CN110509170A - A kind of glass polishing machine superhard mill and correction-plate - Google Patents
A kind of glass polishing machine superhard mill and correction-plate Download PDFInfo
- Publication number
- CN110509170A CN110509170A CN201910735357.7A CN201910735357A CN110509170A CN 110509170 A CN110509170 A CN 110509170A CN 201910735357 A CN201910735357 A CN 201910735357A CN 110509170 A CN110509170 A CN 110509170A
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- Prior art keywords
- oilstone
- type
- superhard
- correction
- mill
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/12—Dressing tools; Holders therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention belongs to precision processing technology fields, are related to a kind of glass polishing machine superhard mill and correction-plate.To solve the problems, such as that mill and the correction-plate of existing lapping and buffing machine exist, the present invention provides a kind of glass polishing machine superhard mill and correction-plates being made of disc Dali stone substrate and the superhard oilstone of regular hexagonal prism;With the superhard oilstone of the regular hexagonal prism of same specification by splicing and straight cuts at large area honeycomb subcircular disk body, blend compounds are sticked on the disc Dali stone substrate with relatively low thermel expansion coefficient, and superhard mill and correction-plate is made;It can be used for the ultraprecise Polishing machining of metal, nonmetallic planar part, have many advantages, such as that manufacture craft is simple, processing cost is lower, use scope is wide, mill and correction-plate precision stability are good, machining accuracy is high, existing glass polishing machine marble or cast iron mill and correction-plate can be replaced, application prospect is had a vast market.
Description
Technical field
The invention belongs to precision processing technology fields, are related to a kind of glass polishing machine superhard mill and correction-plate.
Background technique
Glass polishing machine is a kind of equipment for throwing technique processing ultraprecise plane using ring, is mainly used for optical glass, silicon, KDP
Crystal, the isoplanar grinding and polishing of ultraprecise metal die, are widely used in aerospace, national defence and precision machinery field.It adopts
The Ultra-precision Turning of the standard round optical flat (diameter 150mm) as plane survey benchmark, 1 grade of optical flat can be realized by throwing technique with ring
Flatness is up to 50nm.There are mainly two types of the mills and correction-plate of glass polishing machine, and one is Dali millstone plates, and one is cast iron mills
Disk.When the nonmetallic materials such as processing optical glass, silicon, KDP crystal, Dali millstone plate is commonly used as rigid support disk, is then existed
Add polishing pad or pitch paying on the millstone plate of Dali, forms polishing disk;When processing metal parts, cast iron mill is commonly used as grinding
Disk.The material of correction-plate is general consistent with the material of mill.
Due to the defects of cast iron materials thermal expansion coefficient is higher, material is partially soft, hardness is uneven, in process of lapping itself
Wear also more serious and abrasion unevenly, to cause the precision stability of cast iron mill and correction-plate poor, grinding precision does not have
The precision of Dali millstone plate is high.However, Dali millstone plate is due to oil suction water suction mutability and hardness is not high, it is also not suitable for directly
Process metal parts.Therefore, the superhard mill and correction-plate for developing while being suitable for metal and nonmetallic Polishing machining, become
The task of top priority.
Diamond (mohs hardness 10) in super hard abrasive, cubic boron nitride (mohs hardness 9.7) and boron carbide (rub
Family name's hardness be 9.3) be one of three kinds of materials most hard on the known world.Boron carbide is low with density, intensity is big, high-temperature stable
Property and the good feature of chemical stability, are mainly used in plate armour, bulletproof jacket and many industrial application product of tank.In addition,
Boron carbide is compared with diamond and cubic boron nitride, and manufacture is easy, is low in cost, thus use is more extensive.In some aspects
Expensive diamond can be replaced, grinding, turning, drilling, in terms of application.
For other super hard abrasives, intergranular can form the gap of similar grinding wheel after boron carbide high temperature sintering, this is right
Highly beneficial oilstone particularly suitable for production precise finiss is cut in highly-efficient processing, storage lapping liquid and appearance.However due to
The restriction of the factors such as Mold Making is at high cost, sintering space is limited, processing difficulties, boron carbide oilstone on the market be mostly size not
Rectangle oilstone greater than 300mm.Common are the rectangular oilstone of 200mm × 200mm × 20mm, 200mm × 50mm × 25mm and
100mm × 25mm × 5mm strip rectangle oilstone.Boron carbide oilstone on the market cannot be used directly to manufacture circular mill and repair
Positive disk.
Summary of the invention
To solve the problems, such as that mill and the correction-plate of existing lapping and buffing machine exist, the present invention provides a kind of glass polishing machines with superhard
Mill and correction-plate, mill and correction-plate separately include the nearly disc honeycomb disk body being made of superhard oilstone and round Dali
Stone substrate;Large area subcircular bee is made by straight cuts and splicing in the superhard oilstone of regular hexagonal prism of superhard oilstone same specification
Nest shape disk body, blend compounds stick on the disc Dali stone substrate with relatively low thermel expansion coefficient.
Correct disk diameter is not less than grinding wheel diameter 1/2;The inscribed circle of the superhard oilstone bottom surface regular hexagon of regular hexagonal prism is straight
Diameter is the 1/6 of grinding wheel diameter.
Subcircular honeycomb disk body on mill and correction-plate is by A type oilstone, Type B oilstone, c-type oilstone, D type oilstone and E
The splicing of type oilstone is made;Complete regular hexagonal prism oilstone is A type oilstone, and other types of oilstone passes through straight line by A type oilstone
Cutting technique obtains: the midpoint line along A type oilstone bottom surface one vertex side adjacent thereto is cut, face in remainder two parts
Biggish product is Type B oilstone;The lesser part of area is intercept the maximum isosceles triangle that a bottom surface apex angle is 120 ° three
Prism is c-type oilstone;Diagonally symmetrically cutting obtains two D type oilstones to one A type oilstone;One A type oilstone is along bottom surface phase
The two vertex lines for being spaced 1 vertex, which are cut, can be obtained 3 E type oilstones.
The superhard oilstone of regular hexagonal prism used is sintered molding with the same mold, it is ensured that the size of all oilstones is consistent
Property.
One mill needs (3) 18, A type oilstone, the position vacancy of an A type oilstone of middle;Need Type B oilstone
12, c-type oilstone and each 6, D type oilstone;One correction-plate needs 7, A type oilstone, needs 6, E type oilstone;
One glass polishing machine needs a mill and a correction-plate, needs the superhard oilstone sum of blanking sintering regular hexagonal prism altogether
It is 42, wherein 25, A type oilstone, remaining 18 oilstones are cut into 12 Type B oilstones, 6 c-type oilstones, 6 D type oilstones
With 6 E type oilstones.
Further, the superhard oilstone of regular hexagonal prism is made up using boron carbide micro powder of high temperature sintering, or using diamond or
Cubic boron nitride micro mist is made up of resin or metallic bond sintering.
To any change that the production method of the material of oilstone or matrix, the quantity of oilstone and incomplete oilstone is made, still exist
Within protection scope of the present invention.
The beneficial effects of the present invention are provide one kind by disc Dali stone substrate and the superhard oilstone group of regular hexagonal prism
At glass polishing machine superhard mill and correction-plate;With the superhard oilstone of the regular hexagonal prism of same specification by splicing and straight cuts at big
Area cellular shape subcircular disk body, blend compounds are sticked on the disc Dali stone substrate with relatively low thermel expansion coefficient, are made super
Hard grind disk and correction-plate;Can be used for the ultraprecise Polishing machining of metal, nonmetallic planar part, have manufacture craft simple plus
The advantages that cost is relatively low for work, use scope is wide, mill and correction-plate precision stability are good, machining accuracy is high, can replace existing
Glass polishing machine marble or cast iron mill and correction-plate, have a vast market application prospect.
Detailed description of the invention
The superhard mill of Fig. 1 and correction-plate working state figure.
The superhard mill illustraton of model of Fig. 2.
The superhard correction-plate illustraton of model of Fig. 3.
Fig. 4 A type oilstone bottom surface structure figure.
Fig. 5 Type B oilstone bottom surface structure figure.
Fig. 6 c-type oilstone bottom surface structure figure.
Fig. 7 D type oilstone bottom surface structure figure.
Fig. 8 E type oilstone bottom surface structure figure.
In figure: 1 correction-plate matrix;2 grinding disc substrates;3 A type oilstones;4 Type B oilstones;5 c-type oilstones;6 D type oilstones;7
E type oilstone.
Specific embodiment
By taking PL12 type glass polishing machine as an example, the structure and size of boron carbide superhard mill and correction-plate are illustrated.
PL12 type glass polishing machine grinding wheel diameter is 1200mm, according to the inscribed circle diameter of regular hexagonal prism oilstone bottom surface regular hexagon
For 1/6 requirement of grinding wheel diameter, the inscribed circle diameter of regular hexagonal prism bottom surface regular hexagon is 200mm.In view of boron carbide is micro-
The cost of powder, the design height of all oilstones are 20mm.According to the size of regular hexagonal prism oilstone, sintering mold is manufactured, is examined simultaneously
Consider the influence of the factors such as thickness of diamond blade when oilstone after heating shrinks and cuts.
Selecting granularity is that the boron carbide abrasive material of 2000 mesh is at least sintered 42 regular hexagonal prism oilstones, wherein A type oilstone 3 totally 25
Part takes 12 A type oilstones 3 by being cut into 12 Type B oilstone 4 and 6 c-type oilstones 5, takes 3 A type oilstones 3 diagonally
Wire cutting is at 6 D type oilstones 6;Take two pieces A type oilstone 3 along bottom surface separately 1 vertex three lines cutting can be to 6 E types
Oilstone 7.
Being spliced into diameter with 18 3,12, A type oilstone, 4,6, Type B oilstone c-type oilstone 5 and 6 D type oilstones 6 is about
The subcircular disk body of 1200mm, then sticking at diameter is 1200mm, with a thickness of on the discoidal marble grinding disc substrate 2 of 150mm,
Superhard mill is made.Since the linear velocity of mill center point area is lower, should be avoided using the region processing, therefore mill is hit exactly
Between an A type oilstone position vacancy.
It is spliced into the subcircular disk body that diameter is about 600mm with 7 A type oilstones and 6 E type oilstones, then sticks at diameter
For 610mm, with a thickness of on the discoidal marble correction-plate matrix 1 of 80mm, superhard correction-plate is made.Correction-plate avoids as far as possible
Superhard oilstone disk body size is greater than correction-plate Dali stone substrate size.
When superhard mill is modified, for the dressing efficiency for improving mill and correction-plate, grain can be used through Buddha's warrior attendant bigger than normal
Stone, cubic boron nitride or boron carbide grinding agent carry out whole to researching, and then gradually decrease the partial size of abrasive material, mill and are repaired with improving
The plane precision of positive disk;Concretion abrasive is more sharp in the superhard oilstone just modified, and can directly adopt dry grind or only liquid feeding body
It is wet grind, the micron powers such as aluminium oxide, zirconium oxide, cerium oxide, chromium oxide equipped with hardness no more than oilstone hardness can also be used
Grinding agent carry out Polishing machining.It is lower than the grinding agent of mill oilstone sintered abrasive grain hardness using hardness, advantageously reduces superhard
The abrasion of mill and correction-plate, this is highly beneficial for the precision stability for improving superhard mill and correction-plate.
Claims (6)
1. a kind of glass polishing machine superhard mill and correction-plate, which is characterized in that mill and correction-plate are separately included by superhard oilstone
The nearly disc honeycomb disk body of composition and round Dali stone substrate;The superhard oilstone of regular hexagonal prism of superhard oilstone same specification is logical
It crosses straight cuts and large area subcircular honeycomb disk body is made in splicing, blend compounds stick at the disk with relatively low thermel expansion coefficient
On the stone substrate of shape Dali.
2. a kind of glass polishing machine superhard mill and correction-plate according to claim 1, which is characterized in that amendment disk diameter is not
Less than the 1/2 of grinding wheel diameter;The inscribed circle diameter of the superhard oilstone bottom surface regular hexagon of regular hexagonal prism is the 1/6 of grinding wheel diameter.
3. a kind of glass polishing machine superhard mill and correction-plate according to claim 1 or 2, which is characterized in that mill and repair
Subcircular honeycomb disk body on positive disk is by A type oilstone (3), Type B oilstone (4), c-type oilstone (5), D type oilstone (6) and E type oil
Stone (7) splicing is made;Complete regular hexagonal prism oilstone is A type oilstone, and other types of oilstone is cut by A type oilstone by straight line
Cut technique acquisition: the midpoint line along A type oilstone bottom surface one vertex side adjacent thereto is cut, area in remainder two parts
Biggish is Type B oilstone;The lesser part of area is the trigone for intercepting the maximum isosceles triangle that a bottom surface apex angle is 120 °
Column is c-type oilstone;Diagonally symmetrically cutting obtains two D type oilstones to one A type oilstone;One A type oilstone is alternate along bottom surface
The two vertex lines every 1 vertex, which are cut, can be obtained 3 E type oilstones.
4. superhard mill according to claim 3 and correction-plate, which is characterized in that a mill needs A type oilstone (3) 18
Part, the position vacancy of an A type oilstone (3) of middle;Need (4) 12, Type B oilstone, c-type oilstone (5) and D type oilstone (6)
Each 6;One correction-plate needs (3) 7, A type oilstone, needs (7) 6, E type oilstone;
One glass polishing machine needs a mill and a correction-plate, and needing the blanking sintering superhard oilstone sum of regular hexagonal prism altogether is 42
Part, wherein (3) 25, A type oilstone, remaining 18 oilstones are cut into 12 Type B oilstones (4), 6 c-type oilstones (5), 6 D types
Oilstone (6) and 6 E type oilstones (7).
5. superhard mill according to claim 1 or 2 and correction-plate, which is characterized in that the superhard oilstone of regular hexagonal prism uses
Boron carbide micro powder is made up of high temperature sintering, or is burnt using diamond or cubic boron nitride micro mist by resin or metallic bond
Knot is made.
6. superhard mill according to claim 1 or 2 and correction-plate, which is characterized in that the superhard oilstone of regular hexagonal prism used
Molding is sintered with the same mold, it is ensured that the dimensional uniformity of all oilstones.
Priority Applications (1)
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CN201910735357.7A CN110509170B (en) | 2019-08-09 | 2019-08-09 | Superhard grinding disc and correction disc for ring polishing machine |
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CN201910735357.7A CN110509170B (en) | 2019-08-09 | 2019-08-09 | Superhard grinding disc and correction disc for ring polishing machine |
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CN110509170A true CN110509170A (en) | 2019-11-29 |
CN110509170B CN110509170B (en) | 2020-11-03 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01171768A (en) * | 1987-12-24 | 1989-07-06 | Taiho Ind Co Ltd | Grindstone for precision polishing |
CN101259594A (en) * | 2008-04-21 | 2008-09-10 | 李勇 | Large-scale flat plate milling equipment |
CN201799941U (en) * | 2010-09-30 | 2011-04-20 | 郑州三祥科技有限公司 | Diamond millstone |
CN205600447U (en) * | 2016-04-22 | 2016-09-28 | 中国科学院上海技术物理研究所 | Planar pin -connected panel coping instrument of coping area boss annular |
CN108857944A (en) * | 2018-07-24 | 2018-11-23 | 中国工程物理研究院机械制造工艺研究所 | A kind of flat tool |
-
2019
- 2019-08-09 CN CN201910735357.7A patent/CN110509170B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01171768A (en) * | 1987-12-24 | 1989-07-06 | Taiho Ind Co Ltd | Grindstone for precision polishing |
CN101259594A (en) * | 2008-04-21 | 2008-09-10 | 李勇 | Large-scale flat plate milling equipment |
CN201799941U (en) * | 2010-09-30 | 2011-04-20 | 郑州三祥科技有限公司 | Diamond millstone |
CN205600447U (en) * | 2016-04-22 | 2016-09-28 | 中国科学院上海技术物理研究所 | Planar pin -connected panel coping instrument of coping area boss annular |
CN108857944A (en) * | 2018-07-24 | 2018-11-23 | 中国工程物理研究院机械制造工艺研究所 | A kind of flat tool |
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