CN110487816A - A kind of tunnel inspection image collecting device and tunnel cruising inspection system - Google Patents

A kind of tunnel inspection image collecting device and tunnel cruising inspection system Download PDF

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Publication number
CN110487816A
CN110487816A CN201910949507.4A CN201910949507A CN110487816A CN 110487816 A CN110487816 A CN 110487816A CN 201910949507 A CN201910949507 A CN 201910949507A CN 110487816 A CN110487816 A CN 110487816A
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China
Prior art keywords
tunnel
image
light source
collecting device
inspection
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Inventor
余天乐
姚继东
毛少虎
盛忠义
郭建志
冯兴鹏
夏鸣铭
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Shanghai Oriental Maritime Engineering Technology Co Ltd
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Shanghai Oriental Maritime Engineering Technology Co Ltd
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Priority to CN201910949507.4A priority Critical patent/CN110487816A/en
Publication of CN110487816A publication Critical patent/CN110487816A/en
Priority to PCT/CN2020/117088 priority patent/WO2021068746A1/en
Priority to US17/767,437 priority patent/US20240070831A1/en
Priority to EP20873699.1A priority patent/EP4043693A4/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/9515Objects of complex shape, e.g. examined with use of a surface follower device
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/9515Objects of complex shape, e.g. examined with use of a surface follower device
    • G01N2021/9518Objects of complex shape, e.g. examined with use of a surface follower device using a surface follower, e.g. robot

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  • Life Sciences & Earth Sciences (AREA)
  • Immunology (AREA)
  • Biochemistry (AREA)
  • Pathology (AREA)
  • Analytical Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Signal Processing (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses a kind of tunnel inspection image collecting device and tunnel cruising inspection systems, the image collecting device includes: multiple CCD cameras, multiple secondary light sources, fixed bracket, CCD camera and secondary light source are fixed on fixed bracket, wherein, the fixed bit of multiple CCD cameras is setting on same annulus, under working condition, the center of annulus is located at the center location in tunnel, to guarantee that multiple CCD cameras are consistent at a distance from facings in tunnel, and the whole shooting angle of multiple CCD cameras covers the range of facings in tunnel.The tunnel cruising inspection system, by tunnel inspection image collecting device through setting on flaw detection mobile platform, and coupled computer, display, synchronization encoders, data collector, carry out sync pulse jamming, disease recognition, in real time splicing and the display in tunnel.The present invention is big with detection range, detects the technical characterstic that speed is fast, timeliness is high.

Description

A kind of tunnel inspection image collecting device and tunnel cruising inspection system
Technical field
The invention belongs to tunnel inspection technique field more particularly to a kind of tunnel inspection image collecting device and tunnel inspections System.
Background technique
With Chinese Railway and the high speed development of urban track traffic, the problems such as cracking, leakage in tunnel, leakage cable, can not It avoids.And these problems will seriously affect the driving safety of railway and rail traffic, therefore inspection work in tunnel just seems outstanding Its is important.
Currently, state's inner tunnel patrol worker relies primarily on manual work, this leads to current tunnel inspection operation whole efficiency Lowly, the problems such as accuracy rate is low, is easy missing inspection, and time-consuming.And automated intelligent inspection device is mostly used for large-scale inspection car at present Structure is complicated, higher cost, and detection range maximum only has 180 °, and particularly, current tunnel inspection inspection car timeliness is not high, Firstly the need of tunnel Image Acquisition is carried out, tunnel image procossing is carried out wait collect all images in tunnel, then in backstage platform And the detection of disease point, it goes to the departments such as notice maintenance to go to handle again after finding disease, so leads to inspection and the later period in tunnel The period of processing is very long.
Summary of the invention
Technical purpose of the invention is to provide a kind of tunnel inspection image collecting device and tunnel cruising inspection system, has structure Simply, the technical characterstic that detection range is big, timeliness is high.
To solve the above problems, the technical solution of the present invention is as follows:
A kind of tunnel inspection image collecting device, the Image Acquisition applied to facings in tunnel, comprising: multiple CCD cameras, Multiple secondary light sources for CCD camera shooting exposure, fixed bracket, CCD camera and secondary light source are fixed on fixed bracket; Wherein, the fixed bit of multiple CCD cameras is setting on same annulus, and under working condition, the center of annulus is located at the center of circle in tunnel Position, to guarantee that multiple CCD cameras are consistent at a distance from facings in tunnel, and the whole shooting angle of multiple CCD cameras is covered The range of facings in lid tunnel.
It is further preferred that CCD camera and secondary light source are successively spaced and are fixed on fixed bracket.
It is further preferred that the shooting angle between adjacent CCD camera partly overlaps.
It is further preferred that fixed bracket includes chassis, fixed block, multiple support rods, chassis is fixedly connected with fixed block, One end of support rod is fixedly connected with fixed block, and the other end of support rod is fixedly connected with CCD camera or secondary light source.
It is further preferred that secondary light source is LED area array light source.
The present invention also provides a kind of tunnel cruising inspection systems also to wrap including the flaw detection mobile platform advanced on rail Include computer, display, synchronization encoders, data collector and the tunnel as provided above being set on flaw detection mobile platform Road inspection image collecting device;Wherein, fixed branch is set up on flaw detection mobile platform, under working condition, where multiple CCD cameras Circle ring center be located at the center location in tunnel, to guarantee that multiple CCD cameras are consistent at a distance from facings in tunnel;Synchronous coding Device is electrically connected with CCD camera, secondary light source respectively, to the displacement according to flaw detection mobile platform, is sent every fixed range Synchronization pulse triggers multiple CCD cameras, multiple secondary light sources synchronous working;Data collector respectively with multiple CCD cameras, Synchronization encoders electrical connection to acquire the tunnel liner image of CCD camera shooting, and combines synchronization encoders to tunnel liner Image is numbered;Computer is electrically connected with data collector, display respectively, to carry out image knowledge to tunnel liner image Not and disease point marks, meanwhile, splice simultaneously real-time display to the tunnel liner image after disease point mark.
It is further preferred that further including positioning device, positioning device and calculating mechatronics, computer and secondary light source are electric Connection, reading and write-in of the positioning device to position label in tunnel, wherein the location information in positioning label is read, and Feed back to the mileage correction that computer carries out flaw detection mobile platform;The tunnel structure information in positioning label is read, and is fed back to Computer carries out the brightness of secondary light source and exposure parameter adjusts, to change image depth effect to obtain clear image;It will The disease point information write-in positioning label of computer feedback carries out the position mark of disease point.
It is further preferred that computer, display, synchronization encoders, data collector, tunnel inspection image collector It sets, positioning device respectively detect a flaw on mobile platform by detachable be set to.
The present invention has the following advantages that compared with prior art and good effect:
1) multiple CCD cameras are arranged in the present invention, and the fixed bit of multiple CCD cameras is setting in the shape that on same annulus, works Under state, the center of annulus is located at the center location in tunnel, and so arrangement can guarantee facings in CCD industrial camera lens and tunnel Distance be consistent, in shooting process without adjusting the parameters such as focal length, acquisition image is not susceptible to deform, and each camera lens is clapped The image actual size taken the photograph is consistent, substantially reduces the difficulty of image procossing, convenient for the real-time processing of image, improves image procossing Timeliness, simultaneously as being greatly improved detection range using the set-up mode of same annulus, maximum can reach 360 °, be convenient for Cover the range of facings in tunnel, the clear bat of the different sighting distances of achievable all fronts tunnel cross-section (such as circle, rectangle, the shape of a hoof) According to having reached the technical effect that image is easy to handle, detection range is big;
2) CCD camera of the invention and secondary light source, which are successively spaced, is set on fixed bracket, and each secondary light source is for two The exposure of a CCD camera improves the utilization rate of secondary light source, reduces costs, while reducing under identical photographing request Difference in exposure between CCD camera shooting, further improves the consistency between image, improves image procossing timeliness Property;
3) shooting angle between the adjacent CCD camera of the present invention partly overlaps, and not only reduces and missing inspection region occurs Possibility, and using the part of image overlapping, the difficulty of image mosaic can be reduced, convenient for the real-time processing of image, improves figure As processing timeliness;
4) the simple lightweight of fixing rack structure of the invention is easy to transport storage, and reduces costs, and uses simultaneously LED area array light source can reduce CCD camera under identical photographing request in the light belt of tunnel wall surface formation brightness uniformity Difference in exposure between shooting further improves the consistency between image, improves image procossing timeliness;
5) inspection image collecting device in tunnel of the invention is being detected a flaw on mobile platform by setting, and coupled computer, Display, synchronization encoders, data collector carry out sync pulse jamming, disease recognition, in real time splicing and the display in tunnel, wherein Based on the image tractability of tunnel inspection image acquisition device, the recognition speed and splicing of tunnel cruising inspection system are improved Speed, thus can realize scene real-time display, user can by the content of real-time display carry out inspection in-situ processing or Notice relevant department is handled in time, is substantially increased tunnel inspection timeliness, has been reached high-efficient, detection time is short, smart Exactness is high, the technical effect of missing inspection is less likely to occur;
6) tunnel cruising inspection system of the invention is read or is written positioning label by positioning device, can carry out the mark of disease point The mileage correction of note, flaw detection mobile platform facilitates the reinspection in later period, while mileage correction also improves the standard of disease point location True property has reached the quasi- technical effect of inspection positioning;
7) tunnel cruising inspection system of the invention is mentioned using detachable modularized design convenient for can individually store, transport The high convenience of system.
Detailed description of the invention
Fig. 1 is a kind of three-dimensional structure diagram of tunnel inspection image collecting device of the invention;
Fig. 2 is a kind of plane structure chart of tunnel inspection image collecting device of the invention;
Fig. 3 is a kind of overall structure diagram of tunnel cruising inspection system of the invention;
Fig. 4 is a kind of schematic view of the mounting position of tunnel cruising inspection system of the invention;
Fig. 5 is a kind of block architecture diagram of tunnel cruising inspection system of the invention;
Fig. 6 is a kind of synchronization trigger flow figure of tunnel cruising inspection system of the invention;
Fig. 7 is a kind of disease recognition flow chart of tunnel cruising inspection system of the invention.
Description of symbols:
The tunnel 1- inspection image collecting device;11-CCD camera;12- secondary light source;13- fixes bracket;131- support rod; 132- fixed block;133- chassis;2- flaw detection mobile platform;31- computer;32- display;33- synchronization encoders;34- data Collector;35- positioning device.
Specific embodiment
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, Detailed description of the invention will be compareed below A specific embodiment of the invention.It should be evident that drawings in the following description are only some embodiments of the invention, for For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other Attached drawing, and obtain other embodiments.
To make simplified form, part related to the present invention is only schematically shown in each figure, they are not represented Its practical structures as product.In addition, there is identical structure or function in some figures so that simplified form is easy to understand Component only symbolically depicts one of those, or has only marked one of those.Herein, "one" is not only indicated " only this ", can also indicate the situation of " more than one ".
Below in conjunction with the drawings and specific embodiments to a kind of tunnel inspection image collecting device 1 proposed by the present invention and tunnel Cruising inspection system is described in further detail.
Embodiment 1
Referring to Fig. 1, this application provides a kind of tunnel inspection image collecting device, the image applied to facings in tunnel is adopted Collection, comprising: multiple CCD cameras 11, multiple secondary light sources 12 for the shooting exposure of CCD camera 11, fixed bracket 13, CCD phase Machine 11 and secondary light source 12 are fixed on fixed bracket 13;Wherein, the fixed bit of multiple CCD cameras 11 is setting in same annulus On, under working condition, the center of annulus is located at the center location in tunnel, to guarantee multiple CCD cameras 11 and facings in tunnel Distance is consistent, and the whole shooting angle of multiple CCD cameras 11 covers the range of facings in tunnel.
Now specifically the present embodiment is described in detail:
The tunnel inspection image collecting device of the present embodiment can be installed on any platform, be carried out by fixed bracket 13 Connection installation, to carry out the Image Acquisition of tunnel inspection.
Referring to Fig. 1 and Fig. 2, the present embodiment uses 6 CCD camera 11 and 7 secondary light sources 12, and secondary light source 12 is frequency Area array light source is dodged, is distributed on same annulus by fixed bracket 13, the advantage of the layout is secondary light source 12 and CCD camera 11 on same bracket close-packed arrays, overall structure it is simple.Wherein, each secondary light source 12 of the present embodiment and CCD camera 11 22.5 ° of interval, 6 11 channels of CCD camera, the circumferential shooting angle of each CCD camera 11 is 48 °, 270 ° of tunnels can be completely covered Road (overlap region), secondary light source 12 use LED area array light source, are spaced 45 ° of arrangements, can be formed in tunnel wall surface bright Spend uniform light belt.Above-mentioned angle setting, quantity setting, equipment selection are only the specific technical solutions of the application one, similarly, Above-mentioned design can be adjusted according to structure, the circumferential shooting angle of camera in tunnel etc., 360 ° of shooting covering can be achieved in maximum, It is further preferred that considering the presence and cost of rail, 270 ° of the application optimal selection of whole shooting angle be can be completed complete Line tunnel cross-section (such as circle, rectangle, the shape of a hoof) difference sighting distance is clearly taken pictures.
The present embodiment is arranged multiple CCD cameras 11, and the fixed bit of multiple CCD cameras 11 is setting on same annulus, work Make under state, the center of annulus is located at the center location in tunnel, and so arrangement can guarantee in CCD industrial camera lens and tunnel The distance of facings is consistent, and in shooting process without adjusting the parameters such as focal length, acquisition image is not susceptible to deform, Mei Gejing The image actual size of head shooting is consistent, substantially reduces the difficulty of image procossing, convenient for the real-time processing of image, improves image Timeliness is handled, simultaneously as being greatly improved detection range using the set-up mode of same annulus, maximum can reach 360 °, Convenient for the range of facings in covering tunnel, clearly taking pictures for achievable all fronts tunnel cross-section difference sighting distance has reached image and has easily located The big technical effect of reason, detection range.
Specifically, referring to Fig. 1, the fixation bracket 13 of the present embodiment includes chassis 133, fixed block 132, multiple support rods 131, chassis 133 is fixedly connected with fixed block 132, and one end of support rod 131 is fixedly connected with fixed block 132, support rod 131 The other end is fixedly connected with CCD camera 11 or secondary light source 12.Similarly, fixed bracket 13 can also support for circular ring type Plate, and CCD camera 11 and secondary light source 12 are installed in support plate, then the bracket assisted carries out whole fixed support.This reality The simple lightweight of 13 structure of fixation bracket for applying example, is easy to transport storage, and reduce costs, while using LED area array light Source can reduce between the shooting of CCD camera 11 in the light belt of tunnel wall surface formation brightness uniformity under identical photographing request Difference in exposure, further improve the consistency between image, improve image procossing timeliness.
More preferably, it is successively spaced and is fixed on fixed bracket 13 referring to Fig. 2, CCD camera 11 and secondary light source 12.This implementation Such as this setting, each secondary light source 12 improve the utilization rate of secondary light source 12 for the exposure of two CCD cameras 11, drop Low cost reduces the difference in exposure between the shooting of CCD camera 11 under identical photographing request, improve image it Between consistency, to improve image procossing timeliness, while it is equal using LED area array light source can to form brightness in tunnel wall surface Even light belt further improves one between image also for the difference in exposure reduced between the shooting of CCD camera 11 Cause property, to improve image procossing timeliness.
More preferably, the shooting angle between the adjacent CCD camera 11 of the present embodiment partly overlaps.The present invention is adjacent Shooting angle between CCD camera 11 partly overlaps, and not only reduces and a possibility that missing inspection region occurs, and utilizes image weight Folded part can reduce the difficulty of image mosaic, convenient for the real-time processing of image, improve image procossing timeliness.
Embodiment 2
Referring to Fig. 3, this application provides a kind of tunnel cruising inspection systems based on embodiment 1, including for advancing on rail Flaw detection mobile platform 2, further include be set to flaw detection mobile platform 2 on computer 31, display 32, synchronization encoders 33, The tunnel inspection image collecting device 1 of data collector 34 and such as embodiment 1;
Wherein, fixed bracket 13 is set on flaw detection mobile platform 2, the annulus under working condition, where multiple CCD cameras 11 Center is located at the center location in tunnel, to guarantee that multiple CCD cameras 11 are consistent at a distance from facings in tunnel;Synchronization encoders 33 It is electrically connected with CCD camera 11, secondary light source 12, to the displacement according to flaw detection mobile platform 2, is sent out every fixed range respectively Synchronization pulse is sent to trigger multiple CCD cameras 11, the synchronous working of multiple secondary light sources 12;Data collector 34 respectively with it is multiple CCD camera 11, synchronization encoders 33 are electrically connected, and to acquire the tunnel liner image of the shooting of CCD camera 11, and combine synchronous compile Tunnel liner image is numbered in code device 33;Computer 31 is electrically connected with data collector 34, display 32 respectively, to right Tunnel liner image carries out image recognition and disease point mark, meanwhile, the tunnel liner image after disease point mark is carried out Splice simultaneously real-time display.
Now specifically the present embodiment is described in detail:
Referring to Fig. 4 and Fig. 5, the flaw detection mobile platform 2 of the present embodiment is double track inspection car, can be moved on rail, wherein Tunnel inspection image collecting device 1 is fixedly installed in hull back and prominent car body, mounted tunnel inspection image collector 1 is set, the circle ring center where multiple CCD cameras 11 is located at the center location in tunnel, and such arrangement can guarantee CCD industry Camera lens are consistent at a distance from facings in tunnel.The front of double track inspection car is equipped with computer 31 and display 32, with For manipulating entire double track inspection car and tunnel cruising inspection system, user can adjust the phase of tunnel cruising inspection system in real time at the scene Close parameter, and can live real time inspection tunnel cruising inspection system shooting photo, whether have disease point with scene confirmation tunnel, Relevant departments can be notified to carry out the operation such as overhauling in time if having.
The synchronization encoders 33 of the present embodiment are mountable on the mobile bearing of flaw detection mobile platform 2, according to the rotation of bearing The raw pulse signal with direction and displacement of changing the line of production can be used and travel admittedly to carry out the triggering synchronous with light source of CCD camera 11 Fixed distance synchronous triggers the mode once shot, specifically, referring to Fig. 6, is believed according to mobile generation A+, B+, A-, B- of car body Number, and the signal of generation is transmitted to signal processor, signal processor carries out the pulse signal that synchronization encoders 33 generate Integration and processing judge the direction of travel and number of pulses of the current double track inspection car for carrying intelligent tunnel cruising inspection system, sentence Disconnected corresponding encoded value is simultaneously uploaded to computer 31 to store for picture, and passes through suitable more frequency dividing transmission, the triggering face CCD battle array Camera and light source controller synchronous working, CCD area array cameras and light source controller receive corresponding pulses signal, the face CCD battle array phase Machine triggering work receives the switching frequency of control light source after pulse signal for acquiring tunnel liner image data, light source controller Synchronous CCD area array cameras filming frequency guarantees bright enough in tunnel when the shooting of CCD area array cameras.
The data collector 34 of the present embodiment can be interchanger, and interchanger can turn interchanger all the way for multichannel, can be real Existing data summarization simplifies camera to 31 communication connection route of computer.Computer 31 receives the tunnel of the transmission of data collector 34 After road liner image, the identification of disease point image is carried out by computer 31, wherein pass through a large amount of collection in worksite tunnel internals early period Image, a large amount of analysis statistics people's row platforms, tunnel duct piece seam, passageway for fire apparatus indicator light, electrical appliance kit, disappear at Electric Wires & Cables pipeline The area grayscale difference that the normal pictures such as anti-emergency call, railway platform, fire protection pipeline, stair and problem picture material are formed, Basic technology preparation is done for all kinds of intelligent recognitions of tunnel inspection.
Referring to Fig. 7, disease point image identifies detailed process are as follows: step 1: system passes through stroboscopic face matrix LED light source and face battle array The cooperation of CCD industrial camera, 270 ° of the entire tunnel of continuous acquisition tunnel liner image, and preserve, to image repeat region Carry out image cutting-out;Step 2: the impurity of some random distributions of tunnel duct piece, platform etc. was carried out by image filtering Filter, so that the surfaces such as tunnel duct piece, platform are more smooth, helps to improve the efficiency of tunnel intelligent algorithm;Step 3: image increases It is to carry out whole inhibition to surface images grey scale pixel values such as ordinary crossing section of jurisdiction, the platforms taken by force, to similar crackle, seeps The particular points such as leak are integrally reinforced, and are conducive to tunnel defect recognizer and quickly filter out doubtful disease point;Step 4: by doubting Similarity is compared like hurt point and theoretical model, similarity meets the then carry out abnormal alarm of theoretical model, generates problem report It accuses.
Referring to Fig. 3, more preferably, further include positioning device 35, positioning device 35 is electrically connected with computer 31, computer 31 with Secondary light source 12 is electrically connected, reading and write-in of the positioning device 35 to position label in tunnel, wherein read in positioning label Location information, and feed back to computer 31 carry out flaw detection mobile platform 2 mileage correction;Read the tunnel knot in positioning label Structure information, and brightness and exposure parameter adjustment that computer 31 carries out secondary light source 12 are fed back to, to change image depth effect To obtain clear image;The disease point information write-in positioning label that computer 31 is fed back carries out the position mark of disease point.
Specifically, positioning device 35 is equipped with vehicle-mounted reader, reads label information in time by positioning system, uses ether Label information is passed to computer 31 and given birth on backstage by the communication modes such as net, bluetooth, Zigbee, WLAN or RS232, RS485 At account, it is preferable if be whole kilometrage label, system meeting automatic trigger mileage correction at the label, to reduce mileage Correct frequency, if having disease by intelligent recognition at this computer 31 can automatic marking, that is, control vehicle-mounted reader fixed Defect information is written in the label of position, in order to later period check.If travelling process of passing through tunnel structure size changes location, mark can be passed through Prior notice cruising inspection system is signed, cruising inspection system reaches the position and changes light-source brightness, exposure parameter automatically, to change image scape Deep effect, shooting clear image.Preferably, vehicle-mounted reader is based on RFID technique.The tunnel cruising inspection system of the present embodiment passes through Positioning device 35 is read or write-in positioning label, can carry out the mileage correction of the label of disease point, mobile platform 2 of detecting a flaw, convenient The reinspection in later period, while mileage correction also improves the accuracy of disease point location, has reached the quasi- technology effect of inspection positioning Fruit.
More preferably, computer 31, display 32, synchronization encoders 33, data collector 34, tunnel inspection image collector Setting 1, positioning device 35, detachable be set to is detected a flaw on mobile platform 2 respectively.The tunnel cruising inspection system of the present embodiment uses can The modularized design of detachable improves the convenience of system convenient for can individually store, transport.
Now the course of work of the present embodiment is illustrated:
Tunnel cruising inspection system overall workflow is as follows:
S1: vehicle driving enters tunnel area, starts to detect;
S2: synchronization encoders 33 are advanced with double track inspection car from triggering clock cycle signal, and simultaneously by signal It is sent to CCD industrial camera and light source controller, makes its synchronous working, and complete an image after the fixed distance of traveling Acquisition;
S3: in double track inspection car driving process, whole kilometer mark is carried out by RFID location system, in tunnel change in size By RFID label tag prior notice computer 31, tunnel cruising inspection system reaches the position and changes light-source brightness, exposure ginseng automatically at place Number, thus change image depth effect, shooting clear image
S4: data collector 34 acquires image real-time perfoming, and synchronization encoders 33 is combined to carry out corresponding image Pass through various communication modes after numbering: on the communication modes such as Ethernet, bluetooth, Zigbee, WLAN or RS232, RS485 It is transmitted to computer 31;
S5: intelligent identifying system realizes percolating water identification by topography's gray scale difference opposite sex feature in computer 31, It realizes that pipeline falls off by linear gradation otherness feature and waits automatic identification functions.For the disease point that identification obtains, pass through Corresponding information is written at positioning label in RFID positioning device 35, checks convenient for the later period;
S6: the tunnel image call by identifying and marking disease point is passed through algorithm for synchronization 6 by computer 31 The image that a CCD camera 11 obtains, which is spliced, shows complete tunnel liner image with more intuitive.
The tunnel inspection image collecting device 1 of the present embodiment is being detected a flaw on mobile platform 2 by setting, and coupled computer 31, display 32, synchronization encoders 33, data collector 34, carry out the sync pulse jamming in tunnel, disease recognition, splicing in real time with Display, wherein the image tractability that the tunnel inspection image collecting device 1 based on embodiment 1 acquires improves tunnel inspection The recognition speed of system and splicing speed, so that the real-time display at scene can be realized, user can by the content of real-time display into The in-situ processing of row inspection notifies that relevant department is handled in time, substantially increases tunnel inspection timeliness, reaches It is high-efficient, detection time is short, accuracy is high, the technical effect of missing inspection is less likely to occur.
Embodiments of the present invention are explained in detail above in conjunction with attached drawing, but the present invention is not limited to above-mentioned implementations Mode.Even if to the present invention, various changes can be made, if these variations belong to the model of the claims in the present invention and its equivalent technologies Within enclosing, then still fall within the protection scope of the present invention.

Claims (8)

1. a kind of tunnel inspection image collecting device, the Image Acquisition applied to facings in tunnel characterized by comprising more A CCD camera, multiple secondary light sources for CCD camera shooting exposure, fixed bracket, the CCD camera with it is described auxiliary Light source is helped to be fixed on the fixed bracket;Wherein,
The fixed bit of multiple CCD cameras is setting on same annulus, and under working condition, the center of the annulus is located at tunnel Center location, to guarantee that multiple CCD cameras are consistent at a distance from facings in tunnel, and multiple CCD cameras The range of facings in whole shooting angle covering tunnel.
2. inspection image collecting device in tunnel according to claim 1, which is characterized in that the CCD camera with it is described auxiliary It helps light source to be successively spaced to be fixed on the fixed bracket.
3. inspection image collecting device in tunnel according to claim 1, which is characterized in that the adjacent CCD camera it Between shooting angle partly overlap.
4. tunnel inspection image collecting device according to claim 1 to 3, which is characterized in that the fixed branch Frame includes chassis, fixed block, multiple support rods, and the chassis is fixedly connected with the fixed block, one end of the support rod with The fixed block is fixedly connected, and the other end of the support rod is fixedly connected with the CCD camera or the secondary light source.
5. tunnel inspection image collecting device according to claim 1 to 3, which is characterized in that the fill-in light Source is LED area array light source.
6. a kind of tunnel cruising inspection system, including the flaw detection mobile platform advanced on rail, which is characterized in that further include setting In the computer detected a flaw on mobile platform, display, synchronization encoders, data collector and such as claim 1-5 Inspection image collecting device in tunnel described in meaning one;Wherein,
The fixed branch is set up on the flaw detection mobile platform, under working condition, in the annulus where multiple CCD cameras The heart is located at the center location in the tunnel, to guarantee that multiple CCD cameras are consistent at a distance from facings in tunnel;
The synchronization encoders are electrically connected with the CCD camera, the secondary light source respectively, to mobile flat according to the flaw detection It is same to send the multiple CCD cameras of synchronization pulse triggering, multiple secondary light sources every fixed range for the displacement of platform Walk work;
The data collector is electrically connected with multiple CCD cameras, the synchronization encoders respectively, to acquire the CCD The tunnel liner image of camera shooting, and the tunnel liner image is numbered in conjunction with the synchronization encoders;
The computer is electrically connected with the data collector, the display respectively, to the tunnel liner image into Row image recognition and disease point mark, meanwhile, the tunnel liner image after disease point mark is spliced simultaneously Real-time display.
7. tunnel cruising inspection system according to claim 6, which is characterized in that it further include positioning device, the positioning device With the calculating mechatronics, the computer is electrically connected with the secondary light source, and the positioning device in tunnel to position The reading and write-in of label, wherein
The location information in the positioning label is read, and feeds back to the mileage that the computer carries out the flaw detection mobile platform Correction;
The tunnel structure information in the positioning label is read, and feeds back to the brightness that the computer carries out the secondary light source It is adjusted with exposure parameter, to change image depth effect to obtain clear image;
The disease point information that the computer is fed back is written the positioning label and carries out the position mark of disease point.
8. tunnel cruising inspection system according to claim 7, which is characterized in that the computer, the display, described same It walks encoder, the data collector, the tunnel inspection image collecting device, the positioning device and distinguishes detachable setting In on the flaw detection mobile platform.
CN201910949507.4A 2019-10-08 2019-10-08 A kind of tunnel inspection image collecting device and tunnel cruising inspection system Pending CN110487816A (en)

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US17/767,437 US20240070831A1 (en) 2019-10-08 2020-09-23 Tunnel-inspection image acquisition device, tunnel-inspection system, and tunnel-inspection method
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