CN110548605A - Pushing type centrifugal machine - Google Patents
Pushing type centrifugal machine Download PDFInfo
- Publication number
- CN110548605A CN110548605A CN201910887633.1A CN201910887633A CN110548605A CN 110548605 A CN110548605 A CN 110548605A CN 201910887633 A CN201910887633 A CN 201910887633A CN 110548605 A CN110548605 A CN 110548605A
- Authority
- CN
- China
- Prior art keywords
- drum
- stage
- pusher
- oil
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000002131 composite material Substances 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 15
- 238000011010 flushing procedure Methods 0.000 claims description 14
- 125000006850 spacer group Chemical group 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- 210000004907 gland Anatomy 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 17
- 230000018044 dehydration Effects 0.000 abstract description 9
- 238000006297 dehydration reaction Methods 0.000 abstract description 9
- 238000013461 design Methods 0.000 abstract description 7
- 239000000725 suspension Substances 0.000 abstract description 7
- 239000004744 fabric Substances 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 96
- 239000012065 filter cake Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B1/00—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/02—Continuous feeding or discharging; Control arrangements therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/08—Skimmers or scrapers for discharging ; Regulating thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B15/00—Other accessories for centrifuges
- B04B15/06—Other accessories for centrifuges for cleaning bowls, filters, sieves, inserts, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B7/00—Elements of centrifuges
- B04B7/08—Rotary bowls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B7/00—Elements of centrifuges
- B04B7/08—Rotary bowls
- B04B7/12—Inserts, e.g. armouring plates
- B04B7/16—Sieves or filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B9/00—Drives specially designed for centrifuges; Arrangement or disposition of transmission gearing; Suspending or balancing rotary bowls
- B04B9/02—Electric motor drives
Landscapes
- Centrifugal Separators (AREA)
Abstract
本发明公布了一种推料式离心机,它包括机座、驱动装置、复合油缸组件、轴和轴承组件、转鼓组件、罩壳组件;转鼓组件包括挡水圈、第三级转鼓上,第三级转鼓内围里有第二级转鼓,第二级转鼓内围里有第一级转鼓,第一级转鼓内围里有推料盘,推料盘侧端圆周上有布料口,布料口的侧端圆周上有离心布料器,离心布料器一端有离心网面压圈,进料管穿插于离心网面压圈中;第一级转鼓上有第一级筛网,第二级转鼓上有第二级筛网,第三级转鼓上有第三级筛网;推料盘、第一级转鼓和第二级转鼓上分别有一级推料片、二级推料片和三级推料片。本发明提供一种推料式离心机,使用维护方便,转鼓装置独特设计使物料脱水效果佳,能适用于低浓度悬浮液,使用寿命长。
The invention discloses a pusher type centrifuge, which includes a machine base, a driving device, a composite oil cylinder assembly, a shaft and a bearing assembly, a drum assembly, and a casing assembly; the drum assembly includes a water retaining ring, a third-stage drum Above, there is a second-stage drum in the inner circle of the third-stage drum, and there is a first-stage drum in the inner circle of the second-stage drum, and there is a pusher disc in the inner circle of the first-stage drum, and the side end of the pusher disc There is a cloth opening on the circumference, and there is a centrifugal distributor on the circumference of the side end of the cloth opening. One end of the centrifugal distributor has a centrifugal mesh pressing ring, and the feeding pipe is inserted into the centrifugal mesh pressing ring; the first stage drum has a first There is a second-stage screen on the second-stage drum, and a third-stage screen on the third-stage drum; there is a first-stage pusher on the pushing plate, the first-stage drum, and the second-stage drum. Tablets, two-stage pushers and three-stage pushers. The invention provides a pusher type centrifuge, which is easy to use and maintain, and the unique design of the drum device makes the dehydration effect of the material good, can be applied to low-concentration suspensions, and has a long service life.
Description
技术领域technical field
本发明涉及一种离心机,具体为一种推料式离心机。The invention relates to a centrifuge, in particular to a pusher type centrifuge.
背景技术Background technique
离心机是利用离心力,分离液体与固体颗粒或液体与液体的混合物中各组分的机械。离心机主要用于将悬浮液中的固体颗粒与液体分开,或将乳浊液中两种密度不同,又互不相溶的液体分开(例如从牛奶中分离出奶油);它也可用于排除湿固体中的液体,例如用洗衣机甩干湿衣服;特殊的超速管式分离机还可分离不同密度的气体混合物;利用不同密度或粒度的固体颗粒在液体中沉降速度不同的特点,有的沉降离心机还可对固体颗粒按密度或粒度进行分级。A centrifuge is a machine that uses centrifugal force to separate components in a mixture of liquid and solid particles or liquid and liquid . The centrifuge is mainly used to separate the solid particles in the suspension from the liquid, or to separate two different densities and immiscible liquids in the emulsion (such as separating cream from milk); it can also be used to remove Liquid in wet solids, such as drying wet clothes with a washing machine; special ultra-speed tube separators can also separate gas mixtures of different densities; using the characteristics of different sedimentation speeds of solid particles of different densities or particle sizes in liquids, some sedimentation Centrifuges can also classify solid particles by density or size.
推料式离心机是一种连续操作的过滤式离心机。在高速运转的情况下,料浆不断由进料管送入,沿进料斗的内壁流至转鼓的滤网上。滤液穿过滤网经滤液出口连续排出,积于滤网内面上的滤渣则被往复运动的活塞推送器沿转鼓内壁面推出。A pusher centrifuge is a continuously operating filter centrifuge. In the case of high-speed operation, the slurry is continuously fed in from the feed pipe, and flows along the inner wall of the feed hopper to the screen of the drum. The filtrate passes through the filter screen and is discharged continuously through the filtrate outlet, and the filter residue accumulated on the inner surface of the filter screen is pushed out along the inner wall of the drum by the reciprocating piston pusher.
现有技术中推料式离心机的物料的适应范围较窄,当物料工艺发生变化或者进料浓度过低时,将无法使用推料离心机分离;且现有的推料式离心机的转鼓装置设计大多结构简单,物料脱水效果欠佳,无法满足客户要求;因此,急需开发一种推料式离心机解决以上问题。In the prior art, the material of the pusher centrifuge has a narrow range of adaptation. When the material process changes or the feed concentration is too low, it will not be possible to use the pusher centrifuge to separate; The design of the drum device is mostly simple in structure, and the dehydration effect of the material is not good enough to meet the customer's requirements; therefore, it is urgent to develop a pusher type centrifuge to solve the above problems.
发明内容Contents of the invention
本发明的目的是针对以上问题,本发明提供一种推料式离心机,设计巧妙,使用维护方便,转鼓装置的独特设计使物料脱水效果佳,能适用于低浓度悬浮液,使用寿命长。The purpose of the present invention is to solve the above problems. The present invention provides a pusher type centrifuge, which is ingeniously designed, easy to use and maintain, and the unique design of the drum device makes the dehydration effect of the material good. It can be applied to low-concentration suspensions and has a long service life. .
为实现以上目的,本发明采用的技术方案是:它包括机座,机座上设置有驱动装置,驱动装置通过复合油缸组件或传动装置与第一组轴和轴承组件连接,第一组轴和轴承组件的一端活动设置有转鼓组件,转鼓组件的外周设置有罩壳组件;转鼓组件包括与第一组轴和轴承组件连接的挡水圈,挡水圈活动设置在第三级转鼓上,第三级转鼓的内围里活动设置有第二级转鼓,第二级转鼓的内围里活动设置有第一级转鼓,第一级转鼓的内围里活动设置有推料盘,推料盘的侧端圆周上活动设置有布料口,布料口的侧端圆周上设置有离心布料器,离心布料器呈锥形结构,离心布料器的里侧设置有离心面网,离心布料器的一端设置有离心网面压圈,进料管穿插于离心网面压圈中;第一级转鼓上设置有第一级筛网,第二级转鼓长出第一级转鼓的部分内壁设置有第二级筛网,第三级转鼓长出第二级转鼓的部分内壁设置有第三级筛网;推料盘、第一级转鼓和第二级转鼓上分别设置有一级推料片、二级推料片和三级推料片。In order to achieve the above object, the technical solution adopted by the present invention is: it includes a machine base, a driving device is arranged on the machine base, and the driving device is connected with the first group of shafts and the bearing assembly through a composite oil cylinder assembly or a transmission device, and the first group of shafts and One end of the bearing assembly is movably provided with a drum assembly, and the outer periphery of the drum assembly is provided with a casing assembly; the drum assembly includes a water retaining ring connected with the first set of shafts and the bearing assembly, and the water retaining ring is movably arranged at the third stage of rotation. On the drum, there is a second-level drum in the inner circle of the third-level drum, a first-level drum in the inner circle of the second-level drum, and a movable set in the inner circle of the first-level drum. There is a pusher plate, and a distributing port is movable on the side circumference of the pusher disc, and a centrifugal distributor is arranged on the side circumference of the distributing port. The centrifugal distributor has a conical structure, and the inner side of the centrifugal distributor is provided with a centrifugal surface One end of the centrifugal distributor is provided with a centrifugal mesh pressure ring, and the feed pipe is inserted into the centrifugal mesh surface pressure ring; the first stage drum is equipped with a first stage screen, and the second stage drum grows out of the first stage. Part of the inner wall of the first-stage drum is provided with a second-stage screen, and part of the inner wall of the third-stage drum that grows beyond the second-stage drum is provided with a third-stage screen; the pushing plate, the first-stage drum and the second-stage The drum is respectively provided with a first-stage material pusher, a second-level material pusher and a third-level material pusher.
进一步的,第三级转鼓呈直筒状,第三级转鼓的侧端活动设置有转鼓压圈,第三级转鼓和转鼓压圈之间设置有挡水环,转鼓压圈的侧端活动设置有刮刀。Further, the third-stage drum is in the shape of a straight cylinder, and the side end of the third-stage drum is movable with a drum hold-down ring, and a water retaining ring is arranged between the third-stage drum and the drum hold-down ring, and the drum hold-down ring The side end activities are provided with a scraper.
进一步的,第三级转鼓靠近进料管那端呈倾斜状,第三级转鼓的侧端活动设置有三级转鼓压圈。Further, the end of the third-stage drum near the feed pipe is inclined, and the side end of the third-stage drum is movable with a third-stage drum pressure ring.
进一步的,驱动装置设置为液压驱动,液压驱动包括电机、联轴器、油泵、液压阀及管道连接组件。Further, the driving device is configured as a hydraulic drive, and the hydraulic drive includes a motor, a coupling, an oil pump, a hydraulic valve and a pipeline connection assembly.
进一步的,驱动装置设置为机械驱动,机械驱动包括设置在机座上的电机减速机组件、传动装置和第二组轴和轴承组件,第二组轴和轴承组件是机械轴和轴承组件。Further, the driving device is set as a mechanical drive, and the mechanical drive includes a motor reducer assembly, a transmission device, and a second set of shaft and bearing assemblies arranged on the base, and the second set of shaft and bearing assemblies is a mechanical shaft and bearing assembly.
进一步的,压力油缸,压力油缸中设置有空腔,空腔内设置有推料轴,推料轴上设置有推料活塞,推料活塞呈H型;推料活塞内设置有换向套筒,推料活塞将空腔内分成左压力油腔和右压力油腔,推料活塞的两端分别设置有前活塞盘和后活塞盘,前活塞盘和后活塞盘上分别设置有第二导向柱塞和第一导向柱塞,第二导向柱塞和第一导向柱塞的一端设置有导杆;压力油缸的一端设置有压力油缸盖,后活塞盘的侧端设置有液压螺母,液压螺母设置在推料轴上;压力油缸盖的侧端设置有进出油构架;进出油构架的外圆周上设置有压力介质输送器;压力介质输送器上设置有接头和回油接管;回油接管通过回油塑料管与回油管连通。Further, the pressure oil cylinder is provided with a cavity, the cavity is provided with a push shaft, the push shaft is provided with a push piston, and the push piston is H-shaped; the push piston is provided with a reversing sleeve , the push piston divides the cavity into a left pressure oil chamber and a right pressure oil chamber, the two ends of the push piston are respectively provided with a front piston disc and a rear piston disc, and the front piston disc and the rear piston disc are respectively provided with a second guide One end of the plunger and the first guide plunger, the second guide plunger and the first guide plunger are provided with a guide rod; one end of the pressure cylinder is provided with a pressure cylinder cover, and the side end of the rear piston disc is provided with a hydraulic nut, and the hydraulic nut It is arranged on the pusher shaft; the side end of the pressure cylinder head is provided with an oil inlet and outlet frame; the outer circumference of the oil inlet and outlet frame is provided with a pressure medium conveyor; the pressure medium conveyor is provided with a joint and an oil return connection; the oil return connection passes through The oil return plastic pipe communicates with the oil return pipe.
进一步的,进出油构架的外圆周上依次设置有前骨架油封座、前介质输送器座、后介质输送器座和前介质输送器座,前介质输送器座和后介质输送器座与进出油构架连接处内设置有压力介质输送器;压力介质输送器设置有个;进出油构架与前骨架油封座连接处设置有前隔套;进出油构架与前介质输送器座和后介质输送器座连接处分别设置有第一轴承和第二轴承;压力介质输送器的侧端设置有介质输送器压盖。Further, the outer circumference of the oil inlet and outlet frame is provided with a front frame oil seal seat, a front medium conveyor seat, a rear medium conveyor seat and a front medium conveyor seat, and the front medium conveyor seat and the rear medium conveyor seat are connected with the oil inlet and outlet. There is a pressure medium conveyor in the connection of the frame; there is one pressure medium conveyor; a front spacer is set at the connection between the oil inlet and outlet frame and the oil seal seat of the front frame; the oil inlet and outlet frame is connected to the front medium conveyor seat and the rear medium conveyor seat A first bearing and a second bearing are respectively arranged at the joint; the side end of the pressure medium conveyer is arranged with a medium conveyer gland.
进一步的,液压螺母包括螺母主体,螺母主体上设置有活塞,螺母主体与活塞之间设置有半圆垫片;螺母主体内设置有螺纹孔和通孔流道。Further, the hydraulic nut includes a nut body, a piston is arranged on the nut body, and a semicircular gasket is arranged between the nut body and the piston; a threaded hole and a through-hole flow channel are arranged in the nut body.
进一步的,第一组轴和轴承组件包括空心轴,空心轴分别通过前推料导向套、后推料导向套设置有推料轴,推料轴上分别通过前轴承和后轴承设置有轴承座,轴承座上设置有回油管和回油管接头;前轴承和后轴承的两侧分别设置有前间隔套、前迷宫圈和后间隔套、后迷宫圈,前迷宫圈的侧端设置有密封圈;空心轴的中部和尾部分别设置有节流油塞和油塞。Further, the first set of shaft and bearing assemblies includes a hollow shaft, the hollow shaft is respectively provided with a pusher shaft through the front pusher guide sleeve and the rear pusher guide sleeve, and the pusher shaft is respectively provided with a bearing seat through the front bearing and the rear bearing , the oil return pipe and the oil return pipe joint are arranged on the bearing seat; front spacer sleeves, front labyrinth rings, rear spacer sleeves, and rear labyrinth rings are arranged on both sides of the front bearing and rear bearing respectively, and sealing rings are arranged at the side ends of the front labyrinth rings ; There are throttling oil plugs and oil plugs in the middle and tail of the hollow shaft respectively.
进一步的,罩壳组件包括机壳,机壳内设置有集料槽,机壳的一侧设置有前盖板,前盖板上设置有门;前盖板上分别穿插有进料管、集料槽冲洗管、筛网内洗涤管和筛网冲洗管;机壳的上端设置有转鼓外冲洗管;机壳的另一侧设置有后壳板,后壳板上通过弯头设置有后壳板冲洗管;机壳的下端分别设置有排液口和出料口。Further, the casing assembly includes a casing, a collection tank is arranged inside the casing, a front cover is arranged on one side of the casing, and a door is arranged on the front cover; Tank flushing pipe, screen inner washing pipe and screen flushing pipe; the upper end of the casing is provided with a drum outer flushing pipe; the other side of the casing is provided with a rear shell, and the rear shell is provided with a rear The shell flushing pipe; the lower end of the casing is respectively provided with a liquid discharge port and a discharge port.
本发明的有益效果:本发明提供一种推料式离心机,设计巧妙,使用维护方便,转鼓装置的独特设计,首先通过在离心布料器形成滤饼,然后分别通过第一级滤网、第二级滤网和第三级滤网一级级过滤、脱水,使物料脱水效果佳,能适用于低浓度悬浮液,使用寿命长。Beneficial effects of the present invention: the present invention provides a pusher type centrifuge, which is ingeniously designed, easy to use and maintain, and the unique design of the drum device firstly forms a filter cake in the centrifugal distributor, and then passes through the first stage filter screen, The second-stage filter and the third-stage filter are used for one-stage filtration and dehydration, so that the dehydration effect of the material is good, and it can be applied to low-concentration suspensions and has a long service life.
1、本发明中的离心布料器呈锥形结构,固相在离心网面上形成滤饼会很薄,离心布料器不会堵料;能使低浓度悬浮液有增稠的效果,下一道工序能形成有效滤饼。1. The centrifugal distributor in the present invention has a conical structure, and the filter cake formed by the solid phase on the centrifugal mesh surface will be very thin, and the centrifugal distributor will not block the material; it can thicken the low-concentration suspension, and the next step The process can form an effective filter cake.
2、本发明中第三级转鼓一端呈圆筒状,靠近进料管那端设计呈倾斜状,第三级转鼓的直径越来越大,而转速是恒定的,这样的结构设计会分离因数越来越大,脱水效果更佳;在直径越来越大处滤饼越来越薄,水越容易透过,脱水效果更佳,为企业降低了后续成本。2. In the present invention, one end of the third-stage drum is cylindrical, and the end near the feed pipe is designed to be inclined. The diameter of the third-stage drum is getting larger and larger, while the rotational speed is constant. Such a structural design will The larger the separation factor, the better the dehydration effect; the larger the diameter of the filter cake, the thinner the filter cake, the easier it is for water to pass through, and the better the dehydration effect, which reduces the follow-up cost for the enterprise.
3、本发明的筛网内洗涤管是通过加入洗涤边推料时液边清洗,清洗效果好,效率高,为企业降低了后续成本。3. The washing pipe in the screen of the present invention is cleaned by adding liquid while washing and pushing the material, which has good cleaning effect and high efficiency, and reduces the follow-up cost for the enterprise.
4、本发明的筛网冲洗管是在停机后对所有筛网进行全面清洗的,清洗效果好,效率高。4. The screen flushing pipe of the present invention fully cleans all the screens after shutdown, and has good cleaning effect and high efficiency.
5、本发明的的驱动装置是液压驱动时,是采用由电机、联轴器、油泵及管道连接组件组成,油泵内的油进入到复合油缸组件,通过复合油缸组件中切换换向套筒与推料活塞的通道,再将活塞组件向一端推动,从而带动推料轴往复推动,如此往返从而实现活塞自主换向,带动推料轴左右脉冲推动,结构简单,设计巧妙,使用维护方便,可靠性强,易加工、使用寿命长的优点。5. When the driving device of the present invention is driven by hydraulic pressure, it is composed of a motor, a coupling, an oil pump and a pipeline connection assembly. The oil in the oil pump enters the composite oil cylinder assembly, and the reversing sleeve and the composite oil cylinder assembly are switched through the composite oil cylinder assembly. The passage of the pusher piston, and then push the piston assembly to one end, so as to drive the pusher shaft to reciprocate, so as to realize the independent reversing of the piston, and drive the pusher shaft to move left and right. The structure is simple, the design is ingenious, and the use and maintenance are convenient and reliable. It has the advantages of strong resistance, easy processing and long service life.
7、本发明通过液压螺母将活塞锁在推料轴上,锁紧以后,将油通过螺纹孔和通孔流道打入,打到螺母主体与活塞的间隙刚好为半圆垫片的厚度为止这样就不能回弹,锁紧效果好,防止松动。7. The present invention locks the piston on the pusher shaft through the hydraulic nut. After locking, the oil is injected through the threaded hole and the through-hole flow channel until the gap between the nut body and the piston is just the thickness of the semicircular gasket. It cannot rebound, and the locking effect is good to prevent loosening.
8、本发明的驱动装置是机械驱动时,是采用电机带动减速机再驱动曲柄摇杆组件来实现,其中减速机为通用机械设备,采购和维护比较方便;曲柄摇杆组件主要由左偏心轮、右偏心轮和拨叉组成,减速机驱动左偏心轮和右偏心轮等速旋转,即相当于曲柄等速转动,左偏心轮和右偏心轮旋转带动拨叉往复运动,即相当于摇杆作往复运动,曲柄有摇杆组件结构简单,结构相比更简单,制造和维护成本更低;推料轴与空心轴之间设置有导向键,当推料轴承组件驱动推料轴往复运动时,导向键可使推料轴在空心轴中按导向键的路径滑动,从而使推料轴在主轴中能够定位和导向。8. When the driving device of the present invention is mechanically driven, it is realized by using a motor to drive a reducer and then drive a crank rocker assembly, wherein the reducer is a general-purpose mechanical device, which is convenient to purchase and maintain; the crank rocker assembly is mainly composed of a left eccentric wheel , the right eccentric wheel and the shift fork, the reducer drives the left eccentric wheel and the right eccentric wheel to rotate at the same speed, which is equivalent to the constant speed rotation of the crank, and the rotation of the left eccentric wheel and the right eccentric wheel drives the fork to reciprocate, which is equivalent to the rocker For reciprocating motion, the crank has a rocker assembly with a simple structure, which is simpler in structure and lower in manufacturing and maintenance costs; a guide key is arranged between the pusher shaft and the hollow shaft, and when the pusher bearing assembly drives the pusher shaft to reciprocate , the guide key can make the pusher shaft slide in the hollow shaft according to the path of the guide key, so that the pusher shaft can be positioned and guided in the main shaft.
附图说明Description of drawings
图1为本发明结构正视图(液压驱动)。Figure 1 is a front view of the structure of the present invention (hydraulic drive).
图2为本发明结构中转鼓组件的结构示意图(第三级筛网为圆筒状)。Fig. 2 is a structural schematic diagram of the drum assembly in the structure of the present invention (the third-stage screen is cylindrical).
图3为本发明结构中转鼓组件的结构示意图(第三级筛网一端为圆筒式另一端呈圆锥状)。Fig. 3 is a structural schematic diagram of the drum assembly in the structure of the present invention (one end of the third-stage screen is cylindrical and the other end is conical).
图4为本发明结构中轴和轴承组件的结构示意图。Fig. 4 is a structural schematic diagram of the shaft and bearing assembly in the structure of the present invention.
图5为本发明结构中复合油缸组件的结构示意图。Fig. 5 is a structural schematic diagram of the composite oil cylinder assembly in the structure of the present invention.
图6为图5中中液压螺母的结构示意图。Fig. 6 is a schematic structural diagram of the hydraulic nut in Fig. 5 .
图7为本发明结构中罩壳组件的正视图。Figure 7 is a front view of the housing assembly in the structure of the present invention.
图8为本发明结构中罩壳组件的侧视图。Figure 8 is a side view of the housing assembly in the configuration of the present invention.
图9为本发明结构正视图(机械驱动)。Fig. 9 is a front view of the structure of the present invention (mechanical drive).
图10为本发明的驱动装置为机械驱动时的俯视图。Fig. 10 is a top view of the driving device of the present invention when it is mechanically driven.
图中所述文字标注表示为:1、机座;2、转鼓组件;3、第一组轴和轴承组件;4、复合油缸组件;5、液压驱动;6、罩壳组件;2-1、挡水圈;2-2、第三级转鼓;2-3、推杆密封压圈;2-4、第二级转鼓;2-5、第一级转鼓;2-6、一级推料片;2-7、推料盘;2-8、布料口;2-9、离心布料器;2-10、第一级筛网;2-11、二级推料片;2-12、离心面网;2-13、第二级筛网;2-14、三级推料片;2-15、第三级筛网;2-16、挡水环;2-17、刮刀;2-18、转鼓压圈;2-19、离心网面压圈;2-20进料管;2-21、三级转鼓压圈;3-1、后间隔套;3-2、后迷宫圈;3-3、推料轴;3-4、空心轴;3-5、轴承座;3-6、后轴承;3-7、前间隔套;3-8、前迷宫圈;3-9、密封圈;3-10、节流油塞;3-11、前轴承;3-12、油塞;3-13、回油管接头;3-14、第二回油管;3-15、后推料导向套;3-16、前推料导向套;4-1、介质输送器压盖;4-2、后介质输送器座;4-3、前介质输送器座;4-4、前骨架油封座;4-5、后活塞盘;4-6、第二导向柱塞;4-7、推料活塞;4-8、换向套筒;4-9、前活塞盘;4-10、第二轴承;4-11、压力油缸;4-12、导杆;4-13、压力介质输送器;4-14、第一导向柱塞;4-15、压力油缸盖;4-16、回油塑料管;4-17、第一回油管;4-18、前隔套;4-19、进出油构架;4-20、回油接管;4-21、接头;4-22、液压螺母;4-23、第一轴承;4-24、右压力油腔;4-25、通道Ⅰ;4-26、进油通道Ⅱ;4-27、压力油腔;4-28、通道Ⅱ;4-29、通道Ⅲ;4-30、左压力油腔;4-31、通道Ⅳ;4-32、螺栓;4-33、进油腔;4-34、通道Ⅴ;4-36、回油孔;4-37、节液油孔; 4-38、进油通道Ⅰ;4-22-01、螺母主体;4-22-02、半圆垫片;4-22-03、活塞;4-22-04、螺纹孔;4-22-05、通孔流道;5-1、电机;5-2、联轴器;6-1、弯头;6-2、后壳板冲洗管;6-3、后壳板;6-4、集料槽冲洗管;6-5、筛网内洗涤管;6-6、机壳;6-7、筛网冲洗管;6-8、集料槽;6-9、进料管;6-10、前盖板;6-11、门;6-12、转鼓外冲洗管;6-13、出料口;6-14、排液口;7、电机减速机组件;8、传动装置;100、驱动装置;200、第二组轴和轴承组件。The text marked in the figure is expressed as: 1. Machine base; 2. Drum assembly; 3. The first set of shaft and bearing assembly; 4. Composite oil cylinder assembly; 5. Hydraulic drive; 6. Cover assembly; 2-1 , water retaining ring; 2-2, third-stage drum; 2-3, push rod sealing pressure ring; 2-4, second-stage drum; 2-5, first-stage drum; 2-6, first-stage Level pushing piece; 2-7, pushing plate; 2-8, cloth opening; 2-9, centrifugal distributor; 2-10, first-level screen; 2-11, second-level pushing piece; 2- 12. Centrifugal surface net; 2-13, second-level screen; 2-14, third-level pusher; 2-15, third-level screen; 2-16, water retaining ring; 2-17, scraper; 2-18, drum press ring; 2-19, centrifugal mesh surface press ring; 2-20 feed pipe; 2-21, three-stage drum press ring; 3-1, rear spacer sleeve; 3-2, rear Labyrinth ring; 3-3, pusher shaft; 3-4, hollow shaft; 3-5, bearing seat; 3-6, rear bearing; 3-7, front spacer sleeve; 3-8, front labyrinth ring; 3- 9. Seal ring; 3-10, throttle oil plug; 3-11, front bearing; 3-12, oil plug; 3-13, oil return pipe joint; 3-14, second oil return pipe; 3-15, rear Push material guide sleeve; 3-16, front push material guide sleeve; 4-1, medium conveyor gland; 4-2, rear medium conveyor seat; 4-3, front medium conveyor seat; 4-4, front Skeleton oil seal seat; 4-5, rear piston disc; 4-6, second guide plunger; 4-7, pusher piston; 4-8, reversing sleeve; 4-9, front piston disc; 4-10 , the second bearing; 4-11, the pressure cylinder; 4-12, the guide rod; 4-13, the pressure medium conveyor; 4-14, the first guide plunger; 4-15, the pressure cylinder cover; 4-16, Oil return plastic pipe; 4-17, first oil return pipe; 4-18, front spacer; 4-19, oil inlet and outlet frame; 4-20, oil return connection; 4-21, joint; 4-22, hydraulic nut ;4-23, the first bearing; 4-24, right pressure oil chamber; 4-25, channel Ⅰ; 4-26, oil inlet channel Ⅱ; 4-27, pressure oil chamber; 4-28, channel Ⅱ; 4 -29, channel Ⅲ; 4-30, left pressure oil chamber; 4-31, channel Ⅳ; 4-32, bolt; 4-33, oil inlet chamber; 4-34, channel Ⅴ; 4-36, oil return hole ;4-37, oil saving hole; 4-38, oil inlet channel Ⅰ; 4-22-01, nut body; 4-22-02, semicircular gasket; 4-22-03, piston; 4-22- 04. Threaded hole; 4-22-05. Through hole flow channel; 5-1. Motor; 5-2. Coupling; 6-1. Elbow; 6-2. Back shell flushing pipe; 6-3 , rear shell plate; 6-4, collecting tank flushing pipe; 6-5, washing pipe inside the screen; 6-6, casing; 6-7, screen washing pipe; 6-8, collecting tank; 6 -9, feeding pipe; 6-10, front cover; 6-11, door; 6-12, washing pipe outside the drum; 6-13, discharge port; 6-14, drain port; 7, motor reduce Speed machine assembly; 8, transmission device; 100, drive device; 200, second set of shaft and bearing assembly.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图8所示,本发明的具体结构为:它包括机座1,机座1上设置有驱动装置100,驱动装置100通过复合油缸组件4或传动装置8与第一组轴和轴承组件3连接,第一组轴和轴承组件3的一端活动设置有转鼓组件2,转鼓组件2的外周设置有罩壳组件6;转鼓组件2包括与第一组轴和轴承组件3连接的挡水圈2-1,挡水圈2-1活动设置在第三级转鼓2-2上,第三级转鼓2-2的内围里通过推杆密封压圈2-3活动设置有第二级转鼓2-4,第二级转鼓2-4的内围里活动设置有第一级转鼓2-5,第一级转鼓2-5的内围里活动设置有推料盘2-7,推料盘2-7的侧端圆周上活动设置有布料口2-8,布料口2-8的侧端圆周上设置有离心布料器2-9,离心布料器2-9呈锥形结构,离心布料器2-9的里侧设置有离心面网2-12,离心布料器2-9的一端设置有离心网面压圈2-19,进料管6-9穿插于离心网面压圈2-19中;第一级转鼓2-5上设置有第一级筛网2-10,第二级转鼓2-4长出第一级转鼓2-5的部分内壁设置有第二级筛网2-13,第三级转鼓2-2长出第二级转鼓2-4的部分内壁设置有第三级筛网2-15;推料盘2-7、第一级转鼓2-5和第二级转鼓2-4上分别设置有一级推料片2-6、二级推料片2-11和三级推料片2-14。As shown in Fig. 1-Fig. 8, the specific structure of the present invention is: it comprises machine base 1, is provided with driving device 100 on machine base 1, and driving device 100 is connected with the first set of shafts and The bearing assembly 3 is connected, the first group of shafts and one end of the bearing assembly 3 are movably provided with a drum assembly 2, and the outer periphery of the drum assembly 2 is provided with a casing assembly 6; The connected water retaining ring 2-1, the water retaining ring 2-1 is movable and set on the third-stage drum 2-2, and the inner circumference of the third-stage drum 2-2 is moved through the push rod sealing pressure ring 2-3 A second-stage drum 2-4 is provided, and a first-stage drum 2-5 is provided for activities in the inner circumference of the second-stage drum 2-4, and a first-stage drum 2-5 is provided for activities in the inner circumference of the first-stage drum 2-5. Pushing disc 2-7, the side end circumference of pushing material disc 2-7 is provided with distributing port 2-8, and the side end circumference of distributing port 2-8 is provided with centrifugal distributing device 2-9, centrifugal distributing device 2 -9 has a conical structure, the inner side of the centrifugal distributor 2-9 is provided with a centrifugal surface net 2-12, one end of the centrifugal distributor 2-9 is provided with a centrifugal mesh pressure ring 2-19, and the feed pipe 6-9 Interspersed in the centrifugal mesh pressure ring 2-19; the first-stage drum 2-5 is provided with a first-stage screen 2-10, and the second-stage drum 2-4 grows out of the first-stage drum 2-5 Part of the inner wall is provided with a second-stage screen 2-13, and the part of the third-stage drum 2-2 that grows beyond the second-stage drum 2-4 is provided with a third-stage screen 2-15; -7. The first-stage drum 2-5 and the second-stage drum 2-4 are respectively provided with a first-stage material pusher 2-6, a second-stage material pusher 2-11 and a third-stage material pusher 2-14.
进一步的,第三级转鼓2-2呈圆筒状,第三级转鼓2-2的侧端活动设置有转鼓压圈2-18,第三级转鼓2-2和转鼓压圈2-18之间设置有挡水环2-16,转鼓压圈2-18的侧端活动设置有刮刀2-17。刮刀2-17将集料槽6-8上的滤饼刮掉从切向出料口6-13卸出机外。Further, the third-stage drum 2-2 is cylindrical, and the side end of the third-stage drum 2-2 is movable to be provided with a drum press ring 2-18, and the third-stage drum 2-2 and the drum press ring are movable. A water-retaining ring 2-16 is arranged between the rings 2-18, and a scraper 2-17 is provided on the movable side of the drum pressing ring 2-18. The scraper 2-17 scrapes off the filter cake on the collecting tank 6-8 and discharges it outside the machine from the tangential outlet 6-13.
进一步的,第三级转鼓2-2的一端呈圆筒状,另一端靠近进料管6-9那端呈圆锥状,第三级转鼓2-2的侧端活动设置有三级转鼓压圈2-21。当第三级转鼓2-2靠近进料管6-9那端呈圆锥状时,三级转鼓压圈2-21上没有刮刀,罩壳组件6上没有集料槽6-8,滤饼在推料过程中从转鼓中推出来,挤到机壳最后自然掉落。此处的第三级转鼓2-2的直径越来越大,而转速是恒定的,这样的结构设计会分离因数越来越大,脱水效果更佳;在直径越来越大处滤饼越来越薄,水越容易透过,脱水效果更佳,为企业降低了后续成本。Further, one end of the third-stage drum 2-2 is cylindrical, and the other end is conical at the end close to the feed pipe 6-9. Drum pressure ring 2-21. When the end of the third-stage drum 2-2 near the feed pipe 6-9 is conical, there is no scraper on the pressure ring 2-21 of the third-stage drum, and there is no collecting tank 6-8 on the cover assembly 6, and the filter The cake is pushed out from the drum during the pushing process, squeezed into the casing and finally falls naturally. The diameter of the third-stage drum 2-2 here is getting bigger and bigger, while the rotating speed is constant. This kind of structural design will make the separation factor bigger and bigger, and the dehydration effect will be better; The thinner it is, the easier it is for water to permeate, and the better the dehydration effect is, which reduces the follow-up cost for the enterprise.
进一步的,驱动装置100设置为液压驱动5,液压驱动5包括电机5-1、联轴器5-2、油泵、液压阀及管道连接组件。Further, the driving device 100 is configured as a hydraulic drive 5, and the hydraulic drive 5 includes a motor 5-1, a coupling 5-2, an oil pump, a hydraulic valve and a pipeline connection assembly.
进一步的,驱动装置100设置为机械驱动,机械驱动包括设置在机座1上的电机减速机组件7、传动装置8和第二轴和轴承组件200,第二轴和组轴承组件200是机械轴和轴承组件。电机减速机组件7、传动装置8和机械轴和轴承组件的工作原理及过程见专利号为201821159789.5,名称是机械推料离心机推料驱动装置,申请日2018 .07 .20,公开日2019.03 .15,机械推料离心机推料驱动装置的往复运动采用电机带动减速机再驱动曲柄摇杆组件来实现,曲柄摇杆组件主要由左偏心轮、右偏心轮和拨叉组成,减速机驱动左偏心轮和右偏心轮等速旋转,即相当于曲柄等速转动,左偏心轮和右偏心轮旋转带动拨叉往复运动,即相当于摇杆作往复运动;推料轴与空心轴之间设置有导向键,当推料轴承组件驱动推料轴往复运动时,导向键可使推料轴在空心轴中按导向键的路径滑动,从而使推料轴在主轴中能够定位和导向。Further, the driving device 100 is configured as a mechanical drive, and the mechanical drive includes a motor reducer assembly 7, a transmission device 8, and a second shaft and bearing assembly 200 arranged on the base 1, and the second shaft and bearing assembly 200 is a mechanical shaft and bearing assemblies. The working principle and process of the motor reducer assembly 7, the transmission device 8, and the mechanical shaft and bearing assembly are described in the patent number 201821159789.5, which is called the pusher driving device for a mechanical pusher centrifuge. The application date is 2018.07.20, and the publication date is 2019.03. 15. The reciprocating motion of the pusher driving device of the mechanical pusher centrifuge is realized by the motor driving the reducer and then driving the crank rocker assembly. The crank rocker assembly is mainly composed of a left eccentric wheel, a right eccentric wheel and a shift fork. The reducer drives the left The eccentric wheel and the right eccentric wheel rotate at the same speed, which is equivalent to the constant speed rotation of the crank. The rotation of the left eccentric wheel and the right eccentric wheel drives the fork to reciprocate, which is equivalent to the reciprocating motion of the rocker; There is a guide key, when the pusher bearing assembly drives the pusher shaft to reciprocate, the guide key can make the pusher shaft slide in the hollow shaft according to the path of the guide key, so that the pusher shaft can be positioned and guided in the main shaft.
进一步的,压力油缸4-11,压力油缸4-11中设置有空腔,空腔内设置有推料轴3-3,推料轴3-3上设置有推料活塞4-7,推料活塞4-7呈H型;推料活塞4-7内设置有换向套筒4-8,推料活塞4-7将空腔内分成左压力油腔4-30和右压力油腔4-24,推料活塞4-7的两端分别设置有前活塞盘4-9和后活塞盘4-5,前活塞盘4-9和后活塞盘4-5上分别设置有第二导向柱塞4-6和第一导向柱塞4-14,第二导向柱塞4-6和第一导向柱塞4-14的一端设置有导杆4-12;压力油缸4-11的一端设置有压力油缸盖4-15,后活塞盘4-5的侧端设置有液压螺母4-22,液压螺母4-22设置在推料轴3-3上;压力油缸盖4-15的侧端设置有进出油构架4-19;进出油构架4-19的外圆周上设置有压力介质输送器4-13;压力介质输送器4-13上设置有接头4-21和回油接管4-20;回油接管4-20通过回油塑料管4-16与第一回油管4-17连通。Further, the pressure oil cylinder 4-11, the pressure oil cylinder 4-11 is provided with a cavity, the cavity is provided with a pusher shaft 3-3, and the pusher shaft 3-3 is provided with a pusher piston 4-7, The piston 4-7 is H-shaped; the push piston 4-7 is provided with a reversing sleeve 4-8, and the push piston 4-7 divides the cavity into a left pressure oil chamber 4-30 and a right pressure oil chamber 4- 24. The two ends of the pushing piston 4-7 are respectively provided with a front piston disc 4-9 and a rear piston disc 4-5, and the front piston disc 4-9 and the rear piston disc 4-5 are respectively provided with a second guide plunger 4-6 and the first guide plunger 4-14, one end of the second guide plunger 4-6 and the first guide plunger 4-14 is provided with a guide rod 4-12; one end of the pressure cylinder 4-11 is provided with a pressure Oil cylinder cover 4-15, the side end of rear piston disc 4-5 is provided with hydraulic nut 4-22, and hydraulic nut 4-22 is arranged on the pushing shaft 3-3; The side end of pressure oil cylinder cover 4-15 is provided with access The oil frame 4-19; the outer circumference of the oil inlet and outlet frame 4-19 is provided with a pressure medium conveyor 4-13; the pressure medium conveyor 4-13 is provided with a joint 4-21 and an oil return joint 4-20; The connecting pipe 4-20 communicates with the first oil return pipe 4-17 through the oil return plastic pipe 4-16.
进一步的,进出油构架4-19的外圆周上依次设置有前骨架油封座4-4、前介质输送器座4-3、后介质输送器座4-2和前介质输送器座4-3,前介质输送器座4-3和后介质输送器座4-2与进出油构架4-19连接处内设置有压力介质输送器4-13;压力介质输送器4-13设置有2个;进出油构架4-19与前骨架油封座4-4连接处设置有前隔套4-18;进出油构架4-19与前介质输送器座4-3和后介质输送器座4-2连接处分别设置有第一轴承4-23和第二轴承4-10;压力介质输送器4-13的侧端设置有介质输送器压盖4-1。。Further, the outer circumference of the oil inlet and outlet frame 4-19 is sequentially provided with a front frame oil seal seat 4-4, a front medium conveyor seat 4-3, a rear medium conveyor seat 4-2 and a front medium conveyor seat 4-3 , there is a pressure medium conveyor 4-13 in the connection between the front medium conveyor seat 4-3 and the rear medium conveyor seat 4-2 and the oil inlet and outlet frame 4-19; there are two pressure medium conveyors 4-13; A front spacer 4-18 is provided at the connection between the oil inlet and outlet frame 4-19 and the front frame oil seal seat 4-4; the oil inlet and outlet frame 4-19 is connected with the front medium conveyor seat 4-3 and the rear medium conveyor seat 4-2 The first bearing 4-23 and the second bearing 4-10 are arranged respectively at the positions; the side end of the pressure medium conveyor 4-13 is provided with a medium conveyor gland 4-1. .
进一步的,液压螺母4-22包括螺母主体4-22-01,螺母主体4-22-01上设置有活塞4-22-03,螺母主体4-22-01与活塞4-22-03之间设置有半圆垫片4-22-02;螺母主体4-22-01内设置有螺纹孔4-22-04和通孔流道4-22-05。首先通过液压螺母4-22将推料活塞4-7锁在推料轴3-3上,锁紧以后,将油通过螺纹孔4-22-04和通孔流道4-22-05打入螺母主体4-22-01内,打到螺母主体4-22-01与活塞4-22-03的间隙刚好为半圆垫片4-22-02的厚度为止这样就不能回弹,锁紧效果好,防止松动。Further, the hydraulic nut 4-22 includes a nut body 4-22-01, the nut body 4-22-01 is provided with a piston 4-22-03, and the nut body 4-22-01 and the piston 4-22-03 A semicircular gasket 4-22-02 is provided; a threaded hole 4-22-04 and a through hole flow channel 4-22-05 are provided in the nut main body 4-22-01. First, the pusher piston 4-7 is locked on the pusher shaft 3-3 through the hydraulic nut 4-22. After locking, the oil is injected through the threaded hole 4-22-04 and the through hole flow channel 4-22-05. In the nut main body 4-22-01, hit until the gap between the nut main body 4-22-01 and the piston 4-22-03 is just the thickness of the semicircular gasket 4-22-02, so that it cannot rebound and the locking effect is good , to prevent loosening.
进一步的,第一组轴和轴承组件3包括空心轴3-4,空心轴3-4分别通过前推料导向套3-16、后推料导向套3-15设置有推料轴3-3,推料轴3-3上分别通过前轴承3-11和后轴承3-6设置有轴承座3-5,轴承座3-5上设置有回油管3-14和回油管接头3-13;前轴承3-11和后轴承3-6的两侧分别设置有前间隔套3-7、前迷宫圈3-8和后间隔套3-1、后迷宫圈3-2,前迷宫圈3-8的侧端设置有密封圈3-9;空心轴3-4的中部和尾部分别设置有节流油塞3-10和油塞3-12。Further, the first set of shaft and bearing assembly 3 includes a hollow shaft 3-4, and the hollow shaft 3-4 is respectively provided with a push shaft 3-3 through the front push guide sleeve 3-16 and the rear push guide sleeve 3-15. , the pusher shaft 3-3 is provided with a bearing seat 3-5 through the front bearing 3-11 and the rear bearing 3-6 respectively, and the oil return pipe 3-14 and the oil return pipe joint 3-13 are arranged on the bearing seat 3-5; Both sides of front bearing 3-11 and rear bearing 3-6 are respectively provided with front spacer cover 3-7, front labyrinth ring 3-8 and rear spacer cover 3-1, back labyrinth ring 3-2, front labyrinth ring 3- The side end of 8 is provided with sealing ring 3-9; The middle part and tail part of hollow shaft 3-4 are respectively provided with throttling oil plug 3-10 and oil plug 3-12.
进一步的,罩壳组件6包括机壳6-6,机壳6-6内设置有集料槽6-8,机壳6-6的一侧设置有前盖板6-10,前盖板6-10上设置有门6-11;前盖板6-10上分别穿插有进料管6-9、集料槽冲洗管6-4、筛网内洗涤管6-5和筛网冲洗管6-7;机壳6-6的上端设置有转鼓外冲洗管6-12;机壳6-6的另一侧设置有后壳板6-3,后壳板6-3上通过弯头6-1设置有后壳板冲洗管6-2;机壳6-6的下端分别设置有排液口6-14和出料口6-13。筛网内洗涤管6-5设置有3根,筛网内洗涤管6-5是通过加入洗涤边推料时液边清洗,清洗效果好,效率高,为企业降低了后续成本。筛网冲洗管6-7是在停机后对所有筛网进行全面清洗的,清洗效果好,效率高。Further, the casing assembly 6 includes a casing 6-6, a collecting tank 6-8 is arranged inside the casing 6-6, a front cover 6-10 is arranged on one side of the casing 6-6, and the front cover 6 -10 is provided with a door 6-11; the front cover 6-10 is respectively interspersed with a feed pipe 6-9, a collecting tank flushing pipe 6-4, a screen inner washing pipe 6-5 and a screen flushing pipe 6 -7; the upper end of the casing 6-6 is provided with a drum outer flushing pipe 6-12; the other side of the casing 6-6 is provided with a rear shell plate 6-3, and the elbow 6 passes through the rear shell plate 6-3 -1 is provided with a rear shell flushing pipe 6-2; the lower end of the casing 6-6 is respectively provided with a liquid discharge port 6-14 and a discharge port 6-13. There are 3 washing pipes 6-5 in the screen, and the washing pipes 6-5 in the screen are cleaned by adding liquid while washing while pushing materials, and the cleaning effect is good and the efficiency is high, which reduces the follow-up cost for the enterprise. The screen washing pipes 6-7 fully clean all the screens after the shutdown, and the cleaning effect is good and the efficiency is high.
该机器的工作原理:转鼓组件2启动达到全速旋转以后,悬浮液由进料管6-9加入装在推料盘2-7上的离心布料器2-9中,在离心力的作用下,大部分的液体经离心面网2-12缝隙和离心布料器2-9壁孔甩出转鼓,而固相在离心布料器2-9上形成滤饼,当第一级转鼓2-5回程时,相对地把滤饼沿转鼓轴向向前移动一段距离,而当第一级转鼓2-5进程时,空出的筛网表面又被连续加入有悬浮液充满,形成新的滤饼。因推料盘2-7不断地往复运动形成之滤饼沿转鼓轴向不断地被向前推移,到第二级转鼓2-4,并得到进一步干燥。滤饼脱离第二级转鼓2-4进入第三级转鼓2-2中,滤饼被松散在第三级筛网2-15上重新分布并被不断推出,最后滤饼推出转鼓进入集料槽,通过安装在第三级转鼓2-2上的刮刀2-17把滤饼从切向出料口6-13卸出机外。滤液和洗涤液则通过排液口6-14排出。当驱动装置为液压驱动5时,转鼓组件2的旋转由驱动装置5驱动,第一级转鼓2-5的往复运动由驱动装置5通过复合油缸组件4来实现,驱动装置5由电机5-1、联轴器5-2、油泵及管道连接组件组成,油泵内的油通过分配阀、油管分成两组,由液压系统提供的液压油通过2个接头4-21注入2个压力介质输送器4-13中,由压力介质输送器4-13使液压油进入到2处通道Ⅰ4-25中,再由进油通道Ⅱ4-26进入到压力油腔4-27中,使压力油腔4-27持续注满高压油。此时的第一导向柱塞4-14使压力油腔4-27与换向套筒4-8的进油腔4-33相通,而第二导向柱塞4-6使换向套筒4-8的回油腔通过通道Ⅴ4-34与推料轴3-3的回油孔4-36相通,使换向套筒4-8向右移动。由于换向套筒4-8的右移,使压力油腔4-27的压力油通过节液油孔4-37和推料活塞4-7的进油通道Ⅰ4-38与推料活塞4-7的左压力油腔4-30的空腔相通,由于后活塞盘4-5、推料活塞4-7、前活塞盘4-9是通过2处螺栓4-32连接为一体成活塞组件,而活塞组件是通过液压螺母4-22连接在推料轴3-3上,所以后活塞盘4-5的左压力油腔4-30注入压力油后,后活塞盘4-5、推料活塞4-7、前活塞盘4-9连同液压螺母4-22、推料轴3-3一起向右边移动,而活塞的右压力油腔4-24的压力油将经过通道Ⅱ4-28、通道Ⅲ4-29、通道Ⅳ4-31回到推料轴3-3的回油孔4-36中,此时完成了活塞组件带动推料轴3-3向左推动的过程,当活塞组件推动到最右端使前活塞盘4-9的端面碰触到压力油缸4-11的端面时,第一导向柱塞4-14和第二导向柱塞4-6将切换换向套筒4-8的进、回油方向,从而全部切换活塞组件的左右进、回油方向,实现活塞组件向左移动,而带动推料轴3-3一起向左移动。如此往返从而实现活塞组件自主换向,带动推料轴3-3脉冲推动。The working principle of the machine: after the drum assembly 2 starts to rotate at full speed, the suspension is fed into the centrifugal distributor 2-9 installed on the push plate 2-7 through the feeding pipe 6-9, and under the action of centrifugal force, Most of the liquid is thrown out of the drum through the gaps of the centrifugal surface net 2-12 and the wall holes of the centrifugal distributor 2-9, while the solid phase forms a filter cake on the centrifugal distributor 2-9, when the first stage drum 2-5 During the return trip, the filter cake is relatively moved forward along the drum axis for a certain distance, and when the first-stage drum 2-5 progresses, the vacated screen surface is filled with suspension liquid continuously, forming a new filter cake. The filter cake formed due to the continuous reciprocating motion of the pushing disc 2-7 is continuously pushed forward along the drum axis, to the second stage drum 2-4, and further dried. The filter cake breaks away from the second-stage drum 2-4 and enters the third-stage drum 2-2. The filter cake is loosely redistributed on the third-stage screen 2-15 and continuously pushed out. Finally, the filter cake is pushed out of the drum and enters the In the collecting tank, the filter cake is discharged out of the machine from the tangential discharge port 6-13 through the scraper 2-17 installed on the third-stage drum 2-2. The filtrate and washing liquid are discharged through the drain port 6-14. When the driving device is hydraulically driven 5, the rotation of the drum assembly 2 is driven by the driving device 5, and the reciprocating motion of the first stage drum 2-5 is realized by the driving device 5 through the composite oil cylinder assembly 4, and the driving device 5 is driven by the motor 5 -1. Coupling 5-2, oil pump and pipeline connection components. The oil in the oil pump is divided into two groups through the distribution valve and the oil pipe. The hydraulic oil provided by the hydraulic system is injected into 2 pressure mediums through 2 joints 4-21 for delivery In the device 4-13, the hydraulic oil enters the two passages I4-25 by the pressure medium conveyor 4-13, and then enters the pressure oil chamber 4-27 through the oil inlet passage II4-26, so that the pressure oil chamber 4 The -27 is continuously filled with high-pressure oil. At this time, the first guide plunger 4-14 makes the pressure oil chamber 4-27 communicate with the oil inlet chamber 4-33 of the reversing sleeve 4-8, and the second guide plunger 4-6 makes the reversing sleeve 4 The oil return cavity of -8 communicates with the oil return hole 4-36 of the pusher shaft 3-3 through passage V4-34, so that the reversing sleeve 4-8 is moved to the right. Due to the rightward movement of the reversing sleeve 4-8, the pressure oil in the pressure oil chamber 4-27 passes through the oil saving hole 4-37 and the oil inlet channel I4-38 of the push piston 4-7 and the push piston 4- The cavities of the left pressure oil chamber 4-30 of 7 are connected, because the rear piston disc 4-5, the pusher piston 4-7, and the front piston disc 4-9 are connected by two bolts 4-32 to form a piston assembly. And the piston assembly is connected on the pusher shaft 3-3 through the hydraulic nut 4-22, so after the left pressure oil chamber 4-30 of the rear piston disc 4-5 injects pressure oil, the rear piston disc 4-5, the pusher piston 4-7. The front piston plate 4-9 moves to the right together with the hydraulic nut 4-22 and the pusher shaft 3-3, and the pressure oil in the right pressure oil chamber 4-24 of the piston will pass through the channels Ⅱ4-28 and Ⅲ4 -29. Passage IV 4-31 returns to the oil return hole 4-36 of the pusher shaft 3-3. At this time, the process of the piston assembly driving the pusher shaft 3-3 to the left is completed. When the piston assembly is pushed to the rightmost end When the end face of the front piston disc 4-9 touches the end face of the pressure oil cylinder 4-11, the first guide plunger 4-14 and the second guide plunger 4-6 will switch the forward and backward direction of the reversing sleeve 4-8. Oil return direction, thereby all switches the left and right direction of piston assembly, oil return direction, realizes that piston assembly moves to the left, and drives pushing material shaft 3-3 to move to the left together. Reciprocating in this way realizes the independent reversing of the piston assembly, driving the pusher shaft to push in 3-3 pulses.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the present invention. It should be pointed out that due to the limitation of literal expression, there are objectively unlimited specific structures. Under these circumstances, several improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the idea and technical solution of the invention can be directly applied to other occasions without improvement should be regarded as the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910887633.1A CN110548605B (en) | 2019-09-19 | 2019-09-19 | A pusher centrifuge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910887633.1A CN110548605B (en) | 2019-09-19 | 2019-09-19 | A pusher centrifuge |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110548605A true CN110548605A (en) | 2019-12-10 |
| CN110548605B CN110548605B (en) | 2024-11-22 |
Family
ID=68740844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910887633.1A Active CN110548605B (en) | 2019-09-19 | 2019-09-19 | A pusher centrifuge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110548605B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111729762A (en) * | 2020-06-23 | 2020-10-02 | 湘潭惠博离心机有限公司 | Multi-cone sedimentation filter centrifuge |
| CN114887782A (en) * | 2022-04-15 | 2022-08-12 | 湘潭通用离心机有限公司 | Two-stage piston pusher centrifuge |
| CN117884268A (en) * | 2024-03-18 | 2024-04-16 | 南京新筛分科技实业有限公司 | Large-scale tertiary material centrifuge that pushes away of heavy alkali filtration usefulness |
| CN119869776A (en) * | 2025-03-05 | 2025-04-25 | 南京新筛分科技实业有限公司 | Double-pushing double-discharging pushing centrifugal machine with pre-thickening structure |
Citations (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4226724A (en) * | 1975-09-26 | 1980-10-07 | Siebtechnik Gmbh | Two-stage pusher centrifuge |
| DE3520134A1 (en) * | 1985-06-05 | 1986-12-11 | Heinkel Industriezentrifugen GmbH + Co, 7120 Bietigheim-Bissingen | Push-over-type filter centrifuge |
| US4749486A (en) * | 1985-04-01 | 1988-06-07 | Zhongnan Factory Of Pharmaceutical Machinery | Automatic lateral filtration-type centrifuge |
| CN200988002Y (en) * | 2006-12-04 | 2007-12-12 | 成都天保机械制造有限公司 | Horizontal three stage piston pushing material centrifugal machine |
| CN102363137A (en) * | 2011-10-24 | 2012-02-29 | 湘潭离心机有限公司 | Horizontal decanter solid-bowl centrifuge |
| CN202460849U (en) * | 2011-11-29 | 2012-10-03 | 重庆江北机械有限责任公司 | Piston material-pushing centrifuge liquid discharge device |
| CN205236193U (en) * | 2015-12-14 | 2016-05-18 | 昆明青上化工有限公司 | Doublestage piston pushing centrifugal machine |
| RU171742U1 (en) * | 2016-10-17 | 2017-06-14 | Владислав Владимирович Загорулько | CENTRIFUGE WITH PULSING DRAIN |
| CN108325758A (en) * | 2018-04-10 | 2018-07-27 | 巨能机械(中国)有限公司 | A kind of sedimentation-filtration dewatering piston push centrifuge |
| CN109225665A (en) * | 2018-09-26 | 2019-01-18 | 苏州星亿机械有限公司 | Piston material pushing filtering centrifuge |
| CN208527010U (en) * | 2018-04-10 | 2019-02-22 | 巨能机械(中国)有限公司 | A kind of piston push centrifuge composite oil cylinder |
| CN109499782A (en) * | 2018-12-26 | 2019-03-22 | 湘潭惠博离心机有限公司 | A kind of three-level piston push centrifuge drum device |
| CN110076008A (en) * | 2019-05-09 | 2019-08-02 | 湘潭惠博离心机有限公司 | A kind of ferrous sulfate heptahydrate moisture content processing unit and system |
| CN209379218U (en) * | 2018-12-26 | 2019-09-13 | 湘潭惠博离心机有限公司 | Piston push centrifuge distribution device |
| CN210729868U (en) * | 2019-09-19 | 2020-06-12 | 湘潭惠博离心机有限公司 | Three-stage drum device of pusher centrifuge |
| CN210729865U (en) * | 2019-09-19 | 2020-06-12 | 湘潭惠博离心机有限公司 | Composite oil cylinder assembly of material-pushing type centrifugal machine |
| CN210729859U (en) * | 2019-09-19 | 2020-06-12 | 湘潭惠博离心机有限公司 | Pushing type centrifugal machine |
-
2019
- 2019-09-19 CN CN201910887633.1A patent/CN110548605B/en active Active
Patent Citations (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4226724A (en) * | 1975-09-26 | 1980-10-07 | Siebtechnik Gmbh | Two-stage pusher centrifuge |
| US4749486A (en) * | 1985-04-01 | 1988-06-07 | Zhongnan Factory Of Pharmaceutical Machinery | Automatic lateral filtration-type centrifuge |
| DE3520134A1 (en) * | 1985-06-05 | 1986-12-11 | Heinkel Industriezentrifugen GmbH + Co, 7120 Bietigheim-Bissingen | Push-over-type filter centrifuge |
| CN200988002Y (en) * | 2006-12-04 | 2007-12-12 | 成都天保机械制造有限公司 | Horizontal three stage piston pushing material centrifugal machine |
| CN102363137A (en) * | 2011-10-24 | 2012-02-29 | 湘潭离心机有限公司 | Horizontal decanter solid-bowl centrifuge |
| CN202460849U (en) * | 2011-11-29 | 2012-10-03 | 重庆江北机械有限责任公司 | Piston material-pushing centrifuge liquid discharge device |
| CN205236193U (en) * | 2015-12-14 | 2016-05-18 | 昆明青上化工有限公司 | Doublestage piston pushing centrifugal machine |
| RU171742U1 (en) * | 2016-10-17 | 2017-06-14 | Владислав Владимирович Загорулько | CENTRIFUGE WITH PULSING DRAIN |
| CN108325758A (en) * | 2018-04-10 | 2018-07-27 | 巨能机械(中国)有限公司 | A kind of sedimentation-filtration dewatering piston push centrifuge |
| CN208527010U (en) * | 2018-04-10 | 2019-02-22 | 巨能机械(中国)有限公司 | A kind of piston push centrifuge composite oil cylinder |
| CN109225665A (en) * | 2018-09-26 | 2019-01-18 | 苏州星亿机械有限公司 | Piston material pushing filtering centrifuge |
| CN109499782A (en) * | 2018-12-26 | 2019-03-22 | 湘潭惠博离心机有限公司 | A kind of three-level piston push centrifuge drum device |
| CN209379218U (en) * | 2018-12-26 | 2019-09-13 | 湘潭惠博离心机有限公司 | Piston push centrifuge distribution device |
| CN110076008A (en) * | 2019-05-09 | 2019-08-02 | 湘潭惠博离心机有限公司 | A kind of ferrous sulfate heptahydrate moisture content processing unit and system |
| CN210729868U (en) * | 2019-09-19 | 2020-06-12 | 湘潭惠博离心机有限公司 | Three-stage drum device of pusher centrifuge |
| CN210729865U (en) * | 2019-09-19 | 2020-06-12 | 湘潭惠博离心机有限公司 | Composite oil cylinder assembly of material-pushing type centrifugal machine |
| CN210729859U (en) * | 2019-09-19 | 2020-06-12 | 湘潭惠博离心机有限公司 | Pushing type centrifugal machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111729762A (en) * | 2020-06-23 | 2020-10-02 | 湘潭惠博离心机有限公司 | Multi-cone sedimentation filter centrifuge |
| CN114887782A (en) * | 2022-04-15 | 2022-08-12 | 湘潭通用离心机有限公司 | Two-stage piston pusher centrifuge |
| CN114887782B (en) * | 2022-04-15 | 2023-03-03 | 湘潭通用离心机有限公司 | Two-stage piston pusher centrifuge |
| CN117884268A (en) * | 2024-03-18 | 2024-04-16 | 南京新筛分科技实业有限公司 | Large-scale tertiary material centrifuge that pushes away of heavy alkali filtration usefulness |
| CN117884268B (en) * | 2024-03-18 | 2024-05-28 | 南京新筛分科技实业有限公司 | Large-scale tertiary material centrifuge that pushes away of heavy alkali filtration usefulness |
| CN119869776A (en) * | 2025-03-05 | 2025-04-25 | 南京新筛分科技实业有限公司 | Double-pushing double-discharging pushing centrifugal machine with pre-thickening structure |
| CN119869776B (en) * | 2025-03-05 | 2026-02-10 | 南京新筛分科技实业有限公司 | Double-pushing double-discharging pushing centrifugal machine with pre-thickening structure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110548605B (en) | 2024-11-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110548605B (en) | A pusher centrifuge | |
| CN106076664B (en) | A kind of multitube centrifugal solid-liquid separator | |
| CN210729868U (en) | Three-stage drum device of pusher centrifuge | |
| CN210729859U (en) | Pushing type centrifugal machine | |
| CN103212487A (en) | Forced-discharging and self-cleaning type centrifugal throwing machine | |
| CN114031149B (en) | A method for treating kitchen waste oil-water separation membrane to reduce the oil content of wastewater | |
| CN107427844B (en) | Separator for separating chopped food waste | |
| CN101405065B (en) | Solids recovery using cross-flow microfilter and automatic piston discharge centrifuge | |
| CN204816917U (en) | Doublestage piston pushing centrifugal machine for SOx/NOx control | |
| CN210786444U (en) | Agricultural solid-liquid separator | |
| CN213000604U (en) | Five-stage piston pusher centrifuge | |
| CN220736677U (en) | Sedimentation and filtration composite centrifuge | |
| US4283005A (en) | Pump and centrifugal separator apparatus | |
| CN210729865U (en) | Composite oil cylinder assembly of material-pushing type centrifugal machine | |
| CN117065454A (en) | A sedimentation filtration compound centrifuge | |
| CN216131073U (en) | Efficient anti-blocking sludge pump | |
| CN216986629U (en) | Categorised solid-liquid separation equipment of meal waste | |
| CN214974891U (en) | Airtight explosion-proof piston pushes away material centrifuge | |
| CN111570102A (en) | Five-stage piston pusher centrifuge | |
| KR20230008199A (en) | crushing device | |
| CN220361347U (en) | Automatic control device for slag-liquid separation of discharge port of piston pushing centrifugal machine | |
| CN221433476U (en) | Pushing centrifugal machine | |
| CN221868708U (en) | A pulverizing device for solid lubricant | |
| CN122010385A (en) | Sewage solid-water separation equipment with spiral pushing mechanism | |
| CN114857097B (en) | Centrifugal pump mechanical seal pipeline system with back flushing and collecting functions |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |