CN110501994A - A kind of automobile glass lifter endurance test monitoring system and its control method - Google Patents

A kind of automobile glass lifter endurance test monitoring system and its control method Download PDF

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Publication number
CN110501994A
CN110501994A CN201910802362.5A CN201910802362A CN110501994A CN 110501994 A CN110501994 A CN 110501994A CN 201910802362 A CN201910802362 A CN 201910802362A CN 110501994 A CN110501994 A CN 110501994A
Authority
CN
China
Prior art keywords
endurance test
glass
camera
frame riser
insulating box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910802362.5A
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Chinese (zh)
Inventor
周玉成
沈强
张立
韦瑜凯
潘云龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Motiontec Automotive Co Ltd
Original Assignee
Wuhu Motiontec Automotive Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhu Motiontec Automotive Co Ltd filed Critical Wuhu Motiontec Automotive Co Ltd
Priority to CN201910802362.5A priority Critical patent/CN110501994A/en
Publication of CN110501994A publication Critical patent/CN110501994A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24065Real time diagnostics

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

Present invention discloses a kind of automobile glass lifter endurance test monitoring systems, system is equipped with glass-frame riser, drive the endurance test controller of glass-frame riser work, the endurance test controller is communicated by RS485 with server terminal, and the server terminal passes through communication network and mobile communication.The advantage of the invention is that endurance test is facilitated to carry out, the automobile glass lifter durable test that can remotely monitor, system operational security is stable, reliable, can remotely reflect test progress, also can be in the alarm that goes wrong, and makes counter-measure.

Description

A kind of automobile glass lifter endurance test monitoring system and its control method
Technical field
The present invention relates to automobile lifters and power sunroof controller durable test to test field.
Background technique
In traditional glass-frame riser and power sunroof Durable test system, checks endurance running situation, need It is checked by going to scene to open durability test equipment.But since to usually require the duration longer for endurance test, work as experimental period Between occur abnormal, laboratory technician is difficult to find at the first time.
Summary of the invention
The technical problem to be solved by the present invention is to realize that a kind of test is safe and reliable, the glass of automobile of on-site supervision is not needed Glass lifter endurance test monitoring system.
To achieve the goals above, a kind of the technical solution adopted by the present invention are as follows: automobile glass lifter endurance test prison Control system, system are equipped with glass-frame riser, the endurance test controller of driving glass-frame riser work, the endurance test control Device is communicated by RS485 with server terminal, and the server terminal passes through communication network and mobile communication.
System is equipped with camera, and the camera obtains glass-frame riser area image, and the camera video information is defeated Outlet connects memory and server terminal, and the server terminal connects memory, and the endurance test controller output is opened Signal is moved to camera.
There are two the camera is set, it is separately fixed at the two sides of glass-frame riser, the equal direction of the camera lens of the camera Glass-frame riser.
System is equipped with the temperature sensor being attached on the motor of glass-frame riser, the temperature sensor output temperature signal To endurance test controller.
System is equipped with insulating box, and the insulating box upper opening is simultaneously equipped with sealing cover, and the durable controller server is whole End and memory are respectively positioned on outside insulating box, and horizontally disposed support plate is equipped in the insulating box, and the glass-frame riser is fixed On the supporting plate, the glass-frame riser is stretched out by the wire casing of L I N line eaves from insulating box and is connected with endurance test controller It connects, elevating mechanism is equipped between the support plate and insulating box bottom, the insulating box is externally provided with control elevating mechanism work Switch key.
The support plate of the glass-frame riser two sides is equipped with bracket, and the camera is fixed on bracket, the camera shooting Head is connect by the wire casing stretching of signal wire eaves from insulating box with endurance test controller, memory, server terminal.
Light source and smoke alarm are fixed on the bracket, the light source passes through signal wire with smoke alarm and connects The wire casing stretching of eaves is connect with endurance test controller from insulating box.
A kind of control method based on the automobile glass lifter endurance test monitoring system, it is characterised in that:
Temperature in regulating thermostatic case, and keep temperature constant state, endurance test controller is according to preset cycle-index/follow The work of ring time driving glass-frame riser, and monitors the operational data of glass-frame riser, and operational data includes ascending current, upper stifled Electric current, the rate of climb, the rise time, drop-out current, lower stifled electric current, decrease speed, fall time, motor temperature, in insulating box Smoke condition, endurance test controller store operational data, some operational data exception is worked as during endurance test, then is passed through Server issues alarm signal to mobile phone, then stops endurance test when some operational data exceeds range of safety operation, and pass through Server issues alarm signal to mobile phone;
When endurance test controller completion preset cycle-index/circulation time, then stop endurance test, and pass through service Device issues the notice for completing test to mobile phone.
When some operational data is abnormal or some operational data exceeds range of safety operation, then camera and light source are opened It disappears up to exception or beyond range of safety operation situation, mobile phone is requested to work as to server terminal sending acquisition proactive according to user As the instruction of head image or stored image, server terminal will be sent to hand when preceding camera image or stored image Machine.
Server terminal connection at least two mobile phones, every mobile phone is incorporated into device address, uses server periodic queries Mode, the facility information that circulation reads different address equipment are communicated.
The advantage of the invention is that endurance test is facilitated to carry out, the durable survey of the automobile glass lifter that can remotely monitor Examination, system operational security is stable, reliable, can remotely reflect test progress, also can be in the alarm that goes wrong, and makes reply Measure.
Detailed description of the invention
The content of width attached drawing every in description of the invention expression is briefly described below:
Fig. 1 is automobile glass lifter endurance test monitoring system functional block diagram.
Specific embodiment
Below against attached drawing, by the description of the embodiment, for example related each component of a specific embodiment of the invention Shape, construction, the mutual alignment between each section and connection relationship, the effect of each section and working principle, manufacturing process and Operate with method etc., is described in further detail, to help those skilled in the art to inventive concept of the invention, technology Scheme has more complete, accurate and deep understanding.
Automobile glass lifter endurance test monitoring system is equipped with endurance test controller and glass-frame riser, glass lifting Device is device under test, and endurance test controller is existing experimental rig, and endurance test controller drives glass-frame riser work, It is remotely monitored in order to facilitate staff, endurance test controller is communicated by RS485 with server terminal, and server terminal is logical Communication network and mobile communication, communication network 4G, 5G or internal communication network are crossed, then user can be real-time by mobile phone Endurance test controller is connected, test data is obtained.
The use environment of automobile is different, can reliably run to guarantee glass-frame riser in any environment, needs Experimental enviroment is controlled, therefore system is equipped with an insulating box, insulating box is hollow cabinet, and tank wall has heat preservation Layer, insulating box inside are equipped with temperature control unit, insulating box can be made to maintain set temperature, and such as 50 degree or 30 degree subzero, from And the use environment that mould is severe, and the running parameter situation of glass-frame riser in such a case.
In order to facilitate glass-frame riser, the top opening of insulating box is placed, chamber door (sealing cover) is fixed on perseverance by hinge Edge at the top of incubator, being horizontally disposed in insulating box has a support plate, for fixing glass-frame riser, support plate and insulating box Elevating mechanism is equipped between bottom, insulating box is externally provided with the switch key of control elevating mechanism work, then can will be in support plate It rises or declines, after decline, chamber door can be closed, after rising, facilitate installation, speed regulation, replacement glass-frame riser.
Since environment temperature is controllable to adverse circumstances, then system is equipped with the temperature being attached on the motor of glass-frame riser and passes Sensor, temperature sensor output temperature signal to endurance test controller can monitor the operating temperature of motor in real time, avoid Failure is burnt, and is damaged to pilot system.
Due to remotely monitoring, observation in real time for convenience, and record test process, system are equipped with camera, camera Glass-frame riser area image is obtained, camera video information output connects memory and server terminal, server terminal Memory is connected, endurance test controller exports enabling signal to camera, there are two camera is set, is separately fixed at glass liter The two sides of device drop, and the camera lens of the camera states glass-frame riser when in system setting insulating box towards glass-frame riser The support plate of two sides is equipped with bracket, and the camera is fixed on bracket, camera through signal wire eaves from insulating box Wire casing stretching is connect with endurance test controller, memory, server terminal.In addition, being fixed with light source and smog report on bracket Alert device, light source and smoke alarm are stretched out by the wire casing of signal wire connection eaves from insulating box to be connected with endurance test controller It connects, smoke alarm is it is possible to monitor whether have burning or other abnormal conditions, light source that can then provide the photograph of charging for camera It is bright.
Durable controller server terminal and memory are respectively positioned on outside insulating box, so that the main component of system is closed at one Suitable operating temperature guarantees that system itself is stable and reliable in work, and glass-frame riser passes through the wire casing of LI N line eaves from insulating box Stretching is connect with endurance test controller.
A kind of control method of above-mentioned automobile glass lifter endurance test monitoring system:
Temperature in regulating thermostatic case, and keep temperature constant state, endurance test controller is according to preset cycle-index/follow The work of ring time driving glass-frame riser, and monitors the operational data of glass-frame riser, and operational data includes ascending current, upper stifled Electric current, the rate of climb, the rise time, drop-out current, lower stifled electric current, decrease speed, fall time, motor temperature, in insulating box Smoke condition, endurance test controller store operational data, some operational data exception is worked as during endurance test, then is passed through Server issues alarm signal to mobile phone, then stops endurance test when some operational data exceeds range of safety operation, and pass through Server issues alarm signal to mobile phone;
When endurance test controller completion preset cycle-index/circulation time, then stop endurance test, and pass through service Device issues the notice for completing test to mobile phone.
Data exception has been above the value range of setting, a range of safety operation also preset value range, but The value range of the range of safety operation of the same operational data is greater than the value range of data exception.
When some operational data is abnormal or some operational data exceeds range of safety operation, then camera and light source are opened It disappears up to exception or beyond range of safety operation situation, mobile phone is requested to work as to server terminal sending acquisition proactive according to user As the instruction of head image or stored image, server terminal will be sent to hand when preceding camera image or stored image Machine.
Field signal acquisition belongs to system bottom part as system front end.Real-time collection site test run state, The test parameters such as running current, runing time.Acquisition data can be uploaded in real time simultaneously.It is supervised in monitoring center using long-range APP System platform is controlled, may be implemented to move long-range front monitoring front-end all devices.Realization is monitored field test status data.When There is overcurrent, overheating protection, pushes warning message to user in time.
Server terminal connects at least two mobile phones, when the external more headend equipments of same server, if not the same End equipment uploads data simultaneously will lead to RS485 communication line obstruction.Data upload failure.Server end stores always number simultaneously According to server system resources can be consumed.Therefore, every mobile phone is incorporated into device address, using server periodic queries mode, follows The facility information that ring reads different address equipment is communicated, and guarantees RS485 communication line, every time only on one group of headend equipment Communication breath.Frame experiment is opened up in headend equipment upload communication information starts over flag bit.When server detects that front end is set It tests and starts in standby upload information.Server starts to store the communication information that headend equipment uploads.When detecting that experiment terminates.Then The information of upload is not stored.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way Limitation, as long as the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out is used, or without changing It is within the scope of the present invention into the conception and technical scheme of the invention are directly applied to other occasions.

Claims (10)

1. a kind of automobile glass lifter endurance test monitoring system, system is equipped with glass-frame riser, drives glass-frame riser work The endurance test controller of work, it is characterised in that: the endurance test controller is communicated by RS485 with server terminal, institute It states server terminal and passes through communication network and mobile communication.
2. automobile glass lifter endurance test monitoring system according to claim 1, it is characterised in that: system is equipped with and takes the photograph As head, the camera obtains glass-frame riser area image, and the camera video information output connects memory kimonos Business device terminal, the server terminal connect memory, and the endurance test controller exports enabling signal to camera.
3. automobile glass lifter endurance test monitoring system according to claim 2, it is characterised in that: the camera There are two if, the two sides of glass-frame riser are separately fixed at, the camera lens of the camera is towards glass-frame riser.
4. automobile glass lifter endurance test monitoring system according to claim 3, it is characterised in that: system is equipped with patch Temperature sensor on the motor of glass-frame riser, the temperature sensor output temperature signal to endurance test controller.
5. according to automobile glass lifter endurance test monitoring system described in claim 2,3 or 4, it is characterised in that: system Equipped with insulating box, the insulating box upper opening is simultaneously equipped with sealing cover, and the durable controller server terminal and memory are equal Outside insulating box, horizontally disposed support plate is equipped in the insulating box, the glass-frame riser is fixed on the supporting plate, institute Glass-frame riser is stated to connect by the stretching of the wire casing of LIN line eaves from insulating box with endurance test controller, the support plate and Elevating mechanism is equipped between insulating box bottom, the insulating box is externally provided with the switch key of control elevating mechanism work.
6. automobile glass lifter endurance test monitoring system according to claim 5, it is characterised in that: the glass liter The support plate for dropping device two sides is equipped with bracket, and the camera is fixed on bracket, and the camera through signal wire is from constant temperature The wire casing stretching of eaves is connect with endurance test controller, memory, server terminal on case.
7. automobile glass lifter endurance test monitoring system according to claim 6, it is characterised in that: on the bracket It is fixed with light source and smoke alarm, the light source passes through the wire casing that signal wire connects the eaves from insulating box with smoke alarm Stretching is connect with endurance test controller.
8. a kind of control method based on the automobile glass lifter endurance test monitoring system any in claim 1-7, It is characterized by:
Temperature in regulating thermostatic case, and temperature constant state is kept, when endurance test controller is according to preset cycle-index/circulation Between driving glass-frame riser work, and monitor the operational data of glass-frame riser, operational data includes ascending current, upper stifled electricity Stream, the rate of climb, rise time, drop-out current, lower stifled electric current, decrease speed, fall time, motor temperature, cigarette in insulating box Gas situation, endurance test controller store operational data, some operational data exception is worked as during endurance test, then passes through clothes Business device issues alarm signal to mobile phone, then stops endurance test when some operational data exceeds range of safety operation, and pass through clothes Business device issues alarm signal to mobile phone;
When endurance test controller completes preset cycle-index/circulation time, then stop endurance test, and by server to Mobile phone issues the notice for completing test.
9. control method according to claim 5, it is characterised in that: when some operational data is abnormal or some work number According to range of safety operation is exceeded, then opens camera and light source and disappear up to exception or beyond range of safety operation situation, mobile phone It is requested to issue the instruction obtained when preceding camera image or stored image, server terminal to server terminal according to user Mobile phone will be sent to when preceding camera image or stored image.
10. control method according to claim 8 or claim 9, it is characterised in that: server terminal connects at least two mobile phones, Every mobile phone is incorporated into device address, and using server periodic queries mode, circulation reads the facility information of different address equipment It is communicated.
CN201910802362.5A 2019-08-28 2019-08-28 A kind of automobile glass lifter endurance test monitoring system and its control method Pending CN110501994A (en)

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Application Number Priority Date Filing Date Title
CN201910802362.5A CN110501994A (en) 2019-08-28 2019-08-28 A kind of automobile glass lifter endurance test monitoring system and its control method

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Application Number Priority Date Filing Date Title
CN201910802362.5A CN110501994A (en) 2019-08-28 2019-08-28 A kind of automobile glass lifter endurance test monitoring system and its control method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112649187A (en) * 2021-01-04 2021-04-13 东风汽车股份有限公司 Testing device and durability testing method for automobile glass lifter

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101358903A (en) * 2008-09-10 2009-02-04 重庆长安汽车股份有限公司 Life test console for electric glass lifter for automobile
EP2607286A1 (en) * 2011-12-19 2013-06-26 Inventio AG Test method of an elevator system and a monitoring device for performing the test method
CN104181419A (en) * 2014-08-19 2014-12-03 中华人民共和国无锡出入境检验检疫局 Intelligent monitoring system for durability test of electric tool and durability test device
CN204177561U (en) * 2014-09-28 2015-02-25 北京汽车研究总院有限公司 A kind of endurance test equipment of glass-frame riser
CN106124226A (en) * 2016-08-30 2016-11-16 芜湖莫森泰克汽车科技股份有限公司 Durability of window glass lifter test system and method
CN106989936A (en) * 2017-03-29 2017-07-28 江铃汽车股份有限公司 A kind of electric glass lifter and switch gate integrate durable test device
CN107621372A (en) * 2017-08-29 2018-01-23 芜湖莫森泰克汽车科技股份有限公司 Automotive four-door anti-pinch lifter Durable detection device
CN107621371A (en) * 2017-08-29 2018-01-23 芜湖莫森泰克汽车科技股份有限公司 Durability of window glass lifter test equipment
CN108956154A (en) * 2018-05-21 2018-12-07 奇瑞汽车股份有限公司 Durability test device and method for automobile window lifting system

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101358903A (en) * 2008-09-10 2009-02-04 重庆长安汽车股份有限公司 Life test console for electric glass lifter for automobile
EP2607286A1 (en) * 2011-12-19 2013-06-26 Inventio AG Test method of an elevator system and a monitoring device for performing the test method
CN104181419A (en) * 2014-08-19 2014-12-03 中华人民共和国无锡出入境检验检疫局 Intelligent monitoring system for durability test of electric tool and durability test device
CN204177561U (en) * 2014-09-28 2015-02-25 北京汽车研究总院有限公司 A kind of endurance test equipment of glass-frame riser
CN106124226A (en) * 2016-08-30 2016-11-16 芜湖莫森泰克汽车科技股份有限公司 Durability of window glass lifter test system and method
CN106989936A (en) * 2017-03-29 2017-07-28 江铃汽车股份有限公司 A kind of electric glass lifter and switch gate integrate durable test device
CN107621372A (en) * 2017-08-29 2018-01-23 芜湖莫森泰克汽车科技股份有限公司 Automotive four-door anti-pinch lifter Durable detection device
CN107621371A (en) * 2017-08-29 2018-01-23 芜湖莫森泰克汽车科技股份有限公司 Durability of window glass lifter test equipment
CN108956154A (en) * 2018-05-21 2018-12-07 奇瑞汽车股份有限公司 Durability test device and method for automobile window lifting system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112649187A (en) * 2021-01-04 2021-04-13 东风汽车股份有限公司 Testing device and durability testing method for automobile glass lifter

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Application publication date: 20191126

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