CN110526036B - Tension-adjustable pay-off rack - Google Patents

Tension-adjustable pay-off rack Download PDF

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Publication number
CN110526036B
CN110526036B CN201910825430.XA CN201910825430A CN110526036B CN 110526036 B CN110526036 B CN 110526036B CN 201910825430 A CN201910825430 A CN 201910825430A CN 110526036 B CN110526036 B CN 110526036B
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CN
China
Prior art keywords
pay
tension
reel
guide
stand
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Active
Application number
CN201910825430.XA
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Chinese (zh)
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CN110526036A (en
Inventor
赵恒�
毕远明
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Chongqing Taishan Cable Co Ltd
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Chongqing Taishan Cable Co Ltd
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Priority to CN201910825430.XA priority Critical patent/CN110526036B/en
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Publication of CN110526036B publication Critical patent/CN110526036B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/02Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating delivery of material from supply package
    • B65H59/04Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating delivery of material from supply package by devices acting on package or support

Abstract

The invention discloses a pay-off stand with adjustable tension, which comprises a stand body, a rotating support, a tension disc and a tension adjusting mechanism, wherein the stand body is provided with a support base; the rotating support is rotatably arranged on the frame body and is used for being connected with the pay-off reel and rotating synchronously along with the pay-off reel; the tension disc is arranged on the rotating support and synchronously rotates with the rotating support; the tension adjusting mechanism comprises a friction piece, an elastic piece, a guide seat and an adjusting rod, the guide seat is arranged on the frame body and is spaced from the tension disc, and the guide seat is provided with a guide pore channel; the friction piece is arranged in the guide pore channel and can extend out of the guide pore channel in a sliding way to be abutted against the tension disc; the elastic part is arranged in the guide pore channel and is positioned on one side of the friction part, which is far away from the tension disc, and the elastic part is abutted against the friction part; the adjusting rod is in threaded connection with the guide seat, and the adjusting rod is abutted against one side of the elastic piece, which is far away from the friction piece, so that the deformation amount of the elastic piece can be adjusted; during the compression of the elastic member by the adjustment lever, the friction between the friction member and the tension disc increases or decreases at a relatively slow rate.

Description

Tension-adjustable pay-off rack
Technical Field
The invention relates to the field of cable processing, in particular to a pay-off stand with adjustable tension.
Background
A typical rewinder includes a pay-off stand and a take-up stand. A take-up reel is arranged on the take-up stand, a pay-off reel is arranged on the pay-off stand, and the wire body on the pay-off reel is transferred to the take-up reel by rotating the take-up reel.
In order to realize compact and orderly winding and arrangement of the wire bodies on the take-up reel, a tension mechanism is generally required to be equipped for the rewinder, and the wire bodies on the pay-off reel and the take-up reel are in a tension state through the tension mechanism.
The tension adjusting range of the tension mechanism is small, and the tension applied by the tension mechanism is unstable; the take-up loosening phenomenon can occur on the take-up reel.
Disclosure of Invention
In view of the above defects in the prior art, the present invention provides a pay-off stand and a rewinding machine to solve the problem of loose take-up.
In order to achieve the purpose, the invention provides a pay-off rack with adjustable tension, which comprises a rack body, a rotating support, a tension disc and a tension adjusting mechanism, wherein the rack body is provided with a rack body; the rotating support is rotatably arranged on the frame body and is used for being connected with the pay-off reel and rotating synchronously with the pay-off reel; the tension disc is arranged on the rotating support and synchronously rotates with the rotating support; the tension adjusting mechanism comprises a friction piece, an elastic piece, a guide seat and an adjusting rod, the guide seat is arranged on the frame body and is spaced from the tension disc, the guide seat is provided with a guide hole channel, and an orifice of the guide hole channel faces to the end face of the tension disc; the friction piece is arranged in the guide pore channel and can extend out of the guide pore channel in a sliding manner to abut against the tension disc; the elastic part is arranged in the guide pore channel and is positioned on one side of the friction part, which is far away from the tension disc, and the elastic part is abutted against the friction part; the adjusting rod is in threaded connection with the guide seat, and the adjusting rod is abutted against one side of the elastic piece, which is far away from the friction piece, so that the deformation amount of the elastic piece can be adjusted.
The guide seat is provided with a dismounting port communicated with the guide pore channel, and the dismounting port is used for dismounting the friction piece. Therefore, the friction piece can be replaced under the condition that the guide seat is not detached, and the replacement of the friction piece is further facilitated.
The opening direction of the dismounting opening is the same as the rotation direction of the tension disc. Because the opening direction of dismouting mouth is the same with the direction of rotation of tension disc, when the tension disc rotates, can carry on spacingly through the guiding hole inner wall to the friction member, can prevent that the friction member from following the dismouting mouth and deviating from the guiding hole.
And a displacement adjusting structure is arranged between the tension adjusting mechanism and the frame body, and the tension adjusting mechanism can move in the radial direction of the tension disc through the displacement adjusting structure. Under the effect of displacement adjustment structure, tension adjustment mechanism can follow the radial displacement of tension dish, and the accessible changes the distance between friction spare and the tension dish axis of rotation like this, changes the friction spare and hinders tension dish pivoted moment, and then changes the tension of the line body between drawing drum and the take-up reel. Through the cooperation of the displacement adjusting structure and the tension adjusting mechanism, the tension adjusting range of the line body between the pay-off reel and the take-up reel can be enlarged, and the wire winding device is further applicable to various line bodies.
When the tension-adjustable pay-off stand is used, the pay-off reel is connected with the rotating support, and when a take-up reel winds up a wire body on the pay-off reel, the pay-off reel rotates to release the wire body wound on the pay-off reel; the rotating support rotating along with the steering wheel drives the tension disc to rotate synchronously. Under the action of the elastic force of the elastic piece, the friction piece is elastically abutted against the tension disc, and when the tension disc rotates relative to the friction piece, the friction force between the friction piece and the tension disc can block the rotation of the pay-off disc; therefore, under the action of the friction piece, the rotation of the pay-off reel can be blocked, so that the pay-off reel can pay off at the take-up speed which is not more than that of the take-up reel, and the pay-off reel can not rotate due to inertia under the condition that the pay-off reel is not dragged by the take-up reel; and then the wire body between tensioning pay-off reel and take-up reel has been guaranteed to be in the tensioning state. Because the elastic part is arranged between the friction part and the adjusting rod, in the process of compressing the elastic part by the adjusting rod, the friction force between the friction part and the tension disc can be increased or reduced at a relatively slow speed, so that the tension of the line body between the pay-off disc and the take-up disc can be conveniently adjusted and controlled.
In a preferred embodiment, a gasket is arranged between the elastic piece and the adjusting rod, one side of the gasket is abutted with the elastic piece, and the other side of the gasket is abutted with the adjusting rod.
In a preferred embodiment, the elastic member is a compression spring. The pressure spring is simple in structure, convenient to purchase and low in cost.
In a preferred embodiment, the rotating support comprises a rotating shaft and a connecting seat, the rotating shaft is rotatably mounted on the frame body, the connecting seat and the tension disc are both fixedly mounted on the rotating shaft, and the connecting seat and the pay-off disc rotate synchronously. The connecting seat is connected with the pay-off reel, the connecting seat synchronously rotates along with the pay-off reel, and the rotating shaft drives the tension disc to rotate; the structure that the connecting seat and the tension disc synchronously rotate by the rotating shaft is simple.
In a preferred embodiment, the pay-off rack with adjustable tension further comprises a connecting support, the connecting support and the rotating support are arranged on the rack body at intervals, the connecting support is connected with one side of the pay-off reel in the axial direction, and the rotating support is connected with the other side of the pay-off reel in the axial direction; in the paying-off process, the two sides of the axial direction of the paying-off disc can be stressed in a balanced manner.
In a preferred embodiment, the connecting support comprises a telescopic shaft and an abutting plug, the telescopic shaft is mounted on the frame body and can slide along the axis of the pay-off reel, the abutting plug is rotatably mounted on the telescopic shaft, and the abutting plug is used for abutting against the pay-off reel and rotating along with the pay-off reel. When the pay-off reel is installed, the telescopic shaft is retracted, the distance between the abutting plug and the rotating support is increased, and an installation space is reserved for the pay-off reel; when the drawing drum is located between rotating support and the butt stopper, stretch out the telescopic shaft, reduce the butt stopper and rotate the interval between the support, the butt stopper with rotate the support respectively with the both sides butt of drawing drum, so in order to fix the drawing drum.
In a preferred embodiment, the pay-off rack with adjustable tension further comprises an air cylinder, and a piston rod of the air cylinder is connected with the telescopic shaft to push the abutting plug to abut against the pay-off reel. The telescopic shaft is driven by the cylinder to move, so that the structure is simple; meanwhile, the abutting force of the abutting plug on the pay-off reel can be maintained by the aid of the air cylinder.
Drawings
FIG. 1 is a schematic structural diagram of a pay-off stand with adjustable tension in one embodiment;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
fig. 4 is an exploded view of the tension adjustment mechanism.
Reference numerals: 100. the tension adjusting mechanism comprises a frame body, 200, a rotating support, 210, a rotating shaft, 220, a connecting seat, 221, a positioning plug, 222, a connecting disc, 222a, a rotation stopping hole, 310, a tension disc, 320, a tension adjusting mechanism, 321, a friction piece, 322, an elastic piece, 323, a guide seat, 323a, a guide hole channel, 323b, a dismounting hole, 324, an adjusting rod, 325, a gasket, 400, a displacement adjusting structure, 410, a fastener, 420, an adjusting hole, 430, a connecting hole, 500, a connecting support, 510, a telescopic shaft, 520, an abutting plug, 600, a cylinder, 700 and a pay-off disc.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
referring to fig. 1 and 4, the embodiment provides a pay-off stand with adjustable tension, which includes a stand body 100, a rotating support 200, a tension disc 310 and a tension adjusting mechanism 320; the rotating support 200 is rotatably mounted on the frame body 100, and the rotating support 200 is used for connecting with the pay-off reel 700 and synchronously rotating with the pay-off reel 700; the tension disc 310 is arranged on the rotating support 200 and rotates synchronously with the rotating support 200; the tension adjusting mechanism 320 comprises a friction member 321, an elastic member 322, a guide seat 323 and an adjusting rod 324, the guide seat 323 is arranged on the frame body 100 and spaced from the tension disc 310, the guide seat 323 is provided with a guide hole 323a, and an opening of the guide hole 323a faces the end surface of the tension disc 310; the friction piece 321 is arranged in the guide hole 323a and can slidably extend out of the guide hole 323a to abut against the tension disc 310; the elastic element 322 is arranged in the guide hole 323a and is positioned on one side of the friction element 321 away from the tension disc 310, and the elastic element 322 is abutted to the friction element 321; the adjusting rod 324 is in threaded connection with the guide seat 323, and the adjusting rod 324 abuts against one side of the elastic member 322, which faces away from the friction member 321, so as to adjust the deformation amount of the elastic member 321.
As shown in fig. 4, the guide holder 323 is provided with a mounting/dismounting port 323b communicating with the guide hole 323a, and the mounting/dismounting port 323b is used for mounting/dismounting the friction member 321. Thus, the friction member 321 can be replaced without detaching the guide holder 323, thereby facilitating replacement of the friction member 321.
The opening direction of the attaching/detaching port 323b is the same as the rotation direction of the tension disc 310 (not shown). Since the opening direction of the attaching/detaching port 323b is the same as the rotation direction of the tension disc 310, the friction member 321 is restricted by the inner wall of the guide passage 323a when the tension disc 310 rotates, and the friction member 321 can be prevented from coming out of the guide passage 323a from the attaching/detaching port 323 b.
The attachment/detachment port 323b may be opened in another direction. Only when the opening direction of the removal opening 323b is opposite to the rotation direction of the tension disc 310, a detachable cover plate is provided on the guide holder 323, and the removal opening 323b is closed by the cover plate to prevent the friction member 321 from coming out of the guide hole 323a from the removal opening 323 b.
When the tension-adjustable pay-off stand is used, the pay-off reel 700 is connected with the rotating support 200, and when a take-up reel (not shown) winds up a wire body on the pay-off reel 700, the pay-off reel 700 releases the wire body wound on the pay-off reel 700 through rotation; the rotating support 200 rotating along with the steering wheel drives the tension disc 310 to rotate synchronously. Under the action of the elastic force of the elastic member 322, the friction member 321 elastically abuts against the tension disc 310, and when the tension disc 310 rotates relative to the friction member 321, the friction force between the friction member 321 and the tension disc 310 can prevent the pay-off reel 700 from rotating; therefore, under the action of the friction piece 321, the rotation of the pay-off reel 700 is blocked, so that the pay-off reel 700 can pay off at a take-up speed not higher than that of a take-up reel, and the pay-off reel 700 cannot rotate due to inertia under the condition of no traction of the take-up reel; and further ensure that the wire body between the tensioning pay-off reel 700 and the take-up reel is in a tensioning state. Due to the elastic member 322 disposed between the friction member 321 and the adjusting rod 324, during the process that the adjusting rod 324 compresses the elastic member 322, the friction force between the friction member 321 and the tension disc 310 will increase or decrease at a relatively slow speed, so as to conveniently adjust and control the tension of the wire body between the pay-off reel 700 and the take-up reel.
Referring to fig. 4, in an embodiment, a spacer 325 is disposed between the elastic member 322 and the adjustment rod 324, one side of the spacer 325 abuts against the elastic member 322, and the other side of the spacer 325 abuts against the adjustment rod 324. Of course, in other embodiments, the spacer 325 may be omitted.
In one embodiment, the elastic member 322 is a compression spring. The pressure spring is simple in structure, convenient to purchase and low in cost. Of course, in other embodiments, the elastic member 322 may be a disc spring or a rubber spring pad.
Referring to fig. 1, in an embodiment, the rotating support 200 includes a rotating shaft 210 and a connecting seat 220, the rotating shaft 210 is rotatably mounted on the frame body 100, the connecting seat 220 and the tension disc 310 are both fixedly mounted on the rotating shaft 210, and the connecting seat 220 and the pay-off disc 700 rotate synchronously. The connecting seat 220 is connected with the pay-off reel 700, the connecting seat 220 rotates synchronously with the pay-off reel 700, and the rotating shaft 210 drives the tension disc 310 to rotate; the structure that the connecting seat 220 and the tension disc 310 are synchronously rotated by the rotating shaft 210 is simple.
Specifically, a mounting hole is formed in the frame body 100, the rotating shaft 210 is mounted in the mounting hole (not shown in the figure), and two ends of the rotating shaft 210 extend out of the mounting hole. The tension plate 310 is installed on one end of the rotation shaft 210, and the connection holder 220 is installed on the other end of the rotation shaft 210.
Specifically, the connecting seat 220 includes a positioning plug 221 and a connecting disc 222, the positioning plug 221 is fixedly mounted on the rotating shaft 210, the positioning plug 221 is used for abutting against one side of the rotation axis of the pay-off reel 700, the connecting disc 222 is fixedly mounted on the rotating shaft 210 and located on one side, far away from the pay-off reel 700, of the positioning plug 221, a rotation stopping hole 222a is formed in the connecting disc 222, the rotation stopping hole 222a deviates from the rotation axis of the pay-off reel 700, and a rotation stopping pin for connecting the pay-off reel 700 and the connecting disc 222 is arranged in the rotation stopping hole 222a in a penetrating manner. Through the cooperation of the rotation stopping pin and the positioning plug 221, the rotating shaft 210 can rotate synchronously with the pay-off reel 700.
In one embodiment, a displacement adjusting structure 400 is disposed between the tension adjusting mechanism 320 and the frame body 100, and the tension adjusting mechanism 320 can move in the radial direction of the tension disc 310 through the displacement adjusting structure 400. Under the action of the displacement adjusting structure 400, the tension adjusting mechanism 320 can move along the radial direction of the tension disc 310, so that the moment of the friction member 321 obstructing the rotation of the tension disc 310 can be changed by changing the distance between the friction member 321 and the rotation axis of the tension disc 310, and further the tension of the wire body between the pay-off reel 700 and the take-up reel can be changed. Through the cooperation of displacement adjustment structure 400 and tension adjustment mechanism 320, can make the tension control range increase of the line body between drawing drum 700 and the take-up reel, and then applicable in multiple line body.
Specifically, as shown in fig. 3, the displacement adjusting structure 400 includes a fastening member 410, an adjusting hole 420 opened on the frame body 100, and a connecting hole 430 opened on the guide block 323. The fastener 410 is inserted into the adjusting hole 420 and the coupling hole 430 to couple the frame body 100 and the guide block 323. The fastener 410 can drive the guide block 323 to move in the radial direction of the tension disc 310 through the cooperation of the adjusting hole 420 and the fastener 410. Specifically, the adjustment holes 420 are bar-shaped holes, but the adjustment holes 420 may also be arc-shaped holes.
In an embodiment, as shown in fig. 1 and fig. 2, the pay-off stand with adjustable tension further includes a connecting support 500, the connecting support 500 and the rotating support 200 are arranged on the stand body 100 at intervals, the connecting support 500 is connected with one side of the pay-off reel 700 in the axial direction, and the rotating support 200 is connected with the other side of the pay-off reel 700 in the axial direction; in this way, the two sides of the pay-off reel 700 in the axial direction can be stressed in a balanced manner.
In an embodiment, as shown in fig. 1 and fig. 2, the connecting support 500 includes a telescopic shaft 510 and an abutting plug 520, the telescopic shaft 510 is mounted on the frame body 100 and can slide along an axis of the pay-off reel 700, the abutting plug 520 is rotatably mounted on the telescopic shaft 510, and the abutting plug 520 is configured to abut against the pay-off reel 700 and rotate with the pay-off reel 700. When the pay-off reel 700 is installed, the telescopic shaft 510 is retracted, the distance between the abutting plug 520 and the rotating support 200 is increased, and an installation space is reserved for the pay-off reel 700; when drawing drum 700 is located between rotating support 200 and butt stopper 520, stretch out telescopic shaft 510, reduce the interval between butt stopper 520 and the rotating support 200, butt stopper 520 and rotating support 200 respectively with the both sides butt of drawing drum 700, so with fixed drawing drum 700.
Specifically, the frame body 100 is provided with a guide slideway (not shown in the figure), and the telescopic shaft 510 is slidably installed in the guide slideway and can slidably extend out of the guide slideway.
In an embodiment, the pay-off rack with adjustable tension further comprises an air cylinder 600, and a piston rod of the air cylinder 600 is connected with the telescopic shaft 510 to push the abutting plug 520 to abut against the pay-off reel 700. The cylinder 600 drives the telescopic shaft 510 to move, so that the structure is simple; at the same time, the abutting force of the abutting plug 520 against the payout reel 700 can be maintained by the cylinder 600.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims (7)

1. A tension-adjustable pay-off stand is characterized by comprising
A frame body;
the rotating support is rotatably arranged on the frame body and is used for being connected with the pay-off reel and rotating synchronously along with the pay-off reel;
the tension disc is arranged on the rotating support and synchronously rotates with the rotating support;
the tension adjusting mechanism comprises a friction piece, an elastic piece, a guide seat and an adjusting rod, the guide seat is arranged on the frame body and is spaced from the tension disc, the guide seat is provided with a guide hole channel, and an orifice of the guide hole channel is opposite to the end face of the tension disc; the friction piece is arranged in the guide pore channel and can extend out of the guide pore channel in a sliding manner to be abutted against the tension disc; the elastic part is arranged in the guide pore channel and is positioned on one side of the friction part, which is far away from the tension disc, and the elastic part is abutted against the friction part; the adjusting rod is in threaded connection with the guide seat, and the adjusting rod is abutted against one side of the elastic piece, which is far away from the friction piece, so as to adjust the deformation amount of the elastic piece;
the guide seat is provided with a dismounting port communicated with the guide pore channel, and the dismounting port is used for dismounting the friction piece;
the opening direction of the dismounting opening is the same as the rotation direction of the tension disc;
and a displacement adjusting structure is arranged between the tension adjusting mechanism and the frame body, and the tension adjusting mechanism can move in the radial direction of the tension disc through the displacement adjusting structure.
2. The tension-adjustable pay-off stand as claimed in claim 1, wherein a spacer is provided between the elastic member and the adjusting lever, one side of the spacer abuts against the elastic member, and the other side of the spacer abuts against the adjusting lever.
3. The adjustable tension pay-off stand as defined in claim 1, wherein the elastic member is a compression spring.
4. The tension-adjustable pay-off stand as claimed in claim 1, wherein the rotary support comprises a rotary shaft and a connecting seat, the rotary shaft is rotatably mounted on the stand body, the connecting seat and the tension disc are both fixedly mounted on the rotary shaft, and the connecting seat and the pay-off disc rotate synchronously.
5. The pay-off stand with adjustable tension as claimed in any one of claims 1 to 4, further comprising a connecting support, wherein the connecting support and the rotating support are arranged on the stand body at intervals, the connecting support is connected with one side of the pay-off reel in the axial direction, and the rotating support is connected with the other side of the pay-off reel in the axial direction.
6. The tension-adjustable pay-off stand according to claim 5, wherein the connecting support comprises a telescopic shaft and an abutting plug, the telescopic shaft is mounted on the stand body and can slide along the axis of the pay-off reel, the abutting plug is rotatably mounted on the telescopic shaft, and the abutting plug is used for abutting against the pay-off reel and rotating along with the pay-off reel.
7. The tension-adjustable pay-off stand according to claim 6, further comprising an air cylinder, wherein a piston rod of the air cylinder is connected with the telescopic shaft to push the abutting plug to abut against the pay-off reel.
CN201910825430.XA 2019-09-03 2019-09-03 Tension-adjustable pay-off rack Active CN110526036B (en)

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CN114822995A (en) * 2022-04-19 2022-07-29 白银有色长通电线电缆有限责任公司 Frame winch unwrapping wire tension automatic control system

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