CN110508239B - Efficient adsorbent for organic waste gas and preparation method thereof - Google Patents

Efficient adsorbent for organic waste gas and preparation method thereof Download PDF

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CN110508239B
CN110508239B CN201910843657.7A CN201910843657A CN110508239B CN 110508239 B CN110508239 B CN 110508239B CN 201910843657 A CN201910843657 A CN 201910843657A CN 110508239 B CN110508239 B CN 110508239B
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adsorption
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waste gas
adsorbent
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CN110508239A (en
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江伟
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Henan Huanbi Environmental Protection Engineering Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/12Naturally occurring clays or bleaching earth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28002Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their physical properties
    • B01J20/28009Magnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28014Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
    • B01J20/28042Shaped bodies; Monolithic structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3042Use of binding agents; addition of materials ameliorating the mechanical properties of the produced sorbent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/305Addition of material, later completely removed, e.g. as result of heat treatment, leaching or washing, e.g. for forming pores
    • B01J20/3064Addition of pore forming agents, e.g. pore inducing or porogenic agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3078Thermal treatment, e.g. calcining or pyrolizing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/32Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
    • B01J20/3231Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the coating or impregnating layer
    • B01J20/3234Inorganic material layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

The invention discloses a high-efficiency adsorbent for organic waste gas and a preparation method thereof, belonging to the field of adsorbent preparation, wherein three layers of adsorption barriers are formed on the waste gas from outside to inside through a semi-continuous spherical ring, a full-continuous spherical ring and an inner adsorption ball, so that the waste gas can be adsorbed by the adsorbent for multiple times, the adsorption efficiency of the adsorbent and the treatment effect of impurities in the waste gas are effectively improved, meanwhile, the viscosity of a water-soluble adhesive tape on the surface of an outer falling ball on the semi-continuous spherical ring at the outermost side is reduced along with the prolonging of the use time, the adhesion force between the outer falling ball and an outer connecting ring support rod is reduced, the half-continuous spherical ring at the outermost layer is easy to fall off naturally under the impact of the waste gas, namely, the semi-continuous spherical ring with the poor adsorption capacity at the outermost layer is exposed, the condition that the overall adsorption efficiency is influenced due to the poor adsorption effect of the outer layer after long-term use is effectively avoided, and the utilization rate of the whole adsorbent is further improved.

Description

Efficient adsorbent for organic waste gas and preparation method thereof
Technical Field
The invention relates to the field of preparation of adsorbents, in particular to a high-efficiency adsorbent for organic waste gas and a preparation method thereof.
Background
Atmospheric pollution is one of the most outstanding environmental problems in China at present, and industrial waste gas is an important source of atmospheric pollutants. The most harmful and difficult to treat industrial waste gas is organic waste gas; the composition of organic waste gas is different in different industries, and different requirements are also imposed on treatment methods and devices. The existing organic waste gas treatment methods are mainly divided into two types: a recovery method and a cancellation method. The recovery method is to select proper adsorbent and selective permeable membrane under certain conditions to separate volatile organic pollutants. The elimination method is a method of converting pollutants into water and carbon dioxide by chemical or biological reaction, and includes thermal oxidation, catalytic combustion, biological oxidation, corona method, plasma decomposition method, photo decomposition method, etc. The general industrial waste gas adopts a strategy of recycling and then eliminating.
At present, the traditional methods for treating waste gas include combustion method, absorption method, biological method, photocatalysis method, low-temperature plasma method, adsorption method and the like.
Among the recovery methods, the adsorption method is most commonly used. The choice of the adsorbent plays a decisive role in the adsorption efficiency. At present, the adsorbent mainly comprises granular or honeycomb activated carbon, activated carbon fiber, molecular sieve, silica gel, high polymer adsorption resin and the like. Activated carbon is commonly used because of its high surface area, large adsorption capacity and low price. However, activated carbon has a disadvantage that it does not resist high temperature and cannot maintain good adsorption capacity under wet conditions. The activated carbon fiber has the characteristics of large specific surface area, small thermal capacity, high adsorption and desorption speed, low energy consumption and the like, and is a popular novel adsorbent; the adsorption efficiency is very high, according to the content of organic gas in the treated waste gas and different physical characteristics, the adsorption efficiency is between 85% and 98%, the multistage adsorption process can reach 99.99%, the maximum adsorption rate is far higher than 88% of the activated carbon particle adsorption method, and the volume and the total weight are very small; however, the price is too high, and it is difficult to treat organic waste gas with high humidity, so the application is limited.
Most of the existing adsorbents in the adsorption method are solids with porous structures, but because the solids are in the process of adsorbing impurities in waste gas, the outer surface of the porous solid adsorbent always contacts with the waste gas first, so that for the whole adsorbent, the adsorption capacity of the outer layer is weaker and weaker along with the prolonging of the service time, and the pore diameter of the outer layer can be gradually reduced after the outer layer adsorbs the impurities, so that the problem that the waste gas is blocked from entering the internal channel of the adsorbent is solved, the adsorption effect of the adsorbent is lost, or the adsorption effect becomes worse, the inner part of the adsorbent still has the capacity of adsorbing the impurities, the utilization rate of the adsorbent is low, and the adsorption efficiency of the waste gas is poorer.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a high-efficiency adsorbent for organic waste gas and a preparation method thereof, wherein three layers of adsorption barriers are formed on the waste gas from outside to inside through a semi-continuous spherical ring, a full-continuous spherical ring and an inner adsorption ball, so that the waste gas can be adsorbed by the adsorbent for multiple times, the adsorption efficiency of the adsorbent and the treatment effect on impurities in the waste gas are effectively improved, meanwhile, the viscosity of a water-soluble adhesive tape on the surface of an outer shedding ball on the semi-continuous spherical ring positioned on the outermost side is reduced along with the prolonging of the service time, the adhesive force between the outer shedding ball and an outer connecting ring support rod is reduced, the semi-continuous spherical ring positioned on the outermost layer can naturally shed under the impact of the waste gas, the two layers of adsorption barriers in the inner part are exposed, the condition that the overall adsorption efficiency is influenced by the deterioration of the adsorption effect of the outer layer after the long-term use is effectively avoided, and the utilization rate of the whole adsorbent is further improved.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
The efficient adsorbent for organic waste gas comprises two adsorption outer frames and semi-fluctuation falling adsorption balls positioned in the two adsorption outer frames, wherein the two adsorption outer frames are mutually clamped, a recoverable adsorption layer is adhered to the surface of each semi-fluctuation falling adsorption ball, each semi-fluctuation falling adsorption ball comprises an inner adsorption ball, a semi-connection ball ring and a full-connection ball ring are arranged at the outer end of the inner adsorption ball, the full-connection ball ring is positioned at the inner side of the semi-connection ball ring, the semi-connection ball ring comprises a plurality of outer connection ring supporting rods fixedly connected with the inner adsorption balls, outer falling balls are adsorbed at the outer ends of the outer connection ring supporting rods, the full-connection ball ring comprises a plurality of inner connection ring supporting rods fixedly connected with the inner adsorption balls, inner fixed layered balls are fixedly connected at the outer ends of the inner connection ring supporting rods, and the inner connection ring supporting rods and the outer connection ring supporting rods are distributed at intervals, and the semi-continuous spherical rings and the full-continuous spherical rings and the inner adsorption balls are uniformly distributed on the surfaces of the inner adsorption balls, so that three layers of adsorption barriers are formed on waste gas from outside to inside, the waste gas can be adsorbed by the adsorbent for multiple times, the adsorption efficiency of the adsorbent and the treatment effect of impurities in the waste gas are effectively improved, meanwhile, along with the prolonging of the service time, the viscosity of a water-soluble adhesive tape on the surface of an outer falling ball on the semi-continuous spherical ring positioned on the outermost side is reduced, the adhesive force between the outer falling ball and an outer connecting ring support rod is reduced, the semi-continuous spherical ring positioned on the outermost layer can naturally fall under the impact of the waste gas, the two layers of adsorption barriers inside are exposed, the condition that the integral adsorption efficiency is influenced due to the deterioration of the adsorption effect of the outer layer after long-term use is effectively avoided, and the utilization rate of the whole adsorbent is further improved.
Further, adsorb frame, interior absorption ball, the ball that drops outward and interior fixed layer ball is many through holes material, effectively increases waste gas in the inside route of this adsorbent, and then effectively increases the adsorption area, improves the utilization efficiency of this adsorbent, and the maximum aperture on the absorption frame is less than the diameter of the ball that drops outward, and the ball that drops outward that effectively avoids droing in the use passes the absorption frame and drops the outside, task load and the degree of difficulty when effectively reducing the later stage and retrieving reprocessing.
Further, interior fixed layer ball is located and takes off the ball inboard outward, and interior fixed layer ball is tangent with two outer balls that take off that are close to respectively to link the ball ring entirely as the boundary, can form inside and outside three-layer absorption barrier, make waste gas can be adsorbed by this adsorbent many times, effectively improve the adsorption efficiency of this adsorbent and to the treatment effect of impurity in the waste gas.
Further, the ball surface that drops outward is equipped with silica gel adsorption top layer and double adsorption layer, silica gel adsorption top layer surface is dug and is had a plurality of even holes, even the hole communicates with each other with the through hole that drops the ball surface outward, silica gel adsorption top layer is located the double adsorption layer outside, adsorbs the top layer through silica gel and is convenient for improve the adsorption efficiency of the ball that drops outward, is convenient for drop the ball through double adsorption layer and adsorbs on outer even ring branch.
Furthermore, two adsorption layers are the ring-shaped and encircle and drop the ball surface outside, and two adsorption layer parcels outside the cross-section of the ball maximum diameter that drops outside for after the atress, under the adsorption of two adsorption layers, certain rotation can take place and not drop outside the outer ball that drops.
Furthermore, the double-adsorption layer comprises a side-adsorption layer and a soft magnetic strip adsorption layer, the soft magnetic strip adsorption layer is located in the middle of the side-adsorption layer, an embedded magnetic block is embedded in the middle of the upper end of the outer connecting ring supporting rod and is matched with the soft magnetic strip adsorption layer, certain adsorption force can be formed in the middle of the embedded magnetic block and the soft magnetic strip adsorption layer, the side-adsorption layer can play a role in auxiliary adsorption, the embedded magnetic block and the soft magnetic strip adsorption layer interact with each other to improve the stability of an outer falling ball, and the outer falling ball is not prone to falling off in the early use.
Further, the side suction layer surface is equipped with a plurality of interval distribution's water-soluble adhesive tape, per two distance between the water-soluble adhesive tape is less than the cross-sectional diameter of outer interlinkage branch, water-soluble adhesive tape is after long-term the use, can adsorb the dust that contains in the waste gas, make its stickness descend, and then it descends to the supplementary bonding effect between outer ball that drops and the outer interlinkage branch, the ball that drops outward this moment is owing to being located the outside, its adsorbed impurity is the most, and the adsorption efficiency variation, the relatively poor adsorption affinity of cooperation under the wind-force effect of waste gas this moment, can drop naturally, and then make full interlinkage ball ring and interior adsorption ball expose completely, effectively avoid influencing the condition of holistic adsorption efficiency because of outer adsorption variation after long-term the use.
A high-efficiency adsorbent for organic waste gas and a preparation method thereof are disclosed, wherein the preparation method comprises the following steps:
s1, firstly, sintering a pore-forming agent, sintering, a binder and attapulgite, and performing mixed calcination to prepare porous irregular pre-adsorption inner balls;
s2, polishing the irregular pre-adsorption inner ball to obtain an inner adsorption ball;
s3, uniformly and alternately adhering the full-link ball ring and the external link ring supporting rods to the surface of the internal adsorption ball to obtain a semi-finished product of the semi-fluctuation falling adsorption ball;
s4, immersing the semi-finished product of the semi-fluctuating shedding adsorption ball obtained in the S3 into a liquid silica gel solution, so that the liquid silica gel solution can be adhered to the surface and the hole wall of the semi-fluctuating shedding adsorption ball;
s5, after 5-8min, taking out the semi-finished product of the semi-fluctuation falling adsorption ball, placing the semi-finished product at high temperature, and flattening and solidifying the semi-finished product at high temperature, so that a recoverable adsorption layer is formed on the surface and the inner hole wall of the semi-finished product of the semi-fluctuation falling adsorption ball, the recoverable adsorption layer can improve the adsorption efficiency of the adsorbent on impurities in waste gas, and meanwhile, the recoverable adsorption layer formed by silica gel can be recycled, so that the utilization rate of the adsorbent is improved;
and S6, adsorbing the outer falling balls onto the outer connecting struts to form semi-fluctuation falling adsorption balls, and placing the semi-fluctuation falling adsorption balls between two adsorption outer frames to form the efficient adsorbent.
Further, after the liquid silica gel solution is immersed in the step S4, the liquid silica gel solution is stirred at a constant speed.
Further, the specific operation of the semi-undulated falling adsorption ball high-temperature flattening and curing in S5 is as follows:
s51, firstly, carrying out omnibearing non-differential blowing on the outer surface of a semi-finished product of the semi-undulating falling adsorption ball through a high-temperature fan;
s52, after the surface of the semi-finished product of the semi-fluctuation falling adsorption ball is preliminarily shaped, blowing air at fixed points for every 4-5 holes on the surface of the inner adsorption ball.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) This scheme can realize through semi-company ball ring and full company ball ring and interior absorption ball, form the three-layer absorption protective screen from outside-in to waste gas, make waste gas can be carried out the absorption many times by this adsorbent, effectively improve the adsorption efficiency of this adsorbent and to the treatment effect of impurity in the waste gas, simultaneously along with the extension of live time, the water-soluble adhesive tape stickness that lies in the outer ball surface that drops on the semi-company ball ring in the outside descends, make adhesive force decline between outer ball that drops and the outer company ring branch, under the waste gas impact, very easily drop, lie in that the semi-company ball ring of outmost adsorption capacity variation can drop naturally, make inside two-layer absorption protective screen expose, effectively avoid influencing the condition of holistic adsorption efficiency because of outer adsorption variation after long-term use, and then improve the rate of utilization of whole adsorbent.
(2) Adsorb frame, interior adsorption ball, the outer ball that drops and interior fixed layer ball are many through holes material, effectively increase waste gas in the inside route of this adsorbent, and then effectively increase adsorption area, improve the utilization efficiency of this adsorbent, and the maximum aperture on the adsorption frame is less than the diameter of the outer ball that drops, and the outer ball that drops of effectively avoiding droing in the use passes the adsorption frame and drops the outside, task volume and the degree of difficulty when effectively reducing later stage recovery reprocessing.
(3) Interior fixed layer ball is located and takes off the ball inboard outward, and interior fixed layer ball is tangent with two outer balls that take off that are close to respectively to link the globe ring entirely as the boundary, can form inside and outside three-layer adsorption barrier, make waste gas can be adsorbed by this adsorbent many times, effectively improve the adsorption efficiency of this adsorbent and to the treatment effect of impurity in the waste gas.
(4) The ball surface that drops outward is equipped with silica gel adsorption surface layer and double adsorption layer, and silica gel adsorption surface layer surface cuts a hole has a plurality of even holes, and even hole communicates with the penetrating hole on the ball surface that drops outward, and silica gel adsorption surface layer is located the double adsorption layer outside, is convenient for improve the adsorption efficiency of the ball that drops outward through silica gel adsorption surface layer, and the ball that drops outward through double adsorption layer is convenient for adsorb on outer interlink branch.
(5) The double adsorption layers are annularly surrounded on the surface of the outer falling ball, and the double adsorption layers are wrapped on the outer side of the section of the maximum diameter of the outer falling ball, so that the outer falling ball can rotate to a certain degree without falling under the adsorption action of the double adsorption layers after being stressed.
(6) The double-adsorption layer comprises a side adsorption layer and a soft magnetic strip adsorption layer, the soft magnetic strip adsorption layer is located in the middle of the side adsorption layer, the middle of the upper end of the outer interlinking supporting rod is inlaid with an embedded magnetic block, the embedded magnetic block is matched with the soft magnetic strip adsorption layer, the embedded magnetic block and the soft magnetic strip adsorption layer can form certain adsorption force in the middle, the side adsorption layer can play a role in assisting adsorption, the embedded magnetic block and the soft magnetic strip adsorption layer interact with each other to improve the stability of an outer falling ball, and the outer falling ball is not prone to falling off in the early use process.
(7) Side suction layer surface is equipped with a plurality of interval distribution's water-soluble adhesive tape, distance between per two water-soluble adhesive tapes is less than the cross-sectional diameter of outer interlinkage branch, water-soluble adhesive tape is after long-term the use, can adsorb the dust that contains in the waste gas, make its stickness descend, and then it descends to outer supplementary bonding effect between ball and the outer interlinkage branch of taking off, the ball that drops outward this moment is owing to be located the outside, its adsorbed impurity is the most, and the adsorption effect variation, the relatively poor adsorption affinity of cooperation under the wind-force effect of waste gas this moment, can drop naturally, and then make full interlinkage ball ring and interior adsorption ball expose completely, effectively avoid influencing the condition of holistic adsorption efficiency because of the outer adsorption effect variation after long-term the use.
(8) And (4) after the liquid silica gel solution is immersed in the S4, uniformly stirring the liquid silica gel solution.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of a semi-undulating shedding adsorption ball according to the present invention;
FIG. 3 is a schematic view of a semi-spherical segment of the present invention;
FIG. 4 is a schematic structural view of the semi-jointed ball ring of the present invention after the outer drop ball falls off;
FIG. 5 is a schematic view of the structure of the semi-undulating adsorption ball of the present invention after the outer falling balls fall off;
fig. 6 is a main flow diagram of the present invention.
The numbering in the figures illustrates:
the magnetic adsorption device comprises an adsorption outer frame 1, an adsorption ball inside the adsorption outer frame 2, an outer falling ball 31, an outer connecting ring support rod 32, an inner fixed layer ball 41, an inner connecting ring support rod 42, a silica gel adsorption surface layer 5, a side adsorption layer 61, a soft magnetic strip adsorption layer 62 and an embedded magnetic block 7.
Detailed Description
The drawings in the embodiments of the invention will be incorporated below; the technical scheme in the embodiment of the invention is clearly and completely described; obviously; the described embodiments are only some of the embodiments of the present invention; but not all embodiments, are based on the embodiments of the invention; all other embodiments obtained by a person skilled in the art without making any inventive step; all fall within the scope of protection of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "fitted/connected", "connected", and the like, are to be interpreted broadly, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1, the high efficiency adsorbent for organic waste gas and the preparation method thereof comprise two adsorption frames 1 and semi-fluctuation falling adsorption balls located in the two adsorption frames 1, wherein the two adsorption frames 1 are clamped with each other, the surfaces of the semi-fluctuation falling adsorption balls are adhered with recoverable adsorption layers, the semi-fluctuation falling adsorption balls comprise inner adsorption balls 2, the outer ends of the inner adsorption balls 2 are provided with semi-sphere connection rings and full sphere connection rings, the full sphere connection rings are located at the inner sides of the semi-sphere connection rings, the semi-sphere connection rings comprise a plurality of outer connection ring support rods 32 fixedly connected with the inner adsorption balls 2, and the outer ends of the outer connection ring support rods 32 are adsorbed with outer falling balls 31.
Referring to fig. 2, the fully connected ball ring includes a plurality of inner connecting ring struts 42 fixedly connected to the inner adsorption balls 2, inner fixed layered balls 41 are fixedly connected to the outer ends of the inner connecting ring struts 42, the plurality of inner connecting ring struts 42 and the plurality of outer connecting ring struts 32 are alternately distributed and uniformly distributed on the surfaces of the inner adsorption balls 2, the inner fixed layered balls 41 are located inside the outer falling balls 31, and the inner fixed layered balls 41 are respectively tangent to the two adjacent outer falling balls 31, and an inner and outer three-layer adsorption barrier can be formed by using the fully connected ball ring as a boundary, so that the exhaust gas can be adsorbed by the adsorbent for multiple times, the adsorption efficiency of the adsorbent and the treatment effect on impurities in the exhaust gas are effectively improved, the adsorption outer frame 1, the adsorption balls 2, the outer falling balls 31 and the inner fixed layered balls 41 are made of materials with multiple through holes, the path of the exhaust gas inside the adsorbent is effectively increased, the adsorption area is effectively increased, the utilization efficiency of the adsorbent is improved, the maximum aperture of the adsorption frame 1 is smaller than the diameter of the outer falling balls 31, the outer falling balls is effectively prevented from passing through the adsorption frame 1 in the use process, and the difficulty of the recovery of the inner falling balls is effectively reduced, and the recovery task at the later stage is reduced.
Referring to fig. 3, a silica gel adsorption surface layer 5 and a double adsorption layer are disposed on the surface of the outer falling ball 31, a plurality of connecting holes are drilled on the surface of the silica gel adsorption surface layer 5, the connecting holes are communicated with the through holes on the surface of the outer falling ball 31, the silica gel adsorption surface layer 5 is located outside the double adsorption layer, the adsorption capacity of the outer falling ball 31 is improved through the silica gel adsorption surface layer 5, the outer falling ball 31 is adsorbed on the outer connecting ring support rod 32 through the double adsorption layer, the double adsorption layer annularly surrounds the surface of the outer falling ball 31, and the double adsorption layer wraps the outer side of the section with the largest diameter of the outer falling ball 31, so that the outer falling ball 31 can rotate to some extent without falling under the adsorption effect of the double adsorption layer after being stressed;
the double-adsorption layer comprises a side adsorption layer 61 and a soft magnetic strip adsorption layer 62, the soft magnetic strip adsorption layer 62 is located in the middle of the side adsorption layer 61, an embedded magnetic block 7 is embedded in the middle of the upper end of the outer connecting ring support rod 32, the embedded magnetic block 7 is matched with the soft magnetic strip adsorption layer 62, the embedded magnetic block 7 and the soft magnetic strip adsorption layer 62 can form certain adsorption force in the middle, the side adsorption layer 61 can play a role in auxiliary adsorption, the embedded magnetic block and the soft magnetic strip adsorption layer interact with each other, the stability of the outer falling ball 31 is improved, the outer falling ball is not prone to falling in the early use, a plurality of water-soluble adhesive strips distributed at intervals are arranged on the surface of the side adsorption layer 61, the distance between every two water-soluble adhesive strips is smaller than the cross-section diameter of the outer connecting ring support rod 32, after the water-soluble adhesive strips are used for a long time, dust contained in waste gas can be adsorbed, the viscosity of the water-soluble adhesive strips is reduced, the outer falling ball 31 and the outer connecting ring support rod 32 can be reduced in auxiliary adhesion effect, the outer ball 31 is located on the outermost side at the most, the outer side, the adsorption effect is reduced, and the whole adsorption effect is avoided due to be exposed after the whole adsorption effect of the whole adsorption layer is reduced.
An efficient adsorbent for organic waste gas and a preparation method thereof are disclosed, wherein the preparation method comprises the following steps:
s1, firstly, sintering a pore-forming agent, sintering, a binder and attapulgite, and mixing and calcining to prepare porous irregular pre-adsorption inner balls;
s2, polishing the irregular pre-adsorption inner ball to obtain an inner adsorption ball 2;
s3, uniformly and alternately adhering the full-link ball ring and the outer-link supporting rods 32 to the surface of the inner adsorption ball 2 to obtain a semi-finished product of the semi-fluctuation falling adsorption ball;
s4, immersing the semi-finished product of the semi-fluctuating shedding adsorption ball obtained in the S3 into a liquid silica gel solution, and stirring the liquid silica gel solution at a constant speed to enable the liquid silica gel solution to be adhered to the surface and the hole wall of the semi-fluctuating shedding adsorption ball;
s5, after 5-8min, taking out the semi-finished product of the semi-fluctuation falling adsorption ball, placing the semi-finished product at high temperature, and flattening and solidifying the semi-finished product at high temperature, so that a recoverable adsorption layer is formed on the surface and the inner hole wall of the semi-finished product of the semi-fluctuation falling adsorption ball, the recoverable adsorption layer can improve the adsorption efficiency of the adsorbent on impurities in waste gas, and meanwhile, the recoverable adsorption layer formed by silica gel can be recycled, so that the utilization rate of the adsorbent is improved;
s6, adsorbing the outer falling balls 31 onto the outer connecting struts 32 to form semi-fluctuation falling adsorption balls, and placing the semi-fluctuation falling adsorption balls between the two adsorption frames 1 to form the efficient adsorbent.
In S5, the specific operation of high-temperature flattening and curing of the semi-undulating shedding adsorption balls is as follows:
s51, firstly, carrying out omnibearing non-differential blowing on the outer surface of a semi-finished product of the semi-undulating falling adsorption ball through a high-temperature fan;
s52, after the surface of the semi-finished product of the semi-fluctuation falling adsorption ball is preliminarily shaped, blowing air at a fixed point for every 4-5 holes on the surface of the inner adsorption ball 2.
Can realize through half link ball ring and full link ball ring and interior absorption ball 2, form the three-layer absorption barrier from the outside to the inside to waste gas, make waste gas can be adsorbed by this adsorbent many times, effectively improve the adsorption efficiency of this adsorbent and to the treatment effect of impurity in the waste gas, simultaneously along with the extension of live time, the water-soluble adhesive tape stickness on the ball 31 surface that drops outward on the half link ball ring that is located the outermost side descends, make adhesive force decline between outer ball 31 and the outer link branch 32 that drops, under the waste gas impact, very easily drop, please refer to fig. 4-5, the half link ball ring that lies in outermost adsorption capacity variation promptly can drop naturally, make inside two-layer absorption barrier expose, effectively avoid influencing the condition of holistic adsorption efficiency because of outer adsorption variation after long-term the use, and then improve the rate of utilization of whole adsorbent.
The above; but are merely preferred embodiments of the invention; the scope of the invention is not limited thereto; any person skilled in the art is within the technical scope of the present disclosure; the technical scheme and the improved concept of the invention are equally replaced or changed; are intended to be covered by the scope of the present invention.

Claims (10)

1. The utility model provides a high-efficient adsorbent for organic waste gas, includes that two adsorb frame (1) and lie in two absorption frame (1) interior half fluctuation of half drop adsorption ball, its characterized in that: two adsorb frame (1) mutual joint, the adsorption ball surface that drops of semiundulation is stained with can reply the adsorbed layer, the adsorption ball that drops of semiundulation includes interior adsorption ball (2), interior adsorption ball (2) outer end is equipped with semilink ball ring and links the ball ring entirely, it is inboard that the ball ring is located semilink ball ring entirely to link the ball ring, semilink ball ring includes a plurality of and interior adsorption ball (2) fixed connection's outer link branch (32), outer link branch (32) outer end adsorbs has outer ball (31) that drops, link the ball ring entirely including a plurality of and interior adsorption ball (2) fixed connection's in-connection branch (42), in-connection branch (42) outer end fixed connection has in-connection layering ball (41), a plurality of in-connection branch (42) and outer link branch (32) alternate distribution, and the two equal evenly distributed in-connection adsorption ball (2) surface.
2. The high efficiency adsorbent for organic waste gas according to claim 1, wherein: the adsorption outer frame (1), the inner adsorption balls (2), the outer shedding balls (31) and the inner fixed layering balls (41) are all made of materials with multiple through holes, and the maximum aperture on the adsorption outer frame (1) is smaller than the diameter of the outer shedding balls (31).
3. The high-efficiency adsorbent for organic waste gas according to claim 1, wherein: the inner fixed layered ball (41) is positioned at the inner side of the outer falling ball (31), and the inner fixed layered ball (41) is respectively tangent to the two adjacent outer falling balls (31).
4. The high-efficiency adsorbent for organic waste gas according to claim 1, wherein: the outer ball (31) that drops surface is equipped with silica gel and adsorbs top layer (5) and two adsorption layers, silica gel adsorbs top layer (5) surface and cuts a plurality of even holes, even the hole communicates with each other with the through hole that drops ball (31) surface outward, silica gel adsorbs top layer (5) and is located the two adsorption layers outside.
5. The high efficiency adsorbent for organic waste gas according to claim 4, wherein: the double adsorption layers are annularly surrounded on the surface of the outer falling ball (31), and the double adsorption layers wrap the outer side of the section of the maximum diameter of the outer falling ball (31).
6. The high-efficiency adsorbent for organic waste gas according to claim 5, wherein: the double-absorption layer comprises a side absorption layer (61) and a soft magnetic strip absorption layer (62), the soft magnetic strip absorption layer (62) is located in the middle of the side absorption layer (61), an embedded magnetic block (7) is embedded in the middle of the upper end of the outer connecting ring supporting rod (32), and the embedded magnetic block (7) is matched with the soft magnetic strip absorption layer (62).
7. The high-efficiency adsorbent for organic waste gas according to claim 6, wherein: the surface of the side suction layer (61) is provided with a plurality of water-soluble adhesive strips distributed at intervals, and the distance between every two water-soluble adhesive strips is smaller than the section diameter of the outer-connected-ring support rod (32).
8. The high efficiency adsorbent for organic waste gas according to claim 1, wherein: the preparation method comprises the following steps:
s1, firstly, sintering a pore-forming agent, sintering, a binder and attapulgite, and mixing and calcining to prepare porous irregular pre-adsorption inner balls;
s2, polishing the irregular pre-adsorption inner ball to obtain an inner adsorption ball (2);
s3, uniformly and alternately adhering the full-link ball rings and the outer-link ring supporting rods (32) to the surface of the inner adsorption ball (2) to obtain a semi-finished product of the semi-fluctuation falling adsorption ball;
s4, immersing the semi-finished product of the semi-fluctuation shedding adsorption ball obtained in the S3 into a liquid silica gel solution;
s5, after 5-8min, taking out the semi-finished product of the semi-fluctuation shedding adsorption ball, placing the semi-finished product at high temperature, flattening and solidifying the semi-finished product at high temperature, so that a recoverable adsorption layer is formed on the surface and the inner hole wall of the semi-finished product of the semi-fluctuation shedding adsorption ball;
s6, adsorbing the outer falling balls (31) onto the outer connecting ring supporting rods (32) to form semi-fluctuation falling adsorption balls, and placing the semi-fluctuation falling adsorption balls between the two adsorption outer frames (1) to form the efficient adsorbent.
9. The high efficiency adsorbent for organic waste gas according to claim 8, wherein: and after the S4 is immersed in the liquid silica gel solution, uniformly stirring the liquid silica gel solution.
10. The high-efficiency adsorbent for organic waste gas according to claim 8, wherein: the specific operation of high-temperature flattening and curing of the semi-undulating shedding adsorption balls in the step S5 is as follows:
s51, firstly, carrying out omnibearing non-differential blowing on the outer surface of a semi-finished product of the semi-undulating falling adsorption ball through a high-temperature fan;
s52, after the surface of the semi-finished product of the semi-fluctuation falling adsorption ball is preliminarily shaped, blowing air at fixed points for every 4-5 holes on the surface of the inner adsorption ball (2).
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