, and a row of punches 44 vertically and downwardly and uniformly distributed and fixedly installed on the punch fixing seat 43 through screws, and a row of female dies 21 corresponding to the row of punches 44 one by one are arranged on the female die plate 2. The punch 44 in this embodiment is a round-head punch 44, all the punches 44 are arranged linearly, the punch fixing seat 43, the punch 44 and the die plate 2 which are correspondingly matched can be replaced and installed according to the mesh structure of the punching net to be produced and processed, and the stainless steel plate is attached to the end face of the die plate 2 and drives the punch 44 to complete punching through the hydraulic cylinder 42.
further, an extension plate 411 is arranged on the inner side of the cross beam 41 corresponding to each hand wheel screw 52, and the hand wheel screw 52 is rotatably mounted on the extension plate 411 at the position. The specific hand wheel screw 52 may be installed with a screw sleeve (the screw sleeve is omitted in the drawings and not shown), and then the screw sleeve is fixedly installed on the extension plate 411.
the invention provides a method for processing and manufacturing a stainless steel punched mesh, and mainly provides a device for processing and manufacturing the stainless steel punched mesh, which is related to the processing and manufacturing method, and further, the working principle and the working process of the device for processing and manufacturing the stainless steel punched mesh are as follows:
The stainless steel plate (precisely, the stainless steel plate sheet) cut according to the predetermined size specification in step S1 is placed on two rows of conveying rollers 32, the initial position of placement is noted, then the pressing balls 532 are contacted on the upper plate surface of the stainless steel plate by rotating two hand wheel screws 52, then the device is started, the conveying mechanism 3 is used for conveying the stainless steel plate forward step by step, the stamping mechanism 4 completes continuous stamping in the process of step conveying, when the stamped stainless steel plate part passes through the deburring roller 63, the rotating deburring roller 63 (the rotating direction of the deburring roller 63 is opposite to the conveying direction) is used for removing the punching burrs on the lower end surface, and the device can complete the treatment of the punching burrs after the punching is completed in the process of manufacturing the punching mesh, and the processing is continuous.
Those skilled in the art will appreciate that variations may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and will not be described in detail herein. Such variations do not affect the essence of the present invention and are not described herein.
the above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; it will be understood by those skilled in the art that various changes and modifications may be made, or equivalents may be modified, without departing from the spirit of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.