CN110535307B - Brushless motor stator winding auxiliary structure - Google Patents

Brushless motor stator winding auxiliary structure Download PDF

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Publication number
CN110535307B
CN110535307B CN201910798090.6A CN201910798090A CN110535307B CN 110535307 B CN110535307 B CN 110535307B CN 201910798090 A CN201910798090 A CN 201910798090A CN 110535307 B CN110535307 B CN 110535307B
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China
Prior art keywords
fixedly connected
plate
auxiliary structure
brushless motor
winding auxiliary
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CN201910798090.6A
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Chinese (zh)
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CN110535307A (en
Inventor
朱利青
吴志民
周华平
顾建新
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Suzhou Bote Motor Co ltd
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Suzhou Bote Motor Co ltd
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Publication of CN110535307A publication Critical patent/CN110535307A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts

Abstract

The invention discloses a brushless motor stator winding auxiliary structure which comprises a box body, wherein a transverse plate is fixedly connected to one side of the box body, a long plate is fixedly connected to the bottom of the transverse plate, a first stabilizing plate is fixedly connected to one side of the long plate, a motor box is fixedly connected to one side of the long plate, a motor is fixedly connected to one side of the inner wall of the motor box, a first belt pulley is fixedly connected to an output shaft of the motor, a second belt pulley is connected to the surface of the first belt pulley through belt transmission, and a third belt pulley is connected to the surface of the second belt pulley through belt transmission. The brushless motor stator winding auxiliary structure is provided with the connecting block and the motor, and can improve the insulating property of a thick wire wound motor product, so that the aim of eliminating the paint dipping process and ensuring the motor performance is fulfilled, a possibility for canceling the paint dipping process of a subsequent motor is provided, and a better use prospect is brought.

Description

Brushless motor stator winding auxiliary structure
Technical Field
The invention relates to the technical field of electronic stators, in particular to a winding auxiliary structure of a brushless motor stator.
Background
With the development of the motor manufacturing industry and the diversification of motor requirements, the manufacturing process of the motor stator is gradually increased, and the processes of different wire diameters, different strand numbers and different winding methods are more and more.
Under the centralized winding process, the current process is limited by the technical levels of the winding equipment level, the material capability and the like, a large amount of wire damage is generated to wind thick wires (with the diameter of more than 0.9), the insulation performance of the motor is affected, and the industry usually adopts a paint dipping process to make up for the defect, but the paint dipping is contrary to the current environmental protection requirement.
Disclosure of Invention
Solves the technical problem
Aiming at the defects of the prior art, the invention provides a brushless motor stator winding auxiliary structure, which has the advantages of eliminating the paint dipping process, ensuring the motor performance and the like, solves the problem that the insulation performance of the motor is influenced, and the paint dipping process is usually adopted in the industry to make up the defect, but the paint dipping is contrary to the current environmental protection requirement.
Technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a brushless motor stator wire winding auxiliary structure, includes the box, one side fixedly connected with diaphragm of box, the bottom fixedly connected with long board of diaphragm, the first steadying plate of one side fixedly connected with of long board, one side fixedly connected with motor case of long board, one side fixedly connected with motor of motor incasement wall, the first belt pulley of output shaft fixedly connected with of motor, the surface of first belt pulley is connected with the second belt pulley through belt transmission, the surface of second belt pulley is connected with the third belt pulley through belt transmission, one side fixedly connected with of long board rotates the seat, one side of rotating the seat is provided with the connection handle, the top fixedly connected with handle of rotating the seat, the inside of handle is provided with the line and drags, the top that the line dragged is provided with the spacing ring.
Preferably, the top of diaphragm is provided with the lead screw, the bottom of lead screw runs through first stabilizer plate and extends to the inside of first stabilizer plate, the top fixedly connected with turning handle of lead screw.
Preferably, one side of the box body is fixedly connected with a second stabilizing plate, and one side of the second stabilizing plate is fixedly connected with one side of the long plate.
Preferably, one side fixedly connected with connecting plate of long slab, the top fixedly connected with connecting block of connecting plate, the top of connecting block is provided with the screw rod, the top of connecting block is provided with the through-hole board.
Preferably, one side of through-hole board is provided with the connecting pipe, the inside of connecting pipe is provided with the copper line, the surface of copper line and the inside looks adaptation of spacing ring.
Preferably, a fixing plate is fixedly connected between two sides of the inner wall of the box body, a shaft lever is arranged at the bottom of the fixing plate, and a shaft core is fixedly connected to the bottom end of the shaft lever.
Preferably, one side of the motor box is fixedly connected with a U-shaped plate, and one side of the U-shaped plate is provided with a pull handle.
Preferably, one side of the box body is provided with a first opening, and the bottom of the box body is provided with a second opening.
Preferably, both sides of the box body are fixedly connected with supporting pieces, the bottom of each supporting piece is in threaded connection with a threaded piece,
preferably, one side of the through hole plate is provided with six groups of third through holes.
(III) advantageous effects
Compared with the prior art, the invention provides a brushless motor stator winding auxiliary structure, which has the following beneficial effects:
1. this brushless motor stator wire winding auxiliary structure, one side fixedly connected with connecting plate through the rectangular plate, the top fixedly connected with connecting block of connecting plate, the top of connecting block is provided with the screw rod, the top of connecting block is provided with the through-hole board, can guarantee the stator coiling in-process, does not cause the line to hinder, utilizes a wire winding auxiliary structure for improve the insulating properties of thick line coiling motor product, thereby reach and reject the dip coating technology, also can guarantee the purpose of motor performance.
2. This brushless motor stator wire winding auxiliary structure, the first belt pulley of output shaft fixedly connected with through the motor, the surface of first belt pulley is connected with the second belt pulley through belt drive, the surface of second belt pulley is connected with the third belt pulley through belt drive, at the wire winding front end, utilize a servo motor to drive the support line pole, the cooperation wire winding rhythm, send the line regularly, reduce wire winding pulling force by a wide margin and the resistance when crossing the line, thereby it hinders to reduce the line, bring very big space for motor design, also promote for the spooling equipment level together, a new direction is provided, a possibility is provided for follow-up motor cancellation dip coating technology.
Drawings
Fig. 1 is a schematic structural diagram of a stator winding auxiliary structure of a brushless motor according to the present invention;
fig. 2 is a side view of a through hole plate of a stator winding auxiliary structure of a brushless motor according to the present invention.
In the figure: 1. a box body; 2. a transverse plate; 3. a long plate; 4. a first stabilizer plate; 5. a motor case; 6. a motor; 7. a first pulley; 8. a second pulley; 9. a third belt pulley; 10. a connecting plate; 11. connecting blocks; 12. a screw; 13. a through hole plate; 14. a connecting pipe; 15. a copper wire; 16. a rotating seat; 17. a connecting handle; 18. a grip; 19. dragging the wire; 20. a limiting ring; 21. a fixing plate; 22. a shaft lever; 23. a shaft core; 24. a second stabilizing plate; 25. a screw rod; 26. a handle is rotated; 27. a U-shaped plate; 28. pulling a handle; 29. a first opening; 30. a second opening; 31. a support member; 32. a threaded member; 33. a third via.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Moreover, in this document, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by persons skilled in the art based on the embodiments of the present invention without any creative efforts belong to the protection scope of the present invention, and the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, a brushless motor stator winding auxiliary structure comprises a box body 1, a transverse plate 2 is fixedly connected to one side of the box body 1, a long plate 3 is fixedly connected to the bottom of the transverse plate 2, a first stabilizing plate 4 is fixedly connected to one side of the long plate 3, a motor box 5 is fixedly connected to one side of the long plate 3, a motor 6 is fixedly connected to one side of the inner wall of the motor box 5, the motor 6 is a servo motor, the power cord of the motor 6 is connected to an external power supply, a first belt pulley 7 is fixedly connected to the output shaft of the motor 6, a second belt pulley 8 is connected to the surface of the first belt pulley 7 through belt transmission, a third belt pulley 9 is connected to the surface of the second belt pulley 8 through belt transmission, a rotating seat 16 is fixedly connected to one side of the long plate 3, a connecting handle 17 is arranged on one side of the rotating seat 16, a handle 18 is fixedly connected to, the top of the wire puller 19 is provided with a spacing ring 20.
Can be convenient for remove first stabilising plate 4, in this embodiment, furtherly, the top of diaphragm 2 is provided with lead screw 25, and first stabilising plate 4 is run through and extends to the inside of first stabilising plate 4 in the bottom of lead screw 25, and the top fixedly connected with turning handle 26 of lead screw 25.
The whole structure of the device can be more compact, in the embodiment, further, one side of the box body 1 is fixedly connected with a second stabilizing plate 24, and one side of the second stabilizing plate 24 is fixedly connected with one side of the long plate 3.
The operation mode of copper line 15 has been expressed, and in this embodiment, furtherly, one side fixedly connected with connecting plate 10 of long board 3, the top fixedly connected with connecting block 11 of connecting plate 10, the top of connecting block 11 is provided with screw rod 12, and the top of connecting block 11 is provided with through-hole board 13, is convenient for carry out the propelling movement with copper line 15.
The structure of the copper wire 15 and the limiting ring 20 is described, in this embodiment, further, a connecting pipe 14 is arranged on one side of the through hole plate 13, the copper wire 15 is arranged inside the connecting pipe 14, and the surface of the copper wire 15 is matched with the inside of the limiting ring 20.
Be convenient for reject the dip coating technology, in this embodiment, furtherly, fixedly connected with fixed plate 21 between the both sides of box 1 inner wall, the bottom of fixed plate 21 is provided with axostylus axostyle 22, and axostylus axostyle 22's bottom fixedly connected with axle core 23.
Can be convenient for people to dismantle the installation to U template 27, in this embodiment, further, one side fixedly connected with U template 27 of motor case 5, one side of U template 27 is provided with pull handle 28.
The specific structure of the box body 1 is shown, and in this embodiment, further, a first opening 29 is provided at one side of the box body 1, and a second opening 30 is provided at the bottom of the box body 1.
Can make box 1 more stable, in this embodiment, furtherly, the equal fixedly connected with support piece 31 in both sides of box 1, the bottom threaded connection of support piece 31 has screw 32.
The in-and-out of the copper wire 15 is facilitated, in this embodiment, further, one side of the through hole plate 13 is provided with a third through hole 33, and the number of the third through holes 33 is six.
The working principle is as follows: one side fixedly connected with connecting plate 10 through rectangular plate 3, the top fixedly connected with connecting block 11 of connecting plate 10, the top of connecting block 11 is provided with screw rod 12, the top of connecting block 11 is provided with through-hole board 13, can guarantee the stator winding in-process, do not cause the line to hinder, utilize a wire winding auxiliary structure, an insulating properties for improving thick line coiling motor product, thereby reach and reject the dip coating technology, also can guarantee the purpose of motor 6 performance, utilize this motor 6 to drive the line and drag 19 to remove, cooperation wire winding rhythm, send the line regularly, reduce wire winding pulling force and the resistance when crossing the line by a wide margin, thereby reduce the line and hinder, bring very big space for motor 6 design, also promote for the spooling equipment level, provide a new direction, it provides a possibility to cancel the dip coating technology for follow-up motor 6.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a brushless motor stator wire winding auxiliary structure, includes box (1), its characterized in that: one side of the box body (1) is fixedly connected with a transverse plate (2), the bottom of the transverse plate (2) is fixedly connected with a long plate (3), one side of the long plate (3) is fixedly connected with a first stabilizing plate (4), one side of the long plate (3) is fixedly connected with a motor box (5), one side of the inner wall of the motor box (5) is fixedly connected with a motor (6), an output shaft of the motor (6) is fixedly connected with a first belt pulley (7), the surface of the first belt pulley (7) is connected with a second belt pulley (8) through belt transmission, the surface of the second belt pulley (8) is connected with a third belt pulley (9) through belt transmission, one side of the long plate (3) is fixedly connected with a rotating seat (16), one side of the rotating seat (16) is provided with a connecting handle (17), the top of the rotating seat (16) is fixedly connected with a handle (18), the inside of handle (18) is provided with line and drags (19), the top of line drags (19) is provided with spacing ring (20).
2. The winding auxiliary structure of the brushless motor stator according to claim 1, wherein: the top of diaphragm (2) is provided with lead screw (25), the bottom of lead screw (25) runs through first stabilizer plate (4) and extends to the inside of first stabilizer plate (4), the top fixedly connected with turning handle (26) of lead screw (25).
3. The winding auxiliary structure of the brushless motor stator according to claim 1, wherein: one side of the box body (1) is fixedly connected with a second stabilizing plate (24), and one side of the second stabilizing plate (24) is fixedly connected with one side of the long plate (3).
4. The winding auxiliary structure of the brushless motor stator according to claim 1, wherein: one side fixedly connected with connecting plate (10) of long board (3), the top fixedly connected with connecting block (11) of connecting plate (10), the top of connecting block (11) is provided with screw rod (12), the top of connecting block (11) is provided with through-hole board (13).
5. The winding auxiliary structure of the brushless motor stator according to claim 4, wherein: one side of through-hole board (13) is provided with connecting pipe (14), the inside of connecting pipe (14) is provided with copper line (15), the inside looks adaptation of the surface of copper line (15) and spacing ring (20).
6. The winding auxiliary structure of the brushless motor stator according to claim 1, wherein: the box body (1) is characterized in that a fixing plate (21) is fixedly connected between two sides of the inner wall of the box body, a shaft lever (22) is arranged at the bottom of the fixing plate (21), and a shaft core (23) is fixedly connected to the bottom end of the shaft lever (22).
7. The winding auxiliary structure of the brushless motor stator according to claim 1, wherein: one side fixedly connected with U template (27) of motor case (5), one side of U template (27) is provided with pull handle (28).
8. The winding auxiliary structure of the brushless motor stator according to claim 1, wherein: one side of the box body (1) is provided with a first opening (29), and the bottom of the box body (1) is provided with a second opening (30).
9. The winding auxiliary structure of the brushless motor stator according to claim 1, wherein: the box body (1) is characterized in that supporting pieces (31) are fixedly connected to the two sides of the box body (1), and threaded pieces (32) are connected to the bottom of the supporting pieces (31) in a threaded mode.
10. The winding auxiliary structure of the brushless motor stator according to claim 5, wherein: one side of the through hole plate (13) is provided with a third through hole (33), and the number of the third through holes (33) is six.
CN201910798090.6A 2019-08-27 2019-08-27 Brushless motor stator winding auxiliary structure Active CN110535307B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910798090.6A CN110535307B (en) 2019-08-27 2019-08-27 Brushless motor stator winding auxiliary structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910798090.6A CN110535307B (en) 2019-08-27 2019-08-27 Brushless motor stator winding auxiliary structure

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CN110535307A CN110535307A (en) 2019-12-03
CN110535307B true CN110535307B (en) 2021-05-28

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Application Number Title Priority Date Filing Date
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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4158314A (en) * 1977-11-17 1979-06-19 The Globe Tool And Engineering Company High speed stator winder
JP2716786B2 (en) * 1989-03-22 1998-02-18 株式会社ミツバ Winding state detection device for motor rotor
CN101588115B (en) * 2008-05-19 2012-01-18 日特机械工程株式会社 Winding device and winding method
CN203859649U (en) * 2014-02-21 2014-10-01 陈政贤 Micro annular winding machine
CN208890601U (en) * 2018-11-19 2019-05-21 嘉兴英智杰自动化设备有限公司 Frame head transmission mechanism for stator winder
CN109903988A (en) * 2019-04-28 2019-06-18 河南合瑞电气有限公司 A kind of automatic winding apparatus of reactor winding

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