Summary of the invention
It is an object of the invention to solve above-mentioned technical problem, a kind of more width prepregs of positioning carving knife cutting are proposed
Device and method, the prepreg narrowband of a plurality of equal in width or unequal width can be cut out simultaneously by this device, and
The other influences factor such as temperature when by control cutting so that prepreg narrowband obtained will not be because of cutting and influencing it makes
Use performance.
In order to achieve the above object, the technical scheme adopted by the invention is that:
A kind of positioning carving knife cuts the device of more width prepregs, which is characterized in that including Circular cutter axis, driving electricity
Machine, cutting platform, cold duct and several Circular cutters;
Cutting platform side is provided with cold duct, and being provided with above cutting platform being capable of lower mobile cutting in the vertical direction
Dise knife axis;
Circular cutter axis includes the first shaft part, the second shaft part and third shaft part, and the second shaft part is arranged in the first shaft part one
End;Third shaft part is arranged in the first shaft part other end;Second shaft part is connected with driving motor;
Third shaft part includes the axis being connected with the second shaft part, and fixed disk is provided on axis, and fixed disk includes spider, center
The two sides of disk are provided with several cylindrical protrusions, and cylindrical protrusions are horizontally disposed, and circular cylindrical projection distance center disk away from
From from the near to the remote, the radius of cylindrical protrusions is gradually reduced;Several Circular cutters are arranged in corresponding cylindrical protrusions.
A further improvement of the present invention lies in that the center bore of several Circular cutters is different, the center of each Circular cutter
Bore dia is identical as the diameter of respective cylindrical protrusion, and can be set in respective cylindrical protrusion;Several cylindrical protrusions
It is structure as a whole with spider.
A further improvement of the present invention lies in that offered on spider and the side wall of each cylindrical protrusions for point
The connected several screw holes of cutter;Several screw holes are offered on the side wall of each Circular cutter;Each cylindrical protrusions side
Screw hole on wall is connected with the threaded hole on corresponding Circular cutter side wall by screw.
A further improvement of the present invention lies in that bore is provided on cutting platform one end side wall, it is vertically-mounted in bore to have silk
Thick stick;Lead screw connector is provided on lead screw, one end of Circular cutter axis passes through lead screw connector and is connected with driving motor.
A further improvement of the present invention lies in that driving motor is connect with motion controller, motion controller is connected with calculating
Machine;The both ends of cutting platform are provided with crank structure, and crank structure is connected with cold duct both ends, and is able to drive cold duct
It is moved.
A further improvement of the present invention lies in that crank structure includes first component and second component, first component and second
Component is connected, and first sliding groove is offered in first component, offers second sliding slot on second component;It cuts and is opened up on the side wall of platform
There is hole, first component is connected by passing through the bolt of first sliding groove and hole with second component.
A further improvement of the present invention lies in that offering one or more grooves matched with Circular cutter on cutting platform
Hole (3), each Circular cutter mutually agree with recess hole respectively, to realize the equal in width cutting of prepreg tape.
A further improvement of the present invention lies in that cutting platform one end is provided with positioning baffle.
A method of the positioning carving knife based on above-mentioned apparatus cuts more width prepregs, comprising the following steps:
Step 1: the width of each cylindrical bump is R, the prepreg narrowband that width is R is if desired made, adjacent
Circular cutter is installed on cylindrical bump;If desired the prepreg narrowband that width is 2R is made, is being spaced a cylindrical bump
Cylindrical bump on Circular cutter is installed;If desired the prepreg narrowband that width is R and 2R is made simultaneously, then in adjacent circle
Circular cutter is installed in columnar projections and Circular cutter is installed on the cylindrical bump for being spaced a cylindrical bump, if you need to
Cut the prepreg narrowbands of other width then;
Step 2: prepreg is placed on cutting platform;
Step 3: starting driving motor, opens on cold duct for controlling the valve of air cock, is passed through cold air;
Step 4: adjusting Circular cutter axis moves downward and, prepreg and cutting corresponding with the recess hole on cutting platform
Dise knife contact, completes cutting.
Compared with prior art, the invention has the following advantages: the present invention can be by setting on Circular cutter axis
High accuracy positioning Circular cutter is set, obtains the prepreg of commensurateiy wide or unequal width to reach high-precision cutting and cutting simultaneously
The purpose of narrowband may be implemented an axis and be mostly used, so that the efficiency of prepreg cutting improves and multifunction;The present invention passes through setting
Cold duct carries out machining area and blows the cooling mode of cold air, can to cut regional temperature reduction, so that cutting
Prepreg will not change its own characteristic because of the heat generated with Circular cutter CONTACT WITH FRICTION, improve Circular cutter
Service life, reduce on Circular cutter by cutting adhered to resin.
Further, the present invention controls the position of cut point by adjusting screw, can be by obtaining to different cut points
The interpretation of result arrived determines the optimum Cutting point position of cutting prepreg, obtains optimal cutting side quality.
Further, in order to enable the gas in cold air input channel most has the pressure on the prepreg surface conveyed
Beneficial to cutting, cold duct has an optimal posture, has used crank mechanism, allows to vertical and horizontal and adjusts refrigerator pipe
The displacement in road, while can control the pitch angle of cold duct.
The device of the invention installs Circular cutter when carrying out cutting prepreg as needed, and high-precision point may be implemented
Prepreg is cut, and the prepreg narrowband of a plurality of commensurateiy wide or unequal width can be cut simultaneously, improves cutting efficiency, it is real
It is multi-purpose an axis has been showed.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
Referring to Fig. 1, high accuracy positioning carving knife of the invention cuts the device of more width prepregs, including Circular cutter 1,
Circular cutter axis 2, lead screw 10, lead screw connector 8, driving motor 9, cutting platform 4 and cold duct 5;Wherein, 4 one end of platform is cut
It is provided with bore 7 on side wall, lead screw 10 is installed in bore 7, specifically, there is a section optical axis installation bearing in the end of lead screw 10, and
It is fixed in the bore 7 of cutting platform side.It is provided with lead screw connector 8 on lead screw 10, several points are set on Circular cutter axis 2
Cutter 1, one end of Circular cutter axis 2 pass through lead screw connector 8 and are connected with driving motor 9.Circular cutter 1 and Circular cutter axis
2 composition cutting modules.
When lead screw 10 rotates, lead screw connector 8 is changed in the position of vertical direction, to adjust Circular cutter 1
In the position of vertical direction, it is conveniently adjusted cutting prepreg optimum position point.
Driving motor 9 is connect with motion controller, and motion controller is connected to computer, passes through computer motion control journey
Sequence controls motor speed.
Referring to Fig. 1, cutting platform 4 can be flat or circular shaft formula.Cutting 4 side of platform be provided with for prepreg into
The cooling cold duct 5 of row, the position of cold duct 5 can adjust.Specifically, the both ends of cutting platform 4 are provided with crank knot
Structure 6, crank structure 6 are connected with 5 both ends of cold duct, and are able to drive 5 position of cold duct and are moved.In Fig. 1, be
Cutting 4 one end of platform draws crank structure 6, and the crank structure 6 of cutting 4 other end of platform is omitted, is not drawn into.
Referring to Fig. 8, crank structure 6 includes first component 16 and second component 17,17 phase of first component 16 and second component
Even, specifically, offering first sliding groove 18 in first component 16, second sliding slot 19 is offered on second component 17;Cut platform 4
Hole is offered on side wall, first component 16 passes through the bolt retainer 15 and 17 phase of second component across first sliding groove 18 and hole
Even.I.e. first component 16 is mutually connected in by passing through first sliding groove 18 with the bolt retainer 15 of second sliding slot 19 with second component 17
Together.In addition, being also provided with several first through hole 20 on second component 17.Crank mechanism 6 is by adjusting fixed spiral shell in the present invention
Mother 15 can control the posture of cold duct 5.
Referring to Fig. 7, several cold air input nozzles 14 are offered on cold duct 5, a side bottom of cold duct 5 is provided with
Two flanges offer the second through-hole 21 on each flange, and the quantity of the second through-hole 21 is identical as the quantity of first through hole 20.It is logical
It crosses first through hole 20 and cold duct 5 is connected with second component 17 with the second through-hole 21.The minimum number of first through hole 20 is 2
It is a, 5 Complete Bind of cold duct can be made.The longitudinal section of cold duct 5 is trapezoidal, and cold air input nozzle 14 is equidistantly arranged in
On end face, cold air inputs the external cold air input pipe of nozzle 14, has the valve of control air cock on cold air input channel, to connect
Enter cryogenic gas, for reducing the temperature in cutting region.By the adjustment of crank mechanism 6, the appearance of adjustable cold duct 5
State, so that it is determined that optimal cold air input angle.
In order to enable gas in cold air input channel for the prepreg surface conveyed pressure most useful for cutting,
Cold duct has an optimal posture, has used crank mechanism 6, allows to the position that vertical and horizontal adjust cold duct
It moves, while can control the pitch angle of cold duct.
Referring to figs. 2 and 3, Circular cutter axis 2 include the first shaft part 11, the second shaft part 12 and third shaft part 22, second
The setting of shaft part 12 is connected in 11 one end of the first shaft part, and with the first shaft part 11;The setting of third shaft part 22 is another in the first shaft part 11
End;First shaft part 11 passes through lead screw connector 8, and the second shaft part 12 is connected with driving motor 9, and third shaft part 22 is for installing cutting
Dise knife 1.
Referring to fig. 2, Fig. 3, Fig. 4 and Fig. 5, the third shaft part 22 include the axis being connected with the second shaft part 12, are arranged on axis
There is fixed disk, fixed disk includes spider 23, and the two sides of spider 23 are provided with several cylindrical protrusions, cylindrical protrusions water
Flat setting, and the distance of distance center disk 23 is from the near to the remote, and the radius of cylindrical protrusions is gradually reduced.Spider 23 and every
Several screw holes for being connected with Circular cutter 1 are offered on the side wall of a cylindrical protrusions.The side wall of each Circular cutter
On offer several screw holes.The threaded hole on screw hole and corresponding Circular cutter side wall on each cylindrical protrusions side wall is logical
Screw is crossed to be connected.Several cylindrical protrusions, axis and 23 three of spider are structure as a whole.
Circular cutter 1, the centre bore of each Circular cutter 1 can be set in the cylindrical protrusions of 23 two sides of spider
Diameter is different, and the center-hole diameter of each Circular cutter 1 is identical as the diameter of corresponding cylindrical protrusions, can be set in corresponding circle
On column-shaped projection.
Referring to Fig. 3 and Fig. 5, the Circular cutter 1 is divided into multiple series according to the size of centre bore aperture D, if a certain
The diameter of the centre bore aperture D of piece Circular cutter is equal to the diameter R1 of cylindrical protrusions, then the Circular cutter is mounted on diameter and is
It is similar in the cylindrical protrusions of R1, if the diameter of centre bore aperture D is equal to the straight of cylindrical protrusions on another Circular cutter
Diameter R2, then the Circular cutter is mounted in the cylindrical protrusions that diameter is R2;When specific installation, erection sequence are as follows:
1, referring to figs. 2 and 3, first center of maximum hole aperture D is selected to be equal to the Circular cutter of diameter R1, is mounted on third axis
Diameter is, specifically, being circumferentially uniformly provided with 4 holes on the side wall of the Circular cutter, to divide in the cylindrical protrusions of R1 in section 22
Not Wei the first hole C1, the second hole C2, third hole C3 and the 4th hole C4, the diameter of spider 23 is R1, and spider 23
It is circumferentially uniformly provided with 4 holes on side wall, is the 5th hole B1, the 6th hole B2, seven apertures in the human head B3 and octal B4 respectively.
The first hole C1 on the Circular cutter is corresponding with the 5th hole B1, it is fixed by holding screw, then by the second hole C2
It is corresponding with the 6th hole B2, third hole C3 and seven apertures in the human head B3 is corresponding, the 4th hole C4 and octal B4 is corresponding, pass through tightening
Screw is fixed;
2, it is the Circular cutter of R2 referring to Fig. 5, reselection aperture D, is mounted on the cylinder that diameter on Circular cutter axis is R2
In shape protrusion, the cylindrical protrusions are adjacent with fixed disk 23, and 4 then will be circumferentially uniformly provided on the side wall of the Circular cutter
Hole is the 9th hole C1, the tenth hole C2,11-holes C3 and the 12nd hole C4 respectively, and circumferential direction is equal on the side wall of cylindrical protrusions
It is even to open up there are four hole, it is the 13rd hole A1, the 14th hole A2, the 15th hole A3 and the 16th hole A4 respectively.9th hole C1
With the 13rd hole A1, the tenth hole C2 and the 14th hole A2,11-holes C3 and the 15th hole A3 and the 12nd hole C4 and the 6th
It is connected by screw between three hole A4.
3, the erection sequence of the Circular cutter of other apertures D is equal straight on Circular cutter axis according to being mounted on from big to small
In the cylindrical protrusions of diameter.
Cutting cutter shaft 2 is R for installing the length of each cylindrical protrusions of Circular cutter 1 in the horizontal direction, then for
The width series that equimultiple can be cut out has devised cylindrical protrusions (the i.e. cylindrical protrusions edge that multistage axial extent is R
The length of horizontal direction is R), the longitudinal section of whole Circular cutter axis 2 should in first rise it is step-like with decline afterwards it is step-like,
The third shaft part 22 for installing Circular cutter is in symmetrical structure;It is R, 2R, 3R that this design, which allows to cut out a plurality of width simultaneously,
Deng prepreg narrowband, a plurality of prepreg narrowband of different size can also be cut out simultaneously, can such as cut out width simultaneously
For the prepreg narrowband of R and 2R, it is only necessary to install Circular cutter in different cylindrical protrusions.
In order to enable cutting effect is preferable when Circular cutter cuts prepreg, the position that Circular cutter cuts prepreg should
There is an optimum position point, the use of lead screw can change longitudinal height H of Circular cutter axis 2, so that it is determined that optimal cutting
Point position.
Phase is optionally installed on each shaft part (i.e. each cylindrical protrusions) for there are multiple shaft parts on Circular cutter axis 2
Answer Circular cutter 1, if shaft part axial spacing be R, i.e., the length of each cylindrical protrusions in the horizontal direction be R, then it is corresponding just
Preimpregnation narrowband R, 2R, 3R, 4R etc. of respective width series, the diameter of axle (i.e. the diameters of cylindrical protrusions) of each shaft part can be cut out
Difference, corresponding is the Circular cutter 1 of identical axis hole, is opened on the shaft shoulder (i.e. cylindrical protrusions) side of each shaft part
Equipped with the set screw hole for fixing Circular cutter 1, the arrangement mode of set screw hole is corresponding on Circular cutter axis to be cooperated
The arrangement mode in hole is consistent, specifically, the arrangement mode of set screw hole is arranged for 90 ° of interval or other angles, so that
Torsional moment is capable of providing enough cutting power.
Circular cutter axis 2 includes multiple shaft parts, including the first shaft part 11, the second shaft part 12 and other for installing difference
The third shaft part 22 of the Circular cutter 1 of pore size D, in the third shaft part 22 other than the first shaft part 11 and the second shaft part 12
The upper Circular cutter 1 for installing the corresponding diameter of axle, due to the controllable width for cutting out material, so can be made simultaneously a plurality of mutually wide
The prepreg narrowband of degree or unequal width.
Specifically, referring to fig. 2,4 holes being offered on the spider 23 of Circular cutter axis 2, are respectively: the 13rd hole
A1, the 14th hole A2, the 15th hole A3 and the 16th hole A4 offer 4 in the cylindrical protrusions adjacent with spider 23
Hole is respectively: the side of the 5th hole B1, the 6th hole B2, seven apertures in the human head B3 and octal B4, each cylindrical protrusions are circumferentially equal
4 holes are offered, this some holes is for installation corresponding with the mounting hole on the Circular cutter 1 of respective aperture, then passes through holding screw
Circular cutter 1 is fixed on Circular cutter axis 2, also, the 5th hole B1 and the 13rd hole A1, the 6th hole B2 and the 14th hole
A2, seven apertures in the human head B3 and the 15th hole A3, octal B4 and the 16th hole A4 should should not be staggered on the same line and improve hole
Service life;In addition, such as shaft part (i.e. the cylindrical protrusions adjacent with spider 23) diameter of first segment installation Circular cutter 1
For R1, second segment and the cutting of third section are R2 and R3, in contrast the axis hole of corresponding Circular cutter 1 be also respectively R1, R2,
R3, the shaft part width for installing Circular cutter is R.
The multiple axis hole series of Circular cutter point, the outer diameter of each Circular cutter is consistent, and inside is straight with corresponding installation shaft part
Diameter is consistent, and the hole for installation is dispersed on Circular cutter.
Referring to Fig. 3, Fig. 4 and Fig. 5, Circular cutter 1 is mounted on Circular cutter axis 2, and hole D is equal with corresponding shaft section diameter,
Referring to fig. 4, in the Circular cutter 1 on first shaft part, then the diameter of hole D and the diameter of the shaft part are equal, and are R1, the 9th hole
It is corresponding that C1, the tenth hole C2,11-holes C3 and the 12nd hole C4, which are to hole on shaft part side corresponding on the Circular cutter axis 2,
, the 9th hole C1, the tenth hole C2,11-holes C3 and the 12nd hole C4 are according to 90 ° of circumferential arrangements on the circle that diameter is R4.
Referring to Fig. 1 and Fig. 6, the recess hole 3 that at least one is matched with Circular cutter 1 on platform 4 is cut, is adopted in the present invention
With flat cutting platform 4, several equidistant recess holes 3 are provided on cutting 4 upper surface of platform, the spacing etc. between recess hole 3
In the minimum widith R of cutting, Circular cutter 1 agrees with 3 phase of recess hole respectively, thus realize the equal in width cutting of prepreg tape, point
Cutting 4 upper side of platform has positioning end face, and positioning end face and the spacing of a nearest recess hole 3 for Distance positioning end face are equal to minimum
Distance R is cut, so that cutting clout is the smallest cutting width, there is the bore 7 of installation lead screw in cutting 4 side of platform.
Specifically, cutting 4 side of platform is provided with bore 7 referring to Fig. 6, bore 7 is used to install lead screw 10, and due to lead screw
The presence of connector 8, offers hole in bore 7, and the center in hole and cutting platform 4 have an offset along the center line of length Fang Xi
From D4 (not having numerical requirements, need to formulate according to practical lead screw installation site), cutting 4 one end of platform is provided with positioning gear
Plate 13 cuts and offers recess hole 3 on platform 4, and recess hole 3 includes multiple grooves such as the first groove 24, the second groove 25, and first is recessed
Slot 24 is located at cutting 4 one end of platform, and for the setting of positioning baffle 13 in 24 side of the first groove, 24 other side of the first groove is the second groove
25;Each positioning baffle 13 can make the clout after cutting be expected to the preimpregnation that can be directly used for laying as effective width
Material improves stock utilization, but on condition that the 24 sideline distance D1 of the first groove of Edge Distance of positioning baffle 13 is greater than or equal to
Recess width on the minimum widith R of cutting, the first groove 24 and other cutting platforms should be greater than the thickness d of Circular cutter 1, together
When be less than cutting minimum widith R, it is ensured that the normal cutting of prepreg, (the first groove 24 and the ipsilateral sideline of the second groove 25
Distance D3 should be greater than or equal to the minimum widith R of cutting).The lateral distance D3 of first groove 24 and the second groove 25 should be waited
In cutting minimum widith R.
Tension force module after cutting prepreg and cutting is connected, and in the tractive force of the tension force module
Under be fed forward.
A method of the high accuracy positioning carving knife based on above-mentioned apparatus cuts more width prepregs, including following step
It is rapid:
Step 1: in installing Circular cutter 1 in not coax segments, specifically, the width of each cylindrical bump is R, if needing
The prepreg narrowband that width is R is made, it is only necessary in the upper installation Circular cutter of adjacent cylindrical bump;If desired
The prepreg narrowband that width is 2R is made, it is only necessary to cut circle in the upper installation for being spaced the cylindrical bump of a cylindrical bump
Knife;If desired the prepreg narrowband that width is R and 2R is made simultaneously, then it can be in the installation of adjacent cylindrical bump point
Cutter and again on the basis of this, installs Circular cutter on the cylindrical bump for being spaced a cylindrical bump, if you need to cut
The prepreg narrowbands of other width is then.Circular cutter axis is mounted on lead screw connector;
Step 2: prepreg is placed on cutting platform 14, and it is close to 13 side of position block;
Step 3: starting driving motor 9, opens on cold duct for controlling the valve of air cock, is passed through cold air;
Step 4: rotational lead screw 10, adjusts Circular cutter axis 2 and moves downward and corresponding with the groove on cutting platform 14,
Prepreg is contacted with Circular cutter, completes cutting, the prepreg narrowband after cutting is fed forward under the pulling force of next mechanism
To next mechanism, to realize the continuous parting-cut conveying of prepreg.
The present invention include can high-precision control cutting prepreg width Circular cutter axis, pacify on the shaft part of Circular cutter axis
The Circular cutter of dress, the cutting platform being used in combination with Circular cutter, and the mountable adjusting cutting of bore for cutting platform side
The lead screw of dise knife axis length travel provides the driving motor of rotating torque for Circular cutter axis, and is connected by crank mechanism
Cut platform and cold duct.The invention enables prepreg can be cut with high precision, and can cut simultaneously a plurality of commensurateiy wide or
The prepreg narrowband of person's unequal width, improves cutting efficiency, realizes an axis and is mostly used, lead screw adjusts Circular cutter axis longitudinal direction position
The optimum Cutting point so that it is determined that cutting is moved, the use of cold duct can reduce the temperature in cutting region, and cutting is avoided to presoak
Material trimming resin changes with fiber volume fraction, reduces the amount of resin being adhered on cutting tool, improves pre- after cutting
Soak the trimming quality of material.
The foregoing is merely the embodiment of the present invention, are not intended to limit the invention, all in spirit and original of the invention
Any modification, equivalent replacement, improvement and so within then, should all be included in the protection scope of the present invention.