CN110487179A - Truss-like industrial measuring system and measurement method based on optical tracking scanner and PLC control system - Google Patents
Truss-like industrial measuring system and measurement method based on optical tracking scanner and PLC control system Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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Abstract
Description
技术领域technical field
本发明涉及机械自动化和工业测量技术领域,涉及一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统及测量方法。The invention relates to the technical fields of mechanical automation and industrial measurement, and relates to a truss-type industrial measurement system and a measurement method based on an optical tracking scanner and a PLC control system.
背景技术Background technique
传统的工业尺寸测量一般采用钢尺、卡尺、仪器测量等方法,高精度的尺寸检测一般采用三坐标仪,这些测量方法不仅精度差,而且效率低。近年来随着三维激光扫描技术的快速发展,市面上不同精度、不同性能的三维激光扫描仪越来越多,由于三维激光扫描具有非接触、精度高、效率高及数据完整等优点,高精度三维激光扫描仪越来越多的应用于工业测量领域,例如机械零部件尺寸测量、艺术品测量、正向工业设计、逆向工业设计及三维产品展示等。针对大型工件的测量,可以利用扫描仪、跟踪仪、定位标点来实现,目前市面上已经有成熟的产品和应用案例。采用三维扫描技术测量大型工件,与传统测量方法相比,已经极大的提高了测量效率,但是仍然费时费力。Traditional industrial dimension measurement generally uses methods such as steel rulers, calipers, and instrument measurement. High-precision dimension detection generally uses three-coordinate instruments. These measurement methods are not only poor in accuracy, but also low in efficiency. In recent years, with the rapid development of 3D laser scanning technology, there are more and more 3D laser scanners with different precision and performance on the market. Because 3D laser scanning has the advantages of non-contact, high precision, high efficiency and complete data, high-precision 3D laser scanners are increasingly used in the field of industrial measurement, such as dimension measurement of mechanical parts, artwork measurement, forward industrial design, reverse industrial design, and 3D product display. For the measurement of large workpieces, scanners, trackers, and positioning marks can be used. At present, there are mature products and application cases on the market. Using 3D scanning technology to measure large workpieces has greatly improved the measurement efficiency compared with traditional measurement methods, but it is still time-consuming and laborious.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统,该测量系统能够实现大型工件的流水化、自动化检测,同时具有良好的扩展性,通过改变多轴伺服的行程范围以及重新调试检测点位和机械臂的精细动作,即可实现其他种类工件的检测。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a truss-type industrial measurement system based on an optical tracking scanner and a PLC control system. The measurement system can realize streamlined and automatic detection of large workpieces and has good expansion The detection of other types of workpieces can be realized by changing the travel range of the multi-axis servo and readjusting the detection points and the fine movements of the robotic arm.
本发明的另一个目的在于提供一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统的测量方法。Another object of the present invention is to provide a measurement method for a truss type industrial measurement system based on an optical tracking scanner and a PLC control system.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统,包括工控机、机械系统控制柜、工字钢主框架、跟踪测量装置、测量台以及跟踪仪定位标志单元;A truss-type industrial measurement system based on an optical tracking scanner and a PLC control system, including an industrial computer, a mechanical system control cabinet, an I-beam main frame, a tracking measurement device, a measuring platform, and a tracker positioning mark unit;
所述测量台位于所述工字钢主框架内,用于放置待测量的工件并固定其位置;The measuring table is located in the main frame of the I-beam, and is used to place the workpiece to be measured and fix its position;
所述的跟踪测量装置包括扫描单元和跟踪单元,其中所述扫描单元包括滑动连接在所述工字钢主框架上的机械臂以及与所述机械臂转动连接的扫描仪,所述跟踪单元包括设置在所述工字钢主框架一侧并与其形成相对移动的跟踪仪,通过机械臂、扫描仪与跟踪仪的配合实现对所述测量台上工件的全方位测量;The tracking measurement device includes a scanning unit and a tracking unit, wherein the scanning unit includes a mechanical arm slidably connected to the main frame of the I-beam and a scanner connected to the mechanical arm in rotation, and the tracking unit includes A tracker arranged on one side of the main frame of the I-beam and forms a relative movement with it, through the cooperation of the mechanical arm, the scanner and the tracker, the omnidirectional measurement of the workpiece on the measuring platform is realized;
所述跟踪仪定位标志单元设置在所述测量台旁,用于跟踪仪的定位和测量坐标系的建立;The tracker positioning mark unit is arranged beside the measuring platform, and is used for positioning of the tracker and establishment of a measurement coordinate system;
所述的机械系统控制柜包括电源、PLC控制系统、交换机以及触摸屏;The mechanical system control cabinet includes a power supply, a PLC control system, a switch and a touch screen;
所述工控机与机械系统控制柜和跟踪测量装置之间通过TCP/IP连接。The industrial computer is connected with the mechanical system control cabinet and the tracking measurement device through TCP/IP.
在上述技术方案中,所述扫描单元还包括平行设置在所述工字钢主框架上的两条Y轴伺服直线导轨、设置在所述两条Y轴伺服直线导轨之间并与之垂直的X轴伺服直线导轨支架以及设置在所述X轴伺服直线导轨支架上的X轴伺服直线导轨,所述机械臂倒挂固定在所述X轴伺服直线导轨上,通过所述工控机和PLC控制系统控制所述X轴伺服直线导轨、Y轴伺服直线导轨以及机械臂的运动,通过扫描仪获取待测工件的三维数据。In the above technical solution, the scanning unit further includes two Y-axis servo linear guide rails arranged in parallel on the I-shaped steel main frame, and a The X-axis servo linear guide rail bracket and the X-axis servo linear guide rail arranged on the X-axis servo linear guide rail bracket, the mechanical arm is fixed upside down on the X-axis servo linear guide rail, through the industrial computer and the PLC control system The movement of the X-axis servo linear guide rail, the Y-axis servo linear guide rail and the mechanical arm is controlled, and the three-dimensional data of the workpiece to be measured is obtained through a scanner.
在上述技术方案中,所述跟踪单元还包括与所述Y轴伺服直线导轨同向设置的跟踪伺服直线导轨支架、设置在所述跟踪伺服直线导轨支架上并与其同向的跟踪伺服直线导轨以及滑动连接在所述跟踪伺服直线导轨上的跟踪仪支架,所述的跟踪仪通过跟踪仪云台与所述的跟踪仪支架转动连接。In the above technical solution, the tracking unit further includes a tracking servo linear guide bracket arranged in the same direction as the Y-axis servo linear guide rail, a tracking servo linear guide rail arranged on the tracking servo linear guide bracket and in the same direction as it, and A tracker support that is slidably connected to the tracking servo linear guide rail, and the tracker is rotationally connected to the tracker support through a tracker platform.
在上述技术方案中,所述的扫描仪通过扫描仪转接法兰连接在所述机械臂的底端。In the above technical solution, the scanner is connected to the bottom end of the mechanical arm through a scanner adapter flange.
在上述技术方案中,所述工字钢主框架包括一水平放置且呈矩形的主体桁架以及四根竖直设置在主体桁架底部四顶角处的桁架立柱。In the above technical solution, the I-shaped steel main frame includes a horizontally placed rectangular main body truss and four truss columns vertically arranged at the bottom four corners of the main body truss.
在上述技术方案中,所述跟踪仪定位标志单元包括相对设置在所述测量台两侧的跟踪仪定位标志点支架以及设置在所述跟踪仪定位标志点支架上的多个跟踪仪定位标志点,两侧的所述跟踪仪定位标志点朝向一致。In the above technical solution, the tracker positioning mark unit includes a tracker positioning mark point bracket arranged relatively on both sides of the measuring platform and a plurality of tracker positioning mark point brackets arranged on the tracker positioning mark point bracket , the orientations of the tracker positioning marker points on both sides are consistent.
在上述技术方案中,位于所述测量台左侧的跟踪仪定位标志点支架结构侧视为F形,该F形的两根横杆右端设置有平面板状结构,所述跟踪仪定位标志点均布于所述平面板状结构的表面。In the above technical solution, the support structure of the tracker positioning mark point located on the left side of the measuring platform is viewed as an F shape, and the right ends of the two cross bars of the F shape are provided with a planar plate structure, and the tracker positioning mark point uniformly distributed on the surface of the planar plate structure.
在上述技术方案中,所述的X轴伺服直线导轨、Y轴伺服直线导轨、机械臂以及跟踪伺服直线导轨的通信线缆和供电线缆均通过拖链牵引。In the above technical solution, the X-axis servo linear guide, the Y-axis servo linear guide, the mechanical arm, and the communication cables and power supply cables for tracking the servo linear guide are all pulled by drag chains.
在上述技术方案中,所述拖链为工程塑料拖链。In the above technical solution, the drag chain is an engineering plastic drag chain.
在上述技术方案中,所述跟踪仪支架的高度可调。In the above technical solution, the height of the tracker bracket is adjustable.
在上述技术方案中,所述测量台下方的地面上铺设有轨道,测量台底面设置有与所述轨道相匹配的导轨。In the above technical solution, a track is laid on the ground below the measuring platform, and a guide rail matching the track is provided on the bottom surface of the measuring platform.
在上述技术方案中,所述的扫描仪为高精度三维激光扫描仪。In the above technical solution, the scanner is a high-precision three-dimensional laser scanner.
在上述技术方案中,所述的跟踪仪为光学跟踪仪。In the above technical solution, the tracker is an optical tracker.
在上述技术方案中,所述工字钢主框架安装的垂向精度小于1mm,水平精度小于3mm;多轴伺服直线导轨(包括X轴伺服直线导轨、Y轴伺服直线导轨和跟踪伺服直线导轨)安装的垂向精度和水平精度均小于1mm,X轴伺服直线导轨与Y轴伺服直线导轨的夹角精度小于0.05°。In the above technical solution, the vertical accuracy of the I-beam main frame installation is less than 1mm, and the horizontal accuracy is less than 3mm; multi-axis servo linear guides (including X-axis servo linear guides, Y-axis servo linear guides and tracking servo linear guides) The vertical accuracy and horizontal accuracy of the installation are both less than 1mm, and the angle accuracy between the X-axis servo linear guide and the Y-axis servo linear guide is less than 0.05°.
本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统的测量方法为:将待测工件置于测量台上并固定位置,工控机启动扫描仪与跟踪仪后,机械系统控制柜控制扫描仪与跟踪仪运动至扫描位置,然后控制机械臂进行精细扫描动作,待扫描完成后自动获取工件的三维点扫描数据并进行自动分析处理;以上流程为一次完整的通信控制过程,扫描一个大型工件可能需要多个控制流程才能完成扫描,若有多个控制流程,最后将每次获取的数据合并为完整的数据后再进行自动分析处理,自动生成尺寸检测成果。A measurement method of the truss-type industrial measurement system based on the optical tracking scanner and the PLC control system of the present invention is as follows: the workpiece to be measured is placed on the measuring platform and the position is fixed, after the industrial computer starts the scanner and the tracker, the mechanical system The control cabinet controls the scanner and tracker to move to the scanning position, and then controls the mechanical arm to perform fine scanning actions. After the scanning is completed, the three-dimensional point scanning data of the workpiece is automatically obtained and automatically analyzed and processed; the above process is a complete communication control process. Scanning a large workpiece may require multiple control processes to complete the scan. If there are multiple control processes, the data obtained each time will be merged into complete data before automatic analysis and processing, and the size detection results will be automatically generated.
本发明的优点和有益效果为:Advantage of the present invention and beneficial effect are:
(1)本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统集成PLC控制系统与多轴伺服,使系统具有更大的测量范围,同时具有良好的扩展性。(1) A truss-type industrial measurement system based on an optical tracking scanner and a PLC control system of the present invention integrates a PLC control system and a multi-axis servo, so that the system has a larger measurement range and has good scalability.
(2)本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统集成小型人机协作机械臂,使系统能完成更灵活更复杂的动作,同时还能防缠绕、防碰撞,使系统具有更高的安全性。(2) A truss-type industrial measurement system based on an optical tracking scanner and a PLC control system of the present invention integrates a small man-machine collaborative manipulator, enabling the system to complete more flexible and complex actions, and at the same time prevent winding and collision , making the system more secure.
(3)本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统通过工控机控制PLC控制系统与测量设备,实现自动控制测量、自动数据采集及自动分析处理,使系统达到了高度自动化。(3) A kind of truss type industrial measurement system based on optical tracking scanner and PLC control system of the present invention controls PLC control system and measurement equipment through industrial computer, realizes automatic control measurement, automatic data collection and automatic analysis and processing, makes the system reach a high degree of automation.
(4)本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统集成光学跟踪仪与高精度三维激光扫描仪,使系统测量精度优于0.1mm。(4) A truss-type industrial measurement system based on an optical tracking scanner and a PLC control system of the present invention integrates an optical tracker and a high-precision three-dimensional laser scanner, so that the measurement accuracy of the system is better than 0.1mm.
(5)本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统集成PLC控制系统和高精测三维扫描设备,有效解决了大型工件精密测量效率低、精度低的问题,实现了一种流水化、自动化、易扩展及较低成本的高精度工业测量系统,是工业测量、三维扫描、机械自动化技术交叉融合的成功案例,有利于促进自动化工业测量、工业检测技术的发展。(5) A truss-type industrial measurement system based on an optical tracking scanner and a PLC control system of the present invention integrates a PLC control system and a high-precision three-dimensional scanning device, which effectively solves the problems of low efficiency and low precision in precision measurement of large workpieces, A streamlined, automated, easy-to-expand and low-cost high-precision industrial measurement system has been realized. It is a successful case of cross-integration of industrial measurement, three-dimensional scanning, and mechanical automation technology, which is conducive to promoting the development of automated industrial measurement and industrial inspection technology. .
附图说明Description of drawings
图1是本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统的主视图。Fig. 1 is a front view of a truss-type industrial measurement system based on an optical tracking scanner and a PLC control system of the present invention.
图2是本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统的侧视图。Fig. 2 is a side view of a truss-type industrial measurement system based on an optical tracking scanner and a PLC control system according to the present invention.
图3是本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统的俯视图。Fig. 3 is a top view of a truss-type industrial measurement system based on an optical tracking scanner and a PLC control system according to the present invention.
图4是机械坐标系与用户坐标系示意图。Fig. 4 is a schematic diagram of the machine coordinate system and the user coordinate system.
图5是用户坐标系旋转平移示意图。Fig. 5 is a schematic diagram of rotation and translation of the user coordinate system.
图6是本发明的工作流程图。Fig. 6 is a working flow diagram of the present invention.
其中:in:
1:桁架立柱,2:主体桁架,3:Y轴伺服直线导轨,4:跟踪仪定位标志点,5:跟踪仪定位标志点支架,6:X轴伺服直线导轨支架,7:机械臂,8:扫描仪转接法兰,9:工控机,10:扫描仪,11:机械系统控制柜,12:跟踪仪云台,13:跟踪仪支架,14:跟踪仪,15:工程塑料拖链,16:跟踪伺服直线导轨支架,17:跟踪伺服直线导轨,18:X轴伺服直线导轨,19:测量台。1: Truss column, 2: Main truss, 3: Y-axis servo linear guide, 4: Tracker positioning mark point, 5: Tracker positioning mark point bracket, 6: X-axis servo linear guide rail bracket, 7: Mechanical arm, 8 : Scanner adapter flange, 9: Industrial computer, 10: Scanner, 11: Mechanical system control cabinet, 12: Tracker pan/tilt, 13: Tracker bracket, 14: Tracker, 15: Engineering plastic drag chain, 16: Tracking servo linear guide rail bracket, 17: Tracking servo linear guide rail, 18: X-axis servo linear guide rail, 19: Measuring table.
对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,可以根据以上附图获得其他的相关附图。For those skilled in the art, other related drawings can be obtained according to the above drawings without any creative effort.
具体实施方式Detailed ways
下面结合附图与具体的实施例对本发明作进一步详细描述。需要说明的是:下述实施例是说明性的,不是限定性的,不能以下述实施例来限定本发明的保护范围。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that: the following examples are illustrative, not restrictive, and the protection scope of the present invention cannot be limited by the following examples.
实施例一Embodiment one
由图1-3所示,本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统,包括工控机9、机械系统控制柜11、工字钢主框架、跟踪测量装置、测量台19以及跟踪仪定位标志单元;As shown in Figures 1-3, a truss-type industrial measurement system based on an optical tracking scanner and a PLC control system of the present invention includes an industrial computer 9, a mechanical system control cabinet 11, an I-shaped steel main frame, a tracking measurement device, Measuring platform 19 and tracker positioning mark unit;
所述的机械系统控制柜11包括电源、PLC控制系统、交换机、触摸屏等;The mechanical system control cabinet 11 includes a power supply, a PLC control system, a switch, a touch screen, etc.;
所述工控机9包括上位机软件,该上位机软件通过TCP/IP与所述机械系统控制柜11中的PLC控制系统连接,与PLC控制系统进行交互通信(发送指令、接收反馈信号);Described industrial computer 9 comprises upper computer software, and this upper computer software is connected with the PLC control system in described mechanical system control cabinet 11 by TCP/IP, carries out interactive communication (sends instruction, receives feedback signal) with PLC control system;
所述工字钢主框架包括一水平放置且呈矩形的主体桁架2以及四根竖直设置在主体桁架2底部四顶角处的桁架立柱1,其安装的垂向精度小于1mm,水平精度小于3mm;The I-beam main frame includes a horizontally placed and rectangular main body truss 2 and four truss columns 1 vertically arranged at the four corners of the bottom of the main body truss 2, the vertical accuracy of which is installed is less than 1 mm, and the horizontal accuracy is less than 3mm;
所述的跟踪测量装置包括扫描单元和跟踪单元,其中所述扫描单元包括平行设置在所述主体桁架2两侧的两条Y轴伺服直线导轨3、设置在所述两条Y轴伺服直线导轨3之间并与之垂直的X轴伺服直线导轨支架6、设置在所述X轴伺服直线导轨支架6上的X轴伺服直线导轨18、倒挂固定在所述X轴伺服直线导轨18上的机械臂7(型号为UR3的优傲机器人)以及通过扫描仪转接法兰8连接在机械臂7上的扫描仪10,该扫描仪10为高精度三维激光扫描仪,所述的X轴伺服直线导轨支架6能够在Y轴伺服直线导轨3上自由滑动、所述机械臂7能够在所述的X轴伺服直线导轨18上自由滑动,通过X轴伺服直线导轨支架6在Y轴伺服直线导轨3上的滑动、机械臂7在X轴伺服直线导轨18上的滑动以及通过机械臂7带动扫描仪10的精细动作,扫描获得待检工件的三维数据;The tracking measurement device includes a scanning unit and a tracking unit, wherein the scanning unit includes two Y-axis servo linear guides 3 arranged in parallel on both sides of the main body truss 2, and two Y-axis servo linear guides 3 arranged on the two sides of the Y-axis servo linear guide 3 between and perpendicular to the X-axis servo linear guide rail bracket 6, the X-axis servo linear guide rail 18 arranged on the X-axis servo linear guide rail bracket 6, the mechanical mechanism fixed upside down on the X-axis servo linear guide rail 18 Arm 7 (Universal Robot Model UR3) and a scanner 10 connected to the robotic arm 7 through a scanner adapter flange 8. The scanner 10 is a high-precision three-dimensional laser scanner. The X-axis servo linear The rail bracket 6 can slide freely on the Y-axis servo linear guide 3, and the mechanical arm 7 can slide freely on the X-axis servo linear guide 18. The sliding on the robot arm 7 on the X-axis servo linear guide rail 18 and the fine movements of the scanner 10 driven by the robot arm 7 scan to obtain the three-dimensional data of the workpiece to be inspected;
所述跟踪单元包括设置在所述工字钢主框架一侧并与所述Y轴伺服直线导轨3同向设置的跟踪伺服直线导轨支架16、设置在所述跟踪伺服直线导轨支架16上并与其同向的跟踪伺服直线导轨17、滑动连接在所述跟踪伺服直线导轨17上的可升降的跟踪仪支架13、固定在所述跟踪仪支架13顶端的跟踪仪云台12以及转动连接在所述跟踪仪云台12上的跟踪仪14,该跟踪仪14为光学跟踪仪;The tracking unit includes a tracking servo linear guide rail bracket 16 arranged on one side of the I-beam main frame and arranged in the same direction as the Y-axis servo linear guide rail 3, and is arranged on the tracking servo linear guide rail bracket 16 and connected with it. The tracking servo linear guide rail 17 in the same direction, the liftable tracker support 13 that is slidably connected on the tracking servo linear guide rail 17, the tracker pan platform 12 that is fixed on the top of the tracker support 13 and is rotatably connected to the The tracker 14 on the tracker platform 12, the tracker 14 is an optical tracker;
多轴伺服直线导轨(包括X轴伺服直线导轨18、Y轴伺服直线导轨3和跟踪伺服直线导轨17)安装的垂向精度和水平精度均小于1mm,X轴伺服直线导轨18与Y轴伺服直线导轨3的夹角精度小于0.05°;The vertical accuracy and horizontal accuracy of the multi-axis servo linear guide (including X-axis servo linear guide 18, Y-axis servo linear guide 3 and tracking servo linear guide 17) are less than 1mm, and the X-axis servo linear guide 18 and Y-axis servo linear guide The angle accuracy of the guide rail 3 is less than 0.05°;
所述测量台19设置在所述工字钢主框架内,位于所述主体桁架2的下方,用于放置待测量的工件并固定其位置,测量台19底面设置有滑轨,在工字钢主框架外将待测工件放置完毕并固定后再将其推入工字钢主框架内,便于工件的拿取;The measuring table 19 is arranged in the main frame of the I-beam, and is located below the main body truss 2, and is used to place the workpiece to be measured and fix its position. The bottom surface of the measuring table 19 is provided with a slide rail. After the workpiece to be tested is placed and fixed outside the main frame, it is pushed into the I-beam main frame to facilitate the taking of the workpiece;
所述跟踪仪定位标志单元包括相对设置在所述测量台19两侧的跟踪仪定位标志点支架5以及设置在所述跟踪仪定位标志点支架5上的多个跟踪仪定位标志点4,两侧的所述跟踪仪定位标志点4朝向一致,位于所述测量台19左侧的跟踪仪定位标志点支架5结构侧视为F形,该F形的两根横杆右端设置有平面板状结构,所述跟踪仪定位标志点4均布于所述平面板状结构的表面;位于所述测量台19右侧的跟踪仪定位标志点支架5高度约等于所述跟踪仪支架13的高度,其上设置有平面板状结构,该平面板状结构上均布有多个跟踪仪定位标志点4,该跟踪仪定位标志点4朝向所述跟踪仪14设置,通过调整跟踪仪14的角度,使跟踪仪14的视野范围内前后都分布有足够数量的跟踪仪定位标志点4,便于给跟踪仪14定位;The tracker positioning mark unit includes a tracker positioning mark support 5 relatively arranged on both sides of the measuring platform 19 and a plurality of tracker positioning mark points 4 arranged on the tracker positioning mark support 5, two The tracker positioning mark point 4 on the side is in the same direction, and the structure side of the tracker positioning mark point support 5 located on the left side of the measuring platform 19 is viewed as F-shaped, and the right ends of the two cross bars of the F-shaped are provided with flat plate-shaped structure, the tracker positioning marker points 4 are evenly distributed on the surface of the planar plate structure; the height of the tracker positioning marker point bracket 5 located on the right side of the measuring platform 19 is approximately equal to the height of the tracker bracket 13, It is provided with a planar plate-shaped structure, which is evenly distributed with a plurality of tracker positioning mark points 4, and the tracker position mark points 4 are set towards the tracker 14. By adjusting the angle of the tracker 14, A sufficient number of tracker positioning mark points 4 are distributed before and after the tracker 14's field of view, so as to facilitate positioning of the tracker 14;
所述的X轴伺服直线导轨支架6、机械臂7及跟踪仪支架13均通过工程塑料拖链15牵引;The X-axis servo linear guide rail bracket 6, the mechanical arm 7 and the tracker bracket 13 are all pulled by engineering plastic drag chains 15;
所述的X轴伺服直线导轨18、Y轴伺服直线导轨3、机械臂7以及跟踪伺服直线导轨17的通信线缆和供电线缆均通过拖链牵引;The communication cables and power supply cables of the X-axis servo linear guide 18, the Y-axis servo linear guide 3, the mechanical arm 7, and the tracking servo linear guide 17 are all pulled by drag chains;
所述PLC控制系统与多轴伺服和机械臂7之间通过TCP/IP连接,控制多轴伺服与机械臂7运动。The PLC control system is connected with the multi-axis servo and the mechanical arm 7 through TCP/IP to control the movement of the multi-axis servo and the mechanical arm 7 .
本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统集成PLC控制系统与多轴伺服,使系统具有更大的测量范围,同时具有良好的扩展性;集成小型人机协作机械臂,使系统能完成更灵活更复杂的动作,同时还能防缠绕、防碰撞,使系统具有更高的安全性。A truss-type industrial measurement system based on optical tracking scanner and PLC control system of the present invention integrates PLC control system and multi-axis servo, so that the system has a larger measurement range and good scalability; integrated small man-machine cooperation The mechanical arm enables the system to complete more flexible and complex actions, and at the same time, it is also anti-winding and anti-collision, making the system more secure.
实施例二Embodiment two
实施例一所述的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统的软件组成为:The software composition of a kind of truss type industrial measurement system based on optical tracking scanner and PLC control system described in Embodiment 1 is as follows:
上位机软件,包括控制模块和数据分析模块,其中数据分析模块可以根据不同的应用定制开发,也可以购买商业软件;Host computer software, including control module and data analysis module, in which the data analysis module can be customized and developed according to different applications, and commercial software can also be purchased;
PLC控制程序,建立机械坐标系,保存系统运行位置(调试),与多轴伺服和机械臂通信控制;PLC control program, establish mechanical coordinate system, save system running position (debugging), communicate with multi-axis servo and mechanical arm;
机械臂控制程序,与PLC控制程序交互通信,保存精细扫描动作(调试)。The control program of the robotic arm communicates interactively with the PLC control program and saves fine scanning actions (debugging).
多轴伺服包括X轴伺服、Y轴伺服以及跟踪伺服,系统运行过程中,多轴伺服按照调试的坐标运动(X,Y,L)运动,其中X表示X轴方向的坐标值,Y表示Y轴方向的坐标值,L表示跟踪伺服直线导轨17的坐标值,各轴运行到位后,PLC控制系统再控制机械臂7按照调试的路径做精细动作,扫描获得所需要的数据。Multi-axis servo includes X-axis servo, Y-axis servo and tracking servo. During system operation, multi-axis servo moves according to the coordinate movement (X, Y, L) of debugging, where X represents the coordinate value of the X-axis direction, and Y represents Y The coordinate value in the axial direction, L represents the coordinate value of the tracking servo linear guide 17. After each axis is in place, the PLC control system controls the mechanical arm 7 to perform fine movements according to the debugging path, and scan to obtain the required data.
如图6所示,一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统的控制流程(测量方法)为:上位机的控制模块启动扫描仪10与跟踪仪14——上位机的控制模块向PLC控制程序发送开始扫描信号——PLC控制程序控制多轴伺服运动至扫描位置(调试)——PLC控制程序向机械臂7发送信号运行精细扫描动作(调试)——PLC控制程序向上位机的控制模块发送完成扫描信号——上位机的控制模块等待并接收完成扫描信号——上位机的控制模块停止扫描仪10与跟踪仪14——上位机的控制模块自动获取扫描数据——上位机的数据分析模块进行自动分析处理。As shown in Figure 6, a kind of control process (measurement method) of the truss type industrial measuring system based on optical tracking scanner and PLC control system is: the control module of host computer starts scanner 10 and tracker 14—— The control module sends the start scanning signal to the PLC control program—the PLC control program controls the multi-axis servo movement to the scanning position (debugging)—the PLC control program sends a signal to the mechanical arm 7 to run the fine scanning action (debugging)—the PLC control program goes up The control module of the host computer sends the scan completion signal—the control module of the host computer waits for and receives the scan completion signal—the control module of the host computer stops the scanner 10 and the tracker 14—the control module of the host computer automatically obtains the scan data— The data analysis module of the host computer performs automatic analysis and processing.
实施例三Embodiment three
实施例二所述一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统的控制流程的具体实施过程为:The specific implementation process of the control flow of a truss-type industrial measurement system based on an optical tracking scanner and a PLC control system described in Embodiment 2 is as follows:
1、硬件安装,系统安装位置严格按照设计图实施,工字钢主框架安装的垂向精度优于1mm,水平精度优于3mm;多轴伺服直线导轨安装的垂向精度和水平精度均优于1mm,X轴与Y轴夹角精度优于0.05°;1. Hardware installation, the installation position of the system is implemented in strict accordance with the design drawing. The vertical accuracy of the I-beam main frame installation is better than 1mm, and the horizontal accuracy is better than 3mm; the vertical accuracy and horizontal accuracy of the multi-axis servo linear guide rail installation are better than 1mm, the accuracy of the angle between X-axis and Y-axis is better than 0.05°;
2、用户坐标系标定,先标定机械坐标系的参数,包括伺服参数、直线导轨参数等,然后利用待测工件标定用户坐标系,在待检工件上标出直角坐标系O-XY三个点,自定义工件坐标系上的三点坐标值(x1,y1)、(x2,y2)、(x3,y3),再控制X轴和Y轴运动到O-XY三点,记录对应的伺服坐标为(X1,Y1)、(X2,Y2)、(X3,Y3),由于X轴伺服直线导轨18与Y轴伺服直线导轨3安装存在一定的角度误差,如图4所示,因此两套坐标系的转换不能采用二维旋转平移公式,本发明采用仿射变换模型,如下:2. Calibration of the user coordinate system, first calibrate the parameters of the mechanical coordinate system, including servo parameters, linear guide parameters, etc., and then use the workpiece to be tested to calibrate the user coordinate system, and mark the three points of the rectangular coordinate system O-XY on the workpiece to be inspected , customize the three-point coordinate values (x1, y1), (x2, y2), (x3, y3) on the workpiece coordinate system, and then control the X-axis and Y-axis to move to the O-XY three points, and record the corresponding servo coordinates are (X1, Y1), (X2, Y2), (X3, Y3), because there is a certain angle error in the installation of the X-axis servo linear guide 18 and the Y-axis servo linear guide 3, as shown in Figure 4, so the two sets of coordinates The conversion of the system cannot adopt the two-dimensional rotation and translation formula, and the present invention adopts an affine transformation model, as follows:
计算出转换参数后,即确定了用户坐标系与机械坐标系的转换关系。After the conversion parameters are calculated, the conversion relationship between the user coordinate system and the machine coordinate system is determined.
然后,再通过跟踪仪14获取跟踪定位标志点4的三维坐标(x′i,y′i,z′i),该坐标为自由坐标系的坐标,利用这些定位标点,手动扫描待测工件,获取待测工件在该自由坐标系下的三维点云数据,并通过拟合算法获得用户坐标系O-XY三点的自由坐标系坐标(x′,y′,z′),再将其转换到用户坐标系O-XY平面,Z=0,采用三维旋转平移模型,如下:Then, obtain the three-dimensional coordinates (x′ i , y′ i , z′ i ) of the tracking and positioning mark points 4 through the tracker 14, which are the coordinates of the free coordinate system, and use these positioning punctuation points to manually scan the workpiece to be measured, Obtain the three-dimensional point cloud data of the workpiece to be measured in the free coordinate system, and obtain the free coordinate system coordinates (x', y', z') of the three points in the user coordinate system O-XY through a fitting algorithm, and then convert them to Go to the O-XY plane of the user coordinate system, Z=0, adopt the three-dimensional rotation and translation model, as follows:
计算得到转换矩阵后,再将定位标志点通过转换矩阵,转换到用户坐标系,实现测量坐标系与用户坐标系的统一,转换过程如下:After the conversion matrix is calculated, the positioning marker points are converted to the user coordinate system through the conversion matrix to realize the unification of the measurement coordinate system and the user coordinate system. The conversion process is as follows:
3、机械系统路径调试,用户坐标系标定完成后,工件在O-XY平面上任意位置的用户坐标(x,y)都可以转换为机械坐标(X,Y),由于安装误差和坐标系标定误差的影响,(X,Y)坐标与实际位置可能存在一定的偏差,因此系统增加了改正数(dX,dY),在调试过程中需要调试点位的偏差量(dX,dY)以及机械臂7的精细扫描动作,调试完成后将(x,y)坐标和偏差量(dX,dY)写入PLC存储。3. Mechanical system path debugging, after the calibration of the user coordinate system is completed, the user coordinates (x, y) of any position of the workpiece on the O-XY plane can be converted into mechanical coordinates (X, Y), due to installation errors and coordinate system calibration The influence of the error, there may be a certain deviation between the (X, Y) coordinates and the actual position, so the system increases the correction number (dX, dY), and the deviation of the point position (dX, dY) and the mechanical arm need to be debugged 7 fine scanning action, write (x, y) coordinates and deviation (dX, dY) into PLC storage after debugging.
4、待测工件定位,系统在流水化检测过程中,需要将待测工件运输到检测工位,其位置偏差不能超过要求的阈值,然后利用扫描仪获得待测工件的框架数据,计算待测工件相对于调试工件的旋转平移值,如图5所示,然后再利用二维旋转平移模型计算调试点位(x+Dx,y+Dy)经过旋转平移后的位置,如下:4. Positioning of the workpiece to be tested. During the streamlined detection process, the system needs to transport the workpiece to be tested to the detection station, and its position deviation cannot exceed the required threshold. Then use the scanner to obtain the frame data of the workpiece to be tested, and calculate the The rotation and translation value of the workpiece relative to the debugging workpiece is shown in Figure 5, and then the two-dimensional rotation and translation model is used to calculate the position of the debugging point (x+Dx, y+Dy) after rotation and translation, as follows:
转换后的点位精度与旋转平移值的精度相关,因此点位精度可能存在一定的误差,但是误差一般很小,而且采用的扫描仪10为多线激光扫描仪,因此并不会影响数据采集的完整性。The converted point accuracy is related to the accuracy of the rotation and translation values, so there may be some errors in the point accuracy, but the error is generally small, and the scanner 10 used is a multi-line laser scanner, so it will not affect data acquisition integrity.
本发明的一种基于光学跟踪扫描仪和PLC控制系统的桁架式工业测量系统在安装调试完成后,能够实现大型工件的全自动三维激光扫描,自动获取工件的三维点云数据,对三维激光点云进行自动分析处理,自动生成尺寸检测成果;满足大型工件的自动化、流水化的测量需求,而且系统具有良好的扩展性,在工业测量检测领域具有重要的应用前景。A truss-type industrial measurement system based on an optical tracking scanner and a PLC control system of the present invention can realize fully automatic three-dimensional laser scanning of large workpieces after installation and commissioning, automatically obtain three-dimensional point cloud data of the workpiece, and measure three-dimensional laser points The cloud performs automatic analysis and processing, and automatically generates dimensional inspection results; it meets the needs of automated and streamlined measurement of large workpieces, and the system has good scalability, which has important application prospects in the field of industrial measurement and inspection.
为了易于说明、实施例中使用了诸如“上”、“下”、“左”、“右”等空间相对术语、用于说明图中示出的一个元件或特征相对于另一个元件或特征的关系。应该理解的是、除了图中示出的方位之外、空间术语意在于包括装置在使用或操作中的不同方位。例如、如果图中的装置被倒置、被叙述为位于其他元件或特征“下”的元件将定位在其他元件或特征“上”。因此、示例性术语“下”可以包含上和下方位两者。装置可以以其他方式定位(旋转90度或位于其他方位)、这里所用的空间相对说明可相应地解释。For ease of description, spatially relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to describe the relationship between one element or feature shown in the drawings relative to another element or feature. relation. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "lower" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative specifications used herein interpreted accordingly.
而且、诸如“第一”和“第二”等之类的关系术语仅仅用来将一个与另一个具有相同名称的部件区分开来、而不一定要求或者暗示这些部件之间存在任何这种实际的关系或者顺序。Moreover, relative terms such as "first" and "second", etc. are only used to distinguish one from another element with the same name and do not necessarily require or imply any such actual existence between these elements. relationship or sequence.
以上对本发明做了示例性的描述,应该说明的是,在不脱离本发明的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本发明的保护范围。The present invention has been described as an example above, and it should be noted that, without departing from the core of the present invention, any simple deformation, modification or other equivalent replacements that can be made by those skilled in the art without creative labor all fall within the scope of this invention. protection scope of the invention.
Claims (10)
Priority Applications (1)
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