CN110509650A - A kind of lightweight, high-strength, sound insulation, the preparation of waterproof bathroom composite plate - Google Patents
A kind of lightweight, high-strength, sound insulation, the preparation of waterproof bathroom composite plate Download PDFInfo
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- CN110509650A CN110509650A CN201910734526.5A CN201910734526A CN110509650A CN 110509650 A CN110509650 A CN 110509650A CN 201910734526 A CN201910734526 A CN 201910734526A CN 110509650 A CN110509650 A CN 110509650A
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- cloth
- glass fiber
- sound insulation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/14—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/16—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite, e.g. Keene's cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention discloses a kind of lightweight, it is high-strength, sound insulation, the preparation of waterproof bathroom composite plate, including foam core layer, interface agent layer, glass fiber mesh layer of cloth, self-leveling cement screed, mat superficial layer and interior finish coat, the bottom and top of the foam core layer are coated with interface agent layer, the side relative to foam core layer of the interface agent layer is equipped with glass fiber mesh layer of cloth, the glass fiber mesh layer of cloth is equipped with self-leveling cement screed relative to the side of interface agent layer, the self-leveling cement screed is equipped with mat superficial layer relative to the side of glass fiber mesh layer of cloth, the mat superficial layer is equipped with interior finish coat relative to the side of self-leveling cement screed.This preparation process, production capacity is high, and plate face is smooth, and performance is stablized, and product has high-strength light, and sound insulation, the characteristics such as waterproof, mould proof, anticorrosion, service performance is preferable, is suitable for bathroom, the application of kitchen wall slab and floor plate.
Description
Technical field
The present invention relates to building materials technology field, specially a kind of lightweight, high-strength, sound insulation, the preparation of waterproof bathroom composite plate.
Background technique
Application of the industrialized bathroom component at present in assembled architecture market is gradually extensive, from the molding of light-type
The steel construction ceramic tile surface lining of SMC material to weight is all coming into operation, the big plate face of SMC bathroom product, light-weight, installation
Transport more convenient, but plastic sense is obvious, empty sound, and sound insulation is poor, less popular;Steel construction ceramic tile bathroom texture is preferable, dress
Decorations also enrich, but product is heavy, and installation, production, transportation cost are all higher.A kind of lightweight, high-strength, sound insulation, waterproof bathroom are compound
Plate has both many advantages of SMC and steel construction ceramic tile bathroom plate, and Social benefit and economic benefit is obvious.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of lightweight, it is high-strength, sound insulation, waterproof bathroom composite plate system
It is standby, have that product is slim and graceful, high-intensitive, have the advantages that excellent performance such as sound insulation, waterproof, fire-retardant, solve plastic sense it is obvious,
Empty sound, sound insulation difference and product are heavy, all higher problem of installation, production, transportation cost.
The technical solution adopted by the present invention to solve the technical problems is: a kind of lightweight, high-strength, sound insulation, waterproof bathroom are multiple
The preparation of plywood, including foam core layer, interface agent layer, glass fiber mesh layer of cloth, self-leveling cement screed, mat superficial layer
With interior finish coat, the bottom and top of the foam core layer are coated with interface agent layer, the interface agent layer relative to bubble
The side of foam core layer is equipped with glass fiber mesh layer of cloth, and the glass fiber mesh layer of cloth is equipped with certainly relative to the side of interface agent layer
Levelling cement sand bed, the self-leveling cement screed are equipped with mat superficial layer relative to the side of glass fiber mesh layer of cloth,
The mat superficial layer is equipped with interior finish coat relative to the side of self-leveling cement screed.
Further, the optimization of C/C composites of the showering Self-leveling of the self-leveling cement screed of the showering polymolecularity: general
Logical portland cement 300kg, high alumina cement 70kg, anhydrous gypsum 50kg, quartz sand (60-140 mesh) 400kg, dicalcium powder (400
Mesh), flyash 60kg, cellulose 3kg, JS-5032-5kg, water-reducing agent (PC1016) 3-5kg, fiber 1-3kg, defoaming agent 1-
The strong agent 1-3kg of 3kg, drought, levelling agent 2-5kg.
Further, the compound mat of the mat layer is the high hard, high tenacity of acquisition after the surface felt of 0.1 carbon fiber, puts down
The coating surface layer of light.
Further, two sides of bathroom backing material plate synchronize covers glass fiber mesh layer of cloth out online.
Further, the wet composite inner decoration plane materiel material that connects in substrate coating plate face: natural marble, eggshell china brick, height is prepared
Finish coat in stiff dough decorative panel etc..
The beneficial effects of the present invention are:
It is an advantage of the present invention to provide a kind of lightweight of high-speed production, it is high-strength, sound insulation, waterproof bathroom composite plate preparation work
Skill makees core plate using the EPS/OPS/XPS foam of high tenacity lightweight, and core plate two sides successively sprays interface agent layer, is laid with glass fibers
It ties up scrim layer, showering polymolecularity self-leveling cement screed and overlays mat superficial layer and obtain lightweight, high-strength, sound insulation, anti-
The bathroom backing material plate of water, product is slim and graceful, high-intensitive, has the excellent performance such as sound insulation, waterproof, fire-retardant, due to two-sided lapping
Coating, no deformation, performance are stablized, and the lightweight, high-strength, sound insulation, waterproof bathroom composite plate have both SMC and steel construction ceramic tile bathroom plate
Many advantages, Social benefit and economic benefit is obvious.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, embodiment will be described below
In or the prior art needed in attached drawing be briefly described.
Fig. 1 is schematic cross-section of the invention.
Description of symbols: 1- foam core layer, 2- interface agent layer, 3- glass fiber mesh layer of cloth, 4- self-leveling silt particle
Pulp layer, 5- mat superficial layer, finish coat in 6-.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description.
Referring to Fig. 1, a kind of lightweight, high-strength, sound insulation, the preparation of waterproof bathroom composite plate, including foam core layer 1, boundary
Face oxidant layer 2, glass fiber mesh layer of cloth 3, self-leveling cement screed 4, mat superficial layer 5 and interior finish coat 6, foam core layer 1
Bottom and top be coated with interface agent layer 2, the side relative to foam core layer 1 of interface agent layer 2 is equipped with glass fibre
Scrim layer 3, glass fiber mesh layer of cloth 3 are equipped with self-leveling cement screed 4, self-leveling cement relative to the side of interface agent layer 2
Screed 4 is equipped with mat superficial layer 5 relative to the side of glass fiber mesh layer of cloth 3, and mat superficial layer 5 is relative to self-leveling cement
The side of screed 4 is equipped with interior finish coat 6, makees core plate 1 using the EPS/OPS/XPS foam of high tenacity lightweight, core plate two sides according to
Secondary spraying interface agent layer 2 is laid with glass fiber mesh layer of cloth 3, showering polymolecularity self-leveling cement screed 4, bathroom backing material plate
Two sides synchronize and cover glass fiber mesh layer of cloth 3 out online, the showering of the self-leveling cement screed 4 of showering polymolecularity from
The optimization of C/C composites of levelling: ordinary portland cement 300kg, high alumina cement 70kg, anhydrous gypsum 50kg, quartz sand (60-140 mesh)
400kg, dicalcium powder (400 mesh), flyash 60kg, cellulose 3kg, JS-5032-5kg, water-reducing agent (PC1016) 3-5kg, fiber
The strong agent 1-3kg of 1-3kg, defoaming agent 1-3kg, drought, levelling agent 2-5kg, overlay mat superficial layer 5 and obtain lightweight, it is high-strength, every
The compound mat of the bathroom backing material plate of sound, waterproof, mat layer 5 is the high hard, high tenacity of acquisition after the surface felt of 0.1 carbon fiber, puts down
The coating surface layer of light prepares the wet composite inner decoration plane materiel material that connects in substrate coating plate face: natural marble, eggshell china brick, high stiff dough
Finish coat 6 in decorative panel etc..
To realize above-mentioned target: the present invention has the preferred embodiment prepared as follows;
Embodiment one: production wire spraying first layer interfacial agents, entering to dry road surface drying.
Further, 2*2 fiberglass mesh unreel it is flat be laid on foam core board finish, further, by formula one (normal silicate
Cement 300kg, high alumina cement 70kg, anhydrous gypsum 50kg, quartz sand (40-60 mesh) 200kg, dicalcium powder (400 mesh), flyash
The strong agent 1- of 60kg, cellulose 3kg, JS-5032-5kg, water-reducing agent (PC1016) 3-5kg, fiber 1-3kg, defoaming agent 1-3kg, drought
3kg, levelling agent 2-5kg.) water (400 kilograms) is added to stir into showering case, showering mortar film forming thickness is controlled in 1-1.5mm.Into
One step: turn-over implements another side, and preparation process is same as above.
Self-leveling adds micro-vibration to reach smooth, plane error control within the scope of 2um.
Further, the wet carbon fiber fine felt rolling surface that connects receives micro- matte that light is formed.It is solid to final set to be sent to solidification drying tunnel
Change.
Further, turn-over implements another side, and preparation process is same as above.
Embodiment two: core plate sprays boundary's agent, entering to dry road surface drying in production line first pass.
Further, two layers of 3*3 glass fiber reticular cloth placement, while core plate is laid with surface, further, by two (ordinary silicons of formula
Acid salt cement 310kg, high alumina cement 60kg, anhydrous gypsum 55kg, quartz sand (60-140 mesh) 200kg, dicalcium powder (400 mesh),
Flyash 60kg, cellulose 3kg, JS-5032-5kg, water-reducing agent (PC1016) 3-5kg, fiber 1-3kg, defoaming agent 1-3kg, drought
Strong agent 1-3kg, levelling agent 2-5kg.) water (420 kilograms) is added to stir into showering case, showering mortar film forming thickness is controlled in 2-
2.5mm.Further, turn-over implements another side, preparation process is same as above.
Self-leveling adds micro-vibration to reach smooth, plane error control within the scope of 2um.
Further, the wet micro- matte for connecing the rolling of carbon fiber fine felt rolling surface and receiving light formation.Solidification drying tunnel is sent to end
Cohesionization, further, core plate turn-over implements another side, preparation process is same as above.
Embodiment three: core plate sprays boundary's agent, entering to dry road surface drying in production line first pass.
Further, two layers of 4*4 glass fiber reticular cloth placement, while core plate is laid with surface, further, by three (ordinary silicons of formula
Acid salt cement 260kg, accelerated cement 50kg, anhydrous gypsum 30kg, quartz sand (40-60 mesh) 400kg, dicalcium powder (400 mesh), powder
Coal ash 60kg, cellulose 3kg, JS-5032-5kg, water-reducing agent (PC1016) 3-5kg, fiber 1-3kg, defoaming agent 2-3kg, drought are strong
Agent 1-3kg, levelling agent 2-5kg.) water (450 kilograms) is added to stir into showering case, showering mortar film forming thickness is controlled in 2-
2.5mm。
Self-leveling adds micro-vibration to reach smooth, plane error control within the scope of 2um.
Further, gluing core surfaces with Self-leveling bonding mortar, entering to dry road will be cut on the core material of non-slurry surface
Ceramic tile/marble, restocking solidification.
Example IV: core plate sprays boundary's agent, entering to dry road surface drying in production line first pass.
Further, two layers of 5*5 glass fiber reticular cloth placement, while core plate is laid with surface, further, two (common silicic acid of formula
Salt cement 280kg, high alumina cement 60kg, anhydrous gypsum 40kg, quartz sand (40-60 mesh) 300kg, dicalcium powder (400 mesh), fine coal
Grey 60kg, cellulose 3kg, JS-5032-5kg, water-reducing agent (PC1016) 3-5kg, fiber 1-3kg, defoaming agent 1-3kg, the strong agent of drought
1-3kg, levelling agent 2-5kg.) plus water (500 kilograms) stirring+showering case, the control of showering mortar film forming thickness is in 1-1.5mm.
Further, turn-over implements another side, preparation process is same as above.
Self-leveling adds micro-vibration to reach smooth, plane error control within the scope of 2um.
Further, on the flat cement screedn of two-sided finished product gravity-flow, decoration panel polyurethane glue can fill PVC
Plaque, the wooden decorative lamination decoration board paving surface layer are laminated into pile, then are compacted to cold press.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (5)
1. a kind of lightweight, it is high-strength, sound insulation, waterproof bathroom composite plate preparation, including foam core layer (1), interface agent layer (2),
Glass fiber mesh layer of cloth (3), self-leveling cement screed (4), mat superficial layer (5) and interior finish coat (6), it is characterised in that:
The bottom and top of the foam core layer (1) are coated with interface agent layer (2), the interface agent layer (2) relative to foam
The side of core layer (1) is equipped with glass fiber mesh layer of cloth (3), and the glass fiber mesh layer of cloth (3) is relative to interface agent layer (2)
Side is equipped with self-leveling cement screed (4), and the self-leveling cement screed (4) is relative to glass fiber mesh layer of cloth (3)
Side is equipped with mat superficial layer (5), and the mat superficial layer (5) is equipped with interior relative to the side of self-leveling cement screed (4)
Finish coat (6).
2. a kind of lightweight according to claim 1, high-strength, sound insulation, the preparation of waterproof bathroom composite plate, it is characterised in that:
The optimization of C/C composites of the showering Self-leveling of the self-leveling cement screed (4) of the showering polymolecularity: ordinary portland cement
300kg, high alumina cement 70kg, anhydrous gypsum 50kg, quartz sand (60-140 mesh) 400kg, dicalcium powder (400 mesh), flyash
The strong agent 1- of 60kg, cellulose 3kg, JS-5032-5kg, water-reducing agent (PC1016) 3-5kg, fiber 1-3kg, defoaming agent 1-3kg, drought
3kg, levelling agent 2-5kg.
3. a kind of lightweight according to claim 1, high-strength, sound insulation, the preparation of waterproof bathroom composite plate, it is characterised in that:
The compound mat of the mat layer (5) is high hard, high tenacity, zero diopter the coating surface layer of acquisition after the surface felt of 0.1 carbon fiber.
4. a kind of lightweight according to claim 1, high-strength, sound insulation, the preparation of waterproof bathroom composite plate, it is characterised in that:
Two sides of bathroom backing material plate synchronize covers glass fiber mesh layer of cloth (3) out online.
5. a kind of lightweight according to claim 1, high-strength, sound insulation, the preparation of waterproof bathroom composite plate, it is characterised in that:
Prepare the wet composite inner decoration plane materiel material that connects in substrate coating plate face: facing in natural marble, eggshell china brick, high stiff dough decorative panel etc.
Layer (6).
Priority Applications (1)
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CN201910734526.5A CN110509650A (en) | 2019-08-09 | 2019-08-09 | A kind of lightweight, high-strength, sound insulation, the preparation of waterproof bathroom composite plate |
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CN201910734526.5A CN110509650A (en) | 2019-08-09 | 2019-08-09 | A kind of lightweight, high-strength, sound insulation, the preparation of waterproof bathroom composite plate |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2410348Y (en) * | 1999-12-24 | 2000-12-13 | 吴一红 | Wall and roofing materials |
CN1398719A (en) * | 2001-07-30 | 2003-02-26 | 刘树奇 | Material for outer wall heat insulating system |
CN102140026A (en) * | 2010-10-22 | 2011-08-03 | 中国建筑科学研究院 | Self-levelling material and preparation method thereof |
CN104650302A (en) * | 2015-01-20 | 2015-05-27 | 江苏丰彩新型建材有限公司 | Interface agent, as well as preparation method and application thereof |
CN109927361A (en) * | 2019-02-02 | 2019-06-25 | 江苏艾可陶节能科技有限公司 | A kind of heat insulating decorative board and production method |
-
2019
- 2019-08-09 CN CN201910734526.5A patent/CN110509650A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2410348Y (en) * | 1999-12-24 | 2000-12-13 | 吴一红 | Wall and roofing materials |
CN1398719A (en) * | 2001-07-30 | 2003-02-26 | 刘树奇 | Material for outer wall heat insulating system |
CN102140026A (en) * | 2010-10-22 | 2011-08-03 | 中国建筑科学研究院 | Self-levelling material and preparation method thereof |
CN104650302A (en) * | 2015-01-20 | 2015-05-27 | 江苏丰彩新型建材有限公司 | Interface agent, as well as preparation method and application thereof |
CN109927361A (en) * | 2019-02-02 | 2019-06-25 | 江苏艾可陶节能科技有限公司 | A kind of heat insulating decorative board and production method |
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Application publication date: 20191129 |