CN110513535B - Double power pipe pusher - Google Patents

Double power pipe pusher Download PDF

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CN110513535B
CN110513535B CN201910843639.9A CN201910843639A CN110513535B CN 110513535 B CN110513535 B CN 110513535B CN 201910843639 A CN201910843639 A CN 201910843639A CN 110513535 B CN110513535 B CN 110513535B
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pipe
barrel
clamping
holding
hole
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CN110513535A (en
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肖鑫源
魏秦文
邓晓刚
王瑞
张士明
王圣林
尹永清
尹永奇
祖宝华
魏昌祥
郭咏梅
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Chongqing University of Science and Technology
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Chongqing University of Science and Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/024Laying or reclaiming pipes on land, e.g. above the ground
    • F16L1/028Laying or reclaiming pipes on land, e.g. above the ground in the ground

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Catching Or Destruction (AREA)
  • Quick-Acting Or Multi-Walled Pipe Joints (AREA)

Abstract

The invention discloses a double-power pipe pushing machine which comprises two groups of pushing mechanisms, wherein the two groups of pushing mechanisms are provided with the same pipe holding seat; the pipe holding seat comprises a fixed seat, the fixed seat is simultaneously connected with two groups of propulsion mechanisms, a pipe penetrating through hole is formed in the fixed seat, the hole center line of the pipe penetrating through hole is parallel to the propulsion direction of the propulsion mechanisms, a clamping pipe holding barrel is arranged in the pipe penetrating through hole, the hole center line of the clamping pipe holding barrel is parallel to the hole center line of the pipe penetrating through hole, and a wedge-shaped mechanism is arranged between the outer barrel wall of the clamping pipe holding barrel and the fixed seat; when the clamping and holding pipe barrel and the fixed seat move axially relatively, the wedge-shaped mechanism enables the clamping and holding pipe barrel to contract radially inwards. The invention adopts the hydraulic motor as the pipe pushing power and adopts the wedge-shaped mechanism to clamp the pipeline, thereby having the obvious technical effects of reducing the manufacturing cost and the manufacturing difficulty of the equipment and reducing the volume of the equipment.

Description

双动力推管机Double power pipe pusher

技术领域technical field

本发明涉及管道施工设备,具体涉及一种推管装备。The invention relates to pipeline construction equipment, in particular to a pipe pushing equipment.

背景技术Background technique

管道运输是现代三大运输方式之一,由于其效率高、成本低、占地少、不易受环境影响等优势,在能源供应、石油化工和居民生活系统中的应用越来越广泛,是现代城市的生命线。水平定向钻技术是当前国内外管道铺设运用最为广泛的技术,但是,在定向钻穿越回拖过程中,由于地质的复杂性及钻杆所能承受的额定拉力等因素的影响,仍然存在诸多限制,在大口径、长距离、复杂地质河流的水平定向穿越中,易发生堵卡钻、钻杆断脱等问题。针对以上现状,德国海瑞克结合微型隧道施工和水平定向钻两项技术的特点提出了直接铺管法,直接铺管法是目前比较先进的管道铺设方法,是一种新型的非开挖管道施工技术,具有施工占地少、速度快、可回退。直接铺管法可以将预制的管道铺设在单个连续的管道中在推力装置“推管机”的帮助下,进入地面工作。然而,以上推管机采用长行程、大推力的液压缸直接进行推管,这样的液压缸具有较大的制造难度和较高的制造成本,且推管机设备较大,需要的施工场地较大等问题;以上推管机采用的抱管器为液压径向主动夹紧,需要针对性的设置夹紧液压缸,使得设备成本进一步提高。Pipeline transportation is one of the three major modes of transportation in modern times. Due to its advantages of high efficiency, low cost, less land occupation and less environmental impact, it is more and more widely used in energy supply, petrochemical industry and residential living systems. The lifeline of the city. Horizontal directional drilling technology is currently the most widely used technology for pipeline laying at home and abroad. However, in the process of directional drilling, due to the complexity of geology and the influence of factors such as the rated tensile force that the drill pipe can bear, there are still many limitations. , In the horizontal directional crossing of large-diameter, long-distance and complex geological rivers, problems such as plugging and sticking of drills and drill pipe breakage are prone to occur. In view of the above situation, German Herrenknecht combined the characteristics of micro-tunnel construction and horizontal directional drilling technology to propose the direct pipe laying method. The construction technology has the advantages of small construction area, fast speed and retractable. The direct pipe laying method allows prefabricated pipes to be laid in a single continuous pipe, with the help of a thrust device "pipe pusher", into the ground for work. However, the above pipe pusher uses a long-stroke, high-thrust hydraulic cylinder to directly push the pipe. Such a hydraulic cylinder has greater manufacturing difficulty and higher manufacturing cost, and the pipe pusher has larger equipment and requires a larger construction site. The pipe holder used in the above pipe pusher is a hydraulic radial active clamping, which requires a targeted clamping hydraulic cylinder, which further increases the equipment cost.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明提供了一种双动力推管机。In view of this, the present invention provides a dual-power pipe pusher.

其技术方案如下:Its technical solutions are as follows:

一种双动力推管机,其关键在于:包括两组推进机构,两组所述推进机构上设有同一个抱管座;The key point of a dual-power pipe pusher is that it includes two groups of propulsion mechanisms, and the two groups of propulsion mechanisms are provided with the same pipe-holding seat;

所述抱管座包括固定座,该固定座同时与两组所述推进机构连接,在所述固定座上设有穿管通孔,该穿管通孔的孔心线与所述推进机构的推进方向平行,在所述穿管通孔内设有夹紧抱管筒,该夹紧抱管筒的孔心线与所述穿管通孔的孔心线平行,该夹紧抱管筒的外筒壁与所述固定座之间设有楔形机构;The tube-holding seat includes a fixing seat, the fixing seat is connected with two sets of the propulsion mechanisms at the same time, and a through-pipe hole is arranged on the fixing seat, and the hole center line of the through-tube through-hole is connected with the propulsion mechanism. The advancing direction is parallel, and a clamping and holding tube is provided in the through hole of the pipe, and the center line of the clamping and holding tube is parallel to the hole center line of the through hole. A wedge-shaped mechanism is arranged between the outer cylinder wall and the fixed seat;

所述夹紧抱管筒与所述固定座的轴向相对移动时,所述楔形机构使所述夹紧抱管筒径向内缩。When the clamping and holding tube is axially relative to the fixed seat, the wedge-shaped mechanism makes the clamping and holding tube radially inwardly shrink.

采用以上技术方案,通过楔形机构实现夹紧抱管筒与管道之间的夹紧,不需要专门设置夹紧动力装置,降低了设备制造成本和维护成本,降低了故障率。By adopting the above technical solution, the clamping between the clamping tube and the pipe is realized by the wedge-shaped mechanism, and no special clamping power device is required, which reduces the equipment manufacturing cost and maintenance cost, and reduces the failure rate.

作为优选,所述夹紧抱管筒包括定形筒体和至少两个弧形卡瓦,所述弧形卡瓦设于所述定形筒体的同一端,所有所述弧形卡瓦在所述定形筒体的端部环向分布,环向相邻的两个所述弧形卡瓦之间形成变形缝。该设计中的弧形卡瓦用于夹紧管道,而定形筒体用于保持弧形卡瓦呈散开状态。Preferably, the clamping and holding tube includes a shaped cylinder and at least two arc-shaped slips, the arc-shaped slips are arranged at the same end of the shaped cylinder, and all the arc-shaped slips are located at the same end of the shaped cylinder. The ends of the shaped cylinder are distributed in the circumferential direction, and a deformation seam is formed between the two adjacent arc-shaped slips in the circumferential direction. The arc-shaped slips in this design are used to clamp the pipe, and the shaped barrel is used to keep the arc-shaped slips in a spread state.

作为优选技术方案,所述夹紧抱管筒的内腔呈圆孔状,所述夹紧抱管筒的外筒壁呈圆台状,所述夹紧抱管筒的小径端形成所述定形筒体,所述夹紧抱管筒的大径端的筒壁轴向设有所述变形缝,所述夹紧抱管筒的大径端形成所述弧形卡瓦;As a preferred technical solution, the inner cavity of the tube-clamping tube is in the shape of a circular hole, the outer wall of the tube-clamping tube is in the shape of a truncated cone, and the small diameter end of the tube-clamping tube forms the shape-setting tube body, the cylinder wall of the large-diameter end of the clamping and holding tube is axially provided with the deformation seam, and the large-diameter end of the clamping and holding tube forms the arc-shaped slip;

所述穿管通孔呈圆台状,所述穿管通孔的孔壁与所述夹紧抱管筒的外筒壁相适应从而形成所述楔形机构;The through-pipe through hole is in the shape of a truncated cone, and the hole wall of the through-pipe through hole is adapted to the outer cylinder wall of the clamping tube to form the wedge-shaped mechanism;

所述固定座从所述夹紧抱管筒的小径端向大径端移动时,使所述弧形卡瓦的自由端径向内缩。When the fixed seat moves from the small diameter end to the large diameter end of the clamping and holding tube, the free end of the arc-shaped slip is radially inwardly retracted.

采用以上技术方案,管道穿设于夹紧抱管筒内,在推管时,固定座从夹紧抱管筒的小径端向大径端移动,使弧形卡瓦径向抱紧管道,并最终带动夹紧抱管筒和管道同步移动,而在完成一次推管操作时,固定座从夹紧抱管筒的大径端向小径端移动,使弧形卡瓦释放,管道留在原位,而固定座和夹紧抱管筒一并回位。With the above technical solution, the pipeline is inserted into the clamping tube, and when the tube is pushed, the fixed seat moves from the small diameter end of the clamping tube to the large diameter end, so that the arc-shaped slips radially hold the pipeline, and Finally, the clamping tube and the pipeline are driven to move synchronously, and when a push operation is completed, the fixed seat moves from the large diameter end of the clamping tube to the small diameter end, so that the arc slips are released and the pipeline is left in place. , and the fixed seat and the clamping tube are returned together.

作为优选技术方案,所述固定座呈圆环状,其内腔形成所述穿管通孔,所述固定座的轴向长度小于所述夹紧抱管筒的轴向长度;以使固定座能As a preferred technical solution, the fixing seat is in the shape of a circular ring, the inner cavity of which forms the through-pipe through hole, and the axial length of the fixing seat is smaller than the axial length of the clamping tube; can

还包括两个挡环,两个所述挡环分别位于所述夹紧抱管筒的两端,所述挡环的内侧端面分别设有缓冲垫圈,该缓冲垫圈与对应的所述挡环同心设置,所述夹紧抱管筒的端面与对应的所述缓冲垫圈抵靠;挡环从两端分别阻挡夹紧抱管筒,防止其掉落;缓冲垫圈起到缓冲作用;固定座的轴向长度应小于夹紧抱管筒的轴向长度;以使固定座能在两个挡环的范围内相对于夹紧抱管筒移动;It also includes two baffle rings, the two baffle rings are respectively located at the two ends of the clamping tube, the inner end face of the baffle ring is respectively provided with a buffer washer, and the buffer washer is concentric with the corresponding baffle ring setting, the end face of the clamping tube is abutted against the corresponding buffer washer; the retaining ring blocks the clamping tube from both ends to prevent it from falling; the buffer washer plays a buffering role; the shaft of the fixed seat The axial length should be less than the axial length of the clamping tube; so that the fixed seat can move relative to the clamping tube within the range of the two retaining rings;

在所述固定座外同轴套设有约束筒,该约束筒的内壁与所述固定座的外壁贴合,所述约束筒的两端分别与两个所述挡环固定连接,在所述约束筒的筒壁上沿其长度方向设有两条让位口,在所述固定座的外壁固定有两个推管臂,两个所述推管臂分别从两条所述让位口伸出,两个所述推管臂的伸出端分别与两组所述推进机构的动力输出部分连接,在所述约束筒外还设有动力同步杆,该动力同步杆呈弧形,该动力同步杆的两端分别与两个所述推管臂固定连接。约束筒起到固定和约束挡环的作用;动力同步杆用于同步平衡两个推进机构输出的动力。A constraining cylinder is coaxially sleeved outside the fixing base, the inner wall of the constraining cylinder is fitted with the outer wall of the fixing base, and the two ends of the constraining cylinder are respectively fixedly connected with the two retaining rings. The cylinder wall of the restraining cylinder is provided with two openings along its length, and two push-pipe arms are fixed on the outer wall of the fixing seat, and the two push-pipe arms extend from the two openings respectively. The extension ends of the two push tube arms are respectively connected with the power output parts of the two groups of the propulsion mechanisms, and a power synchronizing rod is also provided outside the restraining cylinder. Two ends of the synchronization rod are respectively fixedly connected with the two push pipe arms. The constraining cylinder plays the role of fixing and constraining the retaining ring; the power synchronizing rod is used to synchronously balance the power output by the two propulsion mechanisms.

所述固定座包括两瓣半圆筒状的固定板,在任一个所述固定板的两个直线段上分别设有合并嵌块,在另一个所述固定板的两个直线段上分别对应所述合并嵌块设有合并插口,两瓣所述固定板拼接形成圆环状的所述固定座,所述合并嵌块位于所述合并插口内,两瓣所述固定板通过插设合并销钉连接,所述合并销钉与所述固定座的中心线平行,所述合并销钉插设在两瓣所述固定板的连接部分。该设计方案便于固定座和内部器件的装配。The fixing seat includes two semi-cylindrical fixing plates, and merging inserts are respectively arranged on the two straight segments of any one of the fixing plates, and corresponding to the two straight segments of the other fixing plate respectively. The merging insert is provided with a merging socket, the two fixed plates are spliced together to form the annular fixing seat, the merging insert is located in the merging socket, and the two fixing plates are connected by inserting a merging pin, The merging pin is parallel to the center line of the fixing base, and the merging pin is inserted into the connecting portion of the two fixing plates. This design scheme facilitates the assembly of the holder and the internal components.

作为优选的技术方案,所述约束筒包括两个瓦片状的弧形约束板,两个所述弧形约束板对扣形成所述约束筒,两个所述弧形约束板的直线段之间留设有所述让位口;As a preferred technical solution, the constraining cylinder includes two tile-shaped arc-shaped constraining plates, the two arc-shaped constraining plates are buckled to form the constraining cylinder, and the straight line segments of the two arc-shaped constraining plates are interlocked to form the constraining cylinder. There are said openings in between;

所述挡环包括两个半圆环状的挡板,同一所述挡环的两个所述挡板分别与两个所述弧形约束板的弧形端固定连接,同一所述挡环的两个所述挡板位于所述约束筒的同一端,同一所述挡环的两个所述挡板通过至少一个合体座连接,所述合体座包括两个连接支耳,同一所述合体座的两个所述连接支耳分别设在对应的两个所述挡板上,两个对应的所述连接支耳上插设有同一个连接销。The baffle ring includes two semi-circular baffle plates, the two baffle plates of the same baffle ring are respectively fixedly connected to the arc ends of the two arc-shaped restraining plates, and the two baffle plates of the same baffle ring are respectively Each of the baffles is located at the same end of the restraining cylinder, and the two baffles of the same baffle ring are connected by at least one integrated seat, and the integrated seat includes two connecting lugs, and the two baffles of the same integrated seat are connected by at least one integrated seat. The two connecting lugs are respectively arranged on the corresponding two baffles, and the same connecting pin is inserted into the two corresponding connecting lugs.

该设计方案便于约束筒和内部器件的装配。This design facilitates the assembly of the restraint barrel and internal devices.

在所述约束筒上还固定有扶正器;A centralizer is also fixed on the restraining cylinder;

所述扶正器包括扶正架,该扶正架固定在所述约束筒的外壁,在所述扶正架上设有两组扶正滚动系,两组所述扶正滚动系分别位于所述约束筒的两端,所述扶正滚动系位于对应的所述挡环外侧,所述扶正滚动系位于对应的所述挡环的内孔上方,所述扶正滚动系包括两个滚轮组,The centralizer includes a centralizing frame, which is fixed on the outer wall of the restraining cylinder, and two sets of centralizing rolling systems are arranged on the centralizing frame, and the two sets of centralizing rolling systems are respectively located at both ends of the restraining cylinder. , the righting rolling system is located on the outside of the corresponding baffle ring, the righting rolling system is located above the inner hole of the corresponding baffle ring, and the righting rolling system includes two roller groups,

每个所述滚轮组包括至少一个滚轮,每个所述滚轮的转轴均与所述约束筒的中心线垂直,每个所述滚轮的转动平面均沿所述约束筒的径向布置,同一个所述滚轮组的所有所述滚轮沿所述约束筒的长度方向分布,两个所述滚轮组环向并排设置。Each of the roller sets includes at least one roller, the rotation axis of each roller is perpendicular to the center line of the constraining cylinder, and the rotation plane of each roller is arranged along the radial direction of the constraining cylinder. All the rollers of the roller set are distributed along the length direction of the constraining cylinder, and the two roller sets are circumferentially arranged side by side.

以上扶正器同于将管道的管心线扶正至与夹紧抱管筒的筒心线平行。The above centralizer is the same as centralizing the core line of the pipeline to be parallel to the core line of the clamping tube.

所述推进机构包括机架和设置在该机架上的推进基座,所述推进基座上设有推管动力组件;The propulsion mechanism includes a frame and a propulsion base arranged on the frame, and a push tube power assembly is arranged on the propulsion base;

所述推管动力组件包括集成座,该集成座骑设在所述推进基座上,在所述集成座上设有液压马达组,所述液压马达组固定在所述集成座上,所述液压马达组的输出端组分别设有驱动齿轮,所述推进基座呈长条状,在所述推进基座上沿其长度方向设有齿条,该齿条与所述驱动齿轮啮合;所述集成座与所述固定座固定连接。The push tube power assembly includes an integrated seat, the integrated seat is mounted on the propulsion base, a hydraulic motor group is arranged on the integrated seat, the hydraulic motor group is fixed on the integrated seat, the The output end groups of the hydraulic motor group are respectively provided with driving gears, the propulsion base is in the shape of a long strip, and a rack is arranged on the propulsion base along its length direction, and the rack is meshed with the driving gear; The integrated seat is fixedly connected with the fixed seat.

所述机架上设有水平撑杆,所述推进基座的后部设有翻转套筒,该翻转套筒活动套设在所述水平撑杆外;The frame is provided with a horizontal strut, and the rear part of the propulsion base is provided with a turning sleeve, and the turning sleeve is movably sleeved outside the horizontal strut;

所述推进基座的后部与所述机架的下部之间连接有翻转液压缸,该翻转液压缸的两端分别与所述推进基座、以及所述机架铰接。A turning hydraulic cylinder is connected between the rear part of the propulsion base and the lower part of the frame, and two ends of the turning hydraulic cylinder are respectively hinged with the propulsion base and the frame.

采用多个液压马达作为动力,能显著减小设备体积,减低成本,翻转液压缸用于调整推管方向。Using multiple hydraulic motors as power can significantly reduce the size of the equipment and reduce the cost, and the hydraulic cylinder is turned to adjust the direction of the push tube.

所述夹紧抱管筒的内壁固定有多个防滑胶条,所述防滑胶条沿所述夹紧抱管筒的长度方向延伸,所有所述防滑胶条环向分布。采用以上方案,防滑胶条能与管道更紧密的贴合,并避免损坏管道。A plurality of anti-skid rubber strips are fixed on the inner wall of the clamping tube, the anti-skid rubber strips extend along the length direction of the clamping tube, and all the anti-skid rubber strips are distributed circumferentially. With the above solutions, the anti-skid adhesive strip can fit more closely with the pipe and avoid damage to the pipe.

与现有技术相比,本发明采用液压马达作为推管动力,并采用楔形机构夹紧管道,具有降低设备的制造成本和制造难度,减小设备体积的显著技术效果。Compared with the prior art, the present invention adopts the hydraulic motor as the power to push the pipe, and adopts the wedge-shaped mechanism to clamp the pipe, which has the obvious technical effect of reducing the manufacturing cost and difficulty of the equipment and reducing the volume of the equipment.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为推进机构1的结构示意图;2 is a schematic structural diagram of the propulsion mechanism 1;

图3为翻转套筒17与水平撑杆16的配合关系示意图;FIG. 3 is a schematic diagram of the cooperation relationship between the overturning sleeve 17 and the horizontal strut 16;

图4为齿条19与驱动齿轮15的啮合关系示意图;FIG. 4 is a schematic diagram of the meshing relationship between the rack 19 and the drive gear 15;

图5为抱管座2的立体结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the tube holder 2;

图6为抱管座2的平面结构示意图;Fig. 6 is the plane structure schematic diagram of the tube holder 2;

图7为图6的A-A剖视图;Fig. 7 is the A-A sectional view of Fig. 6;

图8为约束筒25的立体结构示意图;FIG. 8 is a schematic three-dimensional structure diagram of the restraining cylinder 25;

图9为推管臂26与固定座21的配合示意图;FIG. 9 is a schematic diagram of the cooperation between the push tube arm 26 and the fixed seat 21;

图10为夹紧抱管筒22与固定座21的装配关系示意图;10 is a schematic diagram of the assembly relationship between the clamping tube 22 and the fixing seat 21;

图11为夹紧抱管筒22的立体结构示意图。FIG. 11 is a schematic three-dimensional structure diagram of the clamping tube 22 .

具体实施方式Detailed ways

以下结合实施例和附图对本发明作进一步说明。The present invention will be further described below with reference to the embodiments and the accompanying drawings.

如图1-11所示,一种双动力推管机,包括两组推进机构1和一个抱管座 2,两组所述推进机构1分列于所述抱管座2两侧,所述抱管座2设于两组所述推进机构1上;As shown in Fig. 1-11, a dual-power pipe pusher includes two sets of propulsion mechanisms 1 and a pipe-holding base 2. The two sets of propulsion mechanisms 1 are arranged on both sides of the pipe-holding base 2. The tube holder 2 is arranged on the two groups of the propulsion mechanisms 1;

所述推进机构1包括机架11和设置在该机架11上的推进基座12,所述推进基座12呈长臂状,在所述推进基座12上设有推管动力组件;The propulsion mechanism 1 includes a frame 11 and a propulsion base 12 arranged on the frame 11, the propulsion base 12 is in the shape of a long arm, and a push tube power assembly is arranged on the propulsion base 12;

在所述机架11上固定设有水平撑杆16,所述推进基座12的后部设有翻转套筒17,该翻转套筒17活动套设在所述水平撑杆16外,所述推进基座12 的后部与所述机架11的下部之间连接有翻转液压缸18,该翻转液压缸18的两端分别与所述推进基座12、以及所述机架11铰接。A horizontal strut 16 is fixed on the frame 11 , a turning sleeve 17 is arranged at the rear of the propulsion base 12 , and the turning sleeve 17 is movably sleeved outside the horizontal strut 16 . A turning hydraulic cylinder 18 is connected between the rear part of the propulsion base 12 and the lower part of the frame 11 .

所述推管动力组件包括集成座13,该集成座13骑设在所述推进基座12 上,在所述集成座13上设有液压马达组14,所述液压马达组14固定在所述集成座13上,所述液压马达组14包括至少两个液压马达,每个所述液压马达的输出轴均竖直向下,在每个所述液压马达的输出轴上分别固设有驱动齿轮15,在所述推进基座12上沿其长度方向设有齿条19,该齿条19与所述驱动齿轮15啮合;所述集成座13与所述抱管座2连接;The push tube power assembly includes an integrated seat 13, the integrated seat 13 is mounted on the propulsion base 12, a hydraulic motor group 14 is arranged on the integrated seat 13, and the hydraulic motor group 14 is fixed on the On the integrated seat 13, the hydraulic motor group 14 includes at least two hydraulic motors, the output shaft of each hydraulic motor is vertically downward, and a driving gear is respectively fixed on the output shaft of each hydraulic motor 15. A rack 19 is provided on the propulsion base 12 along its length direction, and the rack 19 meshes with the drive gear 15; the integrated seat 13 is connected with the tube holder 2;

为了提高集成座13移动时的稳定性,在所述推进基座12上设有滚动槽,该滚动槽沿所述推进基座12的长度方向延伸,该滚动槽与所述齿条19平行,在所述集成座13上设有稳定滚轴41,该稳定滚轴41的一端与集成座13固定,另一端安装有滚轮42,该滚轮42位于所述滚动槽内,该滚轮42沿滚动槽的长度方向滚动。In order to improve the stability of the integrated seat 13 when moving, a rolling groove is provided on the propulsion base 12, the rolling groove extends along the length direction of the propulsion base 12, and the rolling groove is parallel to the rack 19, A stabilizing roller 41 is provided on the integrated seat 13, one end of the stable roller 41 is fixed to the integrated seat 13, and the other end is mounted with a roller 42, the roller 42 is located in the rolling groove, and the roller 42 runs along the rolling groove scroll in the length direction.

所述抱管座2包括固定座21、夹紧抱管筒22和两个挡环23,其中固定座21同时与两组所述推进机构1连接,在所述固定座21上设有穿管通孔,该穿管通孔的孔心线与所述推进机构1的推进方向平行,在所述穿管通孔内设有所述夹紧抱管筒22,该夹紧抱管筒22的孔心线与所述穿管通孔的孔心线平行,该夹紧抱管筒22的外筒壁与所述固定座21之间设有楔形机构;所述夹紧抱管筒22与所述固定座21的轴向相对移动时,所述楔形机构使所述夹紧抱管筒22径向内缩,在所述夹紧抱管筒22的内壁固定有多个防滑胶条29,所述防滑胶条29沿所述夹紧抱管筒22的长度方向延伸,所有所述防滑胶条 29环向分布。The tube holding seat 2 includes a fixing seat 21, a clamping tube 22 and two retaining rings 23, wherein the fixing seat 21 is connected with the two groups of the propulsion mechanisms 1 at the same time, and the fixing seat 21 is provided with a through pipe. Through hole, the hole center line of the through-pipe through hole is parallel to the advancing direction of the propulsion mechanism 1, and the clamping tube 22 is provided in the through-tube through hole. The hole center line is parallel to the hole center line of the through-hole through the pipe, and a wedge-shaped mechanism is provided between the outer cylinder wall of the clamping tube 22 and the fixing seat 21; When the fixed seat 21 moves relative to the axial direction, the wedge-shaped mechanism makes the clamping tube 22 radially inwardly shrink, and a plurality of anti-skid rubber strips 29 are fixed on the inner wall of the clamping tube 22, so The anti-skid rubber strips 29 extend along the length direction of the clamping tube 22, and all the anti-skid rubber strips 29 are distributed circumferentially.

所述固定座21呈圆环状,其内腔形成所述穿管通孔,所述固定座21的轴向长度小于所述夹紧抱管筒22的轴向长度;两个所述挡环23分别位于所述夹紧抱管筒22的两端,所述挡环23的内侧端面分别设有缓冲垫圈24,该缓冲垫圈24与对应的所述挡环23同心设置,所述夹紧抱管筒22的端面与对应的所述缓冲垫圈24抵靠;The fixing seat 21 is in the shape of a circular ring, the inner cavity of which forms the pipe through hole, and the axial length of the fixing seat 21 is smaller than the axial length of the clamping tube 22; the two retaining rings 23 are respectively located at both ends of the clamping tube 22, the inner end face of the retaining ring 23 is respectively provided with a buffer washer 24, the buffer washer 24 and the corresponding retaining ring 23 are arranged concentrically, the clamping The end face of the tube 22 abuts against the corresponding buffer washer 24;

在所述固定座21外同轴套设有约束筒25,该约束筒25的内壁与所述固定座21的外壁贴合,所述约束筒25的两端分别与两个所述挡环23固定连接,在所述约束筒25的筒壁上沿其长度方向设有两条让位口,两条所述让位口在所述约束筒25上正对设置,在所述固定座21的外壁固定有两个推管臂26,两个所述推管臂26设于所述固定座21的同一直径方向,两个所述推管臂26 均水平设置,两个所述推管臂26的内端分别与所述固定座21的外壁固定,两个所述推管臂26分别从两条所述让位口伸出,两个所述推管臂26的伸出端分别与两组所述推进机构1的动力输出部分连接,在所述约束筒25外还设有动力同步杆27,该动力同步杆27呈弧形,该动力同步杆27的两端分别与两个所述推管臂26的内端固定连接,两个所述推管臂26的外端分别与两个所述推进机构1上的所述集成座13固定连接。A constraining cylinder 25 is coaxially sleeved outside the fixing base 21 , the inner wall of the restraining cylinder 25 is fitted with the outer wall of the fixing base 21 , and two ends of the restraining cylinder 25 are respectively connected with the two retaining rings 23 For a fixed connection, there are two escrow openings on the cylinder wall of the restraining cylinder 25 along its length direction, and the two escaping openings are arranged on the restraining cylinder 25 facing each other. The outer wall is fixed with two push tube arms 26 , the two push tube arms 26 are arranged in the same diameter direction of the fixing seat 21 , the two push tube arms 26 are arranged horizontally, and the two push tube arms 26 The inner ends of the two push-tube arms 26 are respectively fixed with the outer wall of the fixing seat 21, the two push-tube arms 26 respectively protrude from the two escape openings, and the extending ends of the two push-tube arms 26 are respectively connected to the two sets of The power output part of the propulsion mechanism 1 is connected, and a power synchronizing rod 27 is provided outside the restraining cylinder 25. The power synchronizing rod 27 is arc-shaped. The inner ends of the pipe arms 26 are fixedly connected, and the outer ends of the two push pipe arms 26 are respectively fixedly connected to the integrated seats 13 on the two pusher mechanisms 1 .

在所述约束筒25上还固定有扶正器28,所述扶正器28包括扶正架281,该扶正架281固定在所述约束筒25的外壁,在所述扶正架281上设有两组扶正滚动系282,两组所述扶正滚动系282分别位于所述约束筒25的两端,所述扶正滚动系282位于对应的所述挡环23外侧,所述扶正滚动系282位于对应的所述挡环23的内孔上方,所述扶正滚动系282包括两个滚轮组,每个所述滚轮组包括至少一个滚轮,每个所述滚轮的转轴均与所述约束筒25的中心线垂直,每个所述滚轮的转动平面均沿所述约束筒25的径向布置,同一个所述滚轮组的所有所述滚轮沿所述约束筒25的长度方向分布,两个所述滚轮组环向并排设置。A centralizer 28 is also fixed on the restraint cylinder 25 , and the centralizer 28 includes a centralizer frame 281 , the centralizer frame 281 is fixed on the outer wall of the restraint cylinder 25 , and two sets of centralizers are arranged on the centralizer frame 281 Rolling systems 282, two sets of righting rolling systems 282 are respectively located at both ends of the restraining cylinder 25, the righting rolling systems 282 are located outside the corresponding baffle rings 23, and the righting rolling systems 282 are located at the corresponding Above the inner hole of the retaining ring 23, the centralizing rolling system 282 includes two roller sets, each of which includes at least one roller, and the rotation axis of each roller is perpendicular to the centerline of the constraining cylinder 25, The rotation plane of each of the rollers is arranged along the radial direction of the constraining cylinder 25 , all the rollers of the same roller group are distributed along the length direction of the constraining cylinder 25 , and the two roller groups are circumferentially arranged Set side by side.

所述夹紧抱管筒22包括定形筒体221和至少两个弧形卡瓦222,所述弧形卡瓦222设于所述定形筒体221的同一端,所有所述弧形卡瓦222在所述定形筒体221的端部环向分布,环向相邻的两个所述弧形卡瓦222之间形成变形缝。The clamping tube 22 includes a shaped cylinder 221 and at least two arc-shaped slips 222. The arc-shaped slips 222 are arranged at the same end of the shaped cylinder 221. All the arc-shaped slips 222 The ends of the shape-setting cylinder 221 are distributed in the circumferential direction, and a deformation seam is formed between the two arc-shaped slips 222 adjacent to each other in the circumferential direction.

所述夹紧抱管筒22的内腔呈圆孔状,所述夹紧抱管筒22的外筒壁呈圆台状,所述夹紧抱管筒22的小径端形成所述定形筒体221,所述夹紧抱管筒 22的大径端的筒壁轴向设有所述变形缝,所述夹紧抱管筒22的大径端形成所述弧形卡瓦222;The inner cavity of the clamping tube 22 is in the shape of a circular hole, the outer wall of the clamping tube 22 is in the shape of a truncated cone, and the small diameter end of the clamping tube 22 forms the shaped cylinder 221 , the cylinder wall of the large diameter end of the clamping tube 22 is axially provided with the deformation seam, and the large diameter end of the clamping tube 22 forms the arc-shaped slips 222;

所述穿管通孔呈圆台状,所述穿管通孔的孔壁与所述夹紧抱管筒22的外筒壁相适应从而形成所述楔形机构;The through-pipe through hole is in the shape of a truncated cone, and the hole wall of the through-pipe through hole is adapted to the outer cylinder wall of the clamping tube 22 to form the wedge-shaped mechanism;

所述固定座21从所述夹紧抱管筒22的小径端向大径端移动时,使所述弧形卡瓦222的自由端径向内缩。When the fixed seat 21 moves from the small diameter end to the large diameter end of the clamping tube 22 , the free end of the arc-shaped slips 222 radially shrinks inward.

为了便于安装,固定座21、约束筒25和挡环23均为拼接式结构,具体的:In order to facilitate installation, the fixed seat 21, the restraining cylinder 25 and the retaining ring 23 are all spliced structures, specifically:

所述固定座21包括两瓣半圆筒状的固定板213,在任一个所述固定板213 的两个直线段上分别设有合并嵌块211,在另一个所述固定板213的两个直线段上分别对应所述合并嵌块211设有合并插口212,两瓣所述固定板213拼接形成圆环状的所述固定座21,所述合并嵌块211位于所述合并插口212内,两瓣所述固定板213通过插设合并销钉连接,所述合并销钉与所述固定座21 的中心线平行,所述合并销钉插设在两瓣所述固定板213的连接部分。The fixing base 21 includes two semi-cylindrical fixing plates 213 , and merging inserts 211 are respectively provided on two straight segments of any one of the fixing plates 213 , and two linear segments of the other fixing plate 213 are respectively provided. There are merged sockets 212 corresponding to the merged inserts 211 on the top respectively. The two fixed plates 213 are spliced together to form the annular fixing seat 21. The merged inserts 211 are located in the merged sockets 212. The fixing plates 213 are connected by inserting merging pins, the merging pins are parallel to the center line of the fixing base 21 , and the merging pins are inserted in the connecting parts of the two fixing plates 213 .

所述约束筒25包括两个瓦片状的弧形约束板251,两个所述弧形约束板 251对扣形成所述约束筒25,两个所述弧形约束板251的直线段之间留设有所述让位口;The constraining cylinder 25 includes two tile-shaped arc-shaped constraining plates 251 , the two arc-shaped constraining plates 251 are buckled to form the constraining cylinder 25 , and the straight line segments of the two arc-shaped constraining plates 251 are leave the abdication opening;

所述挡环23包括两个半圆环状的挡板231,同一所述挡环23的两个所述挡板231分别与两个所述弧形约束板251的弧形端固定连接,同一所述挡环 23的两个所述挡板231位于所述约束筒25的同一端,同一所述挡环23的两个所述挡板231通过至少一个合体座253连接,所述合体座253包括两个连接支耳,同一所述合体座253的两个所述连接支耳分别设在对应的两个所述挡板231上,两个对应的所述连接支耳上插设有同一个连接销。The baffle ring 23 includes two semi-circular baffles 231, the two baffles 231 of the same baffle ring 23 are respectively fixedly connected with the arc ends of the two arc-shaped restraining plates 251, and the same The two baffles 231 of the baffle ring 23 are located at the same end of the constraining cylinder 25 , and the two baffles 231 of the same baffle ring 23 are connected by at least one integrated seat 253 , and the integrated seat 253 includes Two connecting lugs, the two connecting lugs of the same integrated seat 253 are respectively set on the corresponding two baffles 231, and the two corresponding connecting lugs are inserted with the same connection. pin.

推管时,夹紧抱管筒22的大径端朝向前方,小径端朝向后方,将管道置于夹紧抱管筒22内,管道的外壁与所述夹紧抱管筒22的内壁贴合,推进机构1带动固定座21向前移动,而夹紧抱管筒22受管道的阻挡而保持原位,固定座21相对于夹紧抱管筒22前移,弧形卡瓦222受固定座21的推动而径向内缩,最终夹紧管道使其与固定座21同步前移,进行推管作业;而当抱管座2向前推至尽头需要回位时,使推进机构1带动固定座21向后移动,而夹紧抱管筒22由于与处于管道夹紧状态而受阻挡保持原位,固定座21相对于夹紧抱管筒22后移,最终使弧形卡瓦222释放回至原位,并松开管道,夹紧抱管筒22跟随固定座21后移,准备进行第二次推管作业。When pushing the pipe, the large-diameter end of the clamping tube 22 faces the front, and the small-diameter end faces the rear. The pipeline is placed in the clamping tube 22, and the outer wall of the pipeline is fitted with the inner wall of the clamping tube 22. , the propulsion mechanism 1 drives the fixed seat 21 to move forward, while the clamping tube 22 is blocked by the pipe and remains in place, the fixed seat 21 moves forward relative to the clamping tube 22, and the arc-shaped slips 222 are held by the fixed seat 21 is pushed and retracted radially, and finally the pipe is clamped to move forward synchronously with the fixed seat 21 to carry out the pipe pushing operation; and when the pipe-holding seat 2 is pushed forward to the end and needs to be returned, the propulsion mechanism 1 is driven to fix it. The seat 21 moves backwards, while the clamping tube 22 is blocked and remains in place due to being in the clamped state of the pipe. The fixing seat 21 moves backward relative to the clamping tube 22, and finally the arc-shaped slips 222 are released back. back to the original position, release the pipe, clamp the pipe holding cylinder 22 and follow the fixing seat 21 to move backward, ready for the second pipe pushing operation.

最后需要说明的是,上述描述仅仅为本发明的优选实施例,本领域的普通技术人员在本发明的启示下,在不违背本发明宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention, and those of ordinary skill in the art can make a variety of similar It is indicated that such transformations fall within the protection scope of the present invention.

Claims (7)

1. The utility model provides a double-power push tube machine which characterized in that: the device comprises two groups of propelling mechanisms (1), wherein the same pipe holding seat (2) is arranged on the two groups of propelling mechanisms (1);
the pipe holding seat (2) comprises a fixed seat (21), the fixed seat (21) is simultaneously connected with two groups of the propelling mechanisms (1), a pipe penetrating through hole is formed in the fixed seat (21), the hole center line of the pipe penetrating through hole is parallel to the propelling direction of the propelling mechanisms (1), a clamping pipe holding barrel (22) is arranged in the pipe penetrating through hole, the hole center line of the clamping pipe holding barrel (22) is parallel to the hole center line of the pipe penetrating through hole, and a wedge-shaped mechanism is arranged between the outer barrel wall of the clamping pipe holding barrel (22) and the fixed seat (21);
when the clamping and holding pipe barrel (22) and the fixed seat (21) move axially relatively, the wedge-shaped mechanism enables the clamping and holding pipe barrel (22) to contract radially inwards;
the clamping and holding pipe barrel (22) comprises a shaping barrel body (221) and at least two arc slips (222), wherein the arc slips (222) are arranged at one end of the shaping barrel body (221), all the arc slips (222) are distributed annularly at the end part of the shaping barrel body (221), and a deformation joint is formed between two adjacent arc slips (222);
the inner cavity of the clamping and holding pipe barrel (22) is in a circular hole shape, the outer barrel wall of the clamping and holding pipe barrel (22) is in a circular truncated cone shape, the small-diameter end of the clamping and holding pipe barrel (22) forms the shaping barrel (221), the barrel wall of the large-diameter end of the clamping and holding pipe barrel (22) is axially provided with the deformation joint, and the large-diameter end of the clamping and holding pipe barrel (22) forms the arc-shaped slip (222);
the tube penetrating through hole is in a circular truncated cone shape, and the hole wall of the tube penetrating through hole is matched with the outer cylinder wall of the clamping and holding tube (22) so as to form the wedge-shaped mechanism;
when the fixed seat (21) moves from the small-diameter end to the large-diameter end of the clamping and holding pipe barrel (22), the free end of the arc-shaped slip (222) is radially retracted;
the fixed seat (21) is annular, the inner cavity of the fixed seat forms the pipe penetrating through hole, and the axial length of the fixed seat (21) is smaller than that of the clamping pipe holding barrel (22);
the pipe clamping and holding device is characterized by further comprising two baffle rings (23), the two baffle rings (23) are respectively located at two ends of the pipe clamping and holding tube (22), buffering gaskets (24) are respectively arranged on the end faces of the inner sides of the baffle rings (23), the buffering gaskets (24) are concentrically arranged with the corresponding baffle rings (23), and the end faces of the pipe clamping and holding tube (22) are abutted to the corresponding buffering gaskets (24);
the outer coaxial cover of fixing base (21) is equipped with a restraint section of thick bamboo (25), the inner wall of this restraint section of thick bamboo (25) with the outer wall laminating of fixing base (21), the both ends of restraint section of thick bamboo (25) respectively with two fender ring (23) fixed connection be equipped with two along its length direction on the section of thick bamboo wall of restraint section of thick bamboo (25) let the position mouth, the outer wall of fixing base (21) is fixed with two push pipe arms (26), two push pipe arms (26) are respectively from two it stretches out to let the position mouth, two the end that stretches out of push pipe arm (26) is connected with two sets of advancing mechanism's (1) power take off part respectively still be equipped with power synchronization rod (27) outside restraint section of thick bamboo (25), this power synchronization rod (27) are the arc, the both ends of this power synchronization rod (27) respectively with two push pipe arms (26) fixed connection.
2. The double-powered push tube machine of claim 1, wherein: fixing base (21) include two semi-cylindrical fixed plate (213) of lamella, and is any be equipped with respectively on two straightways of fixed plate (213) and merge abaculus (211), another correspond respectively on two straightways of fixed plate (213) merge abaculus (211) are equipped with and merge socket (212), two lamellas fixed plate (213) concatenation forms the ring form fixing base (21), merge abaculus (211) are located merge socket (212) are interior, two lamellas fixed plate (213) are through inserting and establishing merging pin and connect, merging pin with the central line of fixing base (21) is parallel, merging pin inserts and establishes two lamellas the coupling part of fixed plate (213).
3. The double-force push bench of claim 2, wherein: the restraint barrel (25) comprises two tile-shaped arc restraint plates (251), the two arc restraint plates (251) are buckled to form the restraint barrel (25), and the position giving opening is reserved between straight line sections of the two arc restraint plates (251);
keep off ring (23) including two annular baffle (231) of semicircle, it is same keep off two of ring (23) baffle (231) respectively with two the arc end fixed connection of arc about board (251), it is same keep off two of ring (23) baffle (231) are located restraint a section of thick bamboo (25) same end, it is same keep off two of ring (23) baffle (231) are connected through at least one combination seat (253), combination seat (253) include two and connect the journal stirrup, it is same two of combination seat (253) connect the journal stirrup and establish respectively two that correspond on baffle (231), two correspond connect and insert on the journal stirrup and be equipped with same connecting pin.
4. The double-powered push tube machine of claim 1, wherein: a centralizer (28) is also fixed on the restraining barrel (25);
the centralizer (28) comprises a centralizing frame (281), the centralizing frame (281) is fixed on the outer wall of the restraining barrel (25), two groups of centralizing rolling systems (282) are arranged on the centralizing frame (281), the two groups of centralizing rolling systems (282) are respectively positioned at two ends of the restraining barrel (25), the centralizing rolling systems (282) are positioned at the outer side of the corresponding baffle ring (23), the centralizing rolling systems (282) are positioned above the inner hole of the corresponding baffle ring (23), each centralizing rolling system (282) comprises two roller groups, each roller group comprises at least one roller, the rotating shaft of each roller is perpendicular to the central line of the restraining barrel (25), the rotating plane of each roller is arranged along the radial direction of the restraining barrel (25), and all the rollers of the same roller group are distributed along the length direction of the restraining barrel (25), two the roller train hoop sets up side by side.
5. The double-powered push tube machine of claim 1, wherein: the propelling mechanism (1) comprises a rack (11) and a propelling base (12) arranged on the rack (11), wherein a push pipe power assembly is arranged on the propelling base (12);
the push pipe power assembly comprises an integrated base (13), the integrated base (13) is arranged on the push base (12) in a riding mode, a hydraulic motor set (14) is arranged on the integrated base (13), the hydraulic motor set (14) is fixed on the integrated base (13), the output end sets of the hydraulic motor set (14) are respectively provided with a driving gear (15), the push base (12) is in a long strip shape, a rack (19) is arranged on the push base (12) along the length direction of the push base, and the rack (19) is meshed with the driving gear (15); the integrated seat (13) is fixedly connected with the fixed seat (21).
6. The double-powered push tube machine of claim 5, wherein: a horizontal support rod (16) is arranged on the rack (11), a turnover sleeve (17) is arranged at the rear part of the propelling base (12), and the turnover sleeve (17) is movably sleeved outside the horizontal support rod (16);
a turnover hydraulic cylinder (18) is connected between the rear part of the propelling base (12) and the lower part of the rack (11), and two ends of the turnover hydraulic cylinder (18) are respectively hinged with the propelling base (12) and the rack (11).
7. The double-powered push tube machine of claim 1, wherein: the inner wall of the clamping and holding pipe barrel (22) is fixedly provided with a plurality of anti-slip rubber strips (29), the anti-slip rubber strips (29) extend along the length direction of the clamping and holding pipe barrel (22), and all the anti-slip rubber strips (29) are distributed annularly.
CN201910843639.9A 2019-09-06 2019-09-06 Double power pipe pusher Active CN110513535B (en)

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Publication number Priority date Publication date Assignee Title
CN113339582B (en) * 2021-06-21 2023-12-05 江苏探越者装备制造有限公司 Bidirectional continuous full-hydraulic rack type pipe pushing machine
CN116201476B (en) * 2023-03-10 2023-12-19 江苏谷登重型机械科技股份有限公司 Synchronous construction device and method for multi-pipe pushing machine

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CN204225767U (en) * 2014-11-04 2015-03-25 无锡市钻通工程机械有限公司 The clamping push-pull mechanism of ejector sleeve machine
CN108591612A (en) * 2018-04-23 2018-09-28 江苏谷登工程机械装备有限公司 A kind of ejector sleeve device

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CN202877298U (en) * 2012-10-24 2013-04-17 宁波钜智自动化装备有限公司 Computerized numerical control pipe bending machine
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Application publication date: 20191129

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