Motor assembling machine with rotating shaft accurately pushed into
Original application No.: 2017113351118
Application date of the original case: 12 months and 14 days in 2017
The original case applicant: dongguan school of science and technology
The original application name: a motor assembling machine capable of continuously and automatically feeding a single rotating shaft.
Technical Field
The invention relates to the field of automatic processing equipment, in particular to a motor assembling machine capable of accurately jacking a rotating shaft.
Background
The motor is a power drive part commonly used, uses very extensively, and it is most all including the motor casing of processing equipment and the motor shaft that passes the motor casing, contains the part that can drive the motor shaft in the motor casing, and the most equipment of impressing that can use the motor shaft in the course of working.
The existing motor shaft is pressed into mostly by adopting a fixed carrier matched with a motor shell, then the motor shaft is pushed into the device through the motor shaft top of the side part to realize the pushing of the motor shaft, the motor shaft is mostly manually or a single manipulator is put into a motor shaft conveying groove, and in the pushing process, the upward warping condition of the left end easily appears, so that the pushing precision is influenced.
Disclosure of Invention
The invention aims to provide a motor assembling machine with a rotating shaft accurately jacked in, wherein a motor shaft is placed into a motor shaft discharging box, and the left end of the motor shaft can be prevented from upwarping in the jacking process through the ingenious design of a jacking device, so that the jacking operation of the motor shaft can be completed more accurately.
In order to achieve the above purpose, the invention adopts the technical scheme that: the utility model provides a motor kludge that accurate top of pivot was gone into, it includes lower carriage (8) and upper bracket (9), lower carriage (8) on be provided with motor casing location drop feed mechanism and motor shaft conveyer trough (1) of mutually supporting, the left side cooperation of motor shaft conveyer trough (1) have top to go into device (5), rear side cooperation has motor shaft loading attachment (7), motor shaft loading attachment (7) including setting up motor shaft material loading (45) on lower carriage (8), and motor shaft material loading (45) do not have apron and preceding curb plate, motor shaft material loading (45) in be provided with motor shaft material loading dog (46) than it is low, the front side of motor shaft material loading dog (46) be provided with rather than the cooperation and connect motor shaft material loading swash plate (47) on motor shaft conveyer trough (1), the rear side of motor shaft material loading (46) be provided with the L shape motor shaft material loading elevator that can pass motor shaft material loading (45) bottom (48) And a motor shaft feeding lifting block (48) is connected with a motor shaft feeding lifting cylinder (49) arranged on the lower support (8), the height of the vertical part of the motor shaft feeding lifting block (48) is integral multiple of the diameter of the motor shaft (4), the distance between the vertical part and the motor shaft feeding stop block (46) is matched with the diameter of the motor shaft (4), a backward inclined motor shaft returning slide block (50) is arranged at the position of the rear side of the motor shaft feeding lifting block (48) of the motor shaft feeding box (45), and the highest position of the motor shaft returning slide block (50) is lower than the motor shaft feeding stop block (46).
Furthermore, the jacking device comprises a jacking cylinder (41) which is arranged on the lower support (8) and extends horizontally, the jacking cylinder (41) is connected with a jacking push block (42) matched with the motor shaft conveying groove (1), the height of the jacking push block (42) is larger than the diameter of the motor shaft (4), a part exceeding the motor shaft (4) is connected with a jacking press sleeve (43) matched with the motor shaft (4) and having a radian of 120 plus 150 degrees, the jacking press sleeve is in an arc shape, the diameter of a part close to the jacking push block (42) is consistent with that of the motor shaft (4), and the diameters of other parts are gradually increased from left to right.
Further, the motor casing positioning and discharging mechanism comprises a motor casing receiving and positioning device (2) which is arranged on a lower support (8) and is matched with a motor shaft conveying groove (1), the rear side of the motor casing positioning device (2) is matched with a motor casing conveying device (3), the upper part of the motor casing positioning device is matched with a discharging device (6), the motor casing positioning device (2) comprises two receiving and positioning stop blocks (16) which are arranged on the lower support (8), the matched parts of the two receiving and positioning stop blocks (16) and the motor shaft conveying groove (1) are notches, a positioning rotating shaft (17) and a receiving and positioning motor (20) which move horizontally from left to right are arranged on the receiving and positioning stop blocks (16), a receiving and positioning rotating cylinder (18) is sleeved on the receiving and positioning rotating shaft (17), and separating plates (19) are uniformly arranged on the outer side of the receiving and positioning rotating cylinder (18) along the shape, and a material receiving positioning area matched with the motor shell (21) is formed between two adjacent material receiving partition plates (19).
Further, unloader (6) including setting up unloading lift cylinder (23) on upper bracket (9), unloading lift cylinder (23) below be connected with unloading elevator (24), the middle part of unloading elevator (24) be provided with casing centre gripping cylinder (25), both sides be provided with motor shaft (4) tip complex clamping shaft device, casing centre gripping cylinder (25) the side be provided with and connect material locating area in motor casing (21) complex casing grip block (26) about.
Further, the clamping shaft device including set up clamping shaft activity cylinder (30) and clamping shaft upset mount pad (31) that unloading elevator block (24) below set up, clamping shaft activity cylinder (30) be connected with clamping shaft activity rack (29) that pass clamping shaft upset mount pad (31), clamping shaft upset mount pad (31) on install clamping shaft trip shaft (32), clamping shaft trip shaft (32) middle part solid cover have with clamping shaft activity rack (29) meshing clamping shaft upset gear (33), surpass clamping shaft upset mount pad the part solid cover have with motor shaft (4) both ends complex clamping shaft upset clamp splice (34).
Furthermore, the upper part of the clamping shaft movable rack (29) is provided with a clamping shaft movable sliding block (28), the clamping shaft movable sliding block (28) is matched with a clamping shaft movable sliding groove (27) below the blanking lifting block (24), the cross sections of the clamping shaft movable sliding groove (27) and the clamping shaft movable sliding block (28) are T-shaped, and the inner side surface of the clamping shaft overturning mounting seat (31) is provided with an overturning positioning stop block (35) in contact fit with a clamping shaft overturning clamping block (34) in a vertical state.
Furthermore, a turning positioning elastic block (36) is embedded into one side, matched with the clamping shaft turning clamping block (34), of the turning positioning stop block (35), the turning positioning elastic block (36) exceeds the turning positioning stop block (35) when in a no-pressure state, and a pressure sensor (37) is matched with one side, positioned in the turning positioning stop block (35), of the turning positioning elastic block (36).
Furthermore, the other end of connecing material location pivot (17) cooperate and connect material location bearing frame (38), connect material location dog (16) set up vertical trend and with connect material location pivot (17) complex connect material location lift groove (39), connect material location bearing frame (38) and connect material positioning motor (20) all to be connected with connect material location lift cylinder (40) of the vertical trend that connects material location dog (16) outside to set up.
Further, motor casing conveyor (3) belt conveyor (11) of trend around setting up on lower carriage (8), belt conveyor (11) the front end be connected with the motor casing that there is the backplate on left and right sides and carry spout (12), and motor casing carries spout (12) and belt conveyor (11) complex position backplate to be provided with the breach, the cooperation of breach department has motor casing screens clamp splice (14), motor casing screens clamp splice (14) motor casing screens spring (15) and lower carriage (8) through controlling the trend on set up motor casing screens seat (13) be connected.
The invention has the beneficial effects that:
1. put into motor shaft blowing incasement with the motor shaft, through L shape motor shaft material loading elevator that can go up and down cooperation motor shaft material loading dog can make single continuous from the motor shaft material loading swash plate of motor shaft slide in the motor shaft conveyer trough, simple structure, convenient operation, and very big reduction the interval time, can cooperate the device realization continuous single motor shaft blowing of pushing into and impress.
2. The design benefit of pushing in the device can prevent the left end upwarp of motor shaft at the in-process of pushing in, and then can be more accurate the operation of pushing in of completion motor shaft.
3. Adopt can pivoted motor casing to connect material positioner cooperation motor casing conveyor and motor shaft conveyer trough, can make motor casing and motor shaft precision butt joint on it when realizing the continuous material loading of motor casing, can also cooperate unloader to realize accurate unloading.
4. The design of unloader can realize the center location when carrying out the centre gripping to the motor casing part after the equipment, and then can make things convenient for the accurate centre gripping of lateral part clamping part, and what adopted is the synchronous centre gripping unloading of motor casing and motor shaft, can ensure the stability of unloading.
5. The structural design of lateral part clamping shaft device, easy operation, pivoted range is accurate, and then can carry out position control to the motor shaft of impressing in the motor casing.
6. The cooperation of clamp axle activity slider and clamp axle activity spout can ensure the precision of clamp axle activity rack, and then can advance a pen and improve pivoted precision, and the design of upset location dog can be injectd the clamp axle scope of clamp axle upset clamp splice, and then plays the size detection effect of axle when making unloader realize the unloading.
7. The design of upset location elastic block and pressure sensor, the length dimension that can be more accurate through upset centre gripping detection motor shaft, and then can play the effect that detects to the motor shaft of certain within range.
8. The design of the material receiving positioning lifting groove and the material receiving positioning lifting cylinder can lift the whole material receiving positioning part, so that an assembled motor shaft can be separated from the bottom of the motor shaft conveying groove, and interference between the clamping shaft overturning clamping block and the bottom of the motor shaft conveying groove in the rotating process is avoided.
9. Motor casing conveyor's structural design is ingenious, can make single the sliding into motor casing of motor casing connect the material locating area in, avoids appearing same motor casing and connects the condition that has two motor casings to interfere in the material locating area.
Drawings
Fig. 1 is a top view of a motor assembling machine with a rotating shaft accurately pushed in.
Fig. 2 is a schematic structural view of the jacking device.
Fig. 3 is a top view of a motor shaft feeding device.
Fig. 4 is a cross-sectional view of D-D in fig. 3.
FIG. 5 is a top view of the motor housing conveyor, motor housing receiving and positioning device, and motor shaft conveyor trough.
Fig. 6 is a cross-sectional view a-a of fig. 5.
FIG. 7 is a top view of the blanking device, the motor housing receiving and positioning device, and the motor shaft conveying trough.
Fig. 8 is a partial enlarged view of B in fig. 7.
Fig. 9 is a partial enlarged view of C in fig. 8.
Fig. 10 is a schematic view of the matching of the motor housing material receiving and positioning device and the motor shaft conveying groove.
The text labels shown in the figures are represented as: 1. a motor shaft conveying groove; 2. the motor shell material receiving and positioning device; 3. a motor casing conveying device; 4. a motor shaft; 5. jacking in the device; 6. a blanking device; 7. a motor shaft feeding device; 8. a lower bracket; 9. an upper bracket; 11. a belt conveyor; 12. a motor casing conveying chute; 13. a motor housing clamping seat; 14. a motor casing clamping block; 15. a motor casing clamping spring; 16. a material receiving positioning stop block; 17. a material receiving positioning rotating shaft; 18. a material receiving positioning rotary drum; 19. a material receiving partition plate; 20. a material receiving positioning motor; 21. a motor housing; 23. a blanking lifting cylinder; 24. blanking lifting blocks; 25. the shell clamps the cylinder; 26. a housing clamping block; 27. a movable chute of the clamping shaft; 28. a movable slide block of the clamping shaft; 29. a clamping shaft movable rack; 30. a clamping shaft movable cylinder; 31. a clamp shaft overturning mounting seat; 32. a clamp shaft overturning shaft; 33. a clamp shaft overturning gear; 34. the clamping shaft overturns the clamping block; 35. turning over the positioning stop block; 36. turning over the positioning elastic block; 37. a pressure sensor; 38. a material receiving positioning bearing seat; 39. a material receiving positioning lifting groove; 40. a material receiving positioning lifting cylinder; 41. jacking into the cylinder; 42. pushing the push block; 43. pushing the pressing sleeve; 45. feeding a material box on a motor shaft; 46. a motor shaft feeding stop block; 47. a motor shaft feeding inclined plate; 48. a motor shaft feeding lifting block; 49. a motor shaft feeding lifting cylinder; 50. the motor shaft returns the slide block.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in fig. 1 to 10, the specific structure of the present invention is: a motor assembling machine with a rotating shaft accurately pushed in comprises a lower support 8 and an upper support 9, wherein a motor shell positioning discharging mechanism and a motor shaft conveying groove 1 which are matched with each other are arranged on the lower support 8, a pushing device 5 is matched on the left side of the motor shaft conveying groove 1, a motor shaft feeding device 7 is matched on the rear side of the motor shaft conveying groove 1, the motor shaft feeding device 7 comprises a motor shaft feeding box 45 arranged on the lower support 8, the motor shaft feeding box 45 is not provided with a cover plate and a front side plate, a motor shaft feeding baffle block 46 lower than the motor shaft feeding box is arranged in the motor shaft feeding box 45, a motor shaft feeding inclined plate 47 matched with the motor shaft feeding baffle block 46 and connected with the motor shaft feeding inclined plate on the motor shaft conveying groove 1 is arranged on the front side of the motor shaft feeding baffle block 46, an L-shaped motor shaft feeding lifting block 48 capable of penetrating through the bottom of the motor shaft feeding box 45 is arranged on the rear side of the motor shaft feeding baffle block 46, and the motor shaft feeding lifting block 48 is, the height of the vertical part of the motor shaft feeding lifting block 48 is integral multiple of the diameter of the motor shaft 4, the distance between the vertical part and the motor shaft feeding stop block 46 is matched with the diameter of the motor shaft 4, a backward inclined motor shaft returning slide block 50 is arranged at the position, located on the rear side of the motor shaft feeding lifting block 48, of the motor shaft feeding box 45, and the highest position of the motor shaft returning slide block 50 is lower than the motor shaft feeding stop block 46.
Preferably, the pushing device comprises a pushing cylinder 41 arranged on the lower bracket 8 in the horizontal direction, the pushing cylinder 41 is connected with a pushing block 42 matched with the motor shaft conveying groove 1, the height of the pushing block 42 is larger than the diameter of the motor shaft 4, a part exceeding the motor shaft 4 is connected with a pushing sleeve 43 matched with the motor shaft 4 and having an arc of 120 plus 150 degrees, the pushing sleeve is in a conical arc shape, the diameter of a part close to the pushing block 42 is consistent with that of the motor shaft 4, and the diameters of other parts are gradually increased from left to right.
Preferably, the motor casing positioning and discharging mechanism comprises a motor casing receiving and positioning device 2 which is arranged on the lower bracket 8 and is matched with the motor shaft conveying groove 1, the rear side of the motor casing positioning device 2 is matched with a motor casing conveying device 3, the upper part of the motor casing positioning device is matched with a blanking device 6, the motor casing positioning device 2 comprises two material receiving positioning stop blocks 16 arranged on the lower bracket 8, and the matching parts of the two material receiving positioning stop blocks 16 and the motor shaft conveying groove 1 are notches, the material receiving positioning stop blocks 16 are provided with material receiving positioning rotating shafts 17 and material receiving positioning motors 20 in horizontal directions from left to right, the receiving positioning rotating shaft 17 is sleeved with a receiving positioning rotating drum 18, the outer side of the receiving positioning rotating drum 18 is uniformly provided with receiving partition plates 19 along the ring shape, and a material receiving positioning area matched with the motor shell 21 is formed between two adjacent material receiving partition plates 19.
Preferably, unloader 6 including setting up unloading lift cylinder 23 on the upper bracket 9, unloading lift cylinder 23 below be connected with unloading elevator block 24, the middle part of unloading elevator block 24 be provided with casing centre gripping cylinder 25, both sides be provided with motor shaft 4 tip complex clamping shaft device, casing centre gripping cylinder 25 the left and right sides be provided with and connect the material motor casing 21 complex casing grip block 26 in the locating area.
Preferably, the clamping shaft device comprises a clamping shaft movable cylinder 30 and a clamping shaft overturning mounting seat 31 which are arranged below the blanking lifting block 24, the clamping shaft movable cylinder 30 is connected with a clamping shaft movable rack 29 which penetrates through the clamping shaft overturning mounting seat 31, a clamping shaft overturning shaft 32 is installed on the clamping shaft overturning mounting seat 31, a clamping shaft overturning gear 33 which is meshed with the clamping shaft movable rack 29 is fixedly sleeved in the middle of the clamping shaft overturning shaft 32, and a part which exceeds the clamping shaft overturning mounting seat is fixedly sleeved with a clamping shaft overturning clamping block 34 which is matched with two ends of the motor shaft 4.
Preferably, a clamping shaft movable sliding block 28 is arranged at the upper part of the clamping shaft movable rack 29, the clamping shaft movable sliding block 28 is matched with a clamping shaft movable sliding groove 27 below the blanking lifting block 24, the cross sections of the clamping shaft movable sliding groove 27 and the clamping shaft movable sliding block 28 are both in a T shape, and an overturning positioning stop block 35 in contact fit with a clamping shaft overturning clamping block 34 in a vertical state is arranged on the inner side surface of the clamping shaft overturning mounting seat 31.
Preferably, a turning positioning elastic block 36 is embedded in one side of the turning positioning stop block 35, which is matched with the clamping shaft turning clamping block 34, the turning positioning elastic block 36 exceeds the turning positioning stop block 35 when in a no-pressure state, and a pressure sensor 37 is matched on one side of the turning positioning elastic block 36, which is positioned in the turning positioning stop block 35.
Preferably, the other end of the receiving positioning rotating shaft 17 is matched with a receiving positioning bearing seat 38, the receiving positioning stop block 16 is provided with a receiving positioning lifting groove 39 with a vertical direction matched with the receiving positioning rotating shaft 17, and the receiving positioning bearing seat 38 and the receiving positioning motor 20 are both connected with a receiving positioning lifting cylinder 40 with a vertical direction arranged outside the receiving positioning stop block 16.
Preferably, motor casing conveyor 3 including setting up belt conveyor 11 that moves towards around on lower carriage 8, belt conveyor 11's front end be connected with the motor casing that has the backplate on the left and right sides and carry spout 12, and the motor casing carries spout 12 and 11 complex positions backplate of belt conveyor to be provided with the breach, the cooperation of breach department has motor casing screens clamp splice 14, motor casing screens clamp splice 14 motor casing screens spring 15 and the lower carriage 8 through controlling the trend on the motor casing screens seat 13 that sets up be connected.
When the motor shell feeding device is used, the motor shaft 4 is firstly placed into the motor shaft feeding box 45, then the motor shaft feeding lifting cylinder 49 drives the motor shaft feeding lifting block 48 to descend, further the motor shaft 4 can enter the motor shaft feeding lifting block 48, then the motor shaft feeding lifting cylinder 49 ascends, in the lifting process, the motor shaft 4 exceeding the motor shaft feeding lifting block 48 can reenter the motor shaft feeding box 45 from the motor shaft returning inclined plate 50, the motor shaft in the motor shaft feeding lifting block 48 can enter the motor shaft conveying groove 1 along the motor shaft feeding inclined plate 47 one by one along the lifting interval, meanwhile, the motor shell 21 is placed onto the belt conveying device 11, enters the motor shell conveying chute 12 through the conveying of the belt conveying device 11 and is clamped by the motor shell clamping blocks 14, the next motor shell 21 pushes the previous motor clamp out of the motor shell clamping blocks 14 under the conveying of the belt conveying device 11, the next motor casing 21 is clamped, the previous motor casing 21 enters the motor casing material receiving positioning area, the motor casing material receiving positioning area provided with the motor casing 21 is driven to rotate to the uppermost part through the rotation of the material receiving positioning motor 20, the motor casing material receiving positioning area is enabled to be in butt joint with the motor shaft conveying groove 1, the jacking push block 42 is driven to push the motor shaft 4 rightwards through the jacking cylinder 41, in the pushing process, the jacking press sleeve can press the left end of the motor shaft 4 in a pressing mode, the motor shaft 4 in the motor shaft conveying groove 1 can be jacked and inserted into the motor casing, the material receiving positioning rotating shaft 17 is driven to ascend through the material receiving positioning lifting cylinder 40, the assembled motor casing and the motor shaft are driven to ascend integrally, the blanking lifting block 24 is driven to descend through the blanking lifting cylinder 23, the two casing clamping blocks 26 are driven to move towards the center through the casing clamping cylinder 25, and the casing clamping blocks 26 clamp the left side surface and the right side surface of the, then, the clamping shaft movable rack 29 is driven to move through the clamping shaft movable cylinder 30, and then the clamping shaft overturning gear 33 is driven to rotate, and then the clamping shaft overturning clamping block 34 is driven to rotate to a vertical position through the clamping shaft overturning shaft, in the process, the clamping shaft overturning clamping blocks 34 on the two sides can adjust the position of the motor shaft, if the size of the motor shaft is qualified, the clamping shaft overturning clamping block 34 can inwards press the overturning positioning elastic block 36, and then the pressure sensor can generate a corresponding pressure value, if the pressure value is overlarge, the length of the motor shaft 4 is proved to be overlong, if the pressure value is not enough, the length of the undersized motor shaft 4 is proved to be overlong, if the detection is qualified, the assembled motor is taken away through the ascending and descending of the blanking lifting cylinder 23, the assembly of a single motor is completed, and the steps are repeated in the subsequent assembly.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.