Novel water-based paint automatic production line
Technical field
The present invention relates to coating automated production equipment technical fields, specially Novel water-based paint automatic production line.
Background technique
Coating is to be coated in the body surface protected or decorated, and can form the continuous thin of firm attachment with coated article
Film adds or does not add pigment, filler usually based on resin or lotion, corresponding additive is added, with organic solvent or water
The thick liquid being formulated;Existing coating material production process, usually: feeding intake, after the agitated tank stirring such as water, open bottom
Valve is flowed into packing jar and is packed;The process to feed intake at present be all often by the production for the completion that manually carries out feeding intake, this
Kind of feeding mode low efficiency, precision be low, large labor intensity, and dust from flying, seriously polluted, will cause body to operator
On injury;The technology that the ingredient in coating production process fully relies on worker in the prior art judge materials number, be easy
Cause that product quality is irregular, color difference is larger.
Existing coating material production process CIMS is complicated, and station is various, and most of manufacturer is all using filling at present
Preceding artificial capping, small part use special capping machine operation, because production cost is not only improved using capping machine operation, but also
The work that the post-job paint kettle of capsuling machine is carried to filling region is time-consuming and laborious, that there are coating material production the degree of automation is low,
The problem that production efficiency is low, high production cost, product quality are unstable.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides Novel water-based paint automatic production lines, solve coating material production certainly
The problem that dynamicization degree is low, production efficiency is low, high production cost, product quality are unstable.
(2) technical solution
To achieve the above object, the invention provides the following technical scheme: Novel water-based paint automatic production line, including pedestal,
The bottom surface of the transmission line is equidistant to be fixedly connected with support leg, and the left side of the transmission line is fixedly connected with support column, institute
The right side for stating support column is fixedly connected with liquid tank, and the bottom surface fixation of the liquid tank is communicated with liquid material pipe, the support column
Upper surface be fixedly connected with bucket elevator, the right side of the support column is fixedly connected with ingredient conveying machine, and ingredient conveying machine
Positioned at the underface of liquid tank, the top of the ingredient conveying machine is equipped with dust excluding hood, and the lower section of the ingredient conveying machine, which is equipped with, to be moved
Dynamic weighing vehicle, the mobile weighing vehicle lower section is equipped with lower mouth dust removal port, and lower mouth dust removal port is connected to dust excluding hood fixation, described to match
The right end of material conveyer is fixedly connected with slip rope, and the inside of the slip rope is equidistant to be connected with several feed bins level detector up and down,
Powder material tank is equipped with immediately below level detector above and below each feed bin;
The lower section of the powder material tank is equipped with discharge terminal, and the bottom surface fixation of the discharge terminal is communicated with powder metering equipment, the powder
The bottom surface fixation of material metering device is communicated with discharge of fine material automatic control device, the bottom surface of the discharge of fine material automatic control device
Fixed to be communicated with powder buffer unit, the lower section of the powder buffer unit is equipped with high-temperature gas condensing unit, the High Temperature Gas
The lower section of body condensing unit is equipped with feed bin, and powder buffer unit, feed bin are with high-temperature gas condensing unit indirect communication, described
The middle part of feed bin is fixed to be communicated with connecting tube, and the top of the connecting tube is fixed to be communicated with ventilation tank, the upper table of the ventilation tank
Face is fixed to be communicated with snorkel, and the right side of the feed bin is fixedly connected with control room, and the inner bottom wall fixation of the feed bin is inlayed
There is regulating valve, the bottom surface of the feed bin is fixed to be communicated with blanking funnel, and the bottom surface fixation of the blanking funnel is communicated with feeder pipe,
The upper surface of the transmission line is fixedly connected with blanking work platform, and blanking work platform is located at the underface of feeder pipe;
The upper surface of the transmission line is uniformly equipped with guide rail, and the guide rail is equipped with evenly distributed paint can, the transmission
It is fixedly connected with cover blanking machine in the middle part of line, capping machine is fixedly connected in the middle part of the transmission line, and capping machine is located at cover blanking machine
Right side, the right side of the transmission line is fixedly connected with stacking conveyor, and the right side of the stacking conveyor is fixedly connected
There is pile conveyer out, the bottom surface of the pile conveyer out is fixedly connected with lower pile conveyer, and the bottom surface of the lower pile conveyer is solid
Surely it is connected with for pallet machine, the left side of the stacking conveyor is fixedly connected with handgrip, and the left side of the handgrip is fixed to be connected
It is connected to robot palletizer, the left side of the robot palletizer is fixedly connected with stacking control room, under the stacking control room
Side is fixedly connected with stacking workbench;
The left end of the transmission line is fixedly connected with control cabinet, and the inner bottom wall of the control cabinet is fixedly connected with sliding slot, the cunning
Left side inside slot is connected with the first sliding block, and the bottom surface fixation of first sliding block is inlaid with pressure sensor, the control
The bottom surface of cabinet processed, which is fixedly connected with, divides bucket machine on bucket automatically, and the bottom surface of first sliding block is equipped with connecting rod, and connecting rod and the
The bottom surface of one sliding block, the upper surface of control cabinet are in contact, and the right side inside the sliding slot is connected with the second sliding block, and described second is sliding
The bottom surface of block is fixedly connected with link block, and the right side of the connecting rod is fixedly connected with the rotary magnetic of two pieces of specification sizes of the same race
Iron, the right side of the rotary magnet is fixedly connected with push rod, and push rod runs through the inside of link block, the bottom surface of the link block
It is fixedly connected with control cabinet.
Preferably, the outer surface of the liquid tank is equipped with level detector, and level detector is located at the center on liquid tank top.
Preferably, the bottom surface of each support leg is fixedly connected to frosted pad, and the bottom surface of each frosted pad is full of
Frosted particle.
Preferably, the right side of the connecting tube is equipped with valve, and valve is located at the top of feed bin.
Preferably, the right end of the push rod is fixedly connected with skewback, and the vertical length value of skewback is less than link block to control
The horizontal length value of cabinet right end processed.
Preferably, the left side of the connecting rod is fixedly connected with buffer spring, and the left side of buffer spring and control
The left end of cabinet is fixedly connected.
Preferably, the bottom surface of the link block is fixedly connected with block, and the horizontal length value of block is straight greater than paint can
2 times of diameter.
(3) beneficial effect
The present invention provides Novel water-based paint automatic production line, have it is following the utility model has the advantages that
(1) the Novel water-based paint automatic production line is capable of the material position of one-point measurement feed bin 7, is mentioned by the way that level detector 12 is arranged
The accuracy of 7 raw material dosage data of feed bin, by the way that frosted pad 52 is arranged, and is fixedly connected with mill when high production on frosted pad 52
Sand particle increases the contact area of frosted pad 52 Yu ground, improves the stability of device, can by the way that valve 22 is arranged
The air inflow that ventilation tank 23 can be controlled in water purification process, guarantees the stable gas pressure of production process, by the way that skewback 47 is arranged, and
The vertical length value of skewback 47 is less than the horizontal length value that link block 44 arrives 40 right end of control cabinet, enables skewback 47 in push rod 46
It is rotated by horizontal position to vertical position, skewback 47 can be rotated by vertical position to level after push rod 46 is pulled after promotion
Position.
(2) Novel water-based paint automatic production line, by the way that buffer spring 53, and the left side of buffer spring 53 is arranged
It is fixedly connected with the left end of control cabinet 40, the friction of connecting rod 49 and transmission line 1 can be reduced when connecting rod 49 pops up, simultaneously
It can be avoided connecting rod 49 and pop up production line, play buffering effect, by the way that block 48, and the horizontal length value of block 48 is arranged
Greater than 2 times of 27 diameter of paint can, blocks paint can 27 to continue to transmit forward when paint can 27 being made to reach the quantity of setting, make work
Making personnel can operate in time, improve work efficiency and product quality, reduce production cost, pass through setting transmission line 1, control
Room 6 processed, feed bin 7, ingredient conveying machine 10, slip rope 15, powder material tank 17, blanking work platform 29, robot palletizer 30, stacking conveyor
34, capping machine 39, divide bucket machine 41 on bucket, the first sliding block 43, the second sliding block 45, push rod 46, connecting rod 49, rotary magnet automatically
50, sliding slot 51 etc. can be realized in lacquer production process by overall structure cooperation, make each production link ring ring phase of coating
Button, links are effectively combined, coating material production are made to realize full-automation, improve production efficiency, reduce
Production cost improves the stability of product quality, solves in the prior art, and water paint production automation degree is low, raw
Produce the unstable problem of low efficiency, high production cost, product quality.
Detailed description of the invention
Fig. 1 is pedestal cross-sectional view of the present invention;
Fig. 2 is schematic enlarged-scale view at A of the present invention;
Fig. 3 is transmission line top view of the present invention;
Fig. 4 is schematic enlarged-scale view at B of the present invention;
Fig. 5 is that the present invention divides bucket machine top view on bucket automatically;
Fig. 6 is connecting rod front view of the present invention.
In figure: 1 transmission line, 2 support legs, 3 feeder pipes, 4 blanking funnels, 5 regulating valves, 6 control rooms, 7 feed bins, 8 connecting tubes,
9 support columns, 10 ingredient conveying machines, 11 liquid tanks, 12 level detectors, 13 bucket elevators, 14 dust excluding hoods, 15 slip ropes, 16 feed bin loading and unloading
Position device, 17 powder material tanks, 18 discharge terminals, 19 powder metering equipments, 20 powder buffer units, 21 high-temperature gas condensing units, 22 valves
Door, 23 ventilation tanks, 24 snorkels, 25, dust removal port, 26 mobile weighing vehicles, 27 paint cans, 28 guide rails, 29 blanking work platforms, 30 yards
Pile robot, 31 stacking control rooms, 32 handgrips, 33 cover blanking machines, 34 stacking conveyors, 35 go out pile conveyer, 36 lower pile conveyers,
37 divide bucket machine on bucket, 42 pressure to pass automatically for pallet machine, 38 discharge of fine material automatic control devices, 39 capping machines, 40 control cabinets, 41
Sensor, 43 first sliding blocks, 44 link blocks, 45 second sliding blocks, 46 push rods, 47 skewbacks, 48 blocks, 49 connecting rods, 50 rotary magnets,
51 sliding slots, 52 frosted pads, 53 buffer springs, 54 stacking workbench, 55 liquid material pipes.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-6 is please referred to, the present invention provides a kind of technical solution: including pedestal 1, the equidistant fixation in the bottom surface of transmission line 1
It is connected with support leg 2, the bottom surface of each support leg 2 is fixedly connected to frosted pad 52, and the bottom surface of each frosted pad 52 is full of
Frosted particle increases the contact area of frosted pad 52 Yu ground, improves the stability of device, and the left side of transmission line 1 is solid
Surely it is connected with support column 9, the right side of support column 9 is fixedly connected with liquid tank 11, and the outer surface of liquid tank 11 is equipped with level detector
12, and level detector 12 is located at the center on 11 top of liquid tank, 7 raw material dosage data of feed bin is accurate when improving production
The bottom surface fixation of degree, liquid tank 11 is communicated with liquid material pipe 55, and the upper surface of support column 9 is fixedly connected with bucket elevator 13, support column 9
Right side be fixedly connected with ingredient conveying machine 10, and ingredient conveying machine 10 is located at the underface of liquid tank 11, ingredient conveying machine
10 top is equipped with dust excluding hood 14, and the lower section of ingredient conveying machine 10 is equipped with mobile weighing vehicle 26, is equipped with below mobile weighing vehicle 26
Lower mouth dust removal port 25, and lower mouth dust removal port 25 is connected to the fixation of dust excluding hood 14, the right end of ingredient conveying machine 10 is fixedly connected with cunning
Rope 15, the inside of slip rope 15 is equidistant to be connected with the upper and lower level detector 16 of several feed bins, and the upper and lower level detector 16 of each feed bin is just
Lower section is equipped with powder material tank 17;
The lower section of powder material tank 17 is equipped with discharge terminal 18, and the bottom surface fixation of discharge terminal 18 is communicated with powder metering equipment 19, powder meter
The bottom surface of amount device 19 is fixed to be communicated with discharge of fine material automatic control device 38, and the bottom surface of discharge of fine material automatic control device 38 is solid
Surely it is communicated with powder buffer unit 20, the lower section of powder buffer unit 20 is equipped with high-temperature gas condensing unit 21, and high-temperature gas is cold
The lower section of solidifying device 21 is equipped with feed bin 7, and powder buffer unit 20, feed bin 7 with 21 indirect communication of high-temperature gas condensing unit,
The middle part of feed bin 7 is fixed to be communicated with connecting tube 8, and the right side of connecting tube 8 is equipped with valve 22, and valve 22 is located at the upper of feed bin 7
Side can control the air inflow of ventilation tank 23 in water purification process, guarantee the stable gas pressure of production process, connecting tube 8
Top is fixed to be communicated with ventilation tank 23, and the upper surface of ventilation tank 23 is fixed to be communicated with snorkel 24, and the right side of feed bin 7 is fixed to be connected
It is connected to control room 6, the inner bottom wall of feed bin 7 is fixed to be inlaid with regulating valve 5, and the bottom surface fixation of feed bin 7 is communicated with blanking funnel 4, under
The bottom surface fixation of funnel 4 is communicated with feeder pipe 3, and the upper surface of transmission line 1 is fixedly connected with blanking work platform 29, and blankers
Make the underface that platform 29 is located at feeder pipe 3;
The upper surface of transmission line 1 is uniformly equipped with guide rail 28, and guide rail 28 is equipped with evenly distributed paint can 27, transmission line 1
Middle part is fixedly connected with cover blanking machine 33, and the middle part of transmission line 1 is fixedly connected with capping machine 39, and capping machine 39 is located at cover blanking machine 33
Right side, the right side of transmission line 1 is fixedly connected with stacking conveyor 34, and the right side of stacking conveyor 34 is fixedly connected with out
Pile conveyer 35, the bottom surface of pile conveyer 35 is fixedly connected with lower pile conveyer 36 out, and the bottom surface of lower pile conveyer 36 is fixed to be connected
It is connected to for pallet machine 37, the left side of stacking conveyor 34 is fixedly connected with handgrip 32, and the left side of handgrip 32 is fixedly connected with
Robot palletizer 30, the left side of robot palletizer 30 are fixedly connected with stacking control room 31, and the lower section of stacking control room 31 is solid
Surely it is connected with stacking workbench 54;
The left end of transmission line 1 is fixedly connected with control cabinet 40, and the inner bottom wall of control cabinet 40 is fixedly connected with sliding slot 51, in sliding slot 51
The first sliding block 43 is connected on the left of portion, the bottom surface fixation of the first sliding block 43 is inlaid with pressure sensor 42, the bottom of control cabinet 40
Face is fixedly connected with divides bucket machine 41 on bucket automatically, and the bottom surface of the first sliding block 43 is equipped with connecting rod 49, and connecting rod 49 and first is slided
The bottom surface of block 43, the upper surface of control cabinet 40 are in contact, and the left side of connecting rod 49 is fixedly connected with buffer spring 53, and buffers
The left side of spring 53 is fixedly connected with the left end of control cabinet 40, and connecting rod 49 and transmission can be reduced when connecting rod 49 pops up
The friction of line 1, while can be avoided connecting rod 49 and popping up production line, buffering effect is played, the right side clamping inside sliding slot 51
There is the second sliding block 45, the bottom surface of the second sliding block 45 is fixedly connected with link block 44, and the bottom surface of link block 44 is fixedly connected with block
48, and the horizontal length value of block 48 is greater than 2 times of 27 diameter of paint can, blocks and applies when paint can 27 being made to reach the quantity of setting
Charging basket 27 continues to transmit forward, and staff is enable to operate in time, improves work efficiency and product quality, reduces production
Cost, the right side of connecting rod 49 are fixedly connected with the rotary magnet 50 of two pieces of specification sizes of the same race, the right side of rotary magnet 50
Face is fixedly connected with push rod 46, and push rod 46 runs through the inside of link block 44, the bottom surface of link block 44 and the fixed company of control cabinet 40
It connects, the right end of push rod 46 is fixedly connected with skewback 47, and the vertical length value of skewback 47 is less than link block 44 to 40 right side of control cabinet
The horizontal length value at end enables skewback 47 to be rotated by horizontal position to vertical position after the promotion of push rod 46, can be in push rod
46, which are pulled rear skewback 47, is rotated by vertical position to horizontal position, be can be realized lacquer by overall structure cooperation and was produced
Cheng Zhong keeps each production link of coating all linked with one another, effectively combines links, realizes coating material production entirely
Automation, improves production efficiency, reduces production cost, improve the stability of product quality, solve in the prior art,
The problem that water paint production automation degree is low, production efficiency is low, high production cost, product quality are unstable.
Working principle: the present invention by PLC control run, toning engineer formula is recalled after, by operator in PLC
Select the formula that sets, and input the batch of this production, PLC will the raw material according to required for formula automatic identification, and
Batch calculate automatically needed for this batch each material weight.PLC will identify the source of each material, and set by formula suitable
Raw material in formula are thrown to ingredient conveying machine 10, discharge terminal 18, feed bin 7 one by one by sequence respectively, case of materials that liquid material, from
It is dynamic to be dosed into liquid tank 11;Case of materials that powder, automatic charging to powder material tank 17, then the powder material tank 17 of corresponding amount passes through cunning
Powder is dosed into discharge terminal 18 by rope 16;When reaching the setting value in formula, PLC will turn off valve and pump on pipeline,
Automatic charging process is completed, liquid material and powder material are sufficiently mixed stirring in feed bin 7;Staff's jag vehicle is by paint can 27
It is transported to and divides on bucket on bucket machine 41 automatically, divide on bucket on the starting of bucket machine 41 conveying paint can 27 to control cabinet 40 automatically, control cabinet
40 put paint can 27 to transmission line 1, and when reaching 27 several setting values of paint can, PLC will automatically adjust two pieces of rotations
The polarity of magnet 50 to homopolarity, homopolarity repels, and push rod 46 is pulled to the position far from connecting rod 49, opens into bucket channel, skewback
47 rotate down to vertical position, the paint can 27 set all by dividing on bucket after bucket machine 41 automatically, set etc.
After the time, PLC will automatically adjust the polarity of two blocks of rotary magnets 50 to heteropolar, heteropolar attraction, push rod 46 be pulled to even
Extension bar 49 connects together, and closes into bucket channel, and paint can 27 continues on to blanking work platform 29, and system sending please expect signal,
PLC expects in paint can 27 after being connected to and please expect signal under the product that feed bin 7 is stirred, and starts the product weight according to setting
It is filled to empty barrel, system will realize the weight in monitoring empty barrel, after reaching setting weight, issue stop signal, PLC will be automatic
Product conveying is closed, filling head rises, and canned paint can 27 is delivered to front, single barrel of filling work by transmission line 1 automatically
Industry complete, start the filling of next paint can 27, repeat the above process, until feed bin 7 in material all it is filling finish for
Only;Bung is transported on cover blanking machine 33 by staff's jag vehicle, and it is defeated that filled paint can 27 leaves blanking work platform 29
After being sent to immediately below cover blanking machine 33, system sending falls lid signal, and PLC is after being connected to and falling lid signal, and cover blanking machine 33 is successively by bung
It dropping down on paint can 27, paint can 27 leaves after cover blanking machine 33 is transported to immediately below capping machine 39, and system issues gland signal,
After being connected to gland signal, capping machine 39 successively compresses the bung on paint can 27 PLC, and paint can 27 leaves 39 quilt of capping machine
After being transported on stacking workbench 54, system issues stacking signal, and after being connected to stacking signal, stacking control room 31 starts PLC
Starting, robot palletizer 30, by 27 stacking of paint can to stacking conveyor 34, then pass through stacking conveyor 34 by handgrip 32
It is delivered to out pile conveyer 35, lower pile conveyer 36, for pallet 37, last fork truck will all be drawn for the paint can 27 on pallet 37
It walks.
In conclusion the Novel water-based paint automatic production line being capable of one-point measurement feed bin by the way that level detector 12 is arranged
7 material position, the accuracy of 7 raw material dosage data of feed bin when improving production are solid by the way that frosted pad 52 is arranged, and on frosted pad 52
Surely it is connected with frosted particle, increases the contact area of frosted pad 52 Yu ground, improves the stability of device, by the way that valve is arranged
Door 22 can control the air inflow of ventilation tank 23 in water purification process, guarantee the stable gas pressure of production process, pass through setting
Skewback 47, and the vertical length value of skewback 47 is less than the horizontal length value that link block 44 arrives 40 right end of control cabinet, enables skewback 47
It is enough to be rotated by horizontal position to vertical position after the promotion of push rod 46, by the way that buffer spring 53, and a left side for buffer spring 53 is arranged
Side is fixedly connected with the left end of control cabinet 40, and the friction of connecting rod 49 and transmission line 1 can be reduced when connecting rod 49 pops up,
It can be avoided connecting rod 49 simultaneously and pop up production line, play buffering effect, by the way that block 48 is arranged, and the level of block 48 is long
Angle value is greater than 2 times of 27 diameter of paint can, blocks paint can 27 to continue to transmit forward when paint can 27 being made to reach the quantity of setting,
So that staff is operated in time, improve work efficiency and product quality, reduce production cost, passes through setting transmission line
1, control room 6, feed bin 7, ingredient conveying machine 10, slip rope 15, powder material tank 17, blanking work platform 29, robot palletizer 30, stacking are defeated
It send machine 34, capping machine 39, divide bucket machine 41 on bucket, the first sliding block 43, the second sliding block 45, push rod 46, connecting rod 49, rotary magnetic automatically
Iron 50, sliding slot 51 etc. can be realized in lacquer production process by overall structure cooperation, make each production link ring ring of coating
It is engaged, effectively combines links, coating material production is made to realize full-automation, improve production efficiency, reduce
Production cost, improves the stability of product quality, and it is low, raw to solve water paint production automation degree in the prior art
Produce the unstable problem of low efficiency, high production cost, product quality.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.