CN110501994A - A kind of automobile glass lifter endurance test monitoring system and its control method - Google Patents
A kind of automobile glass lifter endurance test monitoring system and its control method Download PDFInfo
- Publication number
- CN110501994A CN110501994A CN201910802362.5A CN201910802362A CN110501994A CN 110501994 A CN110501994 A CN 110501994A CN 201910802362 A CN201910802362 A CN 201910802362A CN 110501994 A CN110501994 A CN 110501994A
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- China
- Prior art keywords
- endurance test
- glass
- camera
- frame riser
- insulating box
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
- G05B23/0221—Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24065—Real time diagnostics
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
Present invention discloses a kind of automobile glass lifter endurance test monitoring systems, system is equipped with glass-frame riser, drive the endurance test controller of glass-frame riser work, the endurance test controller is communicated by RS485 with server terminal, and the server terminal passes through communication network and mobile communication.The advantage of the invention is that endurance test is facilitated to carry out, the automobile glass lifter durable test that can remotely monitor, system operational security is stable, reliable, can remotely reflect test progress, also can be in the alarm that goes wrong, and makes counter-measure.
Description
Technical field
The present invention relates to automobile lifters and power sunroof controller durable test to test field.
Background technique
In traditional glass-frame riser and power sunroof Durable test system, checks endurance running situation, need
It is checked by going to scene to open durability test equipment.But since to usually require the duration longer for endurance test, work as experimental period
Between occur abnormal, laboratory technician is difficult to find at the first time.
Summary of the invention
The technical problem to be solved by the present invention is to realize that a kind of test is safe and reliable, the glass of automobile of on-site supervision is not needed
Glass lifter endurance test monitoring system.
To achieve the goals above, a kind of the technical solution adopted by the present invention are as follows: automobile glass lifter endurance test prison
Control system, system are equipped with glass-frame riser, the endurance test controller of driving glass-frame riser work, the endurance test control
Device is communicated by RS485 with server terminal, and the server terminal passes through communication network and mobile communication.
System is equipped with camera, and the camera obtains glass-frame riser area image, and the camera video information is defeated
Outlet connects memory and server terminal, and the server terminal connects memory, and the endurance test controller output is opened
Signal is moved to camera.
There are two the camera is set, it is separately fixed at the two sides of glass-frame riser, the equal direction of the camera lens of the camera
Glass-frame riser.
System is equipped with the temperature sensor being attached on the motor of glass-frame riser, the temperature sensor output temperature signal
To endurance test controller.
System is equipped with insulating box, and the insulating box upper opening is simultaneously equipped with sealing cover, and the durable controller server is whole
End and memory are respectively positioned on outside insulating box, and horizontally disposed support plate is equipped in the insulating box, and the glass-frame riser is fixed
On the supporting plate, the glass-frame riser is stretched out by the wire casing of L I N line eaves from insulating box and is connected with endurance test controller
It connects, elevating mechanism is equipped between the support plate and insulating box bottom, the insulating box is externally provided with control elevating mechanism work
Switch key.
The support plate of the glass-frame riser two sides is equipped with bracket, and the camera is fixed on bracket, the camera shooting
Head is connect by the wire casing stretching of signal wire eaves from insulating box with endurance test controller, memory, server terminal.
Light source and smoke alarm are fixed on the bracket, the light source passes through signal wire with smoke alarm and connects
The wire casing stretching of eaves is connect with endurance test controller from insulating box.
A kind of control method based on the automobile glass lifter endurance test monitoring system, it is characterised in that:
Temperature in regulating thermostatic case, and keep temperature constant state, endurance test controller is according to preset cycle-index/follow
The work of ring time driving glass-frame riser, and monitors the operational data of glass-frame riser, and operational data includes ascending current, upper stifled
Electric current, the rate of climb, the rise time, drop-out current, lower stifled electric current, decrease speed, fall time, motor temperature, in insulating box
Smoke condition, endurance test controller store operational data, some operational data exception is worked as during endurance test, then is passed through
Server issues alarm signal to mobile phone, then stops endurance test when some operational data exceeds range of safety operation, and pass through
Server issues alarm signal to mobile phone;
When endurance test controller completion preset cycle-index/circulation time, then stop endurance test, and pass through service
Device issues the notice for completing test to mobile phone.
When some operational data is abnormal or some operational data exceeds range of safety operation, then camera and light source are opened
It disappears up to exception or beyond range of safety operation situation, mobile phone is requested to work as to server terminal sending acquisition proactive according to user
As the instruction of head image or stored image, server terminal will be sent to hand when preceding camera image or stored image
Machine.
Server terminal connection at least two mobile phones, every mobile phone is incorporated into device address, uses server periodic queries
Mode, the facility information that circulation reads different address equipment are communicated.
The advantage of the invention is that endurance test is facilitated to carry out, the durable survey of the automobile glass lifter that can remotely monitor
Examination, system operational security is stable, reliable, can remotely reflect test progress, also can be in the alarm that goes wrong, and makes reply
Measure.
Detailed description of the invention
The content of width attached drawing every in description of the invention expression is briefly described below:
Fig. 1 is automobile glass lifter endurance test monitoring system functional block diagram.
Specific embodiment
Below against attached drawing, by the description of the embodiment, for example related each component of a specific embodiment of the invention
Shape, construction, the mutual alignment between each section and connection relationship, the effect of each section and working principle, manufacturing process and
Operate with method etc., is described in further detail, to help those skilled in the art to inventive concept of the invention, technology
Scheme has more complete, accurate and deep understanding.
Automobile glass lifter endurance test monitoring system is equipped with endurance test controller and glass-frame riser, glass lifting
Device is device under test, and endurance test controller is existing experimental rig, and endurance test controller drives glass-frame riser work,
It is remotely monitored in order to facilitate staff, endurance test controller is communicated by RS485 with server terminal, and server terminal is logical
Communication network and mobile communication, communication network 4G, 5G or internal communication network are crossed, then user can be real-time by mobile phone
Endurance test controller is connected, test data is obtained.
The use environment of automobile is different, can reliably run to guarantee glass-frame riser in any environment, needs
Experimental enviroment is controlled, therefore system is equipped with an insulating box, insulating box is hollow cabinet, and tank wall has heat preservation
Layer, insulating box inside are equipped with temperature control unit, insulating box can be made to maintain set temperature, and such as 50 degree or 30 degree subzero, from
And the use environment that mould is severe, and the running parameter situation of glass-frame riser in such a case.
In order to facilitate glass-frame riser, the top opening of insulating box is placed, chamber door (sealing cover) is fixed on perseverance by hinge
Edge at the top of incubator, being horizontally disposed in insulating box has a support plate, for fixing glass-frame riser, support plate and insulating box
Elevating mechanism is equipped between bottom, insulating box is externally provided with the switch key of control elevating mechanism work, then can will be in support plate
It rises or declines, after decline, chamber door can be closed, after rising, facilitate installation, speed regulation, replacement glass-frame riser.
Since environment temperature is controllable to adverse circumstances, then system is equipped with the temperature being attached on the motor of glass-frame riser and passes
Sensor, temperature sensor output temperature signal to endurance test controller can monitor the operating temperature of motor in real time, avoid
Failure is burnt, and is damaged to pilot system.
Due to remotely monitoring, observation in real time for convenience, and record test process, system are equipped with camera, camera
Glass-frame riser area image is obtained, camera video information output connects memory and server terminal, server terminal
Memory is connected, endurance test controller exports enabling signal to camera, there are two camera is set, is separately fixed at glass liter
The two sides of device drop, and the camera lens of the camera states glass-frame riser when in system setting insulating box towards glass-frame riser
The support plate of two sides is equipped with bracket, and the camera is fixed on bracket, camera through signal wire eaves from insulating box
Wire casing stretching is connect with endurance test controller, memory, server terminal.In addition, being fixed with light source and smog report on bracket
Alert device, light source and smoke alarm are stretched out by the wire casing of signal wire connection eaves from insulating box to be connected with endurance test controller
It connects, smoke alarm is it is possible to monitor whether have burning or other abnormal conditions, light source that can then provide the photograph of charging for camera
It is bright.
Durable controller server terminal and memory are respectively positioned on outside insulating box, so that the main component of system is closed at one
Suitable operating temperature guarantees that system itself is stable and reliable in work, and glass-frame riser passes through the wire casing of LI N line eaves from insulating box
Stretching is connect with endurance test controller.
A kind of control method of above-mentioned automobile glass lifter endurance test monitoring system:
Temperature in regulating thermostatic case, and keep temperature constant state, endurance test controller is according to preset cycle-index/follow
The work of ring time driving glass-frame riser, and monitors the operational data of glass-frame riser, and operational data includes ascending current, upper stifled
Electric current, the rate of climb, the rise time, drop-out current, lower stifled electric current, decrease speed, fall time, motor temperature, in insulating box
Smoke condition, endurance test controller store operational data, some operational data exception is worked as during endurance test, then is passed through
Server issues alarm signal to mobile phone, then stops endurance test when some operational data exceeds range of safety operation, and pass through
Server issues alarm signal to mobile phone;
When endurance test controller completion preset cycle-index/circulation time, then stop endurance test, and pass through service
Device issues the notice for completing test to mobile phone.
Data exception has been above the value range of setting, a range of safety operation also preset value range, but
The value range of the range of safety operation of the same operational data is greater than the value range of data exception.
When some operational data is abnormal or some operational data exceeds range of safety operation, then camera and light source are opened
It disappears up to exception or beyond range of safety operation situation, mobile phone is requested to work as to server terminal sending acquisition proactive according to user
As the instruction of head image or stored image, server terminal will be sent to hand when preceding camera image or stored image
Machine.
Field signal acquisition belongs to system bottom part as system front end.Real-time collection site test run state,
The test parameters such as running current, runing time.Acquisition data can be uploaded in real time simultaneously.It is supervised in monitoring center using long-range APP
System platform is controlled, may be implemented to move long-range front monitoring front-end all devices.Realization is monitored field test status data.When
There is overcurrent, overheating protection, pushes warning message to user in time.
Server terminal connects at least two mobile phones, when the external more headend equipments of same server, if not the same
End equipment uploads data simultaneously will lead to RS485 communication line obstruction.Data upload failure.Server end stores always number simultaneously
According to server system resources can be consumed.Therefore, every mobile phone is incorporated into device address, using server periodic queries mode, follows
The facility information that ring reads different address equipment is communicated, and guarantees RS485 communication line, every time only on one group of headend equipment
Communication breath.Frame experiment is opened up in headend equipment upload communication information starts over flag bit.When server detects that front end is set
It tests and starts in standby upload information.Server starts to store the communication information that headend equipment uploads.When detecting that experiment terminates.Then
The information of upload is not stored.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way
Limitation, as long as the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out is used, or without changing
It is within the scope of the present invention into the conception and technical scheme of the invention are directly applied to other occasions.
Claims (10)
1. a kind of automobile glass lifter endurance test monitoring system, system is equipped with glass-frame riser, drives glass-frame riser work
The endurance test controller of work, it is characterised in that: the endurance test controller is communicated by RS485 with server terminal, institute
It states server terminal and passes through communication network and mobile communication.
2. automobile glass lifter endurance test monitoring system according to claim 1, it is characterised in that: system is equipped with and takes the photograph
As head, the camera obtains glass-frame riser area image, and the camera video information output connects memory kimonos
Business device terminal, the server terminal connect memory, and the endurance test controller exports enabling signal to camera.
3. automobile glass lifter endurance test monitoring system according to claim 2, it is characterised in that: the camera
There are two if, the two sides of glass-frame riser are separately fixed at, the camera lens of the camera is towards glass-frame riser.
4. automobile glass lifter endurance test monitoring system according to claim 3, it is characterised in that: system is equipped with patch
Temperature sensor on the motor of glass-frame riser, the temperature sensor output temperature signal to endurance test controller.
5. according to automobile glass lifter endurance test monitoring system described in claim 2,3 or 4, it is characterised in that: system
Equipped with insulating box, the insulating box upper opening is simultaneously equipped with sealing cover, and the durable controller server terminal and memory are equal
Outside insulating box, horizontally disposed support plate is equipped in the insulating box, the glass-frame riser is fixed on the supporting plate, institute
Glass-frame riser is stated to connect by the stretching of the wire casing of LIN line eaves from insulating box with endurance test controller, the support plate and
Elevating mechanism is equipped between insulating box bottom, the insulating box is externally provided with the switch key of control elevating mechanism work.
6. automobile glass lifter endurance test monitoring system according to claim 5, it is characterised in that: the glass liter
The support plate for dropping device two sides is equipped with bracket, and the camera is fixed on bracket, and the camera through signal wire is from constant temperature
The wire casing stretching of eaves is connect with endurance test controller, memory, server terminal on case.
7. automobile glass lifter endurance test monitoring system according to claim 6, it is characterised in that: on the bracket
It is fixed with light source and smoke alarm, the light source passes through the wire casing that signal wire connects the eaves from insulating box with smoke alarm
Stretching is connect with endurance test controller.
8. a kind of control method based on the automobile glass lifter endurance test monitoring system any in claim 1-7,
It is characterized by:
Temperature in regulating thermostatic case, and temperature constant state is kept, when endurance test controller is according to preset cycle-index/circulation
Between driving glass-frame riser work, and monitor the operational data of glass-frame riser, operational data includes ascending current, upper stifled electricity
Stream, the rate of climb, rise time, drop-out current, lower stifled electric current, decrease speed, fall time, motor temperature, cigarette in insulating box
Gas situation, endurance test controller store operational data, some operational data exception is worked as during endurance test, then passes through clothes
Business device issues alarm signal to mobile phone, then stops endurance test when some operational data exceeds range of safety operation, and pass through clothes
Business device issues alarm signal to mobile phone;
When endurance test controller completes preset cycle-index/circulation time, then stop endurance test, and by server to
Mobile phone issues the notice for completing test.
9. control method according to claim 5, it is characterised in that: when some operational data is abnormal or some work number
According to range of safety operation is exceeded, then opens camera and light source and disappear up to exception or beyond range of safety operation situation, mobile phone
It is requested to issue the instruction obtained when preceding camera image or stored image, server terminal to server terminal according to user
Mobile phone will be sent to when preceding camera image or stored image.
10. control method according to claim 8 or claim 9, it is characterised in that: server terminal connects at least two mobile phones,
Every mobile phone is incorporated into device address, and using server periodic queries mode, circulation reads the facility information of different address equipment
It is communicated.
Priority Applications (1)
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CN201910802362.5A CN110501994A (en) | 2019-08-28 | 2019-08-28 | A kind of automobile glass lifter endurance test monitoring system and its control method |
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CN201910802362.5A CN110501994A (en) | 2019-08-28 | 2019-08-28 | A kind of automobile glass lifter endurance test monitoring system and its control method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112649187A (en) * | 2021-01-04 | 2021-04-13 | 东风汽车股份有限公司 | Testing device and durability testing method for automobile glass lifter |
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CN108956154A (en) * | 2018-05-21 | 2018-12-07 | 奇瑞汽车股份有限公司 | Durability test device and method for automobile window lifting system |
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CN101358903A (en) * | 2008-09-10 | 2009-02-04 | 重庆长安汽车股份有限公司 | Life test console for electric glass lifter for automobile |
EP2607286A1 (en) * | 2011-12-19 | 2013-06-26 | Inventio AG | Test method of an elevator system and a monitoring device for performing the test method |
CN104181419A (en) * | 2014-08-19 | 2014-12-03 | 中华人民共和国无锡出入境检验检疫局 | Intelligent monitoring system for durability test of electric tool and durability test device |
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CN112649187A (en) * | 2021-01-04 | 2021-04-13 | 东风汽车股份有限公司 | Testing device and durability testing method for automobile glass lifter |
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