CN110509170A - A kind of glass polishing machine superhard mill and correction-plate - Google Patents

A kind of glass polishing machine superhard mill and correction-plate Download PDF

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Publication number
CN110509170A
CN110509170A CN201910735357.7A CN201910735357A CN110509170A CN 110509170 A CN110509170 A CN 110509170A CN 201910735357 A CN201910735357 A CN 201910735357A CN 110509170 A CN110509170 A CN 110509170A
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Prior art keywords
oilstone
type
superhard
correction
mill
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CN110509170B (en
Inventor
凌四营
宋金龙
高东辉
凌明
刘瑞坤
张慧阳
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Dalian University of Technology
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Dalian University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/12Dressing tools; Holders therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The invention belongs to precision processing technology fields, are related to a kind of glass polishing machine superhard mill and correction-plate.To solve the problems, such as that mill and the correction-plate of existing lapping and buffing machine exist, the present invention provides a kind of glass polishing machine superhard mill and correction-plates being made of disc Dali stone substrate and the superhard oilstone of regular hexagonal prism;With the superhard oilstone of the regular hexagonal prism of same specification by splicing and straight cuts at large area honeycomb subcircular disk body, blend compounds are sticked on the disc Dali stone substrate with relatively low thermel expansion coefficient, and superhard mill and correction-plate is made;It can be used for the ultraprecise Polishing machining of metal, nonmetallic planar part, have many advantages, such as that manufacture craft is simple, processing cost is lower, use scope is wide, mill and correction-plate precision stability are good, machining accuracy is high, existing glass polishing machine marble or cast iron mill and correction-plate can be replaced, application prospect is had a vast market.

Description

A kind of glass polishing machine superhard mill and correction-plate
Technical field
The invention belongs to precision processing technology fields, are related to a kind of glass polishing machine superhard mill and correction-plate.
Background technique
Glass polishing machine is a kind of equipment for throwing technique processing ultraprecise plane using ring, is mainly used for optical glass, silicon, KDP Crystal, the isoplanar grinding and polishing of ultraprecise metal die, are widely used in aerospace, national defence and precision machinery field.It adopts The Ultra-precision Turning of the standard round optical flat (diameter 150mm) as plane survey benchmark, 1 grade of optical flat can be realized by throwing technique with ring Flatness is up to 50nm.There are mainly two types of the mills and correction-plate of glass polishing machine, and one is Dali millstone plates, and one is cast iron mills Disk.When the nonmetallic materials such as processing optical glass, silicon, KDP crystal, Dali millstone plate is commonly used as rigid support disk, is then existed Add polishing pad or pitch paying on the millstone plate of Dali, forms polishing disk;When processing metal parts, cast iron mill is commonly used as grinding Disk.The material of correction-plate is general consistent with the material of mill.
Due to the defects of cast iron materials thermal expansion coefficient is higher, material is partially soft, hardness is uneven, in process of lapping itself Wear also more serious and abrasion unevenly, to cause the precision stability of cast iron mill and correction-plate poor, grinding precision does not have The precision of Dali millstone plate is high.However, Dali millstone plate is due to oil suction water suction mutability and hardness is not high, it is also not suitable for directly Process metal parts.Therefore, the superhard mill and correction-plate for developing while being suitable for metal and nonmetallic Polishing machining, become The task of top priority.
Diamond (mohs hardness 10) in super hard abrasive, cubic boron nitride (mohs hardness 9.7) and boron carbide (rub Family name's hardness be 9.3) be one of three kinds of materials most hard on the known world.Boron carbide is low with density, intensity is big, high-temperature stable Property and the good feature of chemical stability, are mainly used in plate armour, bulletproof jacket and many industrial application product of tank.In addition, Boron carbide is compared with diamond and cubic boron nitride, and manufacture is easy, is low in cost, thus use is more extensive.In some aspects Expensive diamond can be replaced, grinding, turning, drilling, in terms of application.
For other super hard abrasives, intergranular can form the gap of similar grinding wheel after boron carbide high temperature sintering, this is right Highly beneficial oilstone particularly suitable for production precise finiss is cut in highly-efficient processing, storage lapping liquid and appearance.However due to The restriction of the factors such as Mold Making is at high cost, sintering space is limited, processing difficulties, boron carbide oilstone on the market be mostly size not Rectangle oilstone greater than 300mm.Common are the rectangular oilstone of 200mm × 200mm × 20mm, 200mm × 50mm × 25mm and 100mm × 25mm × 5mm strip rectangle oilstone.Boron carbide oilstone on the market cannot be used directly to manufacture circular mill and repair Positive disk.
Summary of the invention
To solve the problems, such as that mill and the correction-plate of existing lapping and buffing machine exist, the present invention provides a kind of glass polishing machines with superhard Mill and correction-plate, mill and correction-plate separately include the nearly disc honeycomb disk body being made of superhard oilstone and round Dali Stone substrate;Large area subcircular bee is made by straight cuts and splicing in the superhard oilstone of regular hexagonal prism of superhard oilstone same specification Nest shape disk body, blend compounds stick on the disc Dali stone substrate with relatively low thermel expansion coefficient.
Correct disk diameter is not less than grinding wheel diameter 1/2;The inscribed circle of the superhard oilstone bottom surface regular hexagon of regular hexagonal prism is straight Diameter is the 1/6 of grinding wheel diameter.
Subcircular honeycomb disk body on mill and correction-plate is by A type oilstone, Type B oilstone, c-type oilstone, D type oilstone and E The splicing of type oilstone is made;Complete regular hexagonal prism oilstone is A type oilstone, and other types of oilstone passes through straight line by A type oilstone Cutting technique obtains: the midpoint line along A type oilstone bottom surface one vertex side adjacent thereto is cut, face in remainder two parts Biggish product is Type B oilstone;The lesser part of area is intercept the maximum isosceles triangle that a bottom surface apex angle is 120 ° three Prism is c-type oilstone;Diagonally symmetrically cutting obtains two D type oilstones to one A type oilstone;One A type oilstone is along bottom surface phase The two vertex lines for being spaced 1 vertex, which are cut, can be obtained 3 E type oilstones.
The superhard oilstone of regular hexagonal prism used is sintered molding with the same mold, it is ensured that the size of all oilstones is consistent Property.
One mill needs (3) 18, A type oilstone, the position vacancy of an A type oilstone of middle;Need Type B oilstone 12, c-type oilstone and each 6, D type oilstone;One correction-plate needs 7, A type oilstone, needs 6, E type oilstone;
One glass polishing machine needs a mill and a correction-plate, needs the superhard oilstone sum of blanking sintering regular hexagonal prism altogether It is 42, wherein 25, A type oilstone, remaining 18 oilstones are cut into 12 Type B oilstones, 6 c-type oilstones, 6 D type oilstones With 6 E type oilstones.
Further, the superhard oilstone of regular hexagonal prism is made up using boron carbide micro powder of high temperature sintering, or using diamond or Cubic boron nitride micro mist is made up of resin or metallic bond sintering.
To any change that the production method of the material of oilstone or matrix, the quantity of oilstone and incomplete oilstone is made, still exist Within protection scope of the present invention.
The beneficial effects of the present invention are provide one kind by disc Dali stone substrate and the superhard oilstone group of regular hexagonal prism At glass polishing machine superhard mill and correction-plate;With the superhard oilstone of the regular hexagonal prism of same specification by splicing and straight cuts at big Area cellular shape subcircular disk body, blend compounds are sticked on the disc Dali stone substrate with relatively low thermel expansion coefficient, are made super Hard grind disk and correction-plate;Can be used for the ultraprecise Polishing machining of metal, nonmetallic planar part, have manufacture craft simple plus The advantages that cost is relatively low for work, use scope is wide, mill and correction-plate precision stability are good, machining accuracy is high, can replace existing Glass polishing machine marble or cast iron mill and correction-plate, have a vast market application prospect.
Detailed description of the invention
The superhard mill of Fig. 1 and correction-plate working state figure.
The superhard mill illustraton of model of Fig. 2.
The superhard correction-plate illustraton of model of Fig. 3.
Fig. 4 A type oilstone bottom surface structure figure.
Fig. 5 Type B oilstone bottom surface structure figure.
Fig. 6 c-type oilstone bottom surface structure figure.
Fig. 7 D type oilstone bottom surface structure figure.
Fig. 8 E type oilstone bottom surface structure figure.
In figure: 1 correction-plate matrix;2 grinding disc substrates;3 A type oilstones;4 Type B oilstones;5 c-type oilstones;6 D type oilstones;7 E type oilstone.
Specific embodiment
By taking PL12 type glass polishing machine as an example, the structure and size of boron carbide superhard mill and correction-plate are illustrated.
PL12 type glass polishing machine grinding wheel diameter is 1200mm, according to the inscribed circle diameter of regular hexagonal prism oilstone bottom surface regular hexagon For 1/6 requirement of grinding wheel diameter, the inscribed circle diameter of regular hexagonal prism bottom surface regular hexagon is 200mm.In view of boron carbide is micro- The cost of powder, the design height of all oilstones are 20mm.According to the size of regular hexagonal prism oilstone, sintering mold is manufactured, is examined simultaneously Consider the influence of the factors such as thickness of diamond blade when oilstone after heating shrinks and cuts.
Selecting granularity is that the boron carbide abrasive material of 2000 mesh is at least sintered 42 regular hexagonal prism oilstones, wherein A type oilstone 3 totally 25 Part takes 12 A type oilstones 3 by being cut into 12 Type B oilstone 4 and 6 c-type oilstones 5, takes 3 A type oilstones 3 diagonally Wire cutting is at 6 D type oilstones 6;Take two pieces A type oilstone 3 along bottom surface separately 1 vertex three lines cutting can be to 6 E types Oilstone 7.
Being spliced into diameter with 18 3,12, A type oilstone, 4,6, Type B oilstone c-type oilstone 5 and 6 D type oilstones 6 is about The subcircular disk body of 1200mm, then sticking at diameter is 1200mm, with a thickness of on the discoidal marble grinding disc substrate 2 of 150mm, Superhard mill is made.Since the linear velocity of mill center point area is lower, should be avoided using the region processing, therefore mill is hit exactly Between an A type oilstone position vacancy.
It is spliced into the subcircular disk body that diameter is about 600mm with 7 A type oilstones and 6 E type oilstones, then sticks at diameter For 610mm, with a thickness of on the discoidal marble correction-plate matrix 1 of 80mm, superhard correction-plate is made.Correction-plate avoids as far as possible Superhard oilstone disk body size is greater than correction-plate Dali stone substrate size.
When superhard mill is modified, for the dressing efficiency for improving mill and correction-plate, grain can be used through Buddha's warrior attendant bigger than normal Stone, cubic boron nitride or boron carbide grinding agent carry out whole to researching, and then gradually decrease the partial size of abrasive material, mill and are repaired with improving The plane precision of positive disk;Concretion abrasive is more sharp in the superhard oilstone just modified, and can directly adopt dry grind or only liquid feeding body It is wet grind, the micron powers such as aluminium oxide, zirconium oxide, cerium oxide, chromium oxide equipped with hardness no more than oilstone hardness can also be used Grinding agent carry out Polishing machining.It is lower than the grinding agent of mill oilstone sintered abrasive grain hardness using hardness, advantageously reduces superhard The abrasion of mill and correction-plate, this is highly beneficial for the precision stability for improving superhard mill and correction-plate.

Claims (6)

1. a kind of glass polishing machine superhard mill and correction-plate, which is characterized in that mill and correction-plate are separately included by superhard oilstone The nearly disc honeycomb disk body of composition and round Dali stone substrate;The superhard oilstone of regular hexagonal prism of superhard oilstone same specification is logical It crosses straight cuts and large area subcircular honeycomb disk body is made in splicing, blend compounds stick at the disk with relatively low thermel expansion coefficient On the stone substrate of shape Dali.
2. a kind of glass polishing machine superhard mill and correction-plate according to claim 1, which is characterized in that amendment disk diameter is not Less than the 1/2 of grinding wheel diameter;The inscribed circle diameter of the superhard oilstone bottom surface regular hexagon of regular hexagonal prism is the 1/6 of grinding wheel diameter.
3. a kind of glass polishing machine superhard mill and correction-plate according to claim 1 or 2, which is characterized in that mill and repair Subcircular honeycomb disk body on positive disk is by A type oilstone (3), Type B oilstone (4), c-type oilstone (5), D type oilstone (6) and E type oil Stone (7) splicing is made;Complete regular hexagonal prism oilstone is A type oilstone, and other types of oilstone is cut by A type oilstone by straight line Cut technique acquisition: the midpoint line along A type oilstone bottom surface one vertex side adjacent thereto is cut, area in remainder two parts Biggish is Type B oilstone;The lesser part of area is the trigone for intercepting the maximum isosceles triangle that a bottom surface apex angle is 120 ° Column is c-type oilstone;Diagonally symmetrically cutting obtains two D type oilstones to one A type oilstone;One A type oilstone is alternate along bottom surface The two vertex lines every 1 vertex, which are cut, can be obtained 3 E type oilstones.
4. superhard mill according to claim 3 and correction-plate, which is characterized in that a mill needs A type oilstone (3) 18 Part, the position vacancy of an A type oilstone (3) of middle;Need (4) 12, Type B oilstone, c-type oilstone (5) and D type oilstone (6) Each 6;One correction-plate needs (3) 7, A type oilstone, needs (7) 6, E type oilstone;
One glass polishing machine needs a mill and a correction-plate, and needing the blanking sintering superhard oilstone sum of regular hexagonal prism altogether is 42 Part, wherein (3) 25, A type oilstone, remaining 18 oilstones are cut into 12 Type B oilstones (4), 6 c-type oilstones (5), 6 D types Oilstone (6) and 6 E type oilstones (7).
5. superhard mill according to claim 1 or 2 and correction-plate, which is characterized in that the superhard oilstone of regular hexagonal prism uses Boron carbide micro powder is made up of high temperature sintering, or is burnt using diamond or cubic boron nitride micro mist by resin or metallic bond Knot is made.
6. superhard mill according to claim 1 or 2 and correction-plate, which is characterized in that the superhard oilstone of regular hexagonal prism used Molding is sintered with the same mold, it is ensured that the dimensional uniformity of all oilstones.
CN201910735357.7A 2019-08-09 2019-08-09 Superhard grinding disc and correction disc for ring polishing machine Active CN110509170B (en)

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Application Number Priority Date Filing Date Title
CN201910735357.7A CN110509170B (en) 2019-08-09 2019-08-09 Superhard grinding disc and correction disc for ring polishing machine

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01171768A (en) * 1987-12-24 1989-07-06 Taiho Ind Co Ltd Grindstone for precision polishing
CN101259594A (en) * 2008-04-21 2008-09-10 李勇 Large-scale flat plate milling equipment
CN201799941U (en) * 2010-09-30 2011-04-20 郑州三祥科技有限公司 Diamond millstone
CN205600447U (en) * 2016-04-22 2016-09-28 中国科学院上海技术物理研究所 Planar pin -connected panel coping instrument of coping area boss annular
CN108857944A (en) * 2018-07-24 2018-11-23 中国工程物理研究院机械制造工艺研究所 A kind of flat tool

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01171768A (en) * 1987-12-24 1989-07-06 Taiho Ind Co Ltd Grindstone for precision polishing
CN101259594A (en) * 2008-04-21 2008-09-10 李勇 Large-scale flat plate milling equipment
CN201799941U (en) * 2010-09-30 2011-04-20 郑州三祥科技有限公司 Diamond millstone
CN205600447U (en) * 2016-04-22 2016-09-28 中国科学院上海技术物理研究所 Planar pin -connected panel coping instrument of coping area boss annular
CN108857944A (en) * 2018-07-24 2018-11-23 中国工程物理研究院机械制造工艺研究所 A kind of flat tool

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