CN110538603A - Static mixer - Google Patents
Static mixer Download PDFInfo
- Publication number
- CN110538603A CN110538603A CN201910648653.3A CN201910648653A CN110538603A CN 110538603 A CN110538603 A CN 110538603A CN 201910648653 A CN201910648653 A CN 201910648653A CN 110538603 A CN110538603 A CN 110538603A
- Authority
- CN
- China
- Prior art keywords
- mixing
- static mixer
- fixed
- fixedly connected
- fixed mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003068 static effect Effects 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 239000003292 glue Substances 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 17
- 230000001681 protective effect Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 239000011344 liquid material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000013464 silicone adhesive Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
- B01F33/821—Combinations of dissimilar mixers with consecutive receptacles
- B01F33/8212—Combinations of dissimilar mixers with consecutive receptacles with moving and non-moving stirring devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2117—Weight
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses a static mixer, which comprises a feeding mechanism, a mixing mechanism and a workbench, wherein the top of the workbench is provided with the mixing mechanism, the feeding mechanism is arranged above the mixing mechanism and consists of a fixed side plate, a fixed top plate, a fixed transverse plate, a liquid storage tank, a first electromagnetic valve, a metering box, a pressure sensor, a gear pump, a glue storage tank, a feeding motor and a feeding screw rod, the metering box and the pressure sensor are arranged, the materials are conveniently and independently metered and weighed before being mixed, the weighed materials are fed into the mixing box to be mixed and stirred, so that the materials are premixed, and then the premixed materials are fed into a static mixer through a conveying screw rod to be secondarily mixed, so that the mixing uniformity is improved, the mixing quality is improved, and the mixing time is shortened, the working efficiency of the static mixer is improved.
Description
Technical Field
the invention belongs to the technical field of mixers, and particularly relates to a static mixer.
Background
In the silicone adhesive production line, the static mixer is the main equipment that raw materials ratio mixes, and current static mixer is not convenient for independently measure and weigh the material, can't mix in advance to the material, can't carry out the secondary in the course of working and mix, can't improve the homogeneity of mixing, can't improve mixing quality, can't shorten the mix time, can't improve static mixer's work efficiency.
Disclosure of Invention
The object of the present invention is to provide a static mixer in order to solve the above problems, which solves the drawbacks of the existing devices.
In order to solve the problems, the invention provides a technical scheme of a static mixer, which comprises the following steps:
a static mixer comprises a feeding mechanism, a mixing mechanism and a workbench, wherein the top of the workbench is provided with the mixing mechanism, the feeding mechanism is arranged above the mixing mechanism and consists of fixed side plates, a fixed top plate, a fixed transverse plate, liquid storage tanks, a first electromagnetic valve, a metering box, a pressure sensor, a gear pump, a glue storage tank, a feeding motor and a feeding screw rod, the two ends of the top of the workbench are fixedly connected with the fixed side plates, the fixed top plate is fixedly connected between the tops of the fixed side plates, the fixed transverse plate is fixedly connected between the two fixed side plates, a plurality of liquid storage tanks are fixedly arranged at equal intervals on one side of the fixed transverse plate, the metering box is fixedly arranged at the bottom of each liquid storage tank, the first electromagnetic valve is fixedly arranged between the metering box and the liquid storage tanks, the pressure sensor is embedded at the bottom of the inner wall of the metering box, the equal fixed mounting in one side of batch meter has the second solenoid valve, one side fixed mounting of fixed diaphragm has the storage to glue the jar, the top fixed mounting who stores up and glues the jar has the unloading motor, the inside of storing up gluey jar is rotated and is connected with the unloading screw rod, the output and the unloading screw rod fixed connection of unloading motor.
Preferably, the mixing mechanism comprises mixing box, (mixing) shaft, helical blade, stirring minute axle, unloading pipe, driven pulley, protection casing, conveying pipeline, conveying screw, drive pulley, driving motor and static mixer, the top fixed mounting of workstation has the conveying pipeline, the inside rotation of conveying pipeline is connected with conveying screw, the top fixed mounting of workstation has driving motor, conveying screw's one end runs through conveying pipeline and fixedly connected with drive pulley, driving motor's output and drive pulley fixed connection, conveying screw keeps away from driving motor's one end fixed mounting has static mixer.
As preferred, the top fixed mounting of conveying pipeline has the mixing box, the inside rotation of mixing box is connected with the (mixing) shaft, the stirring minute axle of a plurality of "T" style of calligraphy structure of outside equidistance fixedly connected with of (mixing) shaft, the outside winding of (mixing) shaft has helical blade, helical blade and conveying pipeline sliding connection, helical blade and stirring minute axle are crisscross each other, the one end of (mixing) shaft runs through conveying pipeline and fixedly connected with driven pulley, be connected through the drive belt transmission between driven pulley and the drive pulley.
Preferably, a connecting pipe is fixedly connected between the glue storage tank and the conveying pipe, and a gear pump is fixedly mounted at the top of the mixing box and close to one end of the connecting pipe.
Preferably, a protective cover is fixedly arranged on the outer sides of the driven pulley and the driving pulley.
Preferably, one end of the bottom of the mixing box, which is close to the driving motor, is fixedly connected with a blanking pipe, and the bottom of the blanking pipe is connected with a material conveying pipe.
Preferably, the second electromagnetic valves are connected with the input end of the gear pump through hoses, and the output end of the gear pump is connected with the connecting pipe through a hose.
Preferably, a PLC controller is fixedly installed on one side of the workbench, and the blanking motor, the first electromagnetic valve, the pressure sensor, the blanking motor, the driving motor and the second electromagnetic valve are all electrically connected with the PLC controller.
The invention has the beneficial effects that: according to the invention, the metering box and the pressure sensor are arranged, so that the materials can be independently metered and weighed before being mixed, the weighed materials are fed into the mixing box for mixing and stirring, and are premixed, and then the premixed materials are fed into the static mixer through the conveying screw for secondary mixing, so that the mixing uniformity is improved, the mixing quality is improved, the mixing time is shortened, and the working efficiency of the static mixer is improved.
description of the drawings:
For ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the mixing box of the present invention;
Fig. 3 is an enlarged schematic view of the structure at a of the present invention.
in the figure: 1. a blanking mechanism; 2. a mixing mechanism; 3. a work table; 4. a PLC controller; 5. fixing the side plate; 6. fixing a top plate; 7. fixing the transverse plate; 8. a liquid storage tank; 9. a first solenoid valve; 10. a batch tank; 11. a pressure sensor; 12. a gear pump; 13. a glue storage tank; 14. a blanking motor; 15. a blanking screw; 16. a mixing box; 17. a stirring shaft; 18. a helical blade; 19. stirring and splitting a shaft; 20. a discharging pipe; 21. a driven pulley; 22. a protective cover; 23. a delivery pipe; 24. a conveying screw; 25. a drive pulley; 26. a drive motor; 27. a static mixer; 28. a connecting pipe; 29. a second solenoid valve.
The specific implementation mode is as follows:
As shown in fig. 1 to 3, the following technical solutions are adopted in the present embodiment: a static mixer comprises a blanking mechanism 1, a mixing mechanism 2 and a workbench 3, wherein the top of the workbench 3 is provided with the mixing mechanism 2, the blanking mechanism 1 is arranged above the mixing mechanism 2, the blanking mechanism 1 consists of a fixed side plate 5, a fixed top plate 6, a fixed transverse plate 7, a liquid storage tank 8, a first electromagnetic valve 9, a metering box 10, a pressure sensor 11, a gear pump 12, a glue storage tank 13, a blanking motor 14 and a blanking screw 15, the model of the pressure sensor 11 is SBT710, the two ends of the top of the workbench 3 are fixedly connected with the fixed side plates 5, the fixed top plate 6 is fixedly connected between the tops of the fixed side plates 5, the fixed transverse plate 7 is fixedly connected between the two fixed side plates 5, a plurality of liquid storage tanks 8 are fixedly arranged at equal intervals on one side of the fixed transverse plate 7, the metering box 10 is fixedly arranged at the bottoms of the liquid storage tanks 8, equal fixed mounting has first solenoid valve 9 between tank 8 is deposited to batch meter 10 and liquid, the bottom of batch meter 10 inner wall is all inlayed and is had pressure sensor 11, the equal fixed mounting in one side of batch meter 10 has second solenoid valve 29, and the model of first solenoid valve 9 and second solenoid valve 29 is 2W, one side fixed mounting of fixed diaphragm 7 has storage glue jar 13, the top fixed mounting who stores up glue jar 13 has unloading motor 14, the internal rotation that stores up glue jar 13 is connected with unloading screw rod 15, the output and the 15 fixed connection of unloading screw rod of unloading motor 14.
Wherein, mixing mechanism 2 comprises mixing box 16, (mixing) shaft 17, helical blade 18, stirring minute axle 19, unloading pipe 20, driven pulley 21, protection casing 22, conveying pipeline 23, conveying screw 24, drive pulley 25, driving motor 26 and static mixer 27, the top fixed mounting of workstation 3 has conveying pipeline 23, the internal rotation of conveying pipeline 23 is connected with conveying screw 24, the top fixed mounting of workstation 3 has driving motor 26, conveying screw 24's one end runs through conveying pipeline 23 and fixedly connected with drive pulley 25, driving motor 26's output and driving pulley 25 fixed connection, conveying screw 24 keeps away from the one end fixed mounting of driving motor 26 and has static mixer 27.
Wherein, the top fixed mounting of conveying pipeline 23 has mixing box 16, the inside rotation of mixing box 16 is connected with (mixing) shaft 17, the stirring branch axle 19 of a plurality of "T" style of calligraphy structure of the outside equidistance fixedly connected with of (mixing) shaft 17, the outside winding of (mixing) shaft 17 has helical blade 18, helical blade 18 and conveying pipeline 23 sliding connection, helical blade 18 and stirring branch axle 19 are crisscross each other, conveying pipeline 23 and fixedly connected with driven pulley 21 are run through to the one end of (mixing) shaft 17, be connected through the drive belt transmission between driven pulley 21 and the drive pulley 25.
Wherein, store up fixedly connected with connecting pipe 28 between gluey jar 13 and the conveying pipeline 23, the one end fixed mounting that is close to connecting pipe 28 at the top of mixing box 16 has gear pump 12.
Wherein, the outer sides of the driven pulley 21 and the driving pulley 25 are fixedly provided with a protective cover 22.
One end of the bottom of the mixing box 16 close to the driving motor 26 is fixedly connected with a feeding pipe 20, and the bottom of the feeding pipe 20 is connected with a feeding pipe 23.
Wherein, the second solenoid valves 29 are connected with the input end of the gear pump 12 through hoses, and the output end of the gear pump 12 is connected with the connecting pipe 28 through a hose.
The PLC 4 is fixedly installed on one side of the workbench 3, the PLC 4 is EK205-16DT in type, and the blanking motor 14, the first electromagnetic valve 9, the pressure sensor 11, the blanking motor 14, the driving motor 26 and the second electromagnetic valve 29 are all electrically connected with the PLC 4.
Specifically, the method comprises the following steps: a static mixer is provided, when in use, a PLC controller 4 controls a first electromagnetic valve 9 to be electrified and opened, liquid material flows into a metering box 10 through the first electromagnetic valve 9 under the action of gravity, a pressure sensor 11 detects the weight of the liquid material, when the weight reaches a specified value, the PLC controller 4 controls a corresponding first electromagnetic valve 9 to be closed, a corresponding second electromagnetic valve 29 and a gear pump 12 to be opened are controlled, liquid is fed into a mixing box 16, when the material in a glue storage tank 13 is required, a blanking screw 15 is driven to rotate through a blanking motor 14, the material enters the mixing box 16 through a connecting pipe 28, at the moment, a driving motor 26 is controlled to work through the PLC controller 4, the driving motor 26 drives a conveying screw 24 to rotate and simultaneously drives a driving belt pulley 25 to rotate, the driving belt pulley 25 drives a protective cover 22 to rotate through a belt, the protective cover 22 drives a stirring shaft 17 to rotate, the stirring shaft 17 drives the stirring branch shaft 19 to stir, meanwhile, the helical blade 18 drives the material to move towards one end of the feeding pipe 20, so that the material is stirred while moving, then the material enters the feeding pipe 23 through the feeding pipe 20, and the material mixed in the feeding pipe 23 is fed into the static mixer 27 by the conveying screw 24 to be secondarily mixed.
While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (8)
1. The utility model provides a static mixer, includes unloading mechanism (1), mixing mechanism (2) and workstation (3), its characterized in that: the automatic glue feeding device is characterized in that a mixing mechanism (2) is arranged at the top of the workbench (3), a blanking mechanism (1) is arranged above the mixing mechanism (2), the blanking mechanism (1) is composed of fixed side plates (5), a fixed top plate (6), fixed transverse plates (7), liquid storage tanks (8), a first electromagnetic valve (9), a metering box (10), a pressure sensor (11), a gear pump (12), a glue storage tank (13), a blanking motor (14) and a blanking screw (15), the fixed side plates (5) are fixedly connected at two ends of the top of the workbench (3), the fixed top plate (6) is fixedly connected between the tops of the fixed side plates (5), the fixed transverse plates (7) are fixedly connected between the two fixed side plates (5), a plurality of liquid storage tanks (8) are fixedly installed at equal intervals on one side of the fixed transverse plates (7), and the metering box (10) is fixedly installed at the bottoms of the liquid storage tanks (8), equal fixed mounting has first solenoid valve (9) between batch meter (10) and the liquid storage tank (8), the bottom of batch meter (10) inner wall is all inlayed and is had pressure sensor (11), the equal fixed mounting in one side of batch meter (10) has second solenoid valve (29), one side fixed mounting of fixed diaphragm (7) has storage to glue jar (13), the top fixed mounting who stores up gluey jar (13) has unloading motor (14), the inside rotation that stores up gluey jar (13) is connected with unloading screw rod (15), the output and unloading screw rod (15) fixed connection of unloading motor (14).
2. The static mixer of claim 1, wherein: the mixing mechanism (2) consists of a mixing box (16), a stirring shaft (17), a helical blade (18), a stirring split shaft (19), a blanking pipe (20), a driven belt pulley (21), a protective cover (22), a conveying pipe (23), a conveying screw (24), a driving belt pulley (25), a driving motor (26) and a static mixer (27), a material conveying pipe (23) is fixedly arranged at the top of the workbench (3), a conveying screw rod (24) is rotatably connected inside the material conveying pipe (23), a driving motor (26) is fixedly installed at the top of the workbench (3), one end of the conveying screw rod (24) penetrates through the conveying pipe (23) and is fixedly connected with a driving belt pulley (25), the output end of the driving motor (26) is fixedly connected with a driving belt pulley (25), and a static mixer (27) is fixedly arranged at one end of the conveying screw (24) far away from the driving motor (26).
3. the static mixer of claim 1, wherein: the top fixed mounting of conveying pipeline (23) has mixing box (16), the inside rotation of mixing box (16) is connected with (mixing) shaft (17), stirring branch axle (19) of the outside equidistance fixedly connected with a plurality of "T" style of calligraphy structure of (mixing) shaft (17), the outside winding of (mixing) shaft (17) has helical blade (18), helical blade (18) and conveying pipeline (23) sliding connection, helical blade (18) and stirring branch axle (19) are crisscross each other, conveying pipeline (23) and fixedly connected with driven pulley (21) are run through to the one end of (mixing) shaft (17), be connected through the driving belt transmission between driven pulley (21) and driving pulley (25).
4. A static mixer according to claim 3, wherein: store up fixedly connected with connecting pipe (28) between gluey jar (13) and conveying pipeline (23), the one end fixed mounting that just is close to connecting pipe (28) at mixing box (16) top has gear pump (12).
5. The static mixer of claim 1, wherein: and a protective cover (22) is fixedly arranged on the outer sides of the driven pulley (21) and the driving pulley (25).
6. A static mixer according to claim 2, wherein: one end, close to the driving motor (26), of the bottom of the mixing box (16) is fixedly connected with a discharging pipe (20), and the bottom of the discharging pipe (20) is connected with a material conveying pipe (23).
7. The static mixer of claim 1, wherein: the second electromagnetic valve (29) is connected with the input end of the gear pump (12) through a hose, and the output end of the gear pump (12) is connected with the connecting pipe (28) through a hose.
8. A static mixer according to claim 2, wherein: one side fixed mounting PLC controller (4) of workstation (3), unloading motor (14), first solenoid valve (9), pressure sensor (11), unloading motor (14), driving motor (26) and second solenoid valve (29) all with PLC controller (4) electric connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910648653.3A CN110538603A (en) | 2019-07-18 | 2019-07-18 | Static mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910648653.3A CN110538603A (en) | 2019-07-18 | 2019-07-18 | Static mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110538603A true CN110538603A (en) | 2019-12-06 |
Family
ID=68710448
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910648653.3A Pending CN110538603A (en) | 2019-07-18 | 2019-07-18 | Static mixer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110538603A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111701509A (en) * | 2020-06-10 | 2020-09-25 | 宁波大地化工环保有限公司 | Low-flashover-risk waste liquid mixing pretreatment device and treatment method thereof |
| CN112387490A (en) * | 2020-11-25 | 2021-02-23 | 浙江湖州恒美工艺地毯制造有限公司 | Multi-functional ornamental material processing is with feeding device |
| CN114515522A (en) * | 2022-01-23 | 2022-05-20 | 理纯(上海)洁净技术有限公司 | Semiconductor liquid medicine distribution system with de-bubbling function |
| CN115888523A (en) * | 2023-02-23 | 2023-04-04 | 江苏矽研半导体科技有限公司 | Mixing device for degumming agent |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111701509A (en) * | 2020-06-10 | 2020-09-25 | 宁波大地化工环保有限公司 | Low-flashover-risk waste liquid mixing pretreatment device and treatment method thereof |
| CN112387490A (en) * | 2020-11-25 | 2021-02-23 | 浙江湖州恒美工艺地毯制造有限公司 | Multi-functional ornamental material processing is with feeding device |
| CN114515522A (en) * | 2022-01-23 | 2022-05-20 | 理纯(上海)洁净技术有限公司 | Semiconductor liquid medicine distribution system with de-bubbling function |
| CN114515522B (en) * | 2022-01-23 | 2024-03-22 | 理纯(上海)洁净技术有限公司 | Semiconductor liquid medicine dispensing system with bubble removing function |
| CN115888523A (en) * | 2023-02-23 | 2023-04-04 | 江苏矽研半导体科技有限公司 | Mixing device for degumming agent |
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