CN110535298A - It is a kind of to tie up whole all-in-one machine for stator production - Google Patents
It is a kind of to tie up whole all-in-one machine for stator production Download PDFInfo
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- CN110535298A CN110535298A CN201910913501.1A CN201910913501A CN110535298A CN 110535298 A CN110535298 A CN 110535298A CN 201910913501 A CN201910913501 A CN 201910913501A CN 110535298 A CN110535298 A CN 110535298A
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- integer
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims description 81
- 230000007246 mechanism Effects 0.000 claims description 30
- 238000007493 shaping process Methods 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 22
- 239000000725 suspension Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000013508 migration Methods 0.000 claims description 2
- 230000008450 motivation Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 230000006870 function Effects 0.000 description 4
- 206010053615 Thermal burn Diseases 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008275 binding mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 230000008569 process Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0025—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
- H02K15/062—Windings in slots; salient pole windings
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Whole all-in-one machine is tied up for stator production the present invention provides a kind of, including rack and it can be rotatably set in the rotating disk in rack, axis relative to rotating disk is circumferentially angularly sequentially formed with feeding station, wiring station, whole line station and integer station, the equiangularly disposed through-hole there are four to place stator on the rotating pan, respectively correspond the tier for being provided with the coiler part progress wiring that corresponding wiring station is provided with for will stretch out from the upper and lower ends of the stator core of the stator to wiring on the rack, corresponding whole line station is provided with the line arranging device of the redundance for removing the end of a thread formed after the completion of wiring and the integer type device for carrying out integer to the coil on the stator after the completion of whole line, in feeding station, stator is placed in the through-hole of feeding station.The all-in-one machine is integrated with the function of wiring, whole line and integer.
Description
Technical field
The present invention relates to the manufacturing field of stator more particularly to it is a kind of for stator production tie up whole all-in-one machine.
Background technique
In the production process of stator, include the following steps: 1) to be embedded in coil into stator core；2) to coil from stator
The part that iron core both ends are stretched out carries out wiring, can be avoided that coil is fluffy to be hooked into other structures by wiring；3) integer is right
The end face and side of coil are compressed.
Currently, being to use different equipment, and also need to adopt between the equipment of different function for above-mentioned steps
It manually transmits, increases processing cost, and production efficiency is low.
Summary of the invention
Whole all-in-one machine is tied up for produce stator the main purpose of the present invention is to provide a kind of, which has wiring
It with the function of integer, and does not need manually to participate in from wiring station to integer station, reduces processing cost, improve production
Efficiency.
To achieve the above objectives, the technical solution adopted by the present invention are as follows: a kind of whole all-in-one machine of tying up for stator production, packet
Including rack and can be rotatably set in the rotating disk in rack, the axis relative to rotating disk circumferentially angularly according to
Secondary to be formed with feeding station, wiring station, whole line station and integer station, equiangularly disposed on the rotating pan there are four use
To place the through-hole of stator, respectively corresponds and be provided with corresponding wiring station on the rack and be provided with for will be from the stator to wiring
Stator core the coiler part that stretches out of upper and lower ends carry out the tier of wiring, corresponding whole line station is provided with for going
Except the line arranging device of the redundance of the end of a thread formed after the completion of wiring and for the coil on the stator after the completion of whole line
The integer type device of integer is carried out, in feeding station, stator is placed in the through-hole of feeding station.
It preferably, further include stator rotary drive mechanism to drive stator relative rotation disc spins, the stator rotation
Turn the upper drive mechanism and the correspondence wiring being arranged on the rack that driving mechanism includes each through hole of setting on the rotating pan
The lower drive mechanism of station, the upper drive mechanism and lower drive mechanism can be selectively engaged or be disengaged.
Preferably, each upper drive mechanism includes the support gear being rotatably disposed in through-hole and rotatably sets
Set on the rotating pan and with the transmission gear that engage of support gear, the support gear is ring structure, and the stator can hang
In the ring structure for hanging over support gear, the transmission gear, which is fixed on, be can be rotatably set on the transmission cylinder in rotating disk,
The transmission cylinder is extended downwardly from the lower surface of rotating disk；The lower drive mechanism includes opposite rack transmission moving up and down
The upper end of axis, the transmission shaft can be selectively engaged or be disengaged with the lower end of transmission cylinder.
Preferably, two support rollers are rotatably provided in the rotating disk and at the position of each through-hole,
Support roller and transmission gear at close each lead to the hole site are located on same circumference relative to the axis of corresponding through-hole
And equiangularly disposed, the circumferential surface of each support roller is provided with annular groove, and the width of annular groove is greater than support tooth
The thickness of wheel is provided with retaining ring in the two sides in the axial direction of transmission gear, two retaining rings be formed by the width of slot with it is described
The edge of the equivalent width of annular groove, the support gear is fastened between annular groove and two retaining rings.
Preferably, the lower surface of the support gear is provided with multiple supporting blocks, one end of the supporting block is from support
The inner ring of gear stretches out.
Preferably, further include to prevent stator rotate locking structure, the locking structure include be arranged in transmission cylinder
Interior and can be with respect to the limit shaft that transmission cylinder moves up and down, in the top limited block of limit shaft, the limited block be along limit shaft
Radially extend, fixed limit plate on the rotating pan is provided with above transmission gear, be provided on the limit plate with
The limiting slot of limited block cooperation, the limit shaft is non-rotatable with respect to transmission cylinder, and transmission shaft upper end is provided with knock-pin, described
Knock-pin is coaxially disposed with transmission shaft and upwardly extends from the upper end of transmission shaft, and the knock-pin is inserted into transmission cylinder
And it can push up to limit shaft.
Preferably, the line arranging device has two sets, respectively to the end of a thread on the coil of coil and lower section above stator
It is arranged, the close rotation that each line arranging device supports suctions spool on the rack by suspension plate, suction spool is arranged in
Two thread tension studs of one end of turntable and the heating wire that can be selectively moved between suction spool and corresponding stator, it is described
The axis for inhaling spool is parallel to the diameter of the rotating disk where the axis of the through-hole at whole line station, and the suction spool passes through
It inhales spool to connect with negative pressure device, two thread tension studs are oppositely arranged and are inserted into inhaling in spool to clamp the end of a thread.
Preferably, the line arranging device further includes that can move up and down and can push away along what the axis direction of aspiration column moved
Tieing plate is provided with Y type groove in the upper end of the knot head plate, and the width of Y type groove lower end is formed by knots tied after the completion of being less than wiring
The size of tieing the lower end of Y type groove is able to enter by the end of a thread that suction spool is sucked when the knot head plate is moved up.
It is preferably, described that inhale spool removable and along being parallel to suction line along the direction perpendicular to the axis for inhaling spool
The direction of the axis of cylinder also moves.
Preferably, the integer type device includes support more vertically arranged support rods on the rack, is supported on support
Second top plate on the top of bar, the side for being suspended on the second top plate and along be parallel to positioned at integer station through-hole axis institute
Rotating disk diameter direction extend riser, two shiftings on riser are movably suspended along the length direction of riser
Expect component, the upper shaping mold being suspended below the second top plate and the lower shaping mold being movably disposed in rack, institute
State lower integer mould can receive move material component in-migration to integer stator and the stator to integer is moved to upper integer mould
The underface of tool.
Compared with prior art, the invention has the following advantages:
1) all-in-one machine is integrated with wiring, whole line and integer function, can be automatically realized above-mentioned function, be not required to very important person
Work participates in, and improves production efficiency, it is no longer necessary to manufacture an equipment for each technique, reduce the cost of production；
2) it is provided with the structure to drive stator to rotate on the rack and carries out the locking structure of locking, energy to stator
Enough guarantee that stator can rotate in wiring, when not needing wiring, stator can be locked up；
3) line arranging device can cut off excessive thread ends, and can be to the push-tight of node；
4) the suction spool of line arranging device can move back and forth along perpendicular to the axis direction for inhaling spool, greatly improve the end of a thread
The probability picked up.
Detailed description of the invention
Fig. 1 and Fig. 2 is installation diagram according to a preferred embodiment of the present invention；
Fig. 3-7 is the installation diagram of rotating disk according to a preferred embodiment of the present invention；
Fig. 8 is the enlarged drawing at A；
Fig. 9 is the sectional view of B-B；
Figure 10 is the enlarged drawing at C；
Figure 11 is the enlarged drawing at figure D；
Figure 12 is the structure chart of rotary drive structure；
Figure 13 is the connection structure diagram for supporting gear and support roller and transmission gear；
Figure 14 and 15 is the structure chart of line arranging device；
Figure 16 is the enlarged drawing at E；
Figure 17 is the installation diagram for inhaling spool；
Figure 18 is the enlarged drawing at F；
Figure 19 is the internal structure chart for inhaling spool；
Figure 20 and 21 is the structure chart for moving material component；
Figure 22 is the installation diagram of shaping mold on the rack.
Specific embodiment
It is described below for disclosing the present invention so that those skilled in the art can be realized the present invention.It is excellent in being described below
Embodiment is selected to be only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.
As shown in Figure 1-22, a kind of to tie up whole all-in-one machine for stator production, including rack 1, can be rotatably set in machine
Rotating disk 5 on frame 1 and the coil being arranged in rack 1 to the stator core both ends to stator 100 carry out tying up for wiring
Line apparatus 2, the line arranging device 3 being adjusted to the length to the end of a thread after wiring and to after wiring overhang and side
Face carries out the integer type device 4 of integer, is disposed with feeding station, wiring station, whole line work by the center of circle of the axis of rotating disk 5
Position and integer station, and aforementioned four station is successively spaced 90 ° relative to the axis of rotating disk 5, and tier 2 corresponds to
Wiring station, line arranging device 3 correspond to whole line station, and integer type device 4 corresponds to integer station, in feeding station to will also not
The stator 100 of wiring is put into rotating disk 5.Stator 100 has only drawn stator core in figure.
Through-hole there are four being arranged in the rotating disk 5 to place stator 100 will be to wiring in feeding station
Stator 100 be placed on rotating disk 5 in the through-hole of feeding station, be successively moved under the drive of rotating disk 5 wiring station,
Whole line station and integer station and then wiring, whole line and the integer for completing to treat the stator 100 of wiring.
The tier 2 has two sets, and two sets of about 2 tiers are arranged, respectively to the line stretched out from stator upper end
Circle part and the coiler part stretched out from stator lower end carry out wiring, and the tier 2 uses the prior art, it is preferable that can
Using wire binding mechanism disclosed in patent document CN203339896U, naturally it is also possible to use other wiring knots in the prior art
Structure, and will not be described here in detail.
The lower surface of the rotating disk 5 has been coaxially disposed rotary shaft 506, is cased with support tube outside the rotary shaft 506
505, the support tube 505 is supported in rack 1 by mounting plate 501, is arranged between the rotary shaft 506 and support tube 505
There is bearing so that rotary shaft 506 can be rotated relative to support tube 505.The rotary shaft 506 is driven by motor or indexing means.
Due in wiring, needing all to carry out wiring along the coil of its axis one circle to stator 100, therefore, in wiring
When, it needs to rotate 100 relative rotation disk 5 of stator, here, the all-in-one machine further includes to drive 100 relative rotation of stator
The stator rotary drive mechanism that disk 5 rotates.The stator rotary drive mechanism includes the upper drive mechanism being arranged in rotating disk 5
With the lower drive mechanism being arranged on mounting plate 501, in order not to interfere the rotation of rotating disk 5, the upper drive mechanism and lower drive
Motivation structure can be engaged and is disengaged from, when needing that stator 100 is driven to rotate, upper drive mechanism and lower drive mechanism engagement,
When rotating disk 5 needs to rotate, upper drive mechanism and lower drive mechanism are disengaged from.
A set of upper drive mechanism is provided at the position of each through-hole of rotating disk 5, lower drive mechanism is arranged right
It is only a set of at the position for answering wiring station, when stator 100 is moved to feeding station, lower drive mechanism be located at feeding work
Upper drive mechanism engagement at position.
Each upper drive mechanism includes the support gear 522 being rotatably disposed in through-hole and can be rotatably set in
The transmission gear 520 engaged in rotating disk 5 and with support gear 522, the support gear 522 are ring structure, the stator
100 can be suspended in the ring structure of support gear 522.The shape of the inner ring of the support gear 511 is outer with stator 100
The shape on surface is consistent, and not being due to the outer surface of stator 100 is entirely cylinder, but has some along the flat of its axis extension
Face, stator 100 be put into support gear 522 ring structure in when, support gear 522 be able to drive stator 100 rotation and
Opposite slide will not occur.
Specifically, the transmission gear 520 is fixed on transmission cylinder 515, and the transmission cylinder 515 is from the lower section of rotating disk 5
It stretches out, bearing is provided between the transmission cylinder 515 and rotating disk 5, the lower end of the transmission cylinder 515 is nibbled with lower drive mechanism
It closes.Preferably, the transmission cylinder 515 is integrally formed with transmission gear 520.
Further, two support rollers are rotatably provided in the rotating disk 5 and at the position of each through-hole
523, support roller 523 and transmission gear 520 at close each lead to the hole site are located at relative to the axis of corresponding through-hole
It is on same circumference and equiangularly disposed.The circumferential surface of each support roller 523 is provided with annular groove, the width of annular groove
Thickness of the degree slightly larger than support gear 522.The two sides in the axial direction of transmission gear 520 are provided with retaining ring 5201, two gears
Circle 5201 is formed by the width of slot and the equivalent width of the annular groove, and the edge of the support gear 522 is located at annular
It between groove and two retaining rings 5201, and then realizes the fixation to support gear 522, and can guarantee to support the normal of gear 522
Rotation.
Further, support is provided at the lower surface of the rotating disk 522 and the position of each corresponding support roller 523
Arm 525, the support roller 523 are pivotally supported on support arm 525.Also, rotating disk 525 is provided with support roller
523 and transmission gear 520 position at be provided with and mounting groove, the mounting groove are communicated with through-hole.
The lower surface of the support gear 522 is provided with multiple supporting blocks 524, one end of the supporting block 524 is from branch
The inner ring for supportting gear 522 stretches out, and in this way when stator 100 is placed in support gear 522, supporting block 524 can be to stator 100
It is supported, and one end of the inner ring of the stretching support gear 522 of supporting block 524 does not extend to the position of coil, this
Line-transect circle will not be contacted with supporting block 524, will not be influenced on coil wiring.By supporting block 524, it can guarantee stator
The coiler part of 100 lower end can expose from support gear 522, thus can be right by underlying tier 2
The coiler part of the lower end of stator 100 carries out wiring.
In order to facilitate the installation of the other structures in rotating disk 5, the rotating disk 5 includes chassis 503 and removably pacifies
Platen 504 on chassis 503, the platen 504 are coaxially disposed with chassis 503, and the diameter of the two is identical.
The lower drive mechanism include can with respect to the transmission shaft 511 that mounting plate 501 moves up and down, the transmission shaft 511
It is engaged with transmission cylinder 515 upper end.Specifically, it is provided in the lower end of transmission cylinder 515 along its axially extending driving groove 5151, institute
State the lower ending opening of driving groove 5151.The upper end of the transmission shaft 511 is provided with the transmission upwardly extended along its axis direction
Protrusion 5112, when wherein rotating disk 5 drives one of stator 100 to move on to wiring station, the transmission shaft 511 is to moving up
Dynamic, the transmission protrusion 5112 is inserted into driving groove 5151, and then can be realized transmission shaft 511 and transmission cylinder 515 is driven to rotate.
Specifically, sliding sleeve 507, the transmission are rotatably provided at the position of the corresponding transmission shaft 511 of mounting plate 501
Axis 511 is inserted into sliding sleeve 507, and the opposite sliding sleeve 507 of the transmission shaft 511 can slide axially but non-rotatable.Specifically, institute
The part cooperated with sliding sleeve 507 for stating transmission shaft 511 has at least one the first plane extended along the axis of transmission shaft 511,
The second plane extended along its axis, first plane and the cooperation of the second plane are provided in the inner surface of sliding sleeve 507, this
Sample can either guarantee that sliding sleeve 507 will not relatively rotate with transmission shaft 511, and rotation axis 511 may be implemented can slide relatively
Set 507 moves back and forth along its axis.Preferably, there are four the first plane tools, the axis relative to transmission shaft 511 is angularly set
It sets.There are four second plane also has, the axis relative to sliding sleeve 507 is equiangularly disposed.
It is provided with rotating electric machine 510 on the mounting plate 501, is provided with master on the output shaft of the rotating electric machine 510
Dynamic belt pulley 509, is provided with driven pulley 508 on sliding sleeve 507, and the drive pulley 509 and driven pulley 508 are logical
Cross the transmission connection of belt 514.
Further, lifter plate 512,511 OQ t plate of transmission shaft, 512 energy are arranged with outside the transmission shaft 511
Enough to rotate but opposite move up and down, such lifter plate 512 can drive transmission shaft 511 to move up and down, specifically, described
Transmission shaft 511 is fixed on lifter plate 512 by bearing, and lifting cylinder 513, the liter are provided on the mounting plate 501
The cylinder rod of sending down abnormally ascending cylinder 513 is setting up and down and its free end is connect with lifter plate 512, can by control lifting cylinder 513
Realize moving up and down for transmission shaft 511.
The all-in-one machine further includes to prevent the locking structure in stator in other non-wiring station rotaries.The locking
Structure includes being arranged in transmission cylinder 515 and can be with respect to the limit shaft 516 that transmission cylinder 515 moves up and down, in limit shaft 516
Top limited block 517, the radially extending along limit shaft 516 of limited block 517, is provided in the top of transmission gear 520
The limit plate 518 being fixed in rotating disk 5 is provided with the limiting slot 519 cooperated with limited block 517, institute on the limit plate 518
It is non-rotatable with respect to transmission cylinder 515 to state limit shaft 516, in this way when limited block 517 and limiting slot 519 cooperate, due to limit plate
518 are fixed in rotating disk 5, and therefore, limit shaft 516 can not rotate, and transmission cylinder 515 can not rotate, and setting is passing
Transmission gear 520 on dynamic cylinder 515 can not rotate, and then support the stator on gear 522 that can not rotate.
The locking structure further includes the knock-pin 5113 that 511 upper end of transmission shaft is arranged in, the knock-pin 5113 and biography
Moving axis 511 is coaxially disposed and upwardly extends from the upper end of transmission shaft 511, when transmission shaft 511 moves up, knock-pin 5113
It is inserted into transmission cylinder 515 and limit shaft 516 jacks up upwards, limited block 517 moves up and matches with the disengaging of limiting slot 519
It closes, transmission shaft 511 is able to drive the rotation of stator 100 at this time.When wiring terminates, stator 100 is rotated by 360 °, and transmission shaft 511 is downward
Mobile, limited block 517 is fallen into limiting slot 519.
The line arranging device 3 also has two sets, is formed after wiring to the coiler part above and below stator respectively
The end of a thread be adjusted.The end of a thread refers to after wiring completion, and one section of extra part, as line are had after cutting off line
Head, the end of a thread is too long, can arbitrarily swing, and will cause influence to stator subsequent use.
Two sets of line arranging devices 3 are symmetrical arranged, and are supported on mounting plate 501 by column 301 respectively, two sets of line arranging devices 3
The height-adjustable of opposite column 301.The line arranging device 3 of top can be supported on column 301 by suspension plate 302 up or down
On, the middle position of suspension plate 302 is provided with the vertically arranged adjusting nut 305 of axis, is provided on the top of column 301
First top plate 303 is rotatably provided the adjustment screw rod 304 cooperated with adjusting nut 305 on the first top plate 303, passes through
Rotation adjusting screw 304 may be implemented to be adjusted the height of the line arranging device 3 of top, the adjustment of the line arranging device 3 of lower section
Principle is also in this way, being no longer described in detail.It is of course also possible to as needed, two sets of line arranging devices 3 are arranged to cannot be adjusted.
Since the structure of two sets of line arranging devices 3 is identical, only the line arranging device of lower section is described below.
The line arranging device 3 of lower section is suspended on column 301 by suspension plate 306.The line arranging device 3 includes inhaling spool
317, the axis for inhaling spool 317 is parallel to the diameter of the rotating disk 5 where the axis of the through-hole at whole line station, institute
State inhale spool 317 by inhale spool 318 connect with negative pressure devices such as air pumps, make suction spool 317 generation negative pressure, and then by the end of a thread from
The port sucking for inhaling spool 317 is inhaled in spool 317.Specifically, the height of the suction spool 317 of top with from the upper end of stator 100
The coiler part of stretching is consistent, and the height of the suction spool 317 of lower section is consistent with the coiler part stretched out from the lower end of stator 100.
The line arranging device 3 further includes being fixed at the one end for the close rotating disk 5 for inhaling spool 317 by fixed plate 3201
Clamp cylinder 320, the clamp cylinder 320 be gripper cylinder, the output end of clamp cylinder 320 is provided with two opposite folders
Pawl 321 is provided with thread tension stud 322 on each clamping jaw 321, and the position that thread tension stud 322 is corresponded on inhaling spool 317, which is provided with, wears
Hole, the thread tension stud 322 pass through perforation and extend into the inside for inhaling spool 317, and the end of a thread is drawn into suction spool when inhaling spool 317
When in 317, clamp cylinder 320 is clamped, and thread tension stud 322 clamps the end of a thread.
The line arranging device 3 further includes the boiling hot line cylinder 316 being fixed in suspension plate 306 and is arranged in boiling hot line cylinder 316
Cylinder rod free end on heating wire 315, the heating wire 315 scald line cylinder 316 drive under can extend into suction
Between spool 317 and stator 100, in this way when thread tension stud 322 clamps the end of a thread, the end of a thread has certain tightening force, at this time will
It controls boiling hot line cylinder 316 heating wire 315 is extend at the position of the end of a thread to scald and break by excessive thread ends, excessive thread ends is inhaled
It walks and recycles.The principle of heating of the heating wire 315 uses the prior art.
Further, the line arranging device 3 further includes the knot head cylinder 311 being fixed in suspension plate 306, is arranged in knot
Card tieing cylinder 312 on the free end of the cylinder rod of head cylinder 311, and the cylinder rod of card tieing cylinder 312 is set
Knot head plate 313 on free end is provided with Y type groove 314 in the upper end of the knot head plate 313.The tieing, which refers to, to be tied up
It after the completion of line, needs to knot at the end of a thread to avoid the voluntarily release of the line after tying up, forms tieing after knotting.
After thread tension stud 322 clamps the end of a thread, card tieing cylinder 312 stretches out upwards, and the end of a thread enters Y type groove 314
Lower end, the width of 314 lower end of Y type groove are less than the size of tieing, and when card tieing cylinder 312 stretches out upwards, the knot
Head cylinder 311 is in the state retracted, is located at knot head plate 313 at the position for inhaling spool 317, to guarantee that tieing is located at
Between knot head plate 313 and stator 100.
When card tieing cylinder 312 stretch out in place after, knot head cylinder 311 stretch out, knot head plate 313 can push tieing towards
The direction of stator is mobile, and since the end of a thread is clamped by thread tension stud 322, the end of a thread is immovable, and only tieing can move, and tieing is moving
The knotting of dynamic process, tieing can be more and more tighter, reduces a possibility that tieing unclamps.
Further, the suction spool 317 is supported in suspension plate 306 by axially mounted plate 309, and the suction spool
317 can move back and forth relative to axially mounted plate 309 along the axis direction for inhaling spool 317.Specifically, in the axial peace
Axial cylinder 310 is installed, the cylinder rod of the axial cylinder 310 is along the axis side for being parallel to suction spool 317 in loading board 309
To extension and its free end is connect with sliding block 319 is picked up, and the suction spool 317, which is fixed on, to be picked up on sliding block 319, and control is passed through
The flexible suction spool 317 that can control of axial cylinder 310 is moved along its axis direction.After completing whole line, axial cylinder 310
Drive inhale spool 317 retract, rotating disk 5 rotate, when next not whole line stator in place after, axial cylinder 310 drive inhale line
Cylinder 317 is mobile towards stator 100, after inhaling spool 317 in place, inhales spool 317 and starts air-breathing, the end of a thread is sucked；Then knot
Head plate 313 is started to work, by tieing push-tight, and knot head plate 313 can multiple knot head, tieing is pushed away tighter；When
It after knot head plate 313 completes work, scalds line cylinder 316 and heating wire 315 is pushed to stretch out, the end of a thread is scalded disconnected；Then heating wire 315,
Knot head plate 313 inhales the retraction of spool 317, waits whole line movement next time.
Further, the axially mounted plate 309 is supported in suspension plate 306 by horizontal mounting plate 307, the horizontal peace
Loading board is slidably mounted in suspension plate 306, and the moving direction of the horizontal mounting plate 307 is perpendicular to suction spool 317
Axis direction.Horizontal air cylinder 308 is additionally provided in the suspension plate 306, the cylinder rod of the horizontal air cylinder 308 is parallel to
The moving direction of horizontal mounting plate 307 and its free end is connect with horizontal mounting plate 307, passes through controlled level cylinder 308
The flexible suction spool 317 that is able to drive moves back and forth perpendicular to the axis direction for inhaling spool 317.In actual production, the end of a thread is sometimes
Face can't be located to inhale at the position of spool 317, in this way it sometimes appear that the case where the end of a thread can not being picked up, inhaled by driving
Spool 317 moves back and forth along perpendicular to the direction for inhaling spool 317, can be avoided the case where can not picking up the end of a thread.
The integer type device 4 includes more vertically arranged support rods 401 being supported in rack 1, is supported on support rod
Second top plate 402 on 401 top, the side for being suspended on the second top plate 402 and along the through-hole being parallel to positioned at integer station
Axis where rotating disk 5 diameter direction extend riser 403, movably hang along the length direction of riser 403
Two on riser 403 are hung over to move material component, the upper shaping mold 415 for being suspended on 402 lower section of the second top plate, be movably disposed at
Lower shaping mold 413 in rack 1.The upper shaping mold 415 is to carry out the coiler part stretched out from the upper end of stator
Integer, lower shaping mold 415 is to carry out integer to the coiler part stretched out from the lower end of stator.The upper shaping mold 415
The prior art is used with lower shaping mold 413, such as patent document CN204145202U can be used, naturally it is also possible to using existing
There are other shaping molds in technology.
Each shifting material component include the movable plate 404 being supported on by sliding block and slide track component on riser 403, can on
Under be movably suspended on fixture 409 on movable plate 404, can stator be picked up or be put down by fixture 409.Two move material group
The perpendicular where fixture 409 on part is placed through the axis of the through-hole of integer station, can guarantee one of them in this way
The fixture 409 for moving material component can be moved to the surface positioned at the through-hole of integer station and then can pick up stator.
Two movable plates 404 for moving material component use distance between fixture 409 of the connection of connecting rod 410 to guarantee two shifting material components
Remain constant.Further, one end of riser 403 is provided with shifting material motor 412, the output shaft for moving material motor 412
It is connected with shifting material screw rod, be provided in the side towards riser 403 of each movable plate 404 and moves the pair of nut for expecting screw rod cooperation
411, it can be controlled by the rotation that control moves material motor 412 and move moving back and forth for material component.
The side away from riser 403 of each movable plate 404 is provided with two guide blocks 406, on each guide block 406 up and down
Sliding is provided with guide post 405, the lower end of guide post 405 is provided with fixture mounting plate 417, the setting of fixture 409 is pacified in fixture
In loading board 417.It is provided with push plate 408 on the guide post 405 and positioned at the top of fixture mounting plate 417, on movable plate 404
It is provided with lifting cylinder 407, the cylinder rod of the lifting cylinder 407 stretches out downward and its free end is connect with push plate 408, leads to
Crossing the flexible of lifting cylinder 407 can pick up stator or put down.The fixture 409 is pressed from both sides using internal-expansion type in the prior art
Tool, can also use other types of fixture in the prior art.
The lower shaping mold 413 can perpendicular and upper shaping mold 415 where two fixture 409 axis it
Between move back and forth, when the axis of shaping mold 413 is located on the perpendicular where two fixture 409 instantly, lower shaping mold 413
Axis and the through-hole positioned at integer station axis between two fixtures 409 such as distance the distance between axis, guarantee in this way
When one of fixture 409 is aligned with the through-hole for being located at integer station, another fixture 409 is aligned with lower shaping mold, this
Two fixtures 409 of sample can work at the same time, and improve production efficiency.
The lower shaping mold 413 is supported in rack 1 by sliding panel 414, is set between sliding panel 414 and rack 1
It is equipped with sliding block and slide track component.Drawing material cylinder 416, the cylinder rod edge for drawing material cylinder 416 are additionally provided in shown rack 1
Be parallel to lower shaping mold 413 moving direction setting and its free end connect with sliding panel 414, pass through control drawing expect cylinder
416 stretch, is able to drive lower shaping mold 413 in the axis of perpendicular and upper shaping mold 415 where two fixture 409
Between move back and forth.At work, lower shaping mold is moved to the perpendicular where two fixtures, two fixtures 409 respectively with position
It is aligned in the through-hole of integer station and lower shaping mold 413, control lifting cylinder 407 stretches out, and one of fixture will be located at whole
The stator to integer in the through-hole of type station picks up, and it is good that another fixture will be located at the integer on lower shaping mold 413
Stator pick up, lifting cylinder 407 retract, move material motor 412 work, be moved to lower integer to the fixture of integer stator for accompanying
The surface of mold 413, the fixture for accompanying the stator of integer at this time are moved to outside, are provided with other rewindings on the outside
Stator to integer can be put on lower shaping mold 413, by device by control lifting cylinder 407 and fixture 409
The good stator of integer is put into material collecting device and packs up or carry out other processing, then moves material component and returns.In lower shaping mold
413 receive after the stator of integer, draw material cylinder 416 by lower shaping mold 413 draw to the underface of upper shaping mold 415 into
Row integer after integer is completed, draws material cylinder 416 by releasing lower shaping mold 413, and so on, until all stators
Complete wiring, whole line and integer.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention
Principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variation and
Improvement is both fallen in the range of claimed invention.The present invention claims protection scope by appended claims and its
Equivalent defines.
Claims (10)
1. a kind of tie up whole all-in-one machine for stator production, which is characterized in that including rack and can be rotatably set in rack
Rotating disk, the axis relative to rotating disk is circumferentially angularly sequentially formed with feeding station, wiring station, whole
Line station and integer station, the equiangularly disposed through-hole there are four to place stator, respectively corresponds on the rotating pan
Corresponding wiring station is provided in rack to be provided with for will stretch out from the upper and lower ends of the stator core of the stator to wiring
Coiler part carries out the tier of wiring, corresponding whole line station is provided with for removing the more of the end of a thread formed after the completion of wiring
The line arranging device that remaining part is divided and the integer type device for carrying out integer to the coil on the stator after the completion of whole line, in feeding work
Position, stator are placed in the through-hole of feeding station.
2. it is according to claim 1 it is a kind of for stator production tie up whole all-in-one machine, which is characterized in that further include to drive
The stator rotary drive mechanism of dynamic stator relative rotation disc spins, the stator rotary drive mechanism include being arranged on the rotating pan
Each through hole upper drive mechanism and the lower drive mechanism of correspondence wiring station that is arranged on the rack, the upper driving machine
Structure and lower drive mechanism can be selectively engaged or be disengaged.
3. it is according to claim 2 it is a kind of for stator production tie up whole all-in-one machine, which is characterized in that each upper drive
Motivation structure includes the support gear being rotatably disposed in through-hole and can be rotatably set in rotating disk and nibble with support gear
The transmission gear of conjunction, the support gear are ring structure, and the stator can be suspended in the ring structure of support gear, institute
Stating transmission gear and being fixed on can be rotatably set on the transmission cylinder in rotating disk, the transmission cylinder from the following table of rotating disk towards
Lower stretching；The lower drive mechanism includes opposite rack transmission shaft moving up and down, the upper end of the transmission shaft and transmission cylinder
Lower end can be selectively engaged or be disengaged.
4. it is according to claim 3 it is a kind of for stator production tie up whole all-in-one machine, which is characterized in that in the rotating disk
Two support rollers are rotatably provided at upper and position close to each through-hole, positioned at the support at each lead to the hole site
Roller and transmission gear be located at relative to the axis of corresponding through-hole it is on same circumference and equiangularly disposed, each support roller
Circumferential surface is provided with annular groove, and the width of annular groove is greater than the thickness of support gear, in transmission gear along axis side
To two sides be provided with retaining ring, two retaining rings are formed by the width of slot and the equivalent width of the annular groove, the support tooth
The edge of wheel is fastened between annular groove and two retaining rings.
5. it is according to claim 4 it is a kind of for stator production tie up whole all-in-one machine, which is characterized in that in the support tooth
The lower surface of wheel is provided with multiple supporting blocks, and one end of the supporting block is stretched out from the inner ring of support gear.
6. it is according to claim 3 it is a kind of for stator production tie up whole all-in-one machine, which is characterized in that further include with to prevent
The locking structure of fastening rotation, the locking structure includes being arranged in transmission cylinder and capable of moving up and down with respect to transmission cylinder
Limit shaft, in the top limited block of limit shaft, the limited block is radially extended along limit shaft, is set above transmission gear
It is equipped with fixed limit plate on the rotating pan, the limiting slot with limited block cooperation, the limit shaft are provided on the limit plate
Opposite transmission cylinder is non-rotatable, and transmission shaft upper end is provided with knock-pin, the knock-pin and transmission shaft be coaxially disposed and from
The upper end of transmission shaft upwardly extends, and the knock-pin is inserted into transmission cylinder and can push up to limit shaft.
7. it is according to claim 1-6 it is a kind of for stator production tie up whole all-in-one machine, which is characterized in that it is described
Line arranging device has two sets, arranges respectively to the end of a thread on the coil of coil and lower section above stator, each described whole
Line apparatus supports two thread tension studs of one end of suctions spool on the rack, the close rotating disk that suction spool is arranged in by suspension plate
And can be selectively moved to inhale the heating wire between spool and corresponding stator, the axis for inhaling spool is parallel to position
The diameter of rotating disk where the axis of through-hole at whole line station, the suction spool are connected by inhaling spool and negative pressure device
It connects, two thread tension studs are oppositely arranged and are inserted into inhaling in spool to clamp the end of a thread.
8. it is according to claim 7 it is a kind of for stator production tie up whole all-in-one machine, which is characterized in that the line arranging device
It further include the knot head plate that can be moved up and down and can be moved along the axis direction of aspiration column, in the upper end of the knot head plate
It is provided with Y type groove, the width of Y type groove lower end is less than the size for the tieing being formed by knots tied after the completion of wiring, when the knot head plate
When moving up, the lower end of Y type groove is able to enter by the end of a thread that suction spool is sucked.
9. it is according to claim 7 it is a kind of for stator production tie up whole all-in-one machine, which is characterized in that the suction spool edge
Perpendicular to the axis for inhaling spool direction it is removable and also moved along the direction for inhaling the axis of spool is parallel to.
10. a kind of whole all-in-one machine is tied up for stator production according to claim 1, which is characterized in that integer dress
Set including support more vertically arranged support rods on the rack, the top for being supported on support rod the second top plate, be suspended on
The side of second top plate and prolong along being parallel to positioned at the direction of diameter of the rotating disk where the axis of the through-hole of integer station
The riser stretched movably suspends two moving material components, be suspended under the second top plate on riser along the length direction of riser
The upper shaping mold of side and the lower shaping mold being movably disposed in rack, the lower integer mould, which can receive, moves material group
Part in-migration to integer stator and the stator to integer is moved to the underface of upper shaping mold.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910913501.1A CN110535298B (en) | 2019-09-25 | 2019-09-25 | Binding and integrating machine for stator production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910913501.1A CN110535298B (en) | 2019-09-25 | 2019-09-25 | Binding and integrating machine for stator production |
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| CN110535298A true CN110535298A (en) | 2019-12-03 |
| CN110535298B CN110535298B (en) | 2024-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910913501.1A Active CN110535298B (en) | 2019-09-25 | 2019-09-25 | Binding and integrating machine for stator production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113726111A (en) * | 2021-08-23 | 2021-11-30 | 浙江德浔科技有限公司 | Wire binding and shaping integrated machine |
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| WO2005021893A1 (en) * | 2003-08-29 | 2005-03-10 | Hana Corporation | Apparatus for automatically binding reinforcing rods |
| CN207743640U (en) * | 2018-01-11 | 2018-08-17 | 中南大学 | A kind of whole line tier of portable multi-function |
| CN210273763U (en) * | 2019-09-25 | 2020-04-07 | 佛山市顺德区纵奇自动化设备有限公司 | Binding and shaping all-in-one machine for stator production |
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2019
- 2019-09-25 CN CN201910913501.1A patent/CN110535298B/en active Active
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| WO2005021893A1 (en) * | 2003-08-29 | 2005-03-10 | Hana Corporation | Apparatus for automatically binding reinforcing rods |
| CN207743640U (en) * | 2018-01-11 | 2018-08-17 | 中南大学 | A kind of whole line tier of portable multi-function |
| CN210273763U (en) * | 2019-09-25 | 2020-04-07 | 佛山市顺德区纵奇自动化设备有限公司 | Binding and shaping all-in-one machine for stator production |
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Cited By (1)
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| CN113726111A (en) * | 2021-08-23 | 2021-11-30 | 浙江德浔科技有限公司 | Wire binding and shaping integrated machine |
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| CN110535298B (en) | 2024-04-02 |
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