CN110497514A - Intelligent spray curing system and control method suitable for small-sized prefabricated member - Google Patents
Intelligent spray curing system and control method suitable for small-sized prefabricated member Download PDFInfo
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- CN110497514A CN110497514A CN201910726628.2A CN201910726628A CN110497514A CN 110497514 A CN110497514 A CN 110497514A CN 201910726628 A CN201910726628 A CN 201910726628A CN 110497514 A CN110497514 A CN 110497514A
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- Prior art keywords
- spray
- car
- intelligent
- intelligent spray
- cared
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
Abstract
The invention discloses a kind of intelligent spray curing system and control method suitable for small-sized prefabricated member, the system include intelligent spray care the car, software control system and auxiliary facility；Pass through the intelligent scheduling cared the car to intelligent spray, control intelligent spray is cared the car along magnetic stripe path automatic running, and spray period, spray period are set, spray task intelligent spray is distributed to by wireless network to care the car, and it controls intelligent spray and cares the car and the RFID label tag on path is identified, and then control spray system and component is sprayed；When intelligent spray, which is cared the car, returns to moisturizing station, the valve opening at control moisturizing station carries out moisturizing, while controlling the unlatching of the push-rod electric machine in charging pile, power electrode release is connected to intelligent spray and is cared the car carries out automatic charging.The present invention can be realized the intelligent spray maintenance to component, improves maintenance effect, improves the flexibility of spray maintenance work, rational utilization of water resources greatly reduces human cost.
Description
Technical field
The present invention relates to component intelligent spray technical field more particularly to a kind of intelligence suitable for small-sized prefabricated member
Sprinkling curing system and control method.
Background technique
Prefabricated component factory small-sized at this stage sprays prefabricated component using artificial spray water or fixed sprinkler
Maintenance, this mode have that artificial degree of participation big, serious waste of resources, execution efficiency be low, process procedure in the whole process
The disadvantages of docking is slow, information transparency is poor, with the high speed development of assembled architecture, standardized degree of the prefabricated member to maintenance
Increasingly higher demands are proposed with efficiency, existing technical solution is all based on fixed spray equipment, is installed on ground
Above (outdoor) or component storage area (interior), the duration of spray, flow, frequency are controlled by control system, solid
The spray place of fixed spray range, fixation carries out periodically spray maintenance.
The maintenance process of existing small-sized prefabricated component is to rely on artificial watering or the completion of fixed watering device
Process is conserved, the present invention devises a kind of Intelligent curving equipment suitable for small-sized prefabricated component, solves small precast
When component spray maintenance existing maintenance spray covering comprehensively it is uneven, flexibility is poor, maintenance effect is general, money of wasting water
The problems such as source, high human cost.
Existing prefabricated component factory carries out sprinkling maintenance using man-hour manually hand-held water pipe, and waste water resource is time-consuming to take
Power, and night is also required to personnel and sprays；Partial component factory carries out spray maintenance using fixed sprinkler, and spraying area covers not
Comprehensively uneven, effect cannot ensure, and can not be conserved for accurately storage information, and water resource waste is caused
Summary of the invention
The technical problem to be solved in the present invention is that for the defects in the prior art, providing a kind of suitable for small-sized assembly
The intelligent spray curing system and control method of formula component, can be realized intelligentized component spray maintenance, and effective specification is prefabricated
Component sprays maintenance processes, promotes maintenance effect, improves the flexibility of spray maintenance work, and rational utilization of water resources reduces people
Power cost, the development of power-assisted assembled architecture industry.
The technical solution adopted by the present invention to solve the technical problems is:
The present invention provides a kind of intelligent spray curing system suitable for small-sized prefabricated member, which includes: intelligence
Spray cares the car, software control system and auxiliary facility；For carrying out automatic intelligent spray to prefabricated components；Wherein:
Auxiliary facility, including navigation media, charging pile, moisturizing station, operating terminal and wireless network facility；Navigation media
Including magnetic stripe and RFID label tag, magnetic stripe is laid on the motion path that intelligent spray is cared the car, and RFID label tag is embedded on path
Component storage position；Charging pile and moisturizing station are arranged in intelligent spray and care the car the same position of anchor point, realize intelligence spray
It drenches and charges while caring the car moisturizing；Realize that the communication network to spray place covers by wireless network facility, intelligence
Spray, which is cared the car, to be wirelessly connected with operating terminal by communication network；
Intelligent spray is cared the car, including self-navigation chassis and spray system；Magnetic conductance is provided with below self-navigation chassis
Navigate sensor, is tracked and identified by magnetic navigation sensor to magnetic stripe, realizes the automatic running on transmisson line movement that intelligent spray is cared the car；
Software control system, is arranged in operating terminal, the intelligent scheduling for caring the car to intelligent spray, control intelligence
Spray is cared the car along magnetic stripe path automatic running, and spray period, spray period is arranged, and will spray task group by wireless network
It issues intelligent spray to care the car, and controls intelligent spray and care the car and the RFID label tag on path is identified, and then control spray
Leaching system sprays component；When intelligent spray, which is cared the car, returns to moisturizing station, the valve opening at control moisturizing station is mended
Water, while controlling the unlatching of the push-rod electric machine in charging pile, by power electrode release be connected to intelligent spray care the car carry out it is automatic
Charging.
Further, spray system of the invention includes: water tank, pipe fitting, support construction, spray boom, spray head and spray control
Box；Wherein:
Water tank is arranged on self-navigation chassis, and the side of water tank, support construction fixed setting is arranged in spray control box
At the top of water tank；Support construction two sides are horizontally disposed spray boom, and spray boom is fixed by support construction, extends spray boom
The two sides cared the car to intelligent spray；It is evenly distributed on spray boom to be provided with multiple spray heads, the water inlet of spray boom by pipe fitting with
The water outlet of water tank is connected；Liquid level sensor is provided in water tank.
Further, spray control box of the invention is internally provided with water pump interconnected, motor, pressure gauge, inversion
Device and solenoid valve；Spray control box side is additionally provided with the outer shield protected to it.
Further, software control system of the invention further includes bucket management system, for storing each spray station
Record information, intelligent spray cares the car and reports own location information to bucket management system when driving, and checks bucket management
Information, if two sides, storage point opens water pump if having prefabricated components, and care the car two valves of two lateral jet pipes of intelligent spray are individually controlled
System, if only there are prefabricated components in side, opens the valve of respective side, multiple atomizers on spray boom, by the water mist of ejection
Uniform fold is on prefabricated components；It switches off the pump and valve if spray station is without component.
Further, it is provided with LCD screen on self-navigation chassis of the invention, is internally provided with rechargeable battery set,
The side on self-navigation chassis is arranged in charging interface, charges in such a way that side is filled with charging pile.
Further, wireless network facility of the invention includes interchanger and multiple wireless aps.
Further, charging pile of the invention include charging pile shell, charging pile electrode, control panel, leakage circuit breakers and
Air-break circuit-breaker, electrode telescoping mechanism, acousto-optic hint lamp, LED flashing lamp；Do not stop flashing when carrying and charge by LED flashing lamp to mention
Show charged state；Charging pile uses the structure of waterproof and dustproof.
The present invention provides a kind of control method of intelligent spray curing system suitable for small-sized prefabricated member, this method
The following steps are included:
S1, spray period and spray period are arranged by software control system；
S2, judge whether within the spray period；If being not at, intelligent spray parking of caring the car is awaited orders；If being in, intelligence
Spray is cared the car along magnetic stripe path automatic running, from stop automatic running on transmisson line to prefabricated components memory block；
S3, intelligent spray, which are cared the car, scans the corresponding FRID label information of each storage point；
S4, judge whether current storage point has stored component according to FRID label information；If no, intelligent spray is cared the car
It does not spray；If so, then carrying out spray maintenance to component；
S5, intelligent spray, which are cared the car, periodically conserves component according to the frequency of setting；
S6, judge whether water, electricity that intelligent spray cares the car are lower than alarm threshold value；If being lower than, current task is recorded
Position returns to stop moisturizing or charging, maintenance task is continued to complete after the completion of supplement；If being not less than, will own in memory block
Prefabricated components return to stop after spraying and await orders.
Further, the method for spray maintenance being carried out to component in step S4 of the invention specifically:
S41, intelligent spray are cared the car pre-buried RFID label tag at scanning memory block component storage point when driving, and to warehouse compartment
Management system reports own location information, and checks bucket management information；
S42, judgement are located at whether the care the car storage point of two sides of intelligent spray needs to be sprayed the prefabricated components of maintenance；If
Have, then opens the water pump that intelligent spray is cared the car, by the multiple atomizers being arranged on spray boom, the water mist of ejection is uniform
It is covered on prefabricated components；If only side there are prefabricated components, the valve of respective side is only opened；If no, switching off the pump
And valve.
Further, the method that stop is supplemented and charged is returned in step S6 of the invention specifically:
S61, liquid level sensor acquire the water amount information in water tank in real time, it is compared judgement with alarm threshold value；
If S62, intelligent spray, which are cared the car, completes current spray task or water lower than alarm threshold value, intelligent spray is cared the car
It returns to stop and carries out moisturizing, charging；It is communicated after intelligent spray, which is cared the car, is back to moisturizing station with moisturizing station valve, moisturizing cabin
Door automatically opens, and valve is opened, and is automatically replenished, and intelligent spray cares the car water tank inside equipped with water level sensor, works as moisturizing
It is communicated when to a high position with moisturizing station, water valve is automatically closed, and moisturizing hatch door is closed；
It while S63, moisturizing, cares the car and charges to intelligent spray, car body charging fills form, intelligent spray using side
It cares the car and is communicated after reaching stop with charging pile electrode, power electrode release is connected to intelligence by push-rod electric machine by charging pile
Spray, which is cared the car, carries out automatic charging.
The beneficial effect comprise that: the intelligent spray curing system suitable for small-sized prefabricated member of the invention
And control method, water tank is installed by the mechanical support structure of high stability, vehicle-mounted spraying control system realizes the spray that is movably walking
Leaching, flexibly, application scenarios are extensive for route setting, and the small-sized prefabricated member suitable for indoor and outdoor place sprays maintenance, pass through software
System be intelligent spray care the car smart allocation task realize maintenance processes be performed fully automatic, water tank connection spray boom scalability
By force, it is conserved suitable for the spray of the small-sized prefabricated member of various shapes, atomizer guarantees uniformly sprinkling water mist, maintenance effect
It is good；Be configured with charging pile and moisturizing station, have the function of automatic charging and automatic water supplement, preset spray task after, automatically into
The spray of row prefabricated components conserves；The present invention effectively can spray maintenance processes by specification prefabricated components, promote maintenance effect, improve
The flexibility of maintenance work is sprayed, rational utilization of water resources reduces human cost, the development of power-assisted assembled architecture industry.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples, in attached drawing:
Fig. 1 is the spray maintenance work figure of the embodiment of the present invention；
Fig. 2 is that the intelligent spray of the embodiment of the present invention is cared the car front view；
Fig. 3 is that the intelligent spray of the embodiment of the present invention is cared the car side view；
Fig. 4 is the software interface figure of the embodiment of the present invention；
Fig. 5 is the control method flow chart of the embodiment of the present invention；
In figure: 1- water tank, 2- supporting mechanism, 3- pipe fitting, 4- spray boom, 5- spray head, 6- spray control box, 7- outer shield, 8-
Touch screen, 9- self-navigation chassis.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
As shown in Figure 1-Figure 3, the intelligent spray curing system suitable for small-sized prefabricated member of the embodiment of the present invention, should
System include: intelligent spray care the car, software control system and auxiliary facility；For carrying out automatic intelligent to prefabricated components
Spray；Wherein:
Auxiliary facility, including navigation media, charging pile, moisturizing station, operating terminal and wireless network facility；Navigation media
Including magnetic stripe and RFID label tag, magnetic stripe is laid on the motion path that intelligent spray is cared the car, and RFID label tag is embedded on path
Component storage position；Charging pile and moisturizing station are arranged in intelligent spray and care the car the same position of anchor point, realize intelligence spray
It drenches and charges while caring the car moisturizing；Realize that the communication network to spray place covers by wireless network facility, intelligence
Spray, which is cared the car, to be wirelessly connected with operating terminal by communication network；
Intelligent spray is cared the car, including self-navigation chassis and spray system；Magnetic conductance is provided with below self-navigation chassis
Navigate sensor, is tracked and identified by magnetic navigation sensor to magnetic stripe, realizes the automatic running on transmisson line movement that intelligent spray is cared the car；
Software control system, is arranged in operating terminal, the intelligent scheduling for caring the car to intelligent spray, control intelligence
Spray is cared the car along magnetic stripe path automatic running, and spray period, spray period is arranged, and will spray task group by wireless network
It issues intelligent spray to care the car, and controls intelligent spray and care the car and the RFID label tag on path is identified, and then control spray
Leaching system sprays component；When intelligent spray, which is cared the car, returns to moisturizing station, the valve opening at control moisturizing station is mended
Water, while controlling the unlatching of the push-rod electric machine in charging pile, by power electrode release be connected to intelligent spray care the car carry out it is automatic
Charging.
Spray system includes: water tank, pipe fitting, support construction, spray boom, spray head and spray control box；Wherein:
Water tank is arranged on self-navigation chassis, and the side of water tank, support construction fixed setting is arranged in spray control box
At the top of water tank；Support construction two sides are horizontally disposed spray boom, and spray boom is fixed by support construction, extends spray boom
The two sides cared the car to intelligent spray；It is evenly distributed on spray boom to be provided with multiple spray heads, the water inlet of spray boom by pipe fitting with
The water outlet of water tank is connected；Liquid level sensor is provided in water tank.Spray control box is internally provided with water pump interconnected, electricity
Machine, pressure gauge, inverter and solenoid valve；Spray control box side is additionally provided with the outer shield protected to it.
Self-navigation chassis is divided into front-end control storehouse, movement power bin and rear end along the direction that it is moved and controls storehouse, moves
Be used as power above storehouse be provided with it is liftable lift plate, lower section is provided with storage maintenance storehouse；Spray system be mounted on lift it is flat
On plate, lifting is realized in the drive by lifting plate；Self-navigation inside chassis is additionally provided with vehicle body keel, self-navigation chassis
Surrounding is additionally provided with a circle anti-collision adhesive tape.
Power, which acts, is arranged rechargeable battery inside storehouse, side is provided with charging interface, and rechargeable battery is connected with charging interface；
Lifting screw rod group is additionally provided with inside movement power bin, lifting screw rod group is connected with plate is lifted.
Front-end control storehouse two sides are provided with front end left and right turn signal, be provided on the front plate front end start stop operation button,
Touch panel, front end wireless network dual-mode antenna, voltameter, power switch, operating space shield plate, front end door lock, front end are raised
Laser obstacle sensor is protected in sound device, front end warning lamp, front end scram button, protection radar and front end.
Rear end control storehouse two sides be provided with rear end left and right turn signal, be provided on panel thereafter protection radar, rear end is wireless
Net dual-mode antenna, rear end start stop operation button, rear end door lock, rear end loudspeaker, rear end warning lamp, rear end scram button and
Rear-end protection laser obstacle sensor.
In one particular embodiment of the present invention, intelligent spray is cared the car achievable self-navigation, is laid with by ground
The magnetic navigation sensor of magnetic stripe, chassis of vehicle body is identified that intelligent spray is cared the car can be along magnetic stripe path automatic running；By software
System is configured to spray period, spray period, task is distributed to intelligent spray by WLAN and is cared the car, path
Upper corresponding position is placed with RFID label tag, and intelligent spray, which is cared the car, reads label execution required movement.
It is embedded with RFID label tag at memory block component storage point, the storage condition of each station is recorded in bucket management system
In system, intelligent spray cares the car and reports own location information to system when driving, and checks bucket management information, if two sides are stored
Point has prefabricated components then to open water pump, and care the car two valves of two lateral jet pipes of intelligent spray individually control, if only side has
Prefabricated components then open the valve of respective side, multiple atomizers on spray boom, by the water mist uniform fold of ejection in prefabricated structure
On part；It switches off the pump and valve if storage position is without component.
Cistern water level is lower than given threshold during completing current spray task or task, and intelligent spray return of caring the car stops
Vehicle point carries out moisturizing, charging.
It is communicated after intelligent spray, which is cared the car, is back to moisturizing station with moisturizing station valve, moisturizing hatch door automatically opens, valve
Open, be automatically replenished, intelligent spray, which is cared the car, is equipped with water level sensor inside water tank, when moisturizing a to high position with moisturizing station
Communication, water valve are automatically closed, and moisturizing hatch door is closed.
It while moisturizing, cares the car and charges to intelligent spray, car body charging fills form, intelligent spray maintenance using side
Vehicle communicates after reaching stop with charging pile electrode, and power electrode release is connected to intelligent spray by push-rod electric machine by charging pile
It cares the car and carries out automatic charging.
Intelligent spray is cared the car to be made of self-navigation chassis and spray system two large divisions, and self-navigation chassis uses certainly
Dynamic navigation mode supports straight trip, turning, rotation, translation traveling；Sprinkling curing system is carried by self-navigation chassis, including gold
Belong to bracket, water tank, hydraulic pamp, metal water tank, frequency converter, inverter, filter device, water level detecting sensor and other correlations
Throttle is connected to constitute.
The control method of the intelligent spray curing system suitable for small-sized prefabricated member of the embodiment of the present invention, this method
The following steps are included:
S1, spray period and spray period are arranged by software control system；
S2, judge whether within the spray period；If being not at, intelligent spray parking of caring the car is awaited orders；If being in, intelligence
Spray is cared the car along magnetic stripe path automatic running, from stop automatic running on transmisson line to prefabricated components memory block；
S3, intelligent spray, which are cared the car, scans the corresponding FRID label information of each storage point；
S4, judge whether current storage point has stored component according to FRID label information；If no, intelligent spray is cared the car
It does not spray；If so, then carrying out spray maintenance to component；
S41, intelligent spray are cared the car pre-buried RFID label tag at scanning memory block component storage point when driving, and to warehouse compartment
Management system reports own location information, and checks bucket management information；
S42, judgement are located at whether the care the car storage point of two sides of intelligent spray needs to be sprayed the prefabricated components of maintenance；If
Have, then opens the water pump that intelligent spray is cared the car, by the multiple atomizers being arranged on spray boom, the water mist of ejection is uniform
It is covered on prefabricated components；If only side there are prefabricated components, the valve of respective side is only opened；If no, switching off the pump
And valve.
S5, intelligent spray, which are cared the car, periodically conserves component according to the frequency of setting；
S6, judge whether water, electricity that intelligent spray cares the car are lower than alarm threshold value；If being lower than, current task is recorded
Position returns to stop moisturizing or charging, maintenance task is continued to complete after the completion of supplement；If being not less than, will own in memory block
Prefabricated components return to stop after spraying and await orders.
S61, liquid level sensor acquire the water amount information in water tank in real time, it is compared judgement with alarm threshold value；
If S62, intelligent spray, which are cared the car, completes current spray task or water lower than alarm threshold value, intelligent spray is cared the car
It returns to stop and carries out moisturizing, charging；It is communicated after intelligent spray, which is cared the car, is back to moisturizing station with moisturizing station valve, moisturizing cabin
Door automatically opens, and valve is opened, and is automatically replenished, and intelligent spray cares the car water tank inside equipped with water level sensor, works as moisturizing
It is communicated when to a high position with moisturizing station, water valve is automatically closed, and moisturizing hatch door is closed；
It while S63, moisturizing, cares the car and charges to intelligent spray, car body charging fills form, intelligent spray using side
It cares the car and is communicated after reaching stop with charging pile electrode, power electrode release is connected to intelligence by push-rod electric machine by charging pile
Spray, which is cared the car, carries out automatic charging.
In one particular embodiment of the present invention, software control system mainly includes following functions:
As shown in fig. 4-5, software systems are cared the car to provide and be set including scheduling, condition monitoring, parameter for intelligent spray
It sets, bucket management function, concrete function point is as follows:
(1) intelligent spray is cared the car condition monitoring；
The primary operating parameter that intelligent spray is cared the car is shown, monitors the operating condition of vehicle in real time, display
Parameter includes:
A) electricity is shown；
The remaining capacity that display intelligent spray is cared the car.
B) water is shown；
Show water tank surplus water.
C) speed is shown；
The speed of service that real-time display intelligent spray is cared the car.
D) operating status is shown；
In awaiting orders, running, stop, charging in, in moisturizing, spray in, failure.
E) real time position is shown；
Real-time positioning intelligent spray cares the car and shows current location on analog map.
(2) parameter setting；
A) speed is arranged；
The travel speed that intelligent spray is cared the car.
B) hydraulic pressure is arranged；
The hydraulic pressure of water pump is adjusted, and then adjusts the amount of water sprayed and spraying range of spray.
C) threshold value is arranged；
For the remaining capacity given threshold that intelligent spray is cared the car, when being lower than the value, intelligent spray completion of caring the car is worked as
Stop charging is returned after preceding task；For the surplus water given threshold that intelligent spray is cared the car, the intelligence when being lower than the value
Spray care the car complete current task after return stop moisturizing.
D) spray setting；
The spray period, spray frequency can be set.
(3) bucket management；
It is responsible for the information monitoring of all warehouse compartments in memory block in logistics progress and updates work；The task that intelligent spray is cared the car
It distributes and executes according to depositary management information.
(4) more vehicle scheduling；
When have more intelligent sprays care the car work when, formulate evacuation, wait etc. traffic controls rule.
In one particular embodiment of the present invention, the auxiliary facility of the system includes:
(1) network facilities；
Realization of the invention needs communication network inside and outside field to cover, and capital equipment includes interchanger, wireless aps, and intelligent spray is supported
It protects and passes through wireless Network Communication between vehicle and operating terminal, select wired or wireless connection according to actual range between the network equipment.
(2) charging pile；
It is arranged at stop, the automatic charging that responsible intelligent spray is cared the car, configures as follows:
A) intelligent spray care the car automatic charging stake by charging pile shell, charging pile electrode, control panel, leakage circuit breakers and
The composition such as air-break circuit-breaker, electrode telescoping mechanism, acousto-optic hint lamp, LED flashing lamp；
B) charging pile is furnished with LED flashing lamp, and charge Shi Buting flash for prompting charged state；
C) charging interface should use standard GB/T/T20234.2-2011 requirement；
D) charging interface should be designed using waterproof and dustproof；
E) charging pile should have earth leakage protective device, over-voltage, overcurrent protective device and anti-lightning strike protective device；
F) charging pile should have external hand setting parameter and realize the function of manually controlling and interface；
(3) moisturizing station；
It is arranged at stop, realizes the automatic water supplement function that intelligent spray is cared the car.The basic work of automatic water replenishing system
It is as follows to make principle:
A) intelligent spray is cared the car equipped with water level detecting sensor in water tank, and when height is lower than threshold value, intelligent spray is supported
It protects vehicle and is detached from task, go to moisturizing point, while recording disengaging work station point；
B) intelligent spray is cared the car reach moisturizing point after, by the way that photoelectricity is penetrated, detection in place, passes through in automatic water-replenishing device
Solenoid valve receive signal opening, while water replanishing device stretch out, to intelligent spray care the car water tank carry out moisturizing；
C) when water level promoting is to certain altitude, level detection sensor detection in place, issues signal in water tank, and intelligence is sprayed
Leaching is cared the car to be communicated with water charging system, stops moisturizing, subsequent intelligent spray, which is cared the car, is detached from the station, into task suspension
Point, continues work；
D) higher to water quality requirement due to atomizer, for prevent atomizer be used for a long time after block, water source require be
Industrial water purification, therefore intelligent spray cares the car and is equipped with purifier with moisturizing station.
E) moisturizing station equipment has the defencive functions such as overload, short circuit, over-voltage, phase shortage, under-voltage, overheat；
F) moisturizing station equipment is designed with water proof and dust proof, degree of protection IP54；
G) moisturizing station equipment has fault alarm function.
(4) operating terminal；
Can choose fixed PC machine also according to the concrete configuration of factory can choose mobile industrial plate, operating system base
Operation platform in windows, as software systems.
The present invention forms intelligent spray equipment using the combination of self-navigation chassis and spray system, changes traditional fixation
Hydraulic giant spray and mechanical tracks spray vehicle operation form out of shape, intelligent intelligent spray are cared the car with self-hunting, automatic traveling
Spray, the completely new function such as automatic water supplement.
Intelligent spray, which is cared the car, carries out selective spray to means of storage in conjunction with depositary management information, if current warehouse compartment component is complete
At curing cycle, or current warehouse compartment is sky, then does not spray, and accomplishes that intelligent recognition, intelligence conserve, and reaches the accurate spray that executes and appoints
Business, saves the purpose of water resource.
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description,
And all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (10)
1. a kind of intelligent spray curing system suitable for small-sized prefabricated member, which is characterized in that the system includes: intelligent spray
Leaching cares the car, software control system and auxiliary facility；For carrying out automatic intelligent spray to prefabricated components；Wherein:
Auxiliary facility, including navigation media, charging pile, moisturizing station, operating terminal and wireless network facility；Navigation media includes
Magnetic stripe and RFID label tag, magnetic stripe are laid on the motion path that intelligent spray is cared the car, and RFID label tag is embedded in the structure on path
Part storage position；Charging pile and moisturizing station are arranged in intelligent spray and care the car the same position of anchor point, realize that intelligent spray is supported
It charges while protecting vehicle moisturizing；Realize that the communication network to spray place covers by wireless network facility, intelligent spray
It cares the car and is wirelessly connected with operating terminal by communication network；
Intelligent spray is cared the car, including self-navigation chassis and spray system；Magnetic navigation biography is provided with below self-navigation chassis
Sensor tracks and identifies magnetic stripe by magnetic navigation sensor, realizes the automatic running on transmisson line movement that intelligent spray is cared the car；
Software control system, is arranged in operating terminal, and the intelligent scheduling for caring the car to intelligent spray controls intelligent spray
It cares the car along magnetic stripe path automatic running, and spray period, spray period is set, be distributed to spray task by wireless network
Intelligent spray is cared the car, and is controlled intelligent spray and cared the car and identify to the RFID label tag on path, and then controls spray system
System sprays component；When intelligent spray, which is cared the car, returns to moisturizing station, the valve opening at control moisturizing station carries out moisturizing, together
When control charging pile in push-rod electric machine open, power electrode release be connected to intelligent spray and care the car carry out automatic charging.
2. the intelligent spray curing system according to claim 1 suitable for small-sized prefabricated member, which is characterized in that spray
Leaching system includes: water tank (1), pipe fitting (2), support construction (3), spray boom (4), spray head (5) and spray control box (6)；Wherein:
Water tank (1) is arranged on self-navigation chassis, and spray control box (6) is arranged in the side of water tank (1), support construction (3)
It is fixed at the top of water tank (1)；Support construction (3) two sides are horizontally disposed to be had spray boom (4), and spray boom (4) passes through support knot
Structure (3) is fixed, the two sides for making spray boom (4) elongation care the car to intelligent spray；On spray boom (4) it is evenly distributed be provided with it is more
The water inlet of a spray head (5), spray boom (4) is connected by pipe fitting (2) with the water outlet of water tank (1)；Liquid level is provided in water tank (1)
Sensor.
3. the intelligent spray curing system according to claim 2 suitable for small-sized prefabricated member, which is characterized in that spray
Leaching control box (6) is internally provided with water pump, motor, pressure gauge, inverter and solenoid valve interconnected；Spray control box
(6) side is additionally provided with the outer shield (7) protected to it.
4. the intelligent spray curing system according to claim 1 suitable for small-sized prefabricated member, which is characterized in that soft
Part control system further includes bucket management system, and for storing the record information of each spray station, intelligent spray conserves garage
Own location information is reported to bucket management system when sailing, and checks bucket management information, if storage point in two sides there are prefabricated components
Then open water pump, care the car two valves of two lateral jet pipes of intelligent spray individually control, if only side there are prefabricated components, open
Open the valve of respective side, multiple atomizers on spray boom, by the water mist uniform fold of ejection on prefabricated components；If spraying work
Position then switches off the pump without component and valve.
5. the intelligent spray curing system according to claim 1 suitable for small-sized prefabricated member, which is characterized in that from
LCD screen (8) are provided on dynamic navigation chassis, are internally provided with rechargeable battery set, charging interface is arranged at self-navigation bottom
The side of disk is charged in such a way that side is filled with charging pile.
6. the intelligent spray curing system according to claim 1 suitable for small-sized prefabricated member, which is characterized in that nothing
The line network facilities includes interchanger and multiple wireless aps.
7. the intelligent spray curing system according to claim 1 suitable for small-sized prefabricated member, which is characterized in that fill
Electric stake includes charging pile shell, charging pile electrode, control panel, leakage circuit breakers and air-break circuit-breaker, electrode telescoping mechanism, acousto-optic
Warning light, LED flashing lamp；Charging Shi Buting flash for prompting charged state is carried by LED flashing lamp；Charging pile uses waterproof, prevents
The structure of dirt.
8. a kind of control method of the intelligent spray curing system suitable for small-sized prefabricated member, which is characterized in that this method
The following steps are included:
S1, spray period and spray period are arranged by software control system；
S2, judge whether within the spray period；If being not at, intelligent spray parking of caring the car is awaited orders；If being in, intelligent spray
It cares the car along magnetic stripe path automatic running, from stop automatic running on transmisson line to prefabricated components memory block；
S3, intelligent spray, which are cared the car, scans the corresponding FRID label information of each storage point；
S4, judge whether current storage point has stored component according to FRID label information；If no, intelligent spray is cared the car and is not sprayed
Leaching；If so, then carrying out spray maintenance to component；
S5, intelligent spray, which are cared the car, periodically conserves component according to the frequency of setting；
S6, judge whether water, electricity that intelligent spray cares the car are lower than alarm threshold value；If being lower than, current task position is recorded,
Stop moisturizing or charging are returned, maintenance task is continued to complete after the completion of supplement；If being not less than, by prefabricated structures all in memory block
Part returns to stop after spraying and awaits orders.
9. the control method of the intelligent spray curing system according to claim 8 suitable for small-sized prefabricated member,
It is characterized in that, the method that spray maintenance is carried out to component in step S4 specifically:
S41, intelligent spray are cared the car pre-buried RFID label tag at scanning memory block component storage point when driving, and to bucket management
System reports own location information, and checks bucket management information；
S42, judgement are located at whether the care the car storage point of two sides of intelligent spray needs to be sprayed the prefabricated components of maintenance；If so, then
The water pump cared the car of intelligent spray is opened, by the multiple atomizers being arranged on spray boom, the water mist uniform fold of ejection is existed
On prefabricated components；If only side there are prefabricated components, the valve of respective side is only opened；If no, switching off the pump and valve.
10. the control method of the intelligent spray curing system according to claim 8 suitable for small-sized prefabricated member,
It is characterized in that, the method that stop is supplemented and charged is returned in step S6 specifically:
S61, liquid level sensor acquire the water amount information in water tank in real time, it is compared judgement with alarm threshold value；
If S62, intelligent spray care the car and complete current spray task or water lower than alarm threshold value, intelligent spray is cared the car return
Stop carries out moisturizing, charging；It is communicated after intelligent spray, which is cared the car, is back to moisturizing station with moisturizing station valve, moisturizing hatch door is certainly
Dynamic to open, valve is opened, and is automatically replenished, and intelligent spray cares the car water tank inside equipped with water level sensor, when moisturizing is supreme
It is communicated when position with moisturizing station, water valve is automatically closed, and moisturizing hatch door is closed；
It while S63, moisturizing, cares the car and charges to intelligent spray, car body charging fills form, intelligent spray maintenance using side
Vehicle communicates after reaching stop with charging pile electrode, and power electrode release is connected to intelligent spray by push-rod electric machine by charging pile
It cares the car and carries out automatic charging.
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Application publication date: 20191126 |