CN110548724B - Siderite pretreatment equipment - Google Patents

Siderite pretreatment equipment Download PDF

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Publication number
CN110548724B
CN110548724B CN201910806543.5A CN201910806543A CN110548724B CN 110548724 B CN110548724 B CN 110548724B CN 201910806543 A CN201910806543 A CN 201910806543A CN 110548724 B CN110548724 B CN 110548724B
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working groove
siderite
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support
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CN110548724A (en
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王宗宝
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Ma'anshan jianteng new building materials Co., Ltd
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Ma'anshan Jianteng New Building Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/02Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/282Shape or inner surface of mill-housings
    • B02C13/284Built-in screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/30Driving mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/16Mills provided with vibrators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/20Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/08Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/32Adjusting, applying pressure to, or controlling the distance between, milling members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/42Driving mechanisms; Roller speed control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/16Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
    • B03C1/18Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation
    • B03C1/20Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation in the form of belts, e.g. cross-belt type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/30Combinations with other devices, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/04Stationary flat screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B11/00Arrangement of accessories in apparatus for separating solids from solids using gas currents
    • B07B11/06Feeding or discharging arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/01Selective separation of solid materials carried by, or dispersed in, gas currents using gravity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Geology (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Disintegrating Or Milling (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to siderite pretreatment equipment, which comprises an oxidation hydrolysis system, a cleaning and drying system, a shunting system, a crushing system, an air washing system, a collecting hopper and a screening system, wherein the oxidation hydrolysis system is connected with the washing and drying system through a pipeline; according to the invention, siderite is oxidized and hydrolyzed into limonite through the oxidizing and hydrolyzing system, the electrolyte in the working tank I is aerated through the pump and the air pipe to promote the oxidizing and hydrolyzing reaction to be rapidly carried out, and the stirring blade is used for stirring the electrolyte, so that the oxidizing and hydrolyzing reaction is further accelerated, and the oxidizing and hydrolyzing efficiency is greatly improved. The mineral aggregate of the shunting system is broken up, broken up and screened out, the shunting operation is completed aiming at the mineral aggregates with different shapes and sizes, the subsequent system is helped to break the mineral aggregate which flows out in a targeted mode, the processing speed is effectively improved, the screening system carries out magnetic separation and screening on the mineral aggregate which is processed by the breaking system and the air washing system, and the limonite and the metallic mineral aggregate are screened out to obtain the high-quality limonite.

Description

Siderite pretreatment equipment
Technical Field
The invention belongs to the technical field of mineral processing equipment, and particularly relates to siderite pretreatment equipment.
Background
Siderite (siderite) is a relatively widely distributed mineral whose constituent is ferrous carbonate. Siderite is typically present in thin layers along with shale, clay or coal. Siderite is generally in the form of crystal grains or compact blocks, spheres or gels without crystals. Siderite can also become limonite in the case of oxidative hydrolysis. Limonite is usually in the form of block, soil, milky or grape, loose porous or powder. Yellow brown or dark brown. The streaks were tan. The luster is dull, the hardness is different according to the components and the forms, and the hardness of the compact block rich in silicon can reach 5.5; while those rich in muddy soil have a hardness reduced to 1. Iron-containing minerals are formed through oxidation and decomposition, particularly the surface part of a metal sulfide deposit, and after the iron is oxidized, limonite is often formed and can be used as a mineral raw material for iron making.
At present, siderite processing equipment for siderite pretreatment has the defects of insufficient and imperfect treatment and the like. If siderite is not oxidized and hydrolyzed, the hardness of siderite is very low, and siderite is gelatinous and cannot be processed at all. Although some devices can complete the oxidation hydrolysis treatment of siderite, the reaction is generally insufficient, the generation is not thorough, the purity and the quality of the obtained limonite are poor, and the thorough and efficient oxidation hydrolysis of siderite cannot be realized. In addition, the existing equipment does not process the limonite according to the characteristics of the limonite obtained after oxidation and hydrolysis, and the crushing treatment is insufficient, so that the situation that the machine is stuck in the subsequent processing process is easy to occur. In addition, the existing equipment can not thoroughly screen out the limonite obtained by oxidation hydrolysis and other mineral aggregates or impurities, and a special impurity removal mechanism is not provided, so that the quality and the grade of the obtained limonite are poor.
Therefore, based on the above defects, in the technical field of mineral processing equipment, there is still a need for research and improvement on novel siderite pretreatment equipment, which is also a research focus and focus in the field at present, and is the starting point and power of the invention.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide siderite pretreatment equipment, which can realize thorough and efficient oxidation hydrolysis of siderite, effectively improve the processing rate by respectively crushing and treating the mineral aggregates with different shapes and sizes by shunting according to the characteristics of the limonite obtained after the oxidation hydrolysis, and obtain high-quality limonite by screening the limonite and the metallic mineral aggregates through a screening system.
In order to achieve the purpose, the invention adopts the following technical scheme:
a siderite pretreatment device comprises an oxidation hydrolysis system, a cleaning and drying system, a shunting system, a crushing system, an air washing system, a collecting hopper and a screening system; the oxidation hydrolysis system and the cleaning and drying system are both arranged on the workbench, the shunt system is positioned below the workbench and communicated with the workbench, the crushing system is connected with the tail end of the shunt system, the air washing system is positioned below the shunt system, the collecting hopper is positioned below the crusher mechanism and the air washing system, and the screening system is positioned below the collecting hopper; the oxidizing and hydrolyzing system comprises a moving mechanism and an oxidizing and hydrolyzing mechanism, and the cleaning and drying system comprises a cleaning mechanism and a drying mechanism;
the moving mechanism comprises two sliding rails and a basket which are arranged at intervals, a pulley is arranged on the sliding rails in a sliding mode, a first support is arranged at the top of the pulley, one end of each first support is connected with a first lifting rod, two sides of the basket are respectively connected with the lower end of each lifting rod through a rotating joint, slots are formed in two sides in the basket, negative electrodes are inserted into the slots, the two negative electrodes are communicated through electrode chucks, and the electrode chucks are connected with the first supports through wires; the moving mechanism can control the basket to freely move into the oxidizing and hydrolyzing mechanism, the cleaning mechanism and the drying mechanism to carry out various operations.
The oxidation hydrolysis mechanism comprises a first working groove, the first working groove is positioned between two sliding rails, one end of the first working groove is connected with a first valve, two sides of one end of the first working groove are provided with second supports, the upper ends of the second supports are connected with wire conduits, the wire conduits are provided with a plurality of anodes, the bottom in the first working groove is provided with a plurality of air pipes, the other end of the first working groove is provided with a pump machine, and the pump machine is connected with the air pipes; and the siderite completes the oxidation hydrolysis reaction in the oxidation hydrolysis mechanism, so that the siderite is oxidized and hydrolyzed into limonite.
The flow dividing system comprises a pipeline, a bent pipe and a working groove III, the lower end of the pipeline is sequentially connected with the bent pipe and the working groove III, a plurality of first rotating shafts are arranged in the bent pipe, two ends of each first rotating shaft are connected with a rotating machine positioned on the outer wall of the bent pipe, a plurality of rods are uniformly arranged on the first rotating shafts, a plurality of scattering mechanisms are arranged on the working groove III, and the bottom of the working groove III is formed by a screen grid; the shunt system can crush, break up and screen out the mineral aggregate to accomplish the reposition of redundant personnel operation.
The crushing system comprises a bent pipe, a working groove IV and a crushing mechanism; one end of the elbow is connected with the three tail ends of the working groove, the other end of the elbow is connected with the four working groove, and a plurality of crushing mechanisms are arranged in the four working groove. The crushing system carries out multistage crushing on the large-size blocky mineral aggregate which is separated by the shunt screening.
Preferably, the side wall of the basket is uniformly provided with a plurality of holes for facilitating the inflow of water and electrolyte and the outflow of sewage. One side of the basket is provided with a flip door, so that mineral aggregates can be poured conveniently.
Preferably, stirring blades are arranged in the first working grooves on two sides of the pump, the upper ends of the stirring blades are connected with the first rotating machine, and the first rotating machine controls the stirring blades to rotate at a high speed to stir the electrolyte, so that the oxidation hydrolysis reaction is further accelerated.
Preferably, the cleaning mechanism comprises a second working tank, two ends of the second working tank are respectively connected with a second valve, a plurality of ultrasonic generators are arranged on the inner side of the second working tank, and the cleaning mechanism cleans the mineral aggregate through ultrasonic waves.
Preferably, the drying mechanism comprises a base and a lifting support arranged above the base, a first fan is arranged on the base, a first heating pipe network is arranged above the first fan, a second fan is connected to the lifting support, a second heating pipe network is arranged below the second fan, and the second heating pipe network is located right above the first heating pipe network. The drying mechanism is used for drying the cleaned mineral aggregate by hot air through hot air generated by the heating pipe and wind power.
Preferably, the scattering mechanism comprises a third support, a second lifting rod, a second rotating machine, a second rotating shaft and a swinging pressure head; the support III is arranged above the working groove III, the lower end of the support III is connected with a plurality of lifting rods II, the lower end of the lifting rod II is connected with a rotating machine II through a support, two ends of the rotating shaft II are connected with the rotating machine II, and a plurality of swinging pressure heads are arranged on the rotating shaft II in a staggered mode. The scattering mechanism carries out up-down lifting, swinging, impacting and scattering on mineral aggregate in the working groove III so that the mineral aggregate is screened and distributed.
Preferably, the crushing mechanism comprises a sliding groove, a rotary pressure head, a third rotating shaft, a third rotating machine, a telescopic rod, a shifting plate, a fourth rotating shaft and a fourth rotating machine; the sliding grooves are respectively arranged on the four outer sides of the working groove and communicated with the inner parts of the working groove, rotary pressure heads are installed in the sliding grooves, two ends of each rotary pressure head are connected with the third rotary machine through a third rotary shaft, the third rotary machine is connected with a telescopic rod, the shifting plate is arranged in the four inner parts of the working groove, and two ends of the shifting plate are connected with the fourth rotary machine through a fourth rotary shaft. The crushing mechanism continuously impacts and extrudes the crushed ore through the rotating shifting plate and the rotating pressure heads in the rotation of the two sides of the shifting plate, and the multiple crushing mechanisms can achieve the effect of multi-stage crushing.
Preferably, the air washing system comprises a working hopper, a vibrating rod, a first motor, a third fan and a recovery tank; the utility model discloses a recovery tank, including work funnel, grating net, vibrating bar, motor one, work funnel, a plurality of vibrating arm, motor one, work funnel and recovery tank intercommunication, work funnel is located under the grating net, and work funnel inside is equipped with a plurality of vibrating arm, and vibrating arm one end is connected with motor one, is equipped with a plurality of fan three on the lateral wall of work funnel, work funnel opposite side and. The air washing system vibrates, impacts and crushes small-size porous mineral aggregates screened out by the split flow, and meanwhile, the fan three-way working funnel blows air to enable impurities with lighter weight to be blown into the recovery tank for collection, so that the air washing effect is achieved.
Preferably, the screening system comprises a conveying crawler belt, a suction head, a scraping plate and a recovery tank; the conveying crawler belt is located below the collecting hopper, a plurality of crawler belts are arranged in the middle of the conveying crawler belt, a plurality of suction heads are evenly arranged on the crawler belt, one end of the crawler belt is arranged above the recovery tank, the scraper plates are arranged on one side of the end portion of the crawler belt and located above the recovery tank, and the recovery tank is arranged above one end of the conveying crawler belt. And the screening system performs magnetic separation and screening on the mineral aggregate processed by the crushing system and the air washing system gathered by the collecting hopper, and screens out the limonite and the metallic mineral aggregate to obtain the high-quality limonite.
The invention has the beneficial effects that:
(1) according to the invention, siderite is oxidized and hydrolyzed into limonite through the oxidizing and hydrolyzing system, the electrolyte in the working tank I is aerated through the pump and the air pipe to promote the oxidizing and hydrolyzing reaction to be rapidly and effectively carried out, and the oxidizing and hydrolyzing reaction is further accelerated by the stirring of the electrolyte through the stirring blade, so that the oxidizing and hydrolyzing reaction is more complete and thorough, and the oxidizing and hydrolyzing efficiency is greatly improved.
(2) The cleaning mechanism cleans mineral aggregates through ultrasonic waves, has good cleaning effect, can effectively remove impurities, and simultaneously the drying mechanism adopts a heating pipe and assists wind power to dry through hot air, so that the drying speed is high, and the drying effect is good.
(3) The shunting system can be used for crushing, scattering and screening the mineral aggregate, the shunting operation is completed aiming at the mineral aggregate with different shapes and sizes, the subsequent crushing system and the air washing system are facilitated to crush and remove impurities of the mineral aggregate which flows out in a targeted mode, the processing speed is effectively improved, and the mineral aggregate is more fully and perfectly processed.
(4) Break up the mechanism and sway the lift of pressure head and sway the striking and break up the mineral aggregate through control to the mineral aggregate obtains screening and shunts, because the setting up of a plurality of mechanisms of breaing up makes the mineral aggregate in the work groove three evenly obtain breaking up, has effectively improved the effect of breaking up the reposition of redundant personnel. The crushing mechanism improves the efficiency of extrusion crushing by controlling the distance between the rotary pressure head and the shifting plate, and the plurality of crushing mechanisms can achieve the effect of multistage crushing and thoroughly crush the large-size blocky mineral aggregate which is shunted.
(5) The screening system provided by the invention is used for carrying out magnetic separation and screening on the mineral aggregate treated by the crushing system and the air washing system, and screening out limonite and metallic mineral aggregate to obtain high-quality limonite.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic view of the moving mechanism of the present invention;
FIG. 3 is a schematic view of the structure of the oxidizing hydrolysis unit according to the present invention;
FIG. 4 is a schematic view of the structure of the cleaning mechanism of the present invention;
FIG. 5 is a schematic structural diagram of the drying mechanism of the present invention;
FIG. 6 is a first schematic structural diagram of the shunt system of the present invention;
FIG. 7 is a second schematic structural view of the shunt system of the present invention;
FIG. 8 is a schematic diagram of the construction of the crushing system of the present invention;
FIG. 9 is a first schematic structural view of the air washing system of the present invention;
FIG. 10 is a schematic view of the air washing system of the present invention;
FIG. 11 is a schematic view of the construction of a collection funnel of the present invention;
FIG. 12 is a schematic diagram of the screening system of the present invention;
the device comprises a sliding rail 1, a pulley 101, a first support 102, a first lifting rod 103, a rotary joint 104, a basket 105, a strip hole 106, a flip door 107, a slot 108, a negative electrode 109, an electrode clamp 1010, a lead 1011, a first working groove 2, a first valve 201, a second support 202, a lead pipe 203, a positive electrode 204, an air pipe 205, a pump 206, a stirring blade 207, a first rotary machine 208, a second working groove 3, a second valve 301, an ultrasonic generator 302, a base 4, a first fan 401, a first heating pipe network 402, a lifting support 403, a second fan 404, a second heating pipe network 405, a pipeline 5, a bent pipe 501, a rotary machine 502, a first rotating shaft 503, a rod 504, a third working groove 6, a third support 601, a second lifting rod 602, a second rotary machine 603, a second rotating shaft 604, a swinging pressure head 605, a screen grid 606, a bent pipe 7, a fourth working groove 701, a sliding groove 702, a rotating pressure head 703, a third rotating shaft 704, a third rotating machine 705, a telescopic rod, Four rotating machines 709, a working hopper 8, a vibrating rod 801, a motor I802, a fan III 803, a recovery tank 804, a collection hopper 9, a conveying crawler 10, a crawler 1001, a suction head 1002, a scraper 1003 and a recovery tank 1004.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 12, a siderite pretreatment device comprises an oxidation hydrolysis system, a cleaning and drying system, a shunting system, a crushing system, an air washing system, a collecting hopper 9 and a screening system; the oxidation hydrolysis system and the cleaning and drying system are both arranged on the workbench, the shunt system is positioned below the workbench and communicated with the workbench, the crushing system is connected with the tail end of the shunt system, the air washing system is positioned below the shunt system, the collecting hopper 9 is positioned below the crusher mechanism and the air washing system, and the screening system is positioned below the collecting hopper 9; the oxidizing and hydrolyzing system comprises a moving mechanism and an oxidizing and hydrolyzing mechanism, and the cleaning and drying system comprises a cleaning mechanism and a drying mechanism;
the moving mechanism comprises two sliding rails 1 and a basket 105 which are arranged at intervals, a pulley 101 is arranged on each sliding rail 1 in a sliding mode, a first support 102 is arranged at the top of each pulley 101, one end of each first support 102 is connected with a first lifting rod 103, two sides of each basket 105 are respectively connected with the lower end of each first lifting rod 103 through a rotating joint 104, the angle of each basket 105 can be adjusted through the rotating joint 104, slots 108 are formed in two sides in each basket 105, negative electrodes 109 are inserted into the slots 108 and are communicated with each other through electrode chucks 1010, the electrode chucks 1010 are connected with the first supports 102 through wires 1011, and a power supply is arranged in each first support 102 to enable the negative electrodes;
the side wall of the basket 105 is uniformly provided with a plurality of strip holes 106 which can enable electrolyte and water to flow in and impurities such as sludge to flow out, and one side of the basket 105 is provided with a flip door 107 for opening and dumping mineral aggregate.
The oxidizing and hydrolyzing mechanism comprises a first working tank 2, the first working tank 2 is positioned between two sliding rails 1, one end of the first working tank 2 is connected with a first valve 201, and electrolyte is introduced into the first working tank 2 through the first valve 201. Two sides of one end of the first working groove 2 are provided with a second support 202, the upper end of the second support 202 is connected with a conduit 203, the conduit 203 is provided with a plurality of anodes 204, and a power supply is arranged in the second support 202, so that the anodes 204 are electrified. The bottom in the working tank I2 is provided with a plurality of air pipes 205, the other end of the working tank I2 is provided with a pump 206, the pump 206 is connected with the air pipes 205, and the pump 206 can convey air into the working tank I2 through the air pipes 205. Stirring blades 207 are arranged in the first working grooves 2 on two sides of the pump 206, the upper ends of the stirring blades 207 are connected with the first rotating machine 208, and the first rotating machine 208 controls the stirring blades 207 to rotate at a high speed to stir the electrolyte so that the oxidation and hydrolysis are more complete.
The cleaning mechanism comprises a second working tank 3, two ends of the second working tank 3 are respectively connected with a second valve 301, the second valve 301 is externally connected with a water source, a plurality of ultrasonic generators 302 are arranged on the inner side of the second working tank 3, and the ultrasonic generators 302 generate ultrasonic waves which can be used for ultrasonic wave cleaning.
The drying mechanism comprises a base 4 and a lifting support 403 arranged above the base 4, wherein a first fan 401 is arranged on the base 4, a first heating pipe network 402 is arranged above the first fan 401, the first fan 401 blows air to the first heating pipe network 402 to blow the hot air generated by heating the first heating pipe network 402 upwards, a second fan 404 is connected to the lifting support 403, a second heating pipe network 405 is arranged below the second fan 404, the second fan 404 blows air to the second heating pipe network 405 to blow the hot air generated by heating the second heating pipe network 405 downwards, the second heating pipe network 405 is located right above the first heating pipe network 402, and the lifting support 403 can control the heights of the second fan 404 and the second heating pipe network 405.
The flow dividing system comprises a pipeline 5, an elbow pipe 501 and a working groove III 6, the lower end of the pipeline 5 is sequentially connected with the elbow pipe 501 and the working groove III 6, a plurality of first rotating shafts 503 are arranged in the elbow pipe 501, two ends of each first rotating shaft 503 are connected with a rotating machine 502 positioned on the outer wall of the elbow pipe 501, a plurality of rods 504 are uniformly arranged on the first rotating shafts 503, the rotating machines 502 drive the first rotating shafts 503 to rotate and drive the rods 504 to rotate, a plurality of scattering mechanisms are arranged on the working groove III 6, and the bottom of the working groove III 6 is formed by sieve bar grids 606;
the scattering mechanism comprises a third support 601, a second lifting rod 602, a second rotating machine 603, a second rotating shaft 604 and a swinging pressure head 605; the third support 601 is arranged above the third working groove 6, the lower end of the third support 601 is connected with a plurality of second lifting rods 602, and the lifting of the swinging pressure head 605 is controlled by the second lifting rods 602. The lower end of the second lifting rod 602 is connected with a second rotating machine 603 through a support, two ends of the second rotating shaft 604 are connected with the second rotating machine 603, a plurality of swinging pressure heads 605 are arranged on the second rotating shaft 604 in a staggered mode, the second rotating machine 603 drives the second rotating shaft 604 to rotate left and right to enable the swinging pressure heads 605 to swing continuously, and the swinging pressure heads 605 swinging in a staggered mode scatter mineral aggregates in the working groove three 6 to be screened.
The crushing system comprises a bent pipe 7, a working groove IV 701 and a crushing mechanism; one end of the elbow 7 is connected with the tail end of the working groove III 6, the other end of the elbow 7 is connected with the working groove IV 701, and a plurality of crushing mechanisms are arranged in the working groove IV 701.
The crushing mechanism comprises a sliding groove 702, a rotary pressure head 703, a third rotating shaft 704, a third rotating machine 705, a telescopic rod 706, a poking plate 707, a fourth rotating shaft 708 and a fourth rotating machine 709; the sliding grooves 702 are respectively arranged on two sides outside the working groove IV 701 and communicated with the inside of the working groove IV 701, the sliding grooves 702 are internally provided with rotary pressure heads 703, two ends of each rotary pressure head 703 are connected with a rotary machine III 705 through a rotary shaft III 704, the rotary machine III 705 is connected with a telescopic rod 706, the rotary machine III 705 drives the rotary shaft III 704 to rotate so that the rotary pressure heads 703 rotate, the position of the rotary pressure heads 703 on the sliding grooves 702, namely the size of the part, extending into the working groove IV 701, of each rotary pressure head 703 can be controlled through the extension and retraction of the telescopic rod 706, and further the distance between each rotary pressure head 703 and a shifting plate 707. The poking plate 707 is arranged inside the working groove IV 701, two ends of the poking plate 707 are connected with the rotating machine IV 709 through the rotating shaft IV 708, and the rotating machine IV 709 drives the rotating shaft IV 708 to rotate so that the poking plate 707 rotates. The rotating shifting plate 707 and the rotating press head 703 in the rotation of the two sides thereof continuously impact and extrude and crush the mineral aggregate, the distance between the rotating press head 703 and the shifting plate 707 is shortened, the extruding and crushing efficiency can be increased, and the multi-stage crushing effect can be achieved by a plurality of crushing mechanisms.
The air washing system comprises a working hopper 8, a vibrating rod 801, a first motor 802, a third fan 803 and a recovery tank 804; work funnel 8 is located under grating net 606, and work funnel 8 is inside to be equipped with a plurality of vibrating arm 801, and vibrating arm 801 one end is connected with motor 802, is equipped with three 803 of a plurality of fan on 8 lateral wall of work funnel, and 8 opposite sides of work funnel communicate with accumulator 804.
The screening system comprises a conveying crawler 10, a crawler 1001, a suction head 1002, a scraper 1003 and a recovery tank 1004; the conveying crawler 10 is positioned below the collecting hopper 9, a plurality of crawlers 1001 are arranged in the middle of the conveying crawler 10, a plurality of suckers 1002 are uniformly arranged on the crawlers 1001, one end of the crawler 1001 is arranged above the recovery groove 1004, the scraper 1003 is arranged on one side of the end of the crawler 1001 and positioned above the recovery groove 1004, and the recovery groove 1004 is arranged above one end of the conveying crawler 10.
When the device works, the siderite raw material is put into the basket 105, the basket 105 is controlled to move to the first working groove 2 by the free movement of the pulley 101 on the slide rail 1, the basket 105 is lowered into the first working groove 2 by the lifting rod 103, the negative electrode 109 and the positive electrode 204 form a loop in the first working groove 2 filled with electrolyte to perform an oxidation hydrolysis reaction on siderite in the basket, the siderite is oxidized and hydrolyzed to become limonite, the electrolyte and mineral aggregate can be continuously stirred by the pump 206 and the air pipe 205 during the oxidation hydrolysis reaction, the oxidation hydrolysis reaction is promoted to be rapidly and effectively performed, and the stirring blade 207 is used for stirring the electrolyte to further accelerate the oxidation hydrolysis reaction, so that the oxidation hydrolysis reaction is more complete, and high-quality and high-purity limonite can be obtained. After the oxidizing hydrolysis is finished, the basket 105 is moved into the working tank II 3 by controlling the lifting rod I103 and the pulley 101, limonite and other impurities in the basket 105 are cleaned by ultrasonic waves in water, mineral aggregates are left in the basket 105 after cleaning, and impurities such as sludge flow out of holes in the basket 105. After cleaning, the basket 105 is moved to a gap between a first heating pipe network 402 and a second heating pipe network 405 of the drying mechanism by controlling the lifting rod 103 and the pulley 101, hot air is generated by heating the first heating pipe network 402 and the second heating pipe network 405 to dry mineral aggregate, and the hot air can be quickly blown into the basket 105 by wind power generated by the fan 401 and the fan 404 to quickly dry the mineral aggregate.
The dried mineral aggregate is moved to the upper part of the pipeline 5, the basket 105 is turned over by adjusting the rotary joint 104, the mineral aggregate falls into the pipeline 5 by opening the flip door 107, and then the mineral aggregate falls into the elbow 501, continuously impacts each rotating shaft one 503 in rotation in the falling process, is stirred, crushed and dispersed by the rods 504 and finally falls into the working tank three 6. The mechanism of breaing up goes up and down to sway the striking and breaing up to the mineral aggregate in the third 6 of work groove, because of some lumpish, some for porous forms of limonite, limonite and other impurity are screened by grating net 606 in third 6 of work groove, wherein the porous class limonite that the size is less is screened out from grating net 606 and is fallen into in the work funnel 8, and the great massive class limonite of size then flows into in the fourth 701 of work groove through return bend 7, is broken by a plurality of crushing mechanism in it and finally falls into in collecting the funnel 9. The porous limonite falling into the working hopper 8 is crushed by the multiple vibrating rods 801 which continuously vibrate, meanwhile, the fan III 803 blows air into the working hopper 8 to enable impurities with lighter weight to be blown into the recovery tank 804 to be collected, and the limonite after the crushing by vibration impact falls into the collection hopper 9. The limonite and other miscellaneous ores processed by the crushing system and the wind washing system fall into the collecting hopper 9 and further fall onto the conveying crawler 10 from the collecting hopper 9, the limonite and other miscellaneous ores move along the moving conveying crawler 10, when the limonite and other miscellaneous ores move to the middle part, because the limonite is not metallic, other mineral materials with metallic properties are absorbed by the suction heads 1002 on the crawler 1001 and scraped by the scraper 1003 at the other end and collected by the recovery tank 1004, and the limonite moves along the conveying crawler 10 to the other end and collected.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (9)

1. The siderite pretreatment equipment is characterized by comprising an oxidation hydrolysis system, a cleaning and drying system, a shunting system, a crushing system, an air washing system, a collecting hopper (9) and a screening system; the oxidation hydrolysis system and the cleaning and drying system are both arranged on the workbench, the shunt system is positioned below the workbench and communicated with the workbench, the crushing system is connected with the tail end of the shunt system, the air washing system is positioned below the shunt system, the collecting hopper (9) is positioned below the crusher mechanism and the air washing system, and the screening system is positioned below the collecting hopper (9); the oxidizing and hydrolyzing system comprises a moving mechanism and an oxidizing and hydrolyzing mechanism, and the cleaning and drying system comprises a cleaning mechanism and a drying mechanism;
the moving mechanism comprises two sliding rails (1) and a basket (105) which are arranged at intervals, wherein the sliding rails (1) are provided with a pulley (101) in a sliding manner, the top of the pulley (101) is provided with a first support (102), one end of the first support (102) is connected with a first lifting rod (103), two sides of the basket (105) are respectively connected with the lower end of the first lifting rod (103) through a rotating joint (104), two sides in the basket (105) are provided with slots (108), negative electrodes (109) are inserted into the slots (108), the two negative electrodes (109) are communicated with each other through an electrode chuck (1010), and the electrode chuck (1010) is connected with the first support (102) through a lead (1011);
the oxidizing and hydrolyzing mechanism comprises a first working groove (2), the first working groove (2) is positioned between two sliding rails (1), one end of the first working groove (2) is connected with a first valve (201), two sides of one end of the first working groove (2) are provided with a second support (202), the upper end of the second support (202) is connected with a conduit (203), the conduit (203) is provided with a plurality of anodes (204), the bottom in the first working groove (2) is provided with a plurality of air pipes (205), the other end of the first working groove (2) is provided with a pump (206), and the pump (206) is connected with the air pipes (205);
the flow distribution system comprises a pipeline (5), an elbow (501) and a working groove III (6), the lower end of the pipeline (5) is sequentially connected with the elbow (501) and the working groove III (6), a plurality of first rotating shafts (503) are arranged in the elbow (501), two ends of each first rotating shaft (503) are connected with a rotating machine (502) located on the outer wall of the elbow (501), a plurality of rods (504) are uniformly arranged on the first rotating shafts (503), a plurality of scattering mechanisms are arranged on the working groove III (6), and the bottom of the working groove III (6) is formed by a sieve grid (606);
the crushing system comprises a bent pipe (7), a working groove IV (701) and a crushing mechanism; one end of the bent pipe (7) is connected with the tail end of the working groove III (6), the other end of the bent pipe (7) is connected with the working groove IV (701), and a plurality of crushing mechanisms are arranged in the working groove IV (701).
2. The siderite pretreatment equipment according to claim 1, characterized in that a plurality of bar holes (106) are uniformly arranged on the side wall of the basket (105), and a flip door (107) is arranged on one side of the basket (105).
3. The siderite pretreatment apparatus as claimed in claim 2, wherein said pump (206) is provided with stirring vanes (207) in the working tank one (2) at both sides thereof, and the upper ends of the stirring vanes (207) are connected to the rotor one (208).
4. The siderite pretreatment equipment according to claim 3, characterized in that said cleaning mechanism comprises a second working tank (3), two ends of the second working tank (3) are respectively connected with a second valve (301), and a plurality of ultrasonic generators (302) are arranged inside the second working tank (3).
5. The siderite pretreatment equipment according to claim 4, characterized in that said drying mechanism comprises a base (4) and a lifting support (403) arranged above the base (4), a first fan (401) is arranged on the base (4), a first heating pipe network (402) is arranged above the first fan (401), a second fan (404) is connected on the lifting support (403), a second heating pipe network (405) is arranged below the second fan (404), and the second heating pipe network (405) is positioned right above the first heating pipe network (402).
6. The siderite pretreatment equipment according to claim 5, characterized in that said breaking up mechanism comprises a third bracket (601), a second lifting rod (602), a second rotating machine (603), a second rotating shaft (604), and a swinging pressure head (605); the support III (601) is arranged above the working groove III (6), the lower end of the support III (601) is connected with a plurality of lifting rods II (602), the lower end of the lifting rod II (602) is connected with a rotating machine II (603) through a support, two ends of the rotating shaft II (604) are connected with the rotating machine II (603), and a plurality of swinging pressure heads (605) are arranged on the rotating shaft II (604) in a staggered mode.
7. The siderite pretreatment equipment according to any one of claims 1 to 6, characterized in that said crushing mechanism comprises a sliding groove (702), a rotary ram (703), a rotating shaft three (704), a rotating machine three (705), a telescopic rod (706), a poking plate (707), a rotating shaft four (708), a rotating machine four (709); the sliding grooves (702) are respectively arranged on two outer sides of the working groove IV (701) and communicated with the inner parts of the working groove IV (701), rotary pressure heads (703) are installed in the sliding grooves (702), two ends of each rotary pressure head (703) are connected with the corresponding rotary machine III (705) through a rotating shaft III (704), the corresponding rotary machine III (705) is connected with a telescopic rod (706), a poking plate (707) is arranged inside the working groove IV (701), and two ends of the poking plate (707) are connected with the corresponding rotary machine IV (709) through a rotating shaft IV (708).
8. The siderite pretreatment apparatus as claimed in any one of claims 1 to 6, wherein said air washing system comprises a working hopper (8), a vibrating bar (801), a motor one (802), a fan three (803), a recovery tank (804); work funnel (8) are located under grating net (606), and work funnel (8) are inside to be equipped with a plurality of vibrating arm (801), and vibrating arm (801) one end is connected with motor one (802), is equipped with a plurality of fan three (803) on a lateral wall of work funnel (8), and work funnel (8) opposite side and accumulator (804) intercommunication.
9. The siderite pretreatment apparatus as claimed in any one of claims 1 to 6, wherein said screening system comprises a conveyor belt (10), a belt (1001), a suction head (1002), a scraper (1003), a recovery tank (1004); the conveying crawler belt (10) is located below the collecting hopper (9), the middle of the conveying crawler belt (10) is provided with a plurality of crawler belts (1001), the crawler belts (1001) are evenly provided with a plurality of suction heads (1002), one end of each crawler belt (1001) is arranged above the recovery groove (1004), the scraping plates (1003) are arranged on one side of the end portion of each crawler belt (1001) and located above the recovery groove (1004), and the recovery grooves (1004) are arranged above one end of the conveying crawler belt (10).
CN201910806543.5A 2019-08-28 2019-08-28 Siderite pretreatment equipment Active CN110548724B (en)

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