CN110525878A - A kind of stamping line belt feeder - Google Patents

A kind of stamping line belt feeder Download PDF

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Publication number
CN110525878A
CN110525878A CN201910844199.9A CN201910844199A CN110525878A CN 110525878 A CN110525878 A CN 110525878A CN 201910844199 A CN201910844199 A CN 201910844199A CN 110525878 A CN110525878 A CN 110525878A
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China
Prior art keywords
roller
belt feeder
fixed frame
belt
plate
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Granted
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CN201910844199.9A
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Chinese (zh)
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CN110525878B (en
Inventor
张弛
张三义
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Guangzhou Dabao Wen Mechanical And Electrical Equipment Co Ltd
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Guangzhou Dabao Wen Mechanical And Electrical Equipment Co Ltd
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Priority to CN201910844199.9A priority Critical patent/CN110525878B/en
Publication of CN110525878A publication Critical patent/CN110525878A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/22Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
    • B65G15/26Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units extensible, e.g. telescopic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/10Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/10Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
    • B65G21/14Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of length or configuration of load-carrier or traction element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Belt Conveyors (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)

Abstract

本发明公开了一种冲压生产线用皮带机,它解决了现有技术中皮带机不能满足冲压生产线使用需求的问题,具有能够实现皮带机长度、高度调整,并实现快速移动的有益效果,其方案如下:一种冲压生产线用皮带机,包括皮带机本体,皮带机本体包括固定部件、伸缩部件和皮带,伸缩部件相对于固定部件实现可伸缩运动,固定部件包括主动辊和第一辊,伸缩部件包括从动辊和第二辊,皮带依次通过主动辊、从动辊、第一辊和第二辊进行支撑,第二辊高于第一辊设置,且皮带绕过第二辊进行反向,伸缩部件伸缩过程中,带动从动辊和第二辊运动,从而实现皮带机的伸缩。

The invention discloses a belt conveyor for a stamping production line, which solves the problem that the belt conveyor in the prior art cannot meet the use requirements of the stamping production line, and has the beneficial effects of being able to adjust the length and height of the belt conveyor and realize rapid movement. As follows: A belt conveyor for a stamping production line, including a belt conveyor body, the belt conveyor body includes a fixed part, a telescopic part and a belt, the telescopic part realizes telescopic movement relative to the fixed part, the fixed part includes a driving roller and a first roller, and the telescopic part Including the driven roller and the second roller, the belt is supported by the driving roller, the driven roller, the first roller and the second roller in turn, the second roller is set higher than the first roller, and the belt is reversed around the second roller, During the expansion and contraction process of the expansion part, the driven roller and the second roller are driven to move, thereby realizing the expansion and contraction of the belt conveyor.

Description

一种冲压生产线用皮带机Belt conveyor for stamping production line

技术领域technical field

本发明涉及工业生产领域,特别是涉及一种冲压生产线用皮带机。The invention relates to the field of industrial production, in particular to a belt conveyor for a stamping production line.

背景技术Background technique

皮带机是生产线常用的传送工具,在冲压生产线,对皮带机的要求更高,但发明人发现,现有的皮带机存在如下问题:The belt conveyor is a commonly used transmission tool in the production line. In the stamping production line, the belt conveyor has higher requirements, but the inventor found that the existing belt conveyor has the following problems:

1)皮带机的使用长度受限,无法根据实际工况调整皮带机的有效长度。1) The use length of the belt conveyor is limited, and the effective length of the belt conveyor cannot be adjusted according to the actual working conditions.

2)通过皮带机不仅要用于各工序之间的毛坯或工件的搬运运输,还要满足重型设备的冲压动作,但现有的冲压皮带机达不到这个要求,另外现有的皮带机不能满足不同零件的落料高度及装箱高度。2) The belt conveyor should not only be used for the transportation of blanks or workpieces between various processes, but also meet the stamping action of heavy equipment, but the existing stamping belt conveyor cannot meet this requirement, and the existing belt conveyor cannot Meet the blanking height and packing height of different parts.

3)使用范围受限,不能快速移动到不同零件需要的不同工作位置,导致生产效率低。3) The scope of use is limited, and it cannot quickly move to different working positions required by different parts, resulting in low production efficiency.

发明内容Contents of the invention

为了克服现有技术的不足,本发明提供了一种冲压生产线用皮带机,能够实现长度的伸缩,满足冲压皮带机的在长度上能够及时进行调整的需求,而且能够实现升降,满足不同零件的落料高度和装箱高度,同时能够移动到不同零件需要的不同工作位置处。In order to overcome the deficiencies of the prior art, the present invention provides a belt conveyor for a stamping production line, which can realize the expansion and contraction of the length, meet the needs of timely adjustment of the length of the stamping belt conveyor, and can realize lifting to meet the needs of different parts. The blanking height and packing height can be moved to different working positions required by different parts.

一种冲压生产线用皮带机的具体方案如下:A specific scheme of a belt conveyor for a stamping production line is as follows:

一种冲压生产线用皮带机,包括皮带机本体,皮带机本体包括固定部件、伸缩部件和皮带,伸缩部件相对于固定部件实现可伸缩运动,固定部件包括主动辊和第一辊,伸缩部件包括从动辊和第二辊,皮带依次通过主动辊、从动辊、第一辊和第二辊进行支撑,第二辊高于第一辊设置,且皮带绕过第二辊进行反向,伸缩部件伸缩过程中,带动从动辊和第二辊运动,从而实现皮带机的伸缩。A belt conveyor for a stamping production line, comprising a belt conveyor body. The belt conveyor body includes a fixed part, a telescopic part and a belt. The telescopic part realizes telescopic movement relative to the fixed part. The fixed part includes a driving roller and a first roller. The driving roller and the second roller, the belt is supported by the driving roller, the driven roller, the first roller and the second roller in turn, the second roller is set higher than the first roller, and the belt is reversed around the second roller, the telescopic part During the expansion and contraction process, the driven roller and the second roller are driven to move, thereby realizing the expansion and contraction of the belt conveyor.

上述的冲压皮带机,通过第一辊和第二辊的设置,有效延伸了皮带的长度,这样在伸缩部件相对于固定部件伸缩运动过程中,因皮带绕过第二辊设置,皮带的长度逐渐被释放,相应延长或缩短了皮带的可使用长度,从而有效实现皮带的伸缩,整体设置合理,且有效拓宽了皮带机的适用范围。The above stamping belt machine, through the setting of the first roller and the second roller, effectively extends the length of the belt, so that during the telescopic movement of the telescopic part relative to the fixed part, because the belt is set around the second roller, the length of the belt gradually increases. is released, the usable length of the belt is correspondingly extended or shortened, thereby effectively realizing the expansion and contraction of the belt, the overall setting is reasonable, and the application range of the belt conveyor is effectively broadened.

进一步地,所述固定部件中主动辊和第一辊通过固定架进行支撑,主动辊和第一辊之间安装有若干第一托辊,第一托辊的侧部设有第一板,第一托辊和第一钢板对所述皮带进行支撑,通过第一托辊和第一板的设置,有效从皮带上表面下方对皮带进行支撑,避免皮带的下陷,保证皮带传送的稳定性和可靠性,第一托辊为圆形托辊,与皮带之间为滚动摩擦,能相应降低对皮带的磨损,延长皮带的使用寿命。Further, the driving roller and the first roller in the fixed part are supported by a fixed frame, and several first rollers are installed between the driving roller and the first roller, and the side of the first roller is provided with a first plate, and the first roller The belt is supported by a roller and the first steel plate. Through the setting of the first roller and the first plate, the belt is effectively supported from the bottom of the upper surface of the belt, so as to avoid the sag of the belt and ensure the stability and reliability of the belt transmission. The first idler is a round idler, which has rolling friction with the belt, which can reduce the wear on the belt and prolong the service life of the belt.

进一步地,所述伸缩部件中从动辊和第二辊通过伸缩架支撑,伸缩架能够相对于固定架实现伸缩运动,在从动辊和第二辊之间设有若干第二托辊,相邻两第二托辊之间设置第二板,第二板的设置高度低于所述第一板的设置高度,第二托辊同样为圆形托辊,第二板同样用于支撑皮带,且第二板低于第一钢板,便于伸缩部件相对于固定部件的伸缩运动。Further, the driven roller and the second roller in the telescopic part are supported by the telescopic frame, and the telescopic frame can realize telescopic movement relative to the fixed frame, and several second supporting rollers are arranged between the driven roller and the second roller. A second plate is arranged between the two adjacent second rollers, and the height of the second plate is lower than that of the first plate. The second roller is also a circular roller, and the second plate is also used to support the belt. Moreover, the second plate is lower than the first steel plate, which facilitates telescopic movement of the telescopic component relative to the fixed component.

进一步地,所述第一板的下方安装有第一固定框,第一板与第一固定框之间有设定距离,第一固定框通过所述固定架进行支撑,第一固定框设有多个,且第一固定框的两端、第一板的两端均通过固定架进行支撑,第一板为钢板。Further, a first fixed frame is installed under the first plate, there is a set distance between the first plate and the first fixed frame, the first fixed frame is supported by the fixed frame, and the first fixed frame is provided with multiple, and both ends of the first fixing frame and both ends of the first plate are supported by the fixing frame, and the first plate is a steel plate.

进一步地,所述第二板的下方设有第二固定框,第二固定框通过所述伸缩架进行支撑,第二板与第二固定框之间有设定的距离,第二板两端同样通过伸缩架支撑,第二板同样为钢板。Further, a second fixed frame is provided under the second plate, and the second fixed frame is supported by the telescopic frame, there is a set distance between the second plate and the second fixed frame, and the two ends of the second plate It is also supported by the telescopic frame, and the second plate is also a steel plate.

进一步地,所述伸缩架与固定架之间设有伸缩机构。Further, a telescopic mechanism is provided between the telescopic frame and the fixed frame.

进一步地,所述伸缩机构包括设于所述伸缩架的齿条和设于所述固定架的齿轮,齿轮与齿条啮合,齿轮与动力机构连接,动力机构带动齿轮转动,进而推动齿条和伸缩架相对于固定架的伸缩运动,齿轮设于从动轴,动力机构设于固定架或底座,这样动力机构通过链轮传动机构带动齿轮转动,进而带动齿条的移动。Further, the telescoping mechanism includes a rack provided on the telescopic frame and a gear provided on the fixed frame, the gear meshes with the rack, the gear is connected to the power mechanism, and the power mechanism drives the gear to rotate, thereby pushing the rack and For the telescopic movement of the telescopic frame relative to the fixed frame, the gear is arranged on the driven shaft, and the power mechanism is arranged on the fixed frame or the base, so that the power mechanism drives the gear to rotate through the sprocket transmission mechanism, and then drives the movement of the rack.

进一步地,所述皮带机本体设于底座,皮带机本体与底座之间设置用于所述皮带机本体实现升降的升降机构,升降机构设于底座的两侧,能够分别带动皮带机的首端和尾端进行各自升降。Further, the belt conveyor body is arranged on the base, and a lifting mechanism for realizing the lifting of the belt conveyor body is arranged between the belt conveyor body and the base. and the tail end are lifted separately.

进一步地,所述底座安装有侧移动力件,侧移动力件与侧移传动轴连接,侧移传动轴沿着皮带机本体的长度方向设置,侧移传动轴的两端分别与侧移轮连接,侧移轮与侧移传动轴垂直,皮带机设于地面时,侧移轮能够与地面接触,侧移动力件驱动侧移传动轴转动,进而带动侧移轮相对于地面实现滚动,进而带动整个皮带机实现侧向移动;Further, the base is equipped with a side movement power member, which is connected to the side movement transmission shaft, and the side movement transmission shaft is arranged along the length direction of the belt conveyor body, and the two ends of the side movement transmission shaft are connected to the side movement wheel respectively. connection, the side shifting wheel is perpendicular to the side shifting drive shaft, when the belt conveyor is set on the ground, the side shifting wheel can be in contact with the ground, and the side shifting power member drives the side shifting drive shaft to rotate, and then drives the side shifting wheel to roll relative to the ground, and then Drive the entire belt conveyor to move laterally;

底座还设有与侧移传动轴平行的第二轴,第二轴的两端设置从动轮,侧移轮动作,相应从动轮移动,从而带动整个皮带机进行移动。The base is also provided with a second shaft parallel to the side shift transmission shaft, driven wheels are arranged at both ends of the second shaft, and when the side shift wheel moves, the corresponding driven wheel moves, thereby driving the entire belt conveyor to move.

进一步地,所述底座的侧部设有折叠踏台,折叠踏台相对于底座能够实现转动,这样工作人员可站立在折叠踏台表面进行工作,在不需要时,将折叠踏台折叠收起。Further, a folding step is provided on the side of the base, and the folding step can be rotated relative to the base, so that the staff can stand on the surface of the folding step to work, and fold the folding step when not needed.

整个冲压皮带机,通过侧移轮的设置,能够实现侧移行走,并实现皮带机本体的升降,可根据要传送物件的高度来调整皮带机本体的高度,另外,通过伸缩部件和固定部件的设置,可实现伸缩部件相对于固定部件的移动,从而延长皮带机本体的长度,而且皮带机本体内有效对皮带进行支撑,保证皮带设置的平整度,整个冲压皮带机更加满足冲压生产线的不同需求。The entire stamping belt conveyor can realize sideways movement and lift the belt conveyor body through the setting of the side movement wheel, and the height of the belt conveyor body can be adjusted according to the height of the object to be conveyed. In addition, through the telescopic parts and fixed parts The setting can realize the movement of the telescopic part relative to the fixed part, thereby extending the length of the belt conveyor body, and the belt conveyor body can effectively support the belt to ensure the flatness of the belt setting. The entire stamping belt conveyor can better meet the different needs of the stamping production line .

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1)本发明通过多个辊来支撑皮带,皮带在第二辊处进行反向,伸缩部件相对于固定部件能够实现伸缩运动,伸缩部件带动第二辊相对于第一辊实现运动,从而有效实现皮带长度的释放,能够根据情况调整皮带机本体的长度,满足生产需求。1) The belt is supported by a plurality of rollers in the present invention, the belt is reversed at the second roller, the telescopic part can realize telescopic movement relative to the fixed part, and the telescopic part drives the second roller to move relative to the first roller, thereby effectively realizing The release of the belt length can adjust the length of the belt conveyor body according to the situation to meet the production needs.

2)本发明通过第一托辊和第一板的设置,从固定部件处有效支撑皮带,通过第二托辊和第二板的设置,从伸缩部件处有效支撑皮带,这样皮带的刚度得到增强,而且充分避免对伸缩部件伸缩的影响。2) The present invention effectively supports the belt from the fixed part through the setting of the first roller and the first plate, and effectively supports the belt from the telescopic part through the setting of the second roller and the second plate, so that the rigidity of the belt is enhanced , and fully avoid the impact on the expansion and contraction of the telescopic components.

3)本发明通过第一托辊和第二托辊的设置,不仅能提高皮带机本体的强度和刚度,对皮带的摩擦为滚动摩擦,相应提高皮带的使用寿命。3) The present invention can not only improve the strength and rigidity of the belt conveyor body through the setting of the first idler roller and the second idler roller, but also the friction to the belt is rolling friction, correspondingly improving the service life of the belt.

4)冲压线有着不同排列形式的零件或模具,会导致零件的出料位置不同,本发明通过侧移轮的设置,能够有效带动整体皮带机实现侧向移动,能快速将皮带机移动到所需的工作位置。4) The stamping line has parts or molds in different arrangements, which will lead to different discharge positions of the parts. The present invention can effectively drive the overall belt conveyor to achieve lateral movement through the setting of side shift wheels, and can quickly move the belt conveyor to the desired location. desired working position.

5)本发明通过升降机构的设置,能够实现承接零件的皮带上表面的高度的调整,进一步满足冲压生产线的需求。5) The present invention can realize the adjustment of the height of the upper surface of the belt receiving parts through the setting of the lifting mechanism, and further meet the needs of the stamping production line.

附图说明Description of drawings

构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute improper limitations to the present invention.

图1为本发明实施例中一种冲压生产线用皮带机的主视图;Fig. 1 is the front view of a kind of belt conveyor for stamping production line in the embodiment of the present invention;

图2为本发明实施例中一种冲压生产线用皮带机的俯视图;Fig. 2 is a top view of a belt conveyor for a stamping production line in an embodiment of the present invention;

图3为本发明实施例中一种冲压生产线用皮带机的立体图;3 is a perspective view of a belt conveyor for a stamping production line in an embodiment of the present invention;

图4为本发明实施例中皮带机本体的侧视图;Fig. 4 is the side view of belt conveyor body in the embodiment of the present invention;

图5为本发明实施例中皮带机本体内部示意图;Fig. 5 is a schematic diagram inside the belt conveyor body in the embodiment of the present invention;

图6为本发明实施例中底座立体图;Fig. 6 is a perspective view of the base in the embodiment of the present invention;

图7为本发明实施例中底座的俯视图;Figure 7 is a top view of the base in the embodiment of the present invention;

图8为本发明实施例中升降机构侧视图;Fig. 8 is a side view of the lifting mechanism in the embodiment of the present invention;

图9为本发明实施例中升降机构的立体图;Fig. 9 is a perspective view of the lifting mechanism in the embodiment of the present invention;

图10为本发明实施例中部分结构放大示意图;Fig. 10 is an enlarged schematic diagram of part of the structure in the embodiment of the present invention;

图中:1.皮带机本体,2.升降机构,3.底座,4.主动电机,5.折叠踏板,6.皮带,7.导出板,8.控制器,9.从动辊,10.伸缩电机,11.伸缩导轨,12.齿轮,13.齿条,14.涨紧辊,15.反向辊,16.第一托辊,17.主动辊,18.第二托辊,19.第二固定框,20.第一固定框,21.侧移电机,22.侧移传动轴,23.导向轴,24.升降机,25.上层升降支架,26.下层升降支架,27.第一板,28.第二板。In the figure: 1. Belt conveyor body, 2. Lifting mechanism, 3. Base, 4. Active motor, 5. Folding pedal, 6. Belt, 7. Export plate, 8. Controller, 9. Driven roller, 10. Telescopic motor, 11. Telescopic guide rail, 12. Gear, 13. Rack, 14. Tension roller, 15. Reverse roller, 16. First idler roller, 17. Driving roller, 18. Second idler roller, 19. Second fixed frame, 20. First fixed frame, 21. Side shift motor, 22. Side shift drive shaft, 23. Guide shaft, 24. Elevator, 25. Upper lift bracket, 26. Lower lift bracket, 27. First Plate, 28. Second plate.

具体实施方式Detailed ways

应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the present invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific embodiments, and is not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.

正如背景技术所介绍的,现有技术中存在的不足,为了解决如上的技术问题,本发明提出了一种冲压生产线用皮带机,下面结合说明书附图,对本发明做进一步的阐述。As the introduction of the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present invention proposes a belt conveyor for a stamping production line. The present invention will be further elaborated below in conjunction with the accompanying drawings.

本发明的一种典型的实施方式中,如图1-图3所示,一种冲压生产线用皮带机,包括皮带机本体1,皮带机本体1包括固定部件、伸缩部件和皮带6,伸缩部件相对于固定部件实现可伸缩运动,固定部件包括主动辊17和第一辊,伸缩部件包括从动辊9和第二辊,皮带6依次通过主动辊17、从动辊9、第一辊和第二辊进行支撑,第二辊高于第一辊设置,且皮带6绕过第二辊进行反向,伸缩部件伸缩过程中,带动从动辊和第二辊运动,从而实现皮带机的伸缩,其中第一辊为涨紧辊14,第二辊为反向辊15,主动辊17和从动辊9同高度设置或动辊9高于主动辊设置,从动辊9的尺寸小于主动辊17,反向辊15低于从动辊9设置,以便于皮带6在反向辊15处进行反向,初始位置,涨紧辊14与从动辊9的距离小于从动辊与反向辊之间的距离。In a typical implementation of the present invention, as shown in Figures 1-3, a belt conveyor for a stamping production line includes a belt conveyor body 1, and the belt conveyor body 1 includes a fixed part, a telescopic part and a belt 6, and the telescopic part The telescopic movement is realized relative to the fixed part, the fixed part includes the driving roller 17 and the first roller, the telescopic part includes the driven roller 9 and the second roller, and the belt 6 passes through the driving roller 17, the driven roller 9, the first roller and the second roller in sequence The second roller is supported, the second roller is set higher than the first roller, and the belt 6 is reversed around the second roller. During the expansion and contraction process of the telescopic part, the driven roller and the second roller are driven to move, so as to realize the expansion and contraction of the belt conveyor. Wherein the first roller is the tension roller 14, the second roller is the reverse roller 15, the driving roller 17 and the driven roller 9 are set at the same height or the driving roller 9 is set higher than the driving roller, and the size of the driven roller 9 is smaller than the driving roller 17 , the reverse roller 15 is set lower than the driven roller 9, so that the belt 6 is reversed at the reverse roller 15. In the initial position, the distance between the tension roller 14 and the driven roller 9 is smaller than the distance between the driven roller and the reverse roller distance between.

上述的冲压皮带机,通过第一辊和第二辊的设置,有效延伸了皮带6的长度,这样在伸缩部件相对于固定部件伸缩运动过程中,因皮带6绕过第二辊设置,皮带的长度逐渐被释放,相应延长或缩短了皮带的可使用长度,从而有效实现皮带的伸缩,整体设置合理,且有效拓宽了皮带机的适用范围。The above-mentioned stamping belt machine effectively extends the length of the belt 6 through the setting of the first roller and the second roller, so that during the telescopic movement of the telescopic part relative to the fixed part, because the belt 6 is set around the second roller, the belt's The length is gradually released, and the usable length of the belt is correspondingly extended or shortened, thereby effectively realizing the expansion and contraction of the belt, the overall setting is reasonable, and the application range of the belt conveyor is effectively broadened.

固定部件中主动辊17和涨紧辊14通过固定架进行支撑,主动辊17与主动电机4连接,主动电机工作,带动皮带的运转,主动辊17和涨紧辊14之间安装有若干第一托辊16,第一托辊16的侧部设有第一板,第一板27与第一托辊16均通过固定架进行支撑,第一板27靠近伸缩架的一侧不设置第一托辊16,第一托辊16和第一板27对皮带6进行支撑,通过第一托辊16和第一板27的设置,有效从皮带6上表面下方对皮带进行支撑,避免皮带的下陷,保证皮带传送的稳定性和可靠性,提高皮带的可承受重量,第一托辊16为圆形托辊,与皮带6之间为滚动摩擦,能相应降低对皮带6的磨损,延长皮带6的使用寿命。In the fixed part, the driving roller 17 and the tension roller 14 are supported by the fixed frame. The driving roller 17 is connected with the driving motor 4, and the driving motor works to drive the operation of the belt. Several first rollers are installed between the driving roller 17 and the tension roller 14. The idler roller 16, the side of the first idler roller 16 is provided with a first plate, the first plate 27 and the first idler roller 16 are both supported by a fixed frame, and the side of the first plate 27 close to the telescopic frame is not provided with a first support The roller 16, the first idler roller 16 and the first plate 27 support the belt 6, and through the setting of the first idler roller 16 and the first plate 27, the belt is effectively supported from below the upper surface of the belt 6 to avoid the sagging of the belt. Ensure the stability and reliability of the belt transmission, improve the bearing weight of the belt, the first idler 16 is a round idler, and the rolling friction between the belt 6 can reduce the wear of the belt 6 correspondingly, and extend the life of the belt 6 service life.

伸缩部件中从动辊9和反向辊15通过伸缩架支撑,伸缩架能够相对于固定架实现伸缩运动,在从动辊9和反向辊15之间设有若干第二托辊18,相邻两第二托辊18之间设置第二板28,第二板28与第二托辊18均通过伸缩架进行支撑,第二板28的设置高度低于第一板27的设置高度,第二托辊18同样为圆形托辊,第二板28同样用于支撑皮带6,且第二板28低于第一板27设置,这样在伸缩部件相对于固定部件收缩时,第一板27能够运动至第二板28下方,如图10所示,便于伸缩部件相对于固定部件的伸缩运动;在皮带机处于收缩状态时,反向辊15位于涨紧辊14上方的内侧,在皮带机处于张开状态时,反向辊15能够运动至涨紧辊15上方的内侧(靠近主动辊设置)。The driven roller 9 and the reverse roller 15 in the telescopic part are supported by the telescopic frame, and the telescopic frame can realize telescopic movement relative to the fixed frame, and several second idler rollers 18 are arranged between the driven roller 9 and the reverse roller 15. A second plate 28 is set between the adjacent two second idlers 18, and the second plate 28 and the second idler 18 are supported by telescopic frames. The setting height of the second plate 28 is lower than that of the first plate 27. The second idler 18 is also a circular idler, and the second plate 28 is also used to support the belt 6, and the second plate 28 is arranged lower than the first plate 27, so that when the telescopic part shrinks relative to the fixed part, the first plate 27 Can move to the bottom of the second plate 28, as shown in Figure 10, to facilitate the telescopic movement of the telescopic part relative to the fixed part; When in the open state, the reverse roller 15 can move to the inner side above the tension roller 15 (set close to the driving roller).

第一板的下方安装有第一固定框20,第一板与第一固定框20之间有设定距离,这样伸缩部件在收回时,第二板能够在伸缩架的带动下运动至第一板的下方,第一固定框20通过固定架进行支撑,第一固定框20设有多个,且第一固定框20的两端、第一板的两端均通过固定架进行支撑,第一板为钢板。The first fixed frame 20 is installed below the first plate, and there is a set distance between the first plate and the first fixed frame 20, so that when the telescopic parts are retracted, the second plate can move to the first frame under the drive of the telescopic frame. Below the plate, the first fixed frame 20 is supported by the fixed frame, and there are multiple first fixed frames 20, and both ends of the first fixed frame 20 and both ends of the first plate are supported by the fixed frame, and the first fixed frame 20 is supported by the fixed frame. The board is a steel plate.

第二板的下方设有第二固定框19,第二固定框19通过所述伸缩架进行支撑,第二板与第二固定框19之间有设定的距离,第二板两端同样通过伸缩架支撑,第二板同样为钢板,通过第一固定框和第二固定框进一步对皮带进行支撑。The second fixed frame 19 is arranged below the second plate, and the second fixed frame 19 is supported by the telescopic frame. There is a set distance between the second plate and the second fixed frame 19, and the two ends of the second plate pass through The telescopic frame is supported, and the second plate is also a steel plate, which further supports the belt through the first fixed frame and the second fixed frame.

伸缩架与固定架之间设有伸缩机构。如图4和图5所示,伸缩机构包括设于伸缩架的齿条13和设于所述固定架的齿轮12,伸缩架设置伸缩导轨11,固定架表面设置滑块与伸缩导轨11配合,伸缩架与固定架均为机架,伸缩架设于固定架框架内挡之中,高度略低于固定架设置,伸缩架齿条13沿着皮带机本体的长度方向设置,齿轮12与齿条13啮合,齿轮12与动力机构连接,动力机构为伸缩电机10,动力机构带动齿轮转动,进而推动齿条和伸缩架相对于固定架的伸缩运动,齿轮12设于从动轴,从动轴沿着皮带机的宽度方向设置,动力机构设于固定架或底座3,这样动力机构通过链轮传动机构带动齿轮12转动,进而带动齿条13的移动,图5所示也为伸缩部件未张开时的皮带机本体的示意图。A telescopic mechanism is arranged between the telescopic frame and the fixed frame. As shown in Figures 4 and 5, the telescopic mechanism includes a tooth bar 13 located on the telescopic frame and a gear 12 located on the fixed frame. Both the telescopic frame and the fixed frame are racks, and the telescopic frame is installed in the inner block of the fixed frame frame, and the height is slightly lower than that of the fixed frame. The telescopic frame rack 13 is arranged along the length direction of the belt conveyor body. meshing, the gear 12 is connected with the power mechanism, the power mechanism is a telescopic motor 10, the power mechanism drives the gear to rotate, and then promotes the telescopic movement of the rack and the telescopic frame relative to the fixed frame, the gear 12 is located on the driven shaft, and the driven shaft is along the The width direction of the belt conveyor is set, and the power mechanism is arranged on the fixed frame or the base 3, so that the power mechanism drives the gear 12 to rotate through the sprocket transmission mechanism, and then drives the movement of the rack 13. The belt when the telescopic part is not opened is also shown in Figure 5 Schematic diagram of the machine body.

需要说明的是,固定架在两个极限位置处均设置限位开关和机械挡块,限位开关与伸缩电机的控制器连接,这样当伸缩架移动至极限位置时,控制伸缩电机的动作,当限位开关失效时,机械挡块进行硬限位保护;常态下,伸缩电机10设置控制按钮,当伸缩架运动至设定位置后,可通过控制按钮,停止伸缩架继续张开。It should be noted that the fixed frame is provided with limit switches and mechanical stops at the two limit positions, and the limit switch is connected with the controller of the telescopic motor, so that when the telescopic frame moves to the limit position, the action of the telescopic motor is controlled. When the limit switch failed, the mechanical stopper carried out hard limit protection; under normal conditions, the telescopic motor 10 was provided with a control button, and when the telescopic frame moved to the set position, the telescopic frame could be stopped to continue to open by the control button.

皮带机本体1设于底座3,皮带机本体1的一端设有导出板7,皮带机本体1与底座3之间设置用于带动皮带机本体实现升降的升降机构2,如图8和图9所示,升降机构2通过升降支架支撑,升降支架包括下层升降支架26和上层升降支架25,上层升降支架25与固定架连接,下层升降支架26与底座3固连,升降机构为升降机24,升降机的升降杆穿过下层升降支架26与上层升降支架25连接,升降机为液压升降机构或气压升降机构或电动升降机构,升降上层支架25与升降下层支架26之间设有导向轴23,导向轴23穿过升降下层支架26设置,导向轴23的底部与底座固连,导向轴23设于升降机的两侧,这样升降机在升降过程中,导向轴23起到导向作用,升降机24升降,通过上层升降支架25带动皮带机本体1的升降运动。The belt conveyor body 1 is arranged on the base 3, and one end of the belt conveyor body 1 is provided with a lead-out plate 7, and a lifting mechanism 2 for driving the belt conveyor body to realize lifting is arranged between the belt conveyor body 1 and the base 3, as shown in Fig. 8 and Fig. 9 As shown, the lifting mechanism 2 is supported by a lifting bracket, and the lifting bracket includes a lower lifting bracket 26 and an upper lifting bracket 25, the upper lifting bracket 25 is connected with a fixed frame, and the lower lifting bracket 26 is fixedly connected with the base 3, and the lifting mechanism is an elevator 24, and the elevator The lifting rod passes through the lower floor lifting bracket 26 and is connected with the upper floor lifting bracket 25. The elevator is a hydraulic lifting mechanism or a pneumatic lifting mechanism or an electric lifting mechanism. A guide shaft 23 is arranged between the lifting upper floor bracket 25 and the lifting lower floor bracket 26. The guide shaft 23 Set through the lifting lower bracket 26, the bottom of the guide shaft 23 is fixedly connected with the base, and the guide shaft 23 is arranged on both sides of the elevator, so that during the lifting process of the elevator, the guide shaft 23 plays a guiding role. The support 25 drives the lifting movement of the belt conveyor body 1 .

其中,升降机构在皮带机底座的前后两侧各设置一处,这样可以根据工作需求,对皮带机的前部或后部进行单独升降,为了能够实现单侧的顺利升降,其中一侧升降机构中上层升降支架与固定架的一侧铰接连接,另一侧升降机构中上层升降支架与固定架的另一侧浮动铰接连接,浮动铰接连接选用连接轴浮动设于固定框内,连接轴安装于上层升降支架,固定框设于固定架。Among them, the lifting mechanism is installed on the front and rear sides of the belt conveyor base, so that the front or rear of the belt conveyor can be lifted and lowered separately according to the work requirements. In order to achieve smooth lifting of one side, one side of the lifting mechanism The middle and upper lifting brackets are hingedly connected to one side of the fixed frame, and the middle and upper lifting brackets of the lifting mechanism on the other side are connected to the floating hinged connection to the other side of the fixed frame. The upper lifting support, the fixed frame is arranged on the fixed frame.

底座3呈框形,如图6和图7所示,底座的周侧可设置挡板,底座安装有侧移动力件,侧移动力件优选侧移电机21,侧移动力件与侧移传动轴22连接,侧移传动轴22沿着皮带机本体1的长度方向设置,侧移传动轴设于底座3的一侧,为了保证底座3的稳定移动,底座3还设有与侧移传动轴平行的第二轴,侧移传动轴的两端分别与侧移轮连接,第二轴的两端设置从动轮,侧移轮、从动轮最低处低于底座下表面设置,侧移轮与侧移传动轴22垂直,皮带机设于地面时,侧移轮能够与地面接触,侧移动力件驱动侧移传动轴转动,进而带动侧移轮相对于地面实现滚动,进而带动整个皮带机实现侧向移动。The base 3 is frame-shaped, as shown in Figure 6 and Figure 7, a baffle plate can be arranged on the peripheral side of the base, and the base is equipped with a side-moving power part, the side-moving power part is preferably a side-moving motor 21, and the side-moving power part and the side-moving transmission The shaft 22 is connected, and the side shift transmission shaft 22 is arranged along the length direction of the belt conveyor body 1. The side shift transmission shaft is arranged on one side of the base 3. In order to ensure the stable movement of the base 3, the base 3 is also provided with a side shift transmission shaft. The parallel second shaft, the two ends of the side shift transmission shaft are respectively connected with the side shift wheels, the two ends of the second shaft are provided with driven wheels, and the lowest part of the side shift wheels and driven wheels is set lower than the lower surface of the base, and the side shift wheels are connected with the side shift wheels. The drive shaft 22 is vertical, and when the belt conveyor is set on the ground, the side shift wheel can be in contact with the ground, and the side shift force member drives the side shift drive shaft to rotate, and then drives the side shift wheel to roll relative to the ground, and then drives the entire belt conveyor to achieve lateral movement. to move.

底座3的侧部设有折叠踏台5,折叠踏台5相对于底座能够实现转动,这样工作人员可站立在折叠踏台表面进行工作,在不需要时,将折叠踏台5折叠收起;折叠踏台的一端通过能够转动90度的转轴与底座3连接,底座3侧部设置卡槽,卡槽形状与折叠踏台形状一致,用于容纳折叠踏台5,在不使用折叠踏台时,将折叠踏台转动收起,需要时,将折叠踏台旋转放下,这样皮带机输送工作过程中,质检人员能够在踏台上工作。The side of the base 3 is provided with a folding step 5, which can be rotated relative to the base, so that the staff can stand on the surface of the folding step to work, and fold the folding step 5 when not needed; one end of the folding step The base 3 is connected to the base 3 through a rotating shaft that can rotate 90 degrees. The side of the base 3 is provided with a slot, the shape of the slot is consistent with the shape of the folding step, and is used to accommodate the folding step 5. When needed, turn the folding step down, so that the quality inspectors can work on the step during the belt conveyor conveying process.

另外,主动电机、升降机、侧移电机和伸缩电机均与控制器连接,控制器为PLC可编程控制器,控制器设于底座内,能够设于卡槽内侧。In addition, the active motor, elevator, side shifting motor and telescopic motor are all connected to the controller, the controller is a PLC programmable controller, and the controller is set in the base and can be set inside the card slot.

整个冲压皮带机,通过侧移轮的设置,能够实现侧移行走,升降机构的设置实现皮带机本体的升降,可根据要传送物件的高度来调整皮带机本体的高度,满足不同零件的落料高度及装箱高度,另外,通过伸缩部件和固定部件的设置,可实现伸缩部件相对于固定部件的移动,从而延长皮带机本体的长度,而且皮带机本体内有效对皮带进行支撑,保证皮带设置的平整度,整个冲压皮带机更加满足冲压生产线的不同需求。The entire stamping belt conveyor can realize sideways movement through the setting of the side movement wheel, and the setting of the lifting mechanism can realize the lifting of the belt conveyor body, and the height of the belt conveyor body can be adjusted according to the height of the object to be conveyed to meet the blanking of different parts In addition, through the setting of the telescopic part and the fixed part, the movement of the telescopic part relative to the fixed part can be realized, thereby extending the length of the belt conveyor body, and the belt conveyor body can effectively support the belt to ensure that the belt is set The flatness of the entire stamping belt conveyor can better meet the different needs of the stamping production line.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. a kind of stamping line belt feeder, which is characterized in that including belt feeder ontology, belt feeder ontology includes fixed part Part, extensible member and belt, extensible member realize scalable movement relative to fixation member, and fixation member includes drive roll and the One roller, extensible member include driven voller and the second roller, and belt passes sequentially through drive roll, driven voller, the first roller and the second roller and carries out Support, the second roller are higher than the first roller and are arranged, and belt carried out around the second roller it is reversed, in extensible member telescopic process, drive from Dynamic roller and the movement of the second roller, to realize the flexible of belt feeder.
2. a kind of stamping line belt feeder according to claim 1, which is characterized in that in the fixation member actively Roller and the first roller are supported by fixed frame, and several first carrying rollers are equipped between drive roll and tightening roller, the first carrying roller Side is equipped with the first plate, and the first carrying roller and the first plate are supported the belt.
3. a kind of stamping line belt feeder according to claim 2, which is characterized in that driven in the extensible member Roller and the second roller are supported by expansion bracket, and expansion bracket can realize stretching motion relative to fixed frame, in driven voller and the second roller Between be equipped with several second rollers, the second plate is set between adjacent two second roller, and the setting height of the second plate is lower than described the The setting height of one plate.
4. a kind of stamping line belt feeder according to claim 2, which is characterized in that pacify the lower section of first plate Equipped with the first fixed frame, there is set distance between the first plate and the first fixed frame, the first fixed frame is carried out by the fixed frame Support.
5. a kind of stamping line belt feeder according to claim 3, which is characterized in that set below second plate There is the second fixed frame, the second fixed frame is supported by the expansion bracket.
6. a kind of stamping line belt feeder according to claim 3, which is characterized in that the expansion bracket and fixed frame Between be equipped with telescoping mechanism.
7. a kind of stamping line belt feeder according to claim 6, which is characterized in that the telescoping mechanism includes setting Rack gear in the expansion bracket and the gear set on the fixed frame, wheel and rack engagement, gear connect with power mechanism, move Force mechanisms band moving gear rotates, and then pushes the stretching motion of rack gear and expansion bracket relative to fixed frame.
8. a kind of stamping line belt feeder according to claim 1, which is characterized in that the belt feeder ontology is set to The elevating mechanism for driving the belt feeder ontology to realize lifting is arranged in pedestal between belt feeder ontology and pedestal.
9. a kind of stamping line belt feeder according to claim 8, which is characterized in that the pedestal installs side moves Force piece, sidesway force piece and sidesway are driven axis connection, and sidesway transmission shaft is arranged along the length direction of belt feeder ontology, sidesway The both ends of transmission shaft are connect with sidesway wheel respectively;
Pedestal is additionally provided with second axis parallel with sidesway transmission shaft, and driven wheel is arranged in the both ends of the second axis.
10. a kind of stamping line belt feeder according to claim 8, which is characterized in that the side of the pedestal is set There is folding horse block, folding horse block relative to pedestal can be realized rotation.
CN201910844199.9A 2019-09-06 2019-09-06 A belt conveyor for stamping production line Active CN110525878B (en)

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CN113979018A (en) * 2021-10-26 2022-01-28 青海尚康生物科技有限公司 Movable embedded scraper conveyor and using method thereof

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CN208103123U (en) * 2018-04-23 2018-11-16 上海道仁输送机械有限公司 A kind of length adjustable high precision belt conveyer
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CN111891631A (en) * 2020-08-04 2020-11-06 六度人和(天津)科技有限公司 A telescopic belt conveyor
CN113979018A (en) * 2021-10-26 2022-01-28 青海尚康生物科技有限公司 Movable embedded scraper conveyor and using method thereof

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