CN110530891A - A kind of paper bottle production defect intelligent checking system and its application apparatus - Google Patents
A kind of paper bottle production defect intelligent checking system and its application apparatus Download PDFInfo
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- CN110530891A CN110530891A CN201910806266.8A CN201910806266A CN110530891A CN 110530891 A CN110530891 A CN 110530891A CN 201910806266 A CN201910806266 A CN 201910806266A CN 110530891 A CN110530891 A CN 110530891A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/9009—Non-optical constructional details affecting optical inspection, e.g. cleaning mechanisms for optical parts, vibration reduction
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/909—Investigating the presence of flaws or contamination in a container or its contents in opaque containers or opaque container parts, e.g. cans, tins, caps, labels
Abstract
Its detection system provided by the invention includes double-station detection module, product induction module, comparative analysis module and synchronous blowing module；Its application apparatus includes cabinet, detection station, light source and photoelectric sensor；The detection station is located on the cabinet, and the light source is located in the detection station, and the photoelectric sensor is located at the side of Product transport track.A kind of paper bottle production defect intelligent checking system and its application apparatus provided by the invention, photograph is acquired to area to be tested at bottle cap three using double-station camera, product photo is quickly shot using smart camera, standard of comparison is analyzed, quickly and effectively detect the three classes defect of product, simultaneity factor and equipment can carry out real-time change according to live product, carry out on-line control, it is ensured that detection device practicability and production flexibility.
Description
Technical field
The present invention relates to a kind of paper bottle production defect intelligent checking system and its application apparatus.
Background technique
On existing dairy products and beverage packaging production line, there are no the patch lids for packing carton to carry out online automatic detection
Product；The way of manufacturer is the defect by manually inspecting by random samples or online naked eyes identification patch is covered at present, by manually taking out
The method of inspection finds faulty goods, the detection for faulty goods is from method be it is insecure, have great risk
It is missed, and even faulty goods has the honor to be inspected by random samples out, the possible batch loss of finished product has been formed, furthermore artificial to take out
Examine it is time-consuming and laborious, for production cost and waste；And online naked eyes detection reaches every then since the speed of service of producing line is too fast
Second 10 wraps, so that naked eyes identify that extremely difficult, only obvious faulty goods can be just detected, additionally, due to naked eyes
Fatigue, the time of artificial detection can not continue for a long time, therefore missing inspection is inevitable.In order to ensure the product of beverage packets wiring
Defect can be detected online, and a kind of intelligent detection equipment for substituting naked eyes can ideally solve producer and produce
The needs of detection are reproduced in journey.
Summary of the invention
Technical problem to be solved by the present invention lies in: a kind of paper bottle production defect intelligent checking system is provided and its is answered
It with equipment, is quickly shot using smart camera, compares product standard sample, comparison result is subjected to variance analysis, is exceeded
Preset range, which synchronizes, is blown down, and the defects detection efficiency and precision of product of production line are effectively improved.
In order to solve the above technical problems, the technical scheme is that a kind of paper bottle production defect intelligent checking system
And its application apparatus, detection system include double-station detection module, product induction module, comparative analysis module and synchronous blowing
Module；The double-station detection module includes Top module and Front module, is shone at the top of the Top module acquisition product
Piece, the Front module acquire product full face, are carried out the photo of two angles of product of rapid transit by equipment
Shooting, collecting；The product induction module carries out detection work for incuding product space, connection equipment；It is described to score
Analysis module compares collected product photo and standard sample photo, and whether analysis product deviation exceeds standard；It is described
Synchronous module of blowing down the result that the comparative analysis module obtains is implemented, the product beyond deviation will be blown down；
Its application apparatus includes cabinet, detection station, light source and photoelectric sensor；The detection station is located at described
On cabinet, it is fixedly connected with the cabinet；The light source is located in the detection station, solid with the detection station
Fixed connection, position corresponding product conveying track；The photoelectric sensor is located at the side of Product transport track, is fixed on described
Detection station on, corresponding product conveying track；
The detection station includes station support, Front camera, Top camera, height adjustment mechanism and altitude scale；
The station support is located on the cabinet, is fixedly connected with the cabinet；The Front camera is located at described
In station support, lateral distribution is directed toward Product transport track in the side of Product transport track；The Top camera is located at institute
The top for the station support stated is fixedly connected with the station support；The height adjustment mechanism is located at the station
The side of support is connected with the station support；The altitude scale is located at the side of the height adjustment mechanism,
It is fixed in the station support.
Further, the Front camera connection Front module, acquires the full face of product, for bottle
Lid patch lid position detection, the offset of detection " practical patch lid position " and " ideal patch lid position ", passes through the big of actual measurement offset
Small franchise precisely pastes the On-line Control of lid to realize to product；Simultaneously for patch lid excessive glue detection, the spilling of detection bonding glue
Part, by overflow part glue size and quality control standard franchise come realize to patch lid excessive glue phenomenon it is online
Control.
Further, the Top camera connection Top module, acquires the top panels of product, pastes for bottle cap
Effect detection is closed, detects the gap of the joint place of bottle cap and packing carton, it is big by the size and quality control target in gap
Small franchise is bonded the On-line Control of effect to realize to bottle cap.
Further, the Top camera and Front camera are all made of smart camera.
Further, station support includes vertical supporting, cross-brace and adjusting support；The vertical supporting
It is distributed on the cabinet, is fixedly connected with the cabinet, the cross-brace is located at the vertical supporting vertically
On, it is fixedly connected with the vertical supporting；The adjusting support is located at the top of the Top camera, with the Top
Camera is fixedly connected, while the height adjustment mechanism that one end connection is described, is followed the height adjustment mechanism to move up and down, is adjusted
The height and position of the section Top camera.
Further, the light source includes Top light source and Front light source；The Top light source is located at the Top
The lower section of camera provides photographic light sources for the Top camera；The Front light source is located at pair of the Front camera
Face provides light source positioned at the side of Product transport track for the Front camera.
Further, the Front light source facilitates standard for showing the glue membrane of clear, colorless using ultraviolet light
Really identification target object.
Compared with prior art, a kind of paper bottle production defect intelligent checking system provided by the invention and its application are set
It is standby, photograph is acquired to area to be tested at bottle cap three using double-station camera, quickly shoots product photo using smart camera, it is right
It is analyzed than standard sample, quickly and effectively detects the three classes defect of product, simultaneity factor and equipment can be according to scenes
Product carries out real-time change, carries out on-line control, it is ensured that detection device practicability and production flexibility.
Detailed description of the invention
Fig. 1 shows system flow chart of the invention.
Fig. 2 shows equipment structure charts of the invention.
Wherein: 1. double-station detection modules, 2. product induction modules, 3. comparative analysis modules, 4. synchronous blowing modules, 5.
It is cabinet, 6. detection stations, 7. light sources, 8. photoelectric sensors, the support of 9. stations, 10.Front camera, 11.Top camera, 12. high
Spend regulating mechanism, 13. altitude scales, 14. vertical supportings, 15. cross-braces, 16. adjust supports, 17.Top light source,
18.Front light source.
Specific embodiment
As shown, a kind of paper bottle production defect intelligent checking system and its application apparatus, detection system include double
Station inspection module 1, product induction module 2, comparative analysis module 3 and synchronous blowing module 4；The double-station detection module
1 includes Top module and Front module, and the Top module acquires product top panels, and the Front module acquires product
The photo of two angles of product of rapid transit is carried out shooting, collecting by equipment by full face；The product incudes mould
Block 2 carries out detection work for incuding product space, connection equipment；The comparative analysis module 3 shines collected product
Piece is compared with standard sample photo, and whether analysis product deviation exceeds standard；The synchronous blowing module 4 will be described
The result that comparative analysis module 3 obtains is implemented, and the product beyond deviation will be blown down；
Its application apparatus includes cabinet 5, detection station 6, light source 8 and photoelectric sensor 8；The detection station 6 is located at
On the cabinet 5, it is fixedly connected with the cabinet 5；The light source 8 is located in the detection station 6, and described
Detection station 6 is fixedly connected, position corresponding product conveying track；The photoelectric sensor 8 is located at the one of Product transport track
Side is fixed in the detection station 6, corresponding product conveying track；Product transport track runs through the detection station 6,
Connect plant produced line；
The detection station 6 includes station support 9, Front camera 10, Top camera 11, height adjustment mechanism 12 and height
Anale settting scale 13；The station support 9 is located on the cabinet 5, is fixedly connected with the cabinet 5；The Front phase
Machine 10 is located in the station support 9, and lateral distribution is directed toward Product transport track in the side of Product transport track；It is described
Top camera 11 be located at the top of the described station support 9, be fixedly connected with the station support 9；The height adjustment
Mechanism 12 is located at the side of the station support 9, is connected with the station support 9；The altitude scale 13 is located at
The side of the height adjustment mechanism 12 is fixed in the station support 9.
Further, the Front camera 10 connects the Front module, acquires the full face of product, for
Bottle cap pastes lid position detection, and the offset of detection " practical patch lid position " and " ideal patch lid position " passes through actual measurement offset
Size franchise precisely pastes the On-line Control of lid to realize to product；Simultaneously for patch lid excessive glue detection, detection bonding glue overflows
Part out, by overflow part glue size and quality control standard franchise come realize to patch lid excessive glue phenomenon
Line traffic control.
Further, the Top camera 11 connects the Top module, the top panels of product is acquired, for bottle cap
It is bonded effect detection, the gap of the joint place of bottle cap and packing carton is detected, passes through the size and quality control target in gap
The franchise of size is bonded the On-line Control of effect to realize to bottle cap.
Further, the Top camera 11 and Front camera 10 are all made of smart camera.
Further, station support 9 includes vertical supporting 14, cross-brace 15 and adjusting support 16；Described
Vertical supporting 14 is distributed in vertically on the cabinet 5, is fixedly connected with the cabinet 5, the cross-brace 15 is located at
On the vertical supporting 14, it is fixedly connected with the vertical supporting 14；The adjusting support 16 is located at the Top phase
The top of machine 11 is fixedly connected with the Top camera 11, while the height adjustment mechanism 12 that one end connection is described, follows institute
The height adjustment mechanism 12 stated moves up and down, and adjusts the height and position of the Top camera 11.
Further, the light source 8 includes Top light source 17 and Front light source 18；The Top light source 17 is located at institute
The lower section for the Top camera 11 stated provides photographic light sources for the Top camera 11；The Front light source 18 is located at described
The opposite of Front camera 10 provides light source positioned at the side of Product transport track for the Front camera 10.
Further, the Front light source 18 is facilitated using ultraviolet light for showing the glue membrane of clear, colorless
Accurately identify target object.
Finally, it should be noted that property technical side the above examples are only used to illustrate the technical scheme of the present invention and are not limiting
Case, those skilled in the art should understand that, modification or equivalent replacement of the technical solution of the present invention are made for those, and
The objective and range for not departing from the technical program, are intended to be within the scope of the claims of the invention.
Claims (7)
1. a kind of paper bottle production defect intelligent checking system and its application apparatus, which is characterized in that its detection system includes double
Station inspection module, product induction module, comparative analysis module and synchronous blowing module；The double-station detection module includes
Top module and Front module, the Top module acquire product top panels, the Front module acquisition product front
The photo of two angles of product of rapid transit is carried out shooting, collecting by equipment by photo；The product induction module is used
In induction product space, connection equipment carries out detection work；The comparative analysis module is by collected product photo and marks
Quasi- sample photo compares, and whether analysis product deviation exceeds standard；The synchronous blowing module is by described to score
The result that analysis module obtains is implemented, and the product beyond deviation will be blown down；
Its application apparatus includes cabinet, detection station, light source and photoelectric sensor；The detection station is located at the cabinet
On, it is fixedly connected with the cabinet；The light source is located in the detection station, with the fixed company of the detection station
It connects, position corresponding product conveying track；The photoelectric sensor is located at the side of Product transport track, is fixed on the inspection
It surveys on station, corresponding product conveying track；
The detection station includes station support, Front camera, Top camera, height adjustment mechanism and altitude scale；It is described
Station support be located at the cabinet on, be fixedly connected with the cabinet；The Front camera is located at the station
In support, lateral distribution is directed toward Product transport track in the side of Product transport track；The Top camera is located at described
The top of station support is fixedly connected with the station support；The height adjustment mechanism is located at the station and supports
Side, be connected with the described station support；The altitude scale is located at the side of the height adjustment mechanism, fixed
In the station support.
2. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist
In the Front camera connection Front module acquires the full face of product, for the lid position inspection of bottle cap patch
It surveys, the offset of detection " practical patch lid position " and " ideal patch lid position " is realized by surveying the size franchise of offset
The On-line Control of lid is precisely pasted to product；Simultaneously for patch lid excessive glue detection, the spilling part of detection bonding glue passes through spilling
The franchise of the size of part glue and quality control standard realizes the On-line Control to patch lid excessive glue phenomenon.
3. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist
In the Top camera connection Top module acquires the top panels of product, is bonded effect detection, inspection for bottle cap
The gap for measuring the joint place of bottle cap and packing carton is realized by the franchise of the size in gap and quality control target size
To the On-line Control of bottle cap fitting effect.
4. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist
In the Top camera and Front camera are all made of smart camera.
5. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist
In the station support includes vertical supporting, cross-brace and adjusting support；The vertical supporting is distributed in described vertically
Cabinet on, be fixedly connected with the cabinet, the cross-brace is located on the vertical supporting, and described vertical
Support is fixedly connected；The adjusting support is located at the top of the Top camera, is fixedly connected with the Top camera, together
The Shi Yiduan connection height adjustment mechanism, follows the height adjustment mechanism to move up and down, and adjusts the Top camera
Height and position.
6. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist
In the light source includes Top light source and Front light source；The Top light source is located at the lower section of the Top camera, for institute
The Top camera stated provides photographic light sources；The Front light source is located at the opposite of the Front camera, is located at Product transport
The side of track provides light source for the Front camera.
7. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 6, feature exist
In the Front light source helps to accurately identify target object using ultraviolet light for showing the glue membrane of clear, colorless.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806266.8A CN110530891B (en) | 2019-08-29 | 2019-08-29 | Defect intelligent detection system for paper bottle production and application equipment thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806266.8A CN110530891B (en) | 2019-08-29 | 2019-08-29 | Defect intelligent detection system for paper bottle production and application equipment thereof |
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| CN110530891A true CN110530891A (en) | 2019-12-03 |
| CN110530891B CN110530891B (en) | 2022-03-22 |
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| CN201910806266.8A Active CN110530891B (en) | 2019-08-29 | 2019-08-29 | Defect intelligent detection system for paper bottle production and application equipment thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI749739B (en) * | 2020-08-31 | 2021-12-11 | 大量科技股份有限公司 | Inspection system and inspection method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI749739B (en) * | 2020-08-31 | 2021-12-11 | 大量科技股份有限公司 | Inspection system and inspection method |
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| CN110530891B (en) | 2022-03-22 |
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