CN108189151B

CN108189151B - Bamboo composite pipe socket cutting equipment

Info

Publication number: CN108189151B
Application number: CN201711479142.0A
Authority: CN
Inventors: 叶柃; 朱鑫; 王东杰; 宏恩欢; 童自立; 闵小虎
Original assignee: Zhejiang Zuanhedie Machinery Science And Technology Co ltd
Current assignee: Zhejiang Zuanhedie Machinery Science And Technology Co ltd
Priority date: 2017-12-29
Filing date: 2017-12-29
Publication date: 2020-10-27
Anticipated expiration: 2037-12-29
Also published as: CN108189151A

Abstract

The invention discloses a bamboo composite pipeline socket cutting device which comprises a base (1), wherein a sliding seat plate (9) is sleeved on the base (1), an adjusting plate (11) and a second supporting rod (6) are arranged on one side of the sliding seat plate (9), a positioning wheel (2) is arranged at the end part of the second supporting rod (6), a first supporting rod (5) and an angle adjusting speed reducer (7) are arranged on the other side of the sliding seat plate (9), a first screw rod (10) is arranged between the angle adjusting speed reducer (7) and the first supporting rod (5), and a cutter (3) is arranged at the end part of the first supporting rod (5). According to the bamboo composite pipeline socket cutting equipment, the angle of the positioning wheel is adjusted through the sliding seat plate, the second lead screw and the second supporting rod, and the angle of the cutter is adjusted through the angle adjusting speed reducer, the second lead screw and the second supporting rod, so that the stability and the accuracy of pipe section cutting processing are improved, the production efficiency is greatly accelerated, and the labor cost is saved.

Description

Bamboo composite pipe socket cutting equipment

Technical Field

The invention belongs to the technical field of pipeline processing, and particularly relates to a bamboo composite pipeline socket cutting device.

Background

The bamboo material is a renewable green environment-friendly material, and with the increasing maturity of the related technologies of the bamboo composite pressure pipe in recent years (for example, chinese patent documents CN105546230A, CN101571213A and CN202327397U), the bamboo composite pipe can be used as a pipeline capable of bearing a certain pressure, can generally replace polyvinyl chloride pipes, polyethylene pipes, glass fiber reinforced plastic sand inclusion pipes and the like in the fields of water supply and drainage engineering, petrochemical industry corrosion prevention and the like, and has a good application prospect.

The bamboo winding pipe is a novel bio-based pipeline which is processed and formed by taking bamboo as a base material and resin as an adhesive in a winding process mode. The bamboo winding pipe has the advantages of better pressure resistance, insulativity and corrosion resistance, lighter weight, more convenient installation, longer service life and the like. Meanwhile, the raw materials for production by the technology are renewable resources, in the production process, only electric power and fuel gas are consumed, no waste gas, waste water and waste are discharged, the environment friendliness of the product in the use process is better, the ecological environmental protection benefit is remarkable, and the national environmental protection standard is met.

Certain margins are left at two ends of the bamboo-based winding pipe section in the manufacturing process, and the margins are cut off after the pipe section is manufactured. At present, abundant processing means are provided for cutting pipelines made of other materials, such as steel pipes, rubber pipes, composite pipes and the like. However, as a special material, the bamboo-based pipe section is generally processed by manual cutting.

Manual cutting has many disadvantages. Firstly, the cutting effect is unstable, the specification of industrial products is unified to be an important index of the products, but the stability can not be effectively ensured by manual cutting, and large errors occur, even the whole pipe section is scrapped, so that large loss is caused. Secondly, manual cutting relatively needs more labour, and the human cost is higher and higher, and intensity of labour is big moreover, wastes time and energy.

Disclosure of Invention

In view of the above-mentioned drawbacks or needs for improvement in the prior art, the present invention provides a bamboo composite pipe socket cutting apparatus. The reciprocating motion of the sliding bottom plate is controlled by the sliding motor through the screw rod mechanism, and then the positioning device and the cutting device which are arranged on the sliding bottom plate are controlled. The positioning device comprises a telescopic support rod and a positioning wheel, and can fix the pipe section to be processed on the base; the cutting device comprises a supporting rod, a cutting knife with an adjustable angle and a motor for driving the cutting knife. The positioning wheel is used for fixing the pipe section to be processed on the base, and the cutting knife and the positioning wheel are radially positioned on the same plane, so that mechanical cutting of the socket of the bamboo composite pipeline can be realized.

In order to achieve the above object, the present invention provides a bamboo composite pipe socket cutting device, comprising a base,

the base is sleeved with a sliding seat plate, and the sliding seat plate can slide along the base;

an adjusting plate and a second supporting rod are arranged on one side of the sliding seat plate, and the second supporting rod is connected with the sliding seat plate through the adjusting plate;

the end part of the second supporting rod is provided with a positioning wheel, and the adjusting plate is used for adjusting the angle of the second supporting rod to realize the position adjustment of the positioning wheel;

a first supporting rod and an angle adjusting speed reducer are arranged on the other side of the sliding seat plate, and a first screw rod is arranged between the angle adjusting speed reducer and the first supporting rod;

the end part of the first supporting rod is provided with a cutter, the angle adjusting speed reducer is used for driving the first screw rod to adjust the angle of the first supporting rod, and the cutter and the positioning wheel are located in the same plane, so that a pipe section is cut.

Preferably, one end of the base is provided with a sliding seat plate adjusting motor, a second screw rod is arranged at a position of the base corresponding to the sliding seat plate adjusting motor, and the sliding seat plate adjusting motor is used for driving the second screw rod so as to drive the sliding seat plate to slide along the base.

Preferably, the position corresponding to the first support rod is provided with an upright post, and the angle adjusting speed reducer is arranged at the top of the upright post.

As a further preferable mode of the present invention, a first hand wheel is provided on the top of the angle-adjustment reducer.

Preferably, the adjusting plate has a trapezoidal structure, the bottom edge of the adjusting plate is fixedly connected with the sliding seat plate, one end of the adjusting plate has an arc-shaped structure, and a plurality of adjusting holes are formed along the edge of the arc-shaped structure.

As a further preferable mode of the present invention, a positioning wheel base is disposed on an outer side of the positioning wheel, and the positioning wheel is movably connected to the second support rod through the positioning wheel base.

As a further preferred aspect of the present invention, one side of the positioning wheel is provided with a second hand wheel, and the other side of the positioning wheel is provided with a screw rod for realizing the transverse adjustment of the positioning wheel.

Preferably, the first support rod is provided with an ear plate, and the angle adjusting speed reducer is movably connected with the ear plate through the first screw rod.

As a further preferred aspect of the present invention, a cutter motor is provided at one side of the cutter.

As a further preferred aspect of the present invention, a cooling device is disposed on one side of the cutting knife for cooling the cutting knife and the cut of the pipe section by spraying water.

In general, compared with the prior art, the above technical solution contemplated by the present invention can achieve the following beneficial effects:

(1) according to the bamboo composite pipeline socket cutting equipment, the angle of the positioning wheel is adjusted through the sliding seat plate, the second screw rod and the second supporting rod, the angle of the cutter is adjusted through the angle adjusting speed reducer, the second screw rod and the second supporting rod, and the positioning wheel and the cutter are matched with each other, so that the stability and the accuracy of pipe section cutting processing are improved, the production efficiency is greatly accelerated, the labor cost is saved, and the modern industrial production requirements are better met.

(2) According to the bamboo composite pipeline socket cutting equipment, the positioning wheel of the telescopic support rod is adopted to fix the pipeline section to be processed, so that the phenomenon that the pipeline section is easy to incline and move axially to rotate or roll in the pipeline section processing process can be effectively avoided.

(3) According to the bamboo composite pipeline socket cutting equipment, the cutting knife supporting rod is rotationally connected with the screw rod in the cutter angle adjusting speed reducer, the angle of the cutting motor can be adjusted by driving the cutter angle adjusting speed reducer, and the requirements for machining a wide range of pipe sections can be met.

(4) According to the bamboo composite pipeline socket cutting equipment, the position of the second hand wheel and the screw rod can be adjusted by rotating the second hand wheel, so that the transverse position of the positioning wheel is finely adjusted, the positioning wheel is clamped in the cutting groove, a pipe section to be processed is prevented from moving left and right in the cutting process, and the stability of the pipe section is ensured.

(5) According to the bamboo composite pipeline socket cutting equipment, the positioning wheel and the angle adjusting speed reducer are respectively provided with the hand wheel, and the screw rod can be adjusted by rotating the hand wheels, so that the pitching angle of the supporting rod is adjusted.

(6) According to the bamboo composite pipeline socket cutting equipment, the cooling device is additionally arranged, the water pump is used for spraying water to cool the cutting knife and the cut of the pipeline section, and the damage to the cutting knife and the processed pipeline section caused by overhigh cutting temperature in the processing process is avoided.

Drawings

Fig. 1 is a schematic three-dimensional structure diagram of a bamboo composite pipeline socket cutting device according to an embodiment of the present invention;

FIG. 2 is a front view of a bamboo composite pipe socket cutting device according to an embodiment of the present invention;

FIG. 3 is a top view of a bamboo composite pipe socket cutting device according to an embodiment of the present invention;

fig. 4 is a left side view of the bamboo composite pipe socket cutting device according to the embodiment of the invention.

In all the figures, the same reference numerals denote the same features, in particular: 1-base, 2-positioning wheel, 3-cutter, 4-cutter motor, 5-first supporting rod, 6-second supporting rod, 7-angle adjusting speed reducer, 8-sliding seat plate adjusting motor, 9-sliding seat plate, 10-first screw rod, 11-adjusting plate, 12-adjusting hole, 13-upright post, 14-bottom plate, 15-first hand wheel, 16-second screw rod, 17-positioning wheel base, 18-second hand wheel and 19-lug plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

Fig. 1 is a schematic three-dimensional structure diagram of a bamboo composite pipe socket cutting device according to an embodiment of the present invention. As shown in fig. 1, the cutting apparatus includes a base 1, the base 1 is a rectangular frame structure, and a sliding seat plate 9 is sleeved on the base 1. A sliding seat plate adjusting motor 8 is arranged at one end of the base 1, a second lead screw 16 is arranged at the position, corresponding to the sliding seat plate adjusting motor 8, of the base 1, the second lead screw 16 penetrates through the sliding seat plate 9, and the sliding seat plate 9 is driven to slide longitudinally along the base 1 under the driving action of the sliding seat plate adjusting motor 8. The sliding bottom plate adjusting motor drives the sliding bottom plate to slide and be matched with the speed reducer to adjust the cutting knife to a cutting position. Simultaneously, adjust the cutting knife to suitable position through cutting machine angle modulation speed reducer, start the cutting motor and cut the pipeline section, at the cutting in-process, can be according to the pipeline section wall thickness, with the angle of sliding bottom plate adjustment motor and speed reducer adjustment cutting knife.

As shown in fig. 1, an adjusting plate 11 is disposed on one side of the sliding seat plate 9, the adjusting plate 11 is approximately in a trapezoid structure, the bottom edge of the adjusting plate 11 is fixedly connected to the sliding seat plate 9, one end of the adjusting plate is in an arc-shaped structure, a plurality of adjusting holes 12 are disposed along the edge of the arc-shaped structure, the other end of the adjusting plate is provided with a threaded hole, one end of the second support rod 6 is connected to the adjusting plate 11 through a bolt, and the angle of the second support rod 6 can be adjusted by adjusting the different adjusting.

Generally speaking, the two ends of the pipe section to be processed are inconsistent, wherein one end of the pipe section belongs to the joint of the bell mouth structure, and the pipe diameter of the other end is a normal size, and the structure causes the weight of the two ends of the pipe section to be inconsistent. During the cutting of the pipe section, the pipe section is placed on a turret by means of a field tool, rolled and cut. The device is very easy to tilt or move axially during rotation or rolling, so that a positioning device is needed. As shown in fig. 1, the other end of the second support rod 6 is provided with a positioning wheel 2, the positioning wheel 2 is connected with the second support rod 6 through a positioning wheel base 17, and the positioning wheel 2 can realize the positioning of the pipeline to be cut by adjusting the angle of the second support rod 6.

Before the cutting process, the end of the pipe section is subjected to a grooving process for installing a seal ring and the like. Can surely go out when grinding the groove and cut the groove, location structure passes through scalable branch and adjusts length, through installing the regulating plate angle regulation on sliding bottom plate, with the locating wheel card in cutting the groove, prevents to wait to process the pipeline section and remove about cutting process, guarantees that the pipeline section is stable. In the preferred embodiment of the present invention, one side of the positioning wheel 2 is provided with a second hand wheel 18, and the other side is provided with a screw rod, and the position of the second hand wheel 18 and the screw rod can be adjusted by rotating, so as to realize fine adjustment of the transverse position of the positioning wheel 2.

As shown in fig. 1, the other side of the sliding seat plate 9 is provided with a first support bar 5, a column 13 is provided at a position corresponding to the first support bar 5, an angle adjusting reducer 7 is provided at the top of the column 13, and an ear plate 19 is provided (preferably at a middle position) on the first support bar 5. As shown in fig. 2, the angle-adjusting reducer 7 is connected to the ear plate 19 through the first lead screw 10, and the pitch angle of the first support rod 5 can be adjusted by adjusting the first lead screw 10 by the angle-adjusting reducer 7.

In a preferred embodiment of the present invention, a first hand wheel 15 is disposed at the top of the angle-adjusting reducer 7, and the first lead screw 10 can be adjusted by rotating the first hand wheel 15, so as to adjust the pitch angle of the first support rod 5.

As shown in fig. 2, the end of the first supporting rod 5 is provided with a cutter 3, the cutter 3 and the positioning wheel 2 are in the same plane, and the positioning wheel 2 realizes the accurate positioning of the pipeline to be cut, so that the cutting accuracy is ensured, and the precision requirement is met.

Fig. 3 is a top view of a bamboo composite pipe socket cutting device according to an embodiment of the present invention, and fig. 4 is a left view of the bamboo composite pipe socket cutting device according to the embodiment of the present invention. As shown in fig. 3 and 4, a cutter motor 4 is arranged on one side of the cutter 3, and the cutter motor 4 is used for driving the cutter 3 to rotate, so as to cut the pipeline to be cut.

In the preferred embodiment of the invention, a cooling device is arranged on one side of the cutter 3, and a water pump is used for spraying water to cool the cutter 3 and the cut of the pipe section, so that the damage of the cutter and the pipe section to be processed caused by overhigh cutting temperature in the processing process is avoided.

It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. A bamboo composite pipeline socket cutting device comprises a base (1) and is characterized in that,

the base (1) is sleeved with a sliding seat plate (9), and the sliding seat plate (9) can slide along the base (1);

a sliding seat plate adjusting motor (8) is arranged at one end of the base (1), a second screw rod (16) is arranged at the position of the base (1) corresponding to the sliding seat plate adjusting motor (8), and the sliding seat plate adjusting motor (8) is used for driving the second screw rod (16) so as to drive the sliding seat plate (9) to slide along the base (1);

an adjusting plate (11) and a second supporting rod (6) are arranged on one side of the sliding seat plate (9), and the second supporting rod (6) is connected with the sliding seat plate (9) through the adjusting plate (11);

a positioning wheel (2) is arranged at the end part of the second supporting rod (6), and the adjusting plate (11) is used for adjusting the angle of the second supporting rod (6) so as to realize the position adjustment of the positioning wheel (2);

a first supporting rod (5) and an angle adjusting speed reducer (7) are arranged on the other side of the sliding seat plate (9), and a first screw rod (10) is arranged between the angle adjusting speed reducer (7) and the first supporting rod (5);

the end part of the first supporting rod (5) is provided with a cutter (3), the angle adjusting speed reducer (7) is used for driving the first screw rod (10) to adjust the angle of the first supporting rod (5), and the cutter (3) and the positioning wheel (2) are located in the same plane, so that the pipe section is cut.

2. The bamboo composite pipeline socket cutting device as claimed in claim 1, wherein a vertical column (13) is arranged at a position corresponding to the first support rod (5), and the angle adjusting speed reducer (7) is arranged at the top of the vertical column (13).

3. The bamboo composite pipe socket cutting device as claimed in claim 2, wherein a first hand wheel (15) is arranged at the top of the angle adjusting reducer (7).

4. The bamboo composite pipe socket cutting device as claimed in claim 1, wherein the adjusting plate (11) is of a trapezoidal structure, the bottom edge of the adjusting plate is fixedly connected with the sliding seat plate (9), one end of the adjusting plate is of an arc-shaped structure, and a plurality of adjusting holes (12) are formed along the edge of the arc-shaped structure.

5. The bamboo composite pipe socket cutting device as claimed in claim 1, wherein a positioning wheel base (17) is arranged on the outer side of the positioning wheel (2), and the positioning wheel (2) is movably connected with the second support rod (6) through the positioning wheel base (17).

6. The bamboo composite pipe socket cutting device as claimed in claim 1 or 5, wherein one side of the positioning wheel (2) is provided with a second hand wheel (18), and the other side is provided with a screw rod for realizing the transverse adjustment of the positioning wheel (2).

7. The bamboo composite pipe socket cutting device as claimed in claim 1, wherein an ear plate (19) is arranged on the first support rod (5), and the angle adjusting speed reducer (7) is movably connected with the ear plate (19) through the first screw rod (10).

8. The bamboo composite pipe socket cutting device as claimed in claim 1, wherein a cutter motor (4) is provided at one side of the cutter (3).

9. The bamboo composite pipe socket cutting device as claimed in claim 1 or 8, wherein a cooling device is arranged on one side of the cutter (3) and used for cooling the cutter (3) and the cut of the pipe section by spraying water.