CN110539496A - Mechanical system for gluing 3D four-layer inflatable thermal channel fabric - Google Patents
Mechanical system for gluing 3D four-layer inflatable thermal channel fabric Download PDFInfo
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- CN110539496A CN110539496A CN201910921770.2A CN201910921770A CN110539496A CN 110539496 A CN110539496 A CN 110539496A CN 201910921770 A CN201910921770 A CN 201910921770A CN 110539496 A CN110539496 A CN 110539496A
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- Prior art keywords
- gluing
- crease
- roller
- group
- subassembly
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- 239000004744 fabric Substances 0.000 title claims abstract description 38
- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims abstract description 8
- 230000006698 induction Effects 0.000 claims description 18
- 230000005484 gravity Effects 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 10
- 238000003892 spreading Methods 0.000 claims description 8
- 230000007480 spreading Effects 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000013016 damping Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 3
- 238000010792 warming Methods 0.000 claims 4
- 230000000694 effects Effects 0.000 abstract description 6
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
- B29C66/83411—Roller, cylinder or drum types
- B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a mechanical system for gluing 3D four-layer inflatable warm-keeping channel fabric, which is technically characterized by comprising a feeding mechanism, a processing mechanism and a discharging mechanism, and is characterized in that: the machine has the advantages that the machine can better, more stably and more save the cost of manually manufacturing the welt down jackets, solves the problems of more manpower, high defective rate, low efficiency, high cost and the like of the traditional manual welt down jackets, and achieves the effects of high efficiency and energy saving.
Description
Technical Field
The invention relates to fabric processing equipment, in particular to a mechanical system for gluing 3D four-layer inflatable warm-keeping channel fabric.
Background
In winter, people can wear cotton-padded clothes and down jackets in cold weather, a plurality of air cells are formed inside the cotton-padded clothes and the down jackets according to the warm-keeping principle, air is utilized to be a hot poor conductor, heat dissipation caused by air convection is avoided as far as possible, the warm-keeping effect is achieved, if the cloth is made according to the principle, the warm-keeping effect can be greatly enhanced, and the cotton-padded clothes and the down jackets are light and comfortable to wear.
the air layer fabric is one of textile auxiliary materials, usually two fabrics are sewn together, a gap existing in the middle is also called an air layer, the existing air layer fabric is poor in heat preservation effect, the heat preservation rate is 10% -20%, the water shrinkage rate is higher and is usually more than 5%, static electricity is easily generated, and dust is easily adsorbed.
In addition, the waterproof chemical fiber surface fabric of airtight that adopts mostly to close by conventional air bed surface fabric is as the basement surface fabric, in order to guarantee its good heat retention property of closing by airtight, mostly can have the problem that air permeability is poor, aqueous vapor can be stagnated in inside, for solving this problem, we try to introduce novel surface fabric TPU polyurethane surface fabric, make one kind and can realize waterproof ventilative air bed surface fabric.
In order to ensure that the warm air channel in the air layer fabric has good sealing performance, the traditional plane hot pressing mechanism cannot realize required sealing hot pressing, so that an inflatable warm channel fabric gluing production machine meeting the requirement of a TPU substrate needs to be designed.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a mechanical system for gluing a 3D four-layer inflatable warm-keeping channel fabric, aiming at the defects of the prior art.
The technical scheme is as follows: the invention relates to a 3D four-layer inflatable heat-preservation channel fabric gluing production mechanical system which sequentially comprises a feeding mechanism, a processing mechanism and a discharging mechanism, wherein the feeding mechanism is a pretreatment feeding mechanism, the processing mechanism comprises a heating assembly, a driving balance assembly, a compression roller gluing assembly and a safety protection assembly, the heating assembly comprises a high-temperature heating system automatic circulation anti-static heat energy set, the driving balance assembly comprises a high-pressure balance induction pressure set, the compression roller gluing assembly comprises a main motor active gravity induction pressure combined roller set and a gluing point pattern die set, the safety protection assembly is an automatic stop set with uneven gluing channel point stress, the gluing point pattern die set is coaxially arranged behind the main motor active gravity induction pressure combined roller set, the high-temperature heating system automatic circulation anti-static heat energy set is connected to the main motor active gravity induction pressure combined roller set in a heat transfer manner, the high-pressure balance induction pressure unit is connected to the automatic stop unit with uneven stress at the point position of the gluing channel, and the main motor driving gravity induction pressure combination roller unit is electrically controlled and connected to the automatic stop unit with uneven stress at the point position of the gluing channel.
Preferably, the pretreatment feeding system sequentially comprises a feeding spreading component, a preheating component and an opening component, the feeding spreading component comprises a balanced tension-free cloth conveying machine frame group, the preheating component comprises a preheating oven group, and the opening component comprises an opening crease-resistant deviation correcting group.
Preferably, the balanced tension-free cloth feeding rack group comprises a plurality of horizontal cloth feeding rollers and a cloth feeding support used for mounting the horizontal cloth feeding rollers, and the open-width crease-resistant deviation correcting group comprises a plurality of parallel horizontal flexible crease-opening pressing rollers.
As preferred, discharge mechanism includes cooling crease-resistance subassembly, roll-up subassembly and control count subassembly in proper order, cooling crease-resistance subassembly includes utmost point speed cooling system and automatic crease-resistance group, the roll-up subassembly is including the balanced tension group of initiative crimping, control count subassembly includes that each link point location electric automation control room of master control and receipts cloth batch meter sign indicating number integrative device.
Preferably, the automatic anti-crease group comprises a tension roller group, and the active crimping balancing tension group comprises a damping furling roller.
Compared with the prior art, the invention has the following beneficial effects: (1) the machine can better, more stably and more save the cost for manually manufacturing the welt-lined down jackets, solves the problems of more people, high defective rate, low efficiency, high cost and the like of the traditional manual welt-lined down jackets, and achieves the effects of high efficiency and energy saving;
(2) The machine is simple to operate, safe, environment-friendly, free of waste water and waste gas pollution, free of noise pollution and low in power consumption.
Drawings
Fig. 1 is a schematic structural diagram of a system according to an embodiment of the present invention.
in the figure: 1. balancing a tension-free cloth feeding machine frame set; 2. a preheating oven group; 3. an open width crease-resistant deviation correcting group; 4. the high-temperature heating system automatically circulates the anti-static heat energy group; 5. a high pressure balance induction pressure unit; 6. the main motor actively senses the pressure combination roller set by gravity; 7. gluing a dot pattern type die set; 8. automatically stopping the unit when the point position of the gluing channel is unevenly stressed; 9. an extreme speed cooling system; 10. tensioning roller sets; 11. damping the take-up roll.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the indicated orientations and positional relationships based on the drawings for convenience in describing and simplifying the description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
in the present invention, the terms "mounted", "connected", and "connected" are used herein unless otherwise specifically stated or limited,
The terms "connected" and "fixed" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication connection; either directly or indirectly through intervening media, either internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The technical solution of the present invention will be described in detail below with specific examples. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments.
Example 1: A3D four-layer inflatable warm-keeping channel fabric gluing production mechanical system sequentially comprises a feeding mechanism, a processing mechanism and a discharging mechanism, wherein the feeding mechanism is a pretreatment feeding mechanism, the processing mechanism comprises a heating assembly, a driving balance assembly, a compression roller gluing assembly and a safety protection assembly, the heating assembly comprises a high-temperature heating system automatic circulation anti-static heat energy set 4, the driving balance assembly comprises a high-pressure balance induction pressure set 5, the compression roller gluing assembly comprises a main motor active gravity induction pressure combined roller set 6 and a gluing point pattern type die set 7, the safety protection assembly is an automatic stop set 8 with uneven gluing channel point stress, the gluing pattern type die set 7 is coaxially arranged behind the main motor active gravity induction pressure combined roller set 6, the high-temperature heating system automatic circulation anti-static heat energy set 4 is connected to the main motor active gravity induction pressure combined roller set 6 in a heat transfer manner, the high-pressure balance induction pressure unit 5 is connected to the gluing channel point location uneven-stress automatic stop unit 8, and the main motor driving gravity induction pressure combined roller unit 6 is electrically controlled and connected to the gluing channel point location uneven-stress automatic stop unit 8.
The pretreatment feeding system comprises a feeding spreading component, a preheating component and an expanding component in sequence, wherein the feeding spreading component comprises a balanced tension-free cloth conveying frame set 1, the preheating component comprises a preheating oven set 2, and the expanding component comprises an expanding crease-resistant deviation-correcting set 3.
The pretreatment feeding system comprises a feeding spreading component, a preheating component and an opening component in sequence, wherein the feeding spreading component comprises a balanced tension-free cloth conveying frame set 1, the preheating component comprises a preheating oven set 2, and the opening component comprises an opening crease-resistant deviation-correcting set 3.
Discharge mechanism includes cooling crease-resistance subassembly, roll-up subassembly and control count subassembly in proper order, and cooling crease-resistance subassembly includes utmost point speed cooling system 10 and automatic crease-resistance group, and the roll-up subassembly includes the balanced tension group of initiative curling, and control count subassembly includes each link point location electric automation control room of master control and receives cloth and batch the integrative device of meter sign indicating number. The automatic anti-crease group comprises a tension roller group 10, and the active curling balance tension group comprises a damping furling roller 11.
From the front end feeding mechanism to the tail end cloth collecting and coiling integrated device, the total length of the machine is about 16-17 m, the width is 2.2-2.3 m, the optimal state is that the ambient temperature of the production workshop is 25-35 ℃, the humidity is 60-70%, the stable control of temperature is 150-230 ℃, the pressure is 1-2kg, and the tension is 0.5-1.2 can be realized.
Compared with the prior art, the invention has the following beneficial effects: (1) the machine can better, more stably and more save the cost for manually manufacturing the welt-lined down jackets, solves the problems of more people, high defective rate, low efficiency, high cost and the like of the traditional manual welt-lined down jackets, and achieves the effects of high efficiency and energy saving;
(2) The machine is simple to operate, safe, environment-friendly, free of waste water and waste gas pollution, free of noise pollution and low in power consumption;
In the present invention, unless otherwise explicitly specified or limited, the first feature "on" or "under" the second feature may be directly contacting the first feature and the second feature or indirectly contacting the first feature and the second feature through an intermediate. Also, a first feature "on," "above," and "over" a second feature may mean that the first feature is directly above or obliquely above the second feature, or that only the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lower level than the second feature. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples," or the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example.
Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (5)
1. The utility model provides a cold-proof passageway surface fabric veneer production machinery system is aerifyd to 3D four layers includes feed mechanism, processing agency and discharge mechanism in proper order, its characterized in that: the feeding mechanism is a pretreatment feeding mechanism, the processing mechanism comprises a heating assembly, a driving balance assembly, a compression roller gluing assembly and a safety protection assembly, the heating assembly comprises a high-temperature heating system automatic circulation anti-static heat energy set, the driving balance assembly comprises a high-pressure balance induction pressure set, the compression roller gluing assembly comprises a main motor active gravity induction pressure combined roller set and a gluing point pattern type die set, the safety protection assembly is an automatic stop set with uneven stress on gluing channel points, the gluing point pattern type die set is coaxially arranged behind the main motor active gravity induction pressure combined roller set, the high-temperature heating system automatic circulation anti-static heat energy set is in heat transfer connection with the main motor active gravity induction pressure combined roller set, and the high-pressure balance induction pressure set is connected with the automatic stop set with uneven stress on the gluing channel points, the main motor driving gravity sensing pressure combined roller unit is electrically connected to an automatic stop unit with uneven stress at the point position of the gluing channel.
2. The 3D four-layer inflatable warming channel fabric gluing production mechanical system according to claim 1, characterized in that: the pretreatment feeding system comprises a feeding spreading component, a preheating component and an expanding component in sequence, wherein the feeding spreading component comprises a balanced tension-free cloth conveying machine frame group, the preheating component comprises a preheating oven group, and the expanding component comprises an expanding crease-resistant deviation correcting group.
3. The 3D four-layer inflatable warming channel fabric gluing production mechanical system according to claim 2, characterized in that: balanced no tension work feed frame group includes multichannel horizontal work feed roller and the work feed support that is used for installing horizontal work feed roller, the flexible crease-resistance compression roller of opening of level that the scutching crease-resistance rectifies the group and includes the multichannel parallel.
4. The 3D four-layer inflatable warming channel fabric gluing production mechanical system according to claim 1, characterized in that: discharge mechanism includes cooling crease-resistance subassembly, roll-up subassembly and control count subassembly in proper order, cooling crease-resistance subassembly includes utmost point speed cooling system and automatic crease-resistance group, the roll-up subassembly is including the initiative balanced tension group that curls, control count subassembly includes that each link point location electric automation control room of master control batches the integrative device of meter sign indicating number with receiving cloth.
5. The mechanical system for gluing 3D four-layer inflatable warming channel fabric according to claim 4, wherein: the automatic anti-wrinkling set comprises a tensioning roller set, and the active curling balance tension set comprises a damping furling roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910921770.2A CN110539496A (en) | 2019-09-27 | 2019-09-27 | Mechanical system for gluing 3D four-layer inflatable thermal channel fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910921770.2A CN110539496A (en) | 2019-09-27 | 2019-09-27 | Mechanical system for gluing 3D four-layer inflatable thermal channel fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110539496A true CN110539496A (en) | 2019-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910921770.2A Pending CN110539496A (en) | 2019-09-27 | 2019-09-27 | Mechanical system for gluing 3D four-layer inflatable thermal channel fabric |
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| CN106364125A (en) * | 2016-08-31 | 2017-02-01 | 江苏远华轻化装备有限公司 | Fabric laminating machine using PU glue |
| CN107639919A (en) * | 2016-07-22 | 2018-01-30 | 上海宏利药用包装材料有限公司 | A kind of film specific complex machine |
| CN206968160U (en) * | 2017-04-26 | 2018-02-06 | 苏州市兴丰强纺织科技有限公司 | A kind of 3D composite materials laminator |
| CN207361461U (en) * | 2017-09-26 | 2018-05-15 | 吴江市盛泽镇胜天纺织机械设备厂 | One kind is without tension upcoiler |
| CN109334013A (en) * | 2018-11-05 | 2019-02-15 | 江苏坤泰机械有限公司 | Energy saving and environment friendly down jackets channel cloth hot-pressed printing compounding machine |
| CN211138156U (en) * | 2019-09-27 | 2020-07-31 | 苏州市兴视创纺织科技研究有限公司 | Mechanical system for gluing 3D four-layer inflatable thermal channel fabric |
-
2019
- 2019-09-27 CN CN201910921770.2A patent/CN110539496A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107639919A (en) * | 2016-07-22 | 2018-01-30 | 上海宏利药用包装材料有限公司 | A kind of film specific complex machine |
| CN106364125A (en) * | 2016-08-31 | 2017-02-01 | 江苏远华轻化装备有限公司 | Fabric laminating machine using PU glue |
| CN206968160U (en) * | 2017-04-26 | 2018-02-06 | 苏州市兴丰强纺织科技有限公司 | A kind of 3D composite materials laminator |
| CN207361461U (en) * | 2017-09-26 | 2018-05-15 | 吴江市盛泽镇胜天纺织机械设备厂 | One kind is without tension upcoiler |
| CN109334013A (en) * | 2018-11-05 | 2019-02-15 | 江苏坤泰机械有限公司 | Energy saving and environment friendly down jackets channel cloth hot-pressed printing compounding machine |
| CN211138156U (en) * | 2019-09-27 | 2020-07-31 | 苏州市兴视创纺织科技研究有限公司 | Mechanical system for gluing 3D four-layer inflatable thermal channel fabric |
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