CN110487141A - Measure the gauge and method of two symmetrical slope intersection points to lateral distance - Google Patents
Measure the gauge and method of two symmetrical slope intersection points to lateral distance Download PDFInfo
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- CN110487141A CN110487141A CN201910701042.0A CN201910701042A CN110487141A CN 110487141 A CN110487141 A CN 110487141A CN 201910701042 A CN201910701042 A CN 201910701042A CN 110487141 A CN110487141 A CN 110487141A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B3/00—Measuring instruments characterised by the use of mechanical techniques
- G01B3/38—Gauges with an open yoke and opposed faces, i.e. calipers, in which the internal distance between the faces is fixed, although it may be preadjustable
- G01B3/42—Gauges with an open yoke and opposed faces, i.e. calipers, in which the internal distance between the faces is fixed, although it may be preadjustable of limit-gauge type, i.e. "go/no-go"
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
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Abstract
本发明公开了测量两对称斜面交点至侧面距离的量规,包括通端上卡板、通端下卡板、止端上卡板、止端下卡板、连接板、通端校对量规和止端校对量规。连接板一侧固定连接通端上卡板与通端下卡板,另一侧固定连接止端上卡板与止端下卡板。通端校对量规可放置于通端上卡板第一梯形槽与通端下卡板第二梯形槽相对空间内,且与其形状相匹配来校正对应空间尺寸;止端校对量规可放置于止端上卡板第三梯形槽与止端下卡板第四梯形槽相对空间内,且与其形状相匹配来校正对应空间尺寸。还公开了采用该量规的方法。量规设计成组合式,并且设计了校对量规,制造更加容易。测量方法只需要被测零件在通端上、下卡板,止端上、下卡板之间滑动,便完成测量操作方法简单。
The invention discloses a gauge for measuring the distance from the intersection point of two symmetrical inclined planes to the side surface, comprising an upper clamping plate at a through end, a lower clamping plate at a through end, an upper clamping plate at a stop end, a lower clamping plate at a stop end, a connecting plate, a calibration gauge for a through end and a stop end Proofreading gauge. One side of the connecting plate is fixedly connected to the upper clamping plate of the through end and the lower clamping plate of the through end, and the other side is fixedly connected to the upper clamping plate of the stop end and the lower clamping plate of the stop end. The through-end calibration gauge can be placed in the opposite space between the first trapezoidal groove of the upper clamping plate of the through-end and the second trapezoidal groove of the lower clamping plate of the through-end, and match its shape to correct the corresponding space size; the calibration gauge of the stop-end can be placed in the stop-end The third trapezoidal groove of the upper clamping plate and the fourth trapezoidal groove of the lower clamping plate at the stop end are in the opposite space, and their shapes are matched to correct the corresponding space size. Methods of employing the gauge are also disclosed. The gauge is designed to be combined, and the proofreading gauge is designed to make manufacturing easier. The measurement method only needs to slide between the upper and lower clamps of the through end and the upper and lower clamps of the stop end, and the measurement operation method is simple.
Description
技术领域technical field
本发明涉及机械量规及方法,具体涉及测量两对称斜面交点至侧面距离量规及方法。The invention relates to a mechanical gauge and a method, in particular to a gauge and a method for measuring the distance from the intersection of two symmetrical inclined planes to the side.
背景技术Background technique
参见图1所示,在一些特殊机械中有被测零件8,该零件3包括本体8-1、设置于本体8-1左侧的对称分布在中心轴线两侧的上斜面部份8-2和下斜面部份8-3、设置于本体8-1右侧对称分布在中心轴线两侧的向下延伸部份8-4和向上延伸部份8-5以及向右延伸部份8-6、向下延伸部份8-4右侧面为下基准面E2、向上延伸部份右侧面为上基准面E1、上斜面部份8-2有上斜面C1、下斜面部份8-3有下斜面C2。上斜面C1和下斜面C2向左延伸与中心轴线的交点O与上基准面E1和下基准面E2之间的预设距离L,是一个必须控制在规定的最大尺寸和最小尺寸范围之内的预设距离L。虽然预设距离L是直线距离,但由于上斜面C1和下斜面C2向左延伸与中心轴线的交点O是一个虚拟点,因此常用的直线检测量具不能对该预设距离L进行检测,即使在三坐标等检测仪器上也不能直接测出预设距离L的值,且在三坐标等检测仪器上检测该预设距离L的值还需要许多步骤并要进行换算等,检测比较繁琐,效率较低。Referring to Fig. 1, there is a measured part 8 in some special machines, the part 3 includes a main body 8-1, an upper slope part 8-2 arranged on the left side of the main body 8-1 and symmetrically distributed on both sides of the central axis And the lower slope part 8-3, the downward extension part 8-4, the upward extension part 8-5 and the rightward extension part 8-6 arranged on the right side of the body 8-1 and symmetrically distributed on both sides of the central axis , The right side of the downward extension part 8-4 is the lower reference plane E2, the right side of the upward extension part is the upper reference plane E1, the upper slope part 8-2 has an upper slope C1, and the lower slope part 8-3 There is a lower slope C2. The preset distance L between the intersection point O of the upper bevel C1 and the lower bevel C2 extending to the left with the central axis and the upper datum plane E1 and the lower datum plane E2 must be controlled within the range of the specified maximum size and minimum size The preset distance L. Although the preset distance L is a straight-line distance, since the intersection O of the upper slope C1 and the lower slope C2 extending to the left and the central axis is a virtual point, the commonly used straight line detection measuring tools cannot detect the preset distance L, even in The value of the preset distance L cannot be directly measured on three-coordinate and other testing instruments, and many steps and conversions are required to detect the value of the preset distance L on three-coordinate and other testing instruments. The detection is cumbersome and the efficiency is low. Low.
发明内容Contents of the invention
本发明公开了测量两对称斜面交点至侧面距离的量规,解决测量两对称斜面交点至侧面的距离量规的测量准确、效率较高问题。The invention discloses a gauge for measuring the distance from the intersection point of two symmetrical inclined planes to the side surface, and solves the problem of accurate measurement and high efficiency of the gauge for measuring the distance from the intersection point of two symmetrical inclined planes to the side surface.
本发明公开了采用测量两对称斜面交点至侧面距离的量规的方法,解决测量两对称斜面交点至侧面的距离量规的测量准确、效率较高问题。The invention discloses a method for measuring the distance from the intersection point of two symmetrical inclined planes to the side surface, and solves the problems of accurate measurement and high efficiency of the measuring gauge measuring the distance from the intersection point of two symmetrical inclined planes to the side surface.
本发明公开了测量两对称斜面交点至侧面距离的量规,包括通端上卡板、通端下卡板、止端上卡板、止端下卡板、连接板、通端校对量规和止端校对量规;The invention discloses a gauge for measuring the distance from the intersection point of two symmetrical inclined planes to the side surface, comprising an upper clamping plate at a through end, a lower clamping plate at a through end, an upper clamping plate at a stop end, a lower clamping plate at a stop end, a connecting plate, a calibration gauge for a through end and a stop end proofreading gauge;
所述通端上卡板的通端上卡板本体开有向下拉通的第一梯形槽;所述第一梯形槽的右侧为第一向下延伸部份,左侧为第一向下延伸斜面部份;The body of the through-end upper clamp of the through-end upper clamp has a first trapezoidal groove that is pulled downward; the right side of the first trapezoidal groove is the first downward extension, and the left side is the first downward extension. Extend the bevel part;
所述通端下卡板的通端下卡板本体开有向上拉通的第二梯形槽;所述第二梯形槽的右侧为第二向上延伸部份,左侧为第二向上延伸斜面部份;The body of the through-end lower clamping plate of the through-end lower clamping plate has a second trapezoidal groove that is pulled upward; the right side of the second trapezoidal groove is the second upward extending part, and the left side is the second upward extending slope part;
所述止端上卡板的止端上卡板本体开有向下拉通的第三梯形槽;所述第三梯形槽的右侧为第三向下延伸部份,左侧为第三向下延伸斜面部份;There is a third trapezoidal groove that is pulled down through the body of the upper end clamping plate of the upper end clamping plate; the right side of the third trapezoidal groove is the third downward extending part, and the left side is the third downward extending part. Extend the bevel part;
所述止端下卡板的止端下卡板本体开有向上拉通的第四梯形槽;所述第四梯形槽的右侧为第四向上延伸部份,左侧为第四向上延伸斜面部份;The body of the bottom stop lower clamp is provided with a fourth trapezoidal groove that is pulled upward; the right side of the fourth trapezoidal groove is the fourth upward extending part, and the left side is the fourth upward extending slope part;
所述连接板一侧固定连接通端上卡板与通端下卡板,使第一梯形槽与第二梯形槽处于同一平面且拉通开口相对;所述连接板另一侧固定连接止端上卡板与止端下卡板,使第三梯形槽与第四梯形槽处于同一平面且拉通开口相对;One side of the connecting plate is fixedly connected to the upper clamping plate of the through end and the lower clamping plate of the through end, so that the first trapezoidal groove and the second trapezoidal groove are on the same plane and the pull-through opening is opposite; the other side of the connecting plate is fixedly connected to the stop end The upper clamping plate and the lower clamping plate at the stop end make the third trapezoidal groove and the fourth trapezoidal groove in the same plane and pull through the opening to face each other;
所述通端校对量规可放置于第一梯形槽与第二梯形槽相对空间内,且与其形状相匹配来校正对应空间尺寸;所述止端校对量规可放置于第三梯形槽与第四梯形槽相对空间内,且与其形状相匹配来校正对应空间尺寸。The through-end calibration gauge can be placed in the opposite space between the first trapezoidal groove and the second trapezoidal groove, and match its shape to correct the corresponding space size; the no-stop calibration gauge can be placed in the third trapezoidal groove and the fourth trapezoidal groove The groove is relatively in the space, and matches its shape to correct the corresponding space size.
进一步地,further,
所述第一向下延伸部分设有第一测量面,所述第一向下延伸斜面部分设有第一测量斜面;The first downwardly extending portion is provided with a first measuring surface, and the first downwardly extending slope portion is provided with a first measuring slope;
所述第二向上延伸部份设有第二测量面,所述第二向上延伸斜面部份设有第二测量斜面;The second upwardly extending portion is provided with a second measuring surface, and the second upwardly extending slope portion is provided with a second measuring slope;
所述第三向下延伸部份设有第三测量面,所述第三向下延伸斜面部份设有第三测量斜面;The third downwardly extending portion is provided with a third measuring surface, and the third downwardly extending slope portion is provided with a third measuring slope;
所述第四向上延伸部份设有第四测量面,所述第四向上延伸斜面部份设有第四测量斜面。The fourth upwardly extending portion is provided with a fourth measuring surface, and the fourth upwardly extending inclined portion is provided with a fourth measuring inclined surface.
进一步地,further,
所述连接板包括连接板本体、第一垫板、第二垫板、第三垫板和第四垫板;第一垫板、第二垫板、第三垫板和第四垫板通过焊接的方式固定在本体上;所述通端上卡板固定在第一垫板上;所述通端下卡板固定在第二垫板上;所述止端上卡板固定在第三垫板上;所述止端下卡板固定在第四垫板上。The connecting plate comprises a connecting plate body, a first backing plate, a second backing plate, a third backing plate and a fourth backing plate; the first backing plate, the second backing plate, the third backing plate and the fourth backing plate are welded fixed on the body; the upper clamping plate of the through end is fixed on the first backing plate; the lower clamping plate of the through end is fixed on the second backing plate; the upper clamping plate of the dead end is fixed on the third backing plate on; the lower clamping plate at the stop end is fixed on the fourth backing plate.
进一步地,further,
所述通端校对量规的通端本体一侧为通端斜面,另一侧为通端测量面;所述通端斜面设有相对通端本体中心对称的第一斜面和第二斜面;所述通端测量面距离第一斜面和第二斜面的第一高度处,第一斜面和第二斜面之间距离为第一宽度;所述第一宽度等于被测零件对应梯形斜面宽度时,所述第一高度小于被测零件对应梯形斜面到基准面高度的最大值;One side of the through-end body of the through-end calibration gauge is a through-end slope, and the other side is a through-end measuring surface; the through-end slope is provided with a first slope and a second slope that are symmetrical to the center of the through-end body; the At the first height of the through-end measuring surface from the first slope and the second slope, the distance between the first slope and the second slope is the first width; when the first width is equal to the width of the corresponding trapezoidal slope of the measured part, the The first height is less than the maximum value of the height from the corresponding trapezoidal slope to the reference plane of the measured part;
所述止端校对量规的止端本体一侧为止端斜面,另一侧为止端测量面;所述止端斜面设有相对止端本体中心对称的第三斜面和第四斜面;所述止端测量面距离第三斜面和第四斜面的第二高度处,第三斜面和第四斜面之间距离为第二宽度;所述第二宽度等于被测零件对应梯形斜面宽度时,所述第二高度与被测零件对应梯形斜面到基准面高度的最小值相等。The end-stop body of the end-stop calibration gauge has an end-stop slope on one side and an end-stop measuring surface on the other side; the end-stop slope is provided with a third slope and a fourth slope that are symmetrical to the center of the end-stop body; the end-stop At the second height of the measuring surface from the third slope and the fourth slope, the distance between the third slope and the fourth slope is the second width; when the second width is equal to the width of the corresponding trapezoidal slope of the measured part, the second The height is equal to the minimum value of the height from the corresponding trapezoidal slope to the reference plane of the measured part.
进一步地,further,
所述通端上卡板的第一向下延伸斜面部份的第一斜面角度与被测零件的梯形斜面的被测第一斜面和被测第二斜面形成的角度的一半相等;The first slope angle of the first downwardly extending slope portion of the through-end upper clamping plate is equal to half of the angle formed by the measured first slope and the measured second slope of the trapezoidal slope of the measured part;
所述通端下卡板的第二向上延伸斜面部份的第二斜面角度与被测零件的梯形斜面的被测第一斜面和被测第二斜面形成的角度的一半相等;The second slope angle of the second upwardly extending slope portion of the through-end lower clamping plate is equal to half of the angle formed by the measured first slope and the measured second slope of the trapezoidal slope of the measured part;
所述止端上卡板的第三向下延伸斜面部份的第三斜面角度与被测零件的梯形斜面的被测第一斜面和被测第二斜面形成的角度的一半相等;The third inclined surface angle of the third downwardly extending inclined surface portion of the clamping plate at the stop end is equal to half of the angle formed by the measured first inclined surface and the measured second inclined surface of the trapezoidal inclined surface of the measured part;
所述止端下卡板的第四向上延伸斜面部份的第四斜面角度与被测零件的梯形斜面的被测第一斜面和被测第二斜面形成的角度的一半相等。The fourth slope angle of the fourth upwardly extending slope part of the bottom stop clamping plate is equal to half of the angle formed by the measured first slope and the measured second slope of the trapezoidal slope of the measured part.
采用上述测量两对称斜面交点至侧面距离的量规的方法,包括以下步骤,The above-mentioned method for measuring the distance from the intersection point of two symmetrical inclined planes to the side surface comprises the following steps,
步骤1)将通端上卡板的第一测量面和第一测量斜面分别紧靠在通端校对量规的通端测量面和第一斜面上,接着将通端下卡板的第二测量面和第二测量斜面分别紧靠在通端校对量规的通端测量面和第二斜面上,通过螺钉和销将通端上卡板固定在连接板的第一垫板上,通过螺钉和销将通端下卡板固定在连接板的第二垫板上,再将通端校对量规从通端上卡板和通端下卡板中取出;Step 1) Put the first measuring surface and the first measuring slope of the clamping plate on the through end against the measuring surface and the first slope of the through end calibration gauge respectively, and then place the second measuring surface of the clamping plate on the through end and the second measuring slope are respectively close to the through-end measuring surface and the second slope of the through-end calibration gauge, and the clamping plate on the through-end is fixed on the first backing plate of the connecting plate by screws and pins, and the The through-end lower clamping plate is fixed on the second backing plate of the connecting plate, and then the through-end calibration gauge is taken out from the through-end upper clamping plate and the through-end lower clamping plate;
步骤2)将止端上卡板的第三测量面和第三测量斜面分别紧靠在止端校对量规的止端测量面和第三斜面上,接着将止端下卡板的第四测量面和第四测量斜面分别紧靠在止端校对量规的止端测量面和第四斜面上,通过螺钉和销将止端上卡板固定在连接板的第三垫板上,通过螺钉和销将止端下卡板固定在连接板的第四垫板上,再将止端校对量规从止端上卡板和止端下卡板中取出;Step 2) Put the third measuring surface and the third measuring slope of the upper clamping plate of the stop against the measuring surface and the third slope of the stop calibration gauge respectively, and then place the fourth measuring surface of the lower clamping plate of the stop and the fourth measuring slope are respectively close to the stop measuring surface and the fourth inclined surface of the stop calibration gauge, and the clamping plate on the stop is fixed on the third backing plate of the connecting plate by screws and pins, and the Fix the bottom stop plate on the fourth backing plate of the connecting plate, and then remove the stop calibration gauge from the top stop plate and the bottom stop plate;
步骤3)将被测零件的上基准面紧靠在通端上卡板的第一测量面上,将下基准面紧靠在通端下卡板的第二测量面上,然后将被测零件向前滑动;Step 3) Put the upper datum plane of the part under test against the first measuring surface of the upper clamping plate of the through end, and put the lower reference plane against the second measuring surface of the lower clamping plate of the through end, and then put the measured part slide forward;
将被测零件从通端上卡板和通端下卡板中取出,再将被测零件的上基准面紧靠在止端上卡板的第三测量面上,将下基准面紧靠在止端下卡板的第四测量面上,然后将被测零件向前滑动;Take the part to be tested from the upper clamping plate of the through end and the lower clamping plate of the through end, and then put the upper datum plane of the measured part against the third measuring surface of the upper clamping plate of the stop end, and close the lower datum plane against the the fourth measuring surface of the lower clamping plate of the stop end, and then slide the measured part forward;
步骤4)合格性判断;Step 4) Eligibility judgment;
如果被测零件的第一斜面和第二斜面能同时通过通端上卡板的第一测量斜面和通端下卡板的第二测量斜面,而被测零的第一斜面和第二斜面不能通过止端上卡板的第三测量斜面和止端下卡板的第四测量斜面,则判断被测零件第一斜面和第二斜面的交点与上基准面和下基准面的预设距离合格;If the first inclined plane and the second inclined plane of the measured part can pass through the first measuring inclined plane of the upper clamping plate of the through end and the second measuring inclined plane of the lower clamping plate of the through end at the same time, but the first inclined plane and the second inclined plane of the measured zero cannot Through the third measuring slope of the upper clamping plate of the stop end and the fourth measuring slope of the lower clamping plate of the stop end, it is judged that the preset distance between the intersection point of the first slope and the second slope of the measured part and the upper reference plane and the lower reference plane is qualified ;
如果被测零件的第一斜面和第二斜面不能通过通端上卡板的第一测量斜面和通端下卡板的第二测量斜面,或被测零件的第一斜面和第二斜面能通过止端上卡板的第三测量斜面和止端下卡板的第四测量斜面,则判断被测零件第一斜面和第二斜面的交点与上基准面和下基准面的预设距离不合格。If the first inclined plane and the second inclined plane of the measured part cannot pass through the first measuring inclined plane of the upper clamping plate of the through end and the second measuring inclined plane of the lower clamping plate of the through end, or the first inclined plane and the second inclined plane of the measured part can pass through If the third measuring slope of the upper clamping plate at the stop end and the fourth measuring slope of the lower clamping plate at the stop end are judged to be unqualified for the preset distance between the intersection point of the first slope and the second slope of the measured part and the upper reference plane and the lower reference plane .
本发明有益技术效果为:Beneficial technical effect of the present invention is:
1)量规通过通端上、下卡板以及止端上、下卡板设计成组合式,并且设计了校对量规,制造更加容易。1) The gauge is designed into a combined type through the upper and lower clamps at the through end and the upper and lower clamps at the stop end, and a proofreading gauge is designed to make manufacturing easier.
2)量规可以在工作现场使用,准确度和工作效率均提高。2) The gauge can be used on the job site, and the accuracy and work efficiency are improved.
3)只需要被测零件在通端上下卡板、止端上下卡板之间滑动,便完成测量操作方法简单。3) Only need the part to be tested to slide between the upper and lower clamps at the through end and the upper and lower clamps at the stop end to complete the measurement. The operation method is simple.
附图说明Description of drawings
图1是被测零件结构示意图;Figure 1 is a schematic diagram of the structure of the tested part;
图2是通端上卡板的结构示意图;Fig. 2 is a structural schematic diagram of the card board on the through end;
图3是通端下卡板的结构示意图;Fig. 3 is a structural schematic diagram of the lower clamping plate at the through end;
图4是止端上卡板的结构示意图;Fig. 4 is a structural schematic diagram of the clamping plate on the stop;
图5是止端下卡板的结构示意图;Fig. 5 is a structural schematic diagram of the lower clamping plate at the stop;
图6是连接板的结构示意图;Fig. 6 is the structural representation of connection plate;
图7是图6的右视图;Fig. 7 is the right view of Fig. 6;
图8是通端校对量规的结构示意图;Fig. 8 is a structural schematic diagram of a through-end proofreading gauge;
图9是止端校对量规的结构示意图;Fig. 9 is a schematic structural view of the end-stop calibration gauge;
图10是用通端校对量规校对结构示意图;Fig. 10 is a schematic diagram of proofreading structure with a pass-through proofreading gauge;
图11是本发明量规结构示意图;Fig. 11 is a schematic structural view of the gauge of the present invention;
图12是图11的右视图;Fig. 12 is the right view of Fig. 11;
图13是图11的左视图;Fig. 13 is the left view of Fig. 11;
图14是本发明整体示意图;Figure 14 is an overall schematic diagram of the present invention;
其中,8为被测零件、8-1为本体、8-2为上斜面部份、8-3为下斜面部份、8-4为向下延伸部份、8-5为向上延伸部份、8-6为向右延伸部份、E2为下基准面、E1为上基准面、C1为上斜面、C2为下斜面、α为角度、L为预设距离、L1为高度、B为梯形斜面宽度;Among them, 8 is the part to be tested, 8-1 is the body, 8-2 is the upper slope part, 8-3 is the lower slope part, 8-4 is the downward extension part, 8-5 is the upward extension part , 8-6 is the rightward extension, E2 is the lower reference plane, E1 is the upper reference plane, C1 is the upper slope, C2 is the lower slope, α is the angle, L is the preset distance, L1 is the height, B is the trapezoid bevel width;
1为通端上卡板,1-1为通端上卡板本体、1-2为第一向下延伸部份、1-3为第一向下延伸斜面部份、E3为第一测量面、C3为第一测量斜面、α1为第一斜面角度;1 is the upper clamping plate at the through end, 1-1 is the main body of the upper clamping plate at the through end, 1-2 is the first downward extending part, 1-3 is the first downward extending slope part, E3 is the first measuring surface , C3 is the first measuring slope, α1 is the angle of the first slope;
2为通端下卡板,2-1为通端下卡板本体、2-2为第二向上延伸部份、2-3为第二向上延伸斜面部份、E4为第二测量面、C4为第二测量斜面、α2为第二斜面角度;2 is the lower clamping plate of the through end, 2-1 is the main body of the lower clamping plate of the through end, 2-2 is the second upward extending part, 2-3 is the second upward extending slope part, E4 is the second measuring surface, C4 is the second measuring slope, α2 is the angle of the second slope;
3为止端上卡板,3-1为止端上卡板本体、3-2为第三向下延伸部份、3-3为第三向下延伸斜面部份、E5为第三测量面、C5为第三测量斜面、α3为第三斜面角度;3 is the end upper clamp, 3-1 is the end upper clamp body, 3-2 is the third downward extending part, 3-3 is the third downward extending inclined part, E5 is the third measuring surface, C5 is the third measuring slope, α3 is the angle of the third slope;
4为止端下卡板,4-1为止端下卡板本体、4-2为第四向上延伸部份、4-3为第四向上延伸斜面部份、E6为第四测量面、C6为第四测量斜面、α4为第四斜面角度;4 is the end lower clamping plate, 4-1 is the end lower clamping plate body, 4-2 is the fourth upward extending part, 4-3 is the fourth upward extending slope part, E6 is the fourth measuring surface, C6 is the fourth measuring surface Four measurement slopes, α4 is the angle of the fourth slope;
5为连接板,5-1为连接板本体、5-2为第一垫板、5-3为第二垫板、5-4为第三垫板、5-5为第四垫板;5 is the connecting plate, 5-1 is the connecting plate body, 5-2 is the first backing plate, 5-3 is the second backing plate, 5-4 is the third backing plate, 5-5 is the fourth backing plate;
6为通端校对量规,6-1为通端校对量规本体、6-2为通端斜面、E7为通端测量面、C7为第一斜面、C8为第二斜面、L2为第一高度、B1为第一宽度;6 is the through-end calibration gauge, 6-1 is the through-end calibration gauge body, 6-2 is the through-end slope, E7 is the through-end measurement surface, C7 is the first slope, C8 is the second slope, L2 is the first height, B1 is the first width;
7为止端校对量规,7-1为止端校对量规本体、7-2为止端斜面、E8为止端测量面、C9为第三斜面、C10为第四斜面、L3为第二高度、B2为第二宽度。7 End-to-end calibration gauge, 7-1 End-to-end calibration gauge body, 7-2 End-to-end slope, E8 to-end measuring surface, C9 is the third slope, C10 is the fourth slope, L3 is the second height, B2 is the second width.
具体实施方式Detailed ways
下面结合附图对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings.
如图2至图14所示。As shown in Figure 2 to Figure 14.
测量两对称斜面交点至侧面距离的量规,包括通端上卡板1、通端下卡板2、止端上卡板3、止端下卡板4、连接板5、通端校对量规6和止端校对量规7。A gauge for measuring the distance from the intersection point of two symmetrical inclined planes to the side surface, including the upper clamping plate 1 of the through end, the lower clamping plate 2 of the through end, the upper clamping plate 3 of the no-stop end, the lower clamping plate 4 of the no-stop end, the connecting plate 5, the calibration gauge 6 of the through end and End-stop proofreading gauge 7.
通端上卡板1的通端上卡板本体1-1开有向下拉通的第一梯形槽;第一梯形槽的右侧为第一向下延伸部份1-2,左侧为第一向下延伸斜面部份1-3;第一向下延伸部分1-2设有第一测量面E3,第一向下延伸斜面部分1-3设有第一测量斜面C3;The upper clamp body 1-1 of the upper clamp 1 at the through end has a first trapezoidal groove that is pulled downward; the right side of the first trapezoidal groove is the first downward extending part 1-2, and the left side is the second A downwardly extending slope part 1-3; the first downwardly extending part 1-2 is provided with a first measuring surface E3, and the first downwardly extending slope part 1-3 is provided with a first measuring slope C3;
通端下卡板2的通端下卡板本体2-1开有向上拉通的第二梯形槽;第二梯形槽的右侧为第二向上延伸部份2-2,左侧为第二向上延伸斜面部份2-3;第二向上延伸部份2-2设有第二测量面E4,第二向上延伸斜面部份2-3设有第二测量斜面C4;The lower clamping plate body 2-1 of the lower clamping plate 2 has a second trapezoidal groove that is pulled upward; the right side of the second trapezoidal groove is the second upward extending part 2-2, and the left side is the second upward extending part 2-2. The upwardly extending slope part 2-3; the second upwardly extending part 2-2 is provided with a second measuring surface E4, and the second upwardly extending slope part 2-3 is provided with a second measuring slope C4;
止端上卡板3的止端上卡板本体3-1开有向下拉通的第三梯形槽;第三梯形槽的右侧为第三向下延伸部份3-2,左侧为第三向下延伸斜面部份3-3;第三向下延伸部份3-2设有第三测量面E5,第三向下延伸斜面部份1-3设有第三测量斜面C5;The upper clamping plate body 3-1 of the upper clamping plate 3 at the upper limit end has a third trapezoidal groove that is pulled downward; the right side of the third trapezoidal groove is the third downward extending part 3-2, and the left side is the third Three downwardly extending slope parts 3-3; the third downwardly extending part 3-2 is provided with a third measuring surface E5, and the third downwardly extending slope part 1-3 is provided with a third measuring slope C5;
止端下卡板4的止端下卡板本体4-1开有向上拉通的第四梯形槽;第四梯形槽的右侧为第四向上延伸部份4-2,左侧为第四向上延伸斜面部份4-3;第四向上延伸部份4-2设有第四测量面E6,第四向上延伸斜面部份4-3设有第四测量斜面C6。The lower clamping plate body 4-1 of the lower clamping plate 4 has a fourth trapezoidal groove that is pulled upwards; the right side of the fourth trapezoidal groove is the fourth upward extending part 4-2, and the left side is the fourth trapezoidal groove. The upwardly extending slope part 4-3; the fourth upwardly extending part 4-2 is provided with a fourth measuring surface E6, and the fourth upwardly extending slope part 4-3 is provided with a fourth measuring slope C6.
连接板5一侧固定连接通端上卡板1与通端下卡板2,使第一梯形槽与第二梯形槽处于同一平面且拉通开口相对;连接板5另一侧固定连接止端上卡板3与止端下卡板4,使第三梯形槽与第四梯形槽处于同一平面且拉通开口相对;连接板5包括连接板本体5-1、第一垫板5-2、第二垫板5-3、第三垫板5-4和第四垫板5-5;第一垫板5-2、第二垫板5-3、第三垫板5-4和第四垫板5-5通过焊接的方式固定在本体5-1上;通端上卡板1固定在第一垫板5-2上;通端下卡板2固定在第二垫板5-3上;止端上卡板3固定在第三垫板5-4上;止端下卡板4固定在第四垫板5-5上。One side of the connecting plate 5 is fixedly connected to the upper clamping plate 1 of the through end and the lower clamping plate 2 of the through end, so that the first trapezoidal groove and the second trapezoidal groove are on the same plane and the pull-through opening is opposite; the other side of the connecting plate 5 is fixedly connected to the stop end The upper clamping plate 3 and the lower clamping plate 4 at the stop make the third trapezoidal groove and the fourth trapezoidal groove in the same plane and pull through the opening opposite; the connecting plate 5 includes a connecting plate body 5-1, a first backing plate 5-2, The second backing plate 5-3, the third backing plate 5-4 and the fourth backing plate 5-5; the first backing plate 5-2, the second backing plate 5-3, the third backing plate 5-4 and the fourth backing plate The backing plate 5-5 is fixed on the body 5-1 by welding; the upper clamping plate 1 of the through end is fixed on the first backing plate 5-2; the lower clamping plate 2 of the through end is fixed on the second backing plate 5-3 ; The clamping plate 3 on the stop end is fixed on the third backing plate 5-4; the lower clamping plate 4 on the stop end is fixed on the fourth backing plate 5-5.
通端校对量规6可放置于第一梯形槽与第二梯形槽相对空间内,且与其形状相匹配来校正对应空间尺寸;止端校对量规7可放置于第三梯形槽与第四梯形槽相对空间内,且与其形状相匹配来校正对应空间尺寸。The through-end calibration gauge 6 can be placed in the opposite space between the first trapezoidal groove and the second trapezoidal groove, and match its shape to correct the corresponding space size; the no-end calibration gauge 7 can be placed in the third trapezoidal groove and the fourth trapezoidal groove. In the space, and match its shape to correct the corresponding space size.
通端校对量规6的通端本体6-1一侧为通端斜面6-2,另一侧为通端测量面E7;通端斜面6-2设有相对通端本体6-1中心对称的第一斜面C7和第二斜面C8;通端测量面E7距离第一斜面C7和第二斜面C8的第一高度L2处,第一斜面C7和第二斜面C8之间距离为第一宽度B1;第一宽度B1等于被测零件8对应梯形斜面宽度B时,第一高度L2小于被测零件8对应梯形斜面到基准面高度L1的最大值;通端校对量规6的通端角度α5表示了第一斜面C7和第二斜面C8的夹角。One side of the through-end body 6-1 of the through-end proofreading gauge 6 is a through-end inclined plane 6-2, and the other side is a through-end measuring surface E7; The first inclined plane C7 and the second inclined plane C8; the distance between the first inclined plane C7 and the second inclined plane C8 at the first height L2 of the through-end measuring surface E7 from the first inclined plane C7 and the second inclined plane C8 is the first width B1; When the first width B1 is equal to the width B of the trapezoidal slope corresponding to the measured part 8, the first height L2 is less than the maximum value of the height L1 from the corresponding trapezoidal slope of the measured part 8 to the reference plane; the through-end angle α5 of the through-end calibration gauge 6 represents the first The included angle between the first slope C7 and the second slope C8.
止端校对量规7的止端本体7-1一侧为止端斜面7-2,另一侧为止端测量面E8;止端斜面7-2设有相对止端本体7-1中心对称的第三斜面C9和第四斜面C10;止端测量面E8距离第三斜面C9和第四斜面C10的第二高度L3处,第三斜面C9和第四斜面C10之间距离为第二宽度B2;第二宽度B2等于被测零件8对应梯形斜面宽度B时,第二高度L3与被测零件8对应梯形斜面到基准面高度L1的最小值相等。止端校对量规7的止端角度α6表示了第三斜面C9和第四斜面C10的夹角。The end-stop body 7-1 of the stop-stop proofreading gauge 7 has a stop-stop slope 7-2 on one side and a stop-stop measurement surface E8 on the other side; The slope C9 and the fourth slope C10; the end-stop measurement surface E8 is at the second height L3 from the third slope C9 and the fourth slope C10, and the distance between the third slope C9 and the fourth slope C10 is the second width B2; the second When the width B2 is equal to the width B of the corresponding trapezoidal slope of the measured part 8, the second height L3 is equal to the minimum value of the height L1 from the corresponding trapezoidal slope of the measured part 8 to the reference plane. The end-stop angle α6 of the end-stop calibration gauge 7 represents the included angle between the third slope C9 and the fourth slope C10.
通端上卡板1的第一向下延伸斜面部份1-3的第一斜面角度α1与被测零件8的梯形斜面的被测第一斜面8-2和被测第二斜面8-3形成的角度α的一半相等。The first slope angle α1 of the first downwardly extending slope part 1-3 of the upper clamping plate 1 is connected with the measured first slope 8-2 and the measured second slope 8-3 of the trapezoidal slope of the measured part 8 Half of the angle α formed is equal.
通端下卡板2的第二向上延伸斜面部份2-3的第二斜面角度α2与被测零件8的梯形斜面的被测第一斜面8-2和被测第二斜面8-3形成的角度α的一半相等。The second slope angle α2 of the second upwardly extending slope part 2-3 of the through-end lower clamping plate 2 is formed with the measured first slope 8-2 and the measured second slope 8-3 of the trapezoidal slope of the measured part 8 equal to half of the angle α.
止端上卡板3的第三向下延伸斜面部份3-3的第三斜面角度α3与被测零件8的梯形斜面的被测第一斜面8-2和被测第二斜面8-3形成的角度α的一半相等。The third slope angle α3 of the third downwardly extending slope part 3-3 of the clamping plate 3 at the stop end is connected with the measured first slope 8-2 and the measured second slope 8-3 of the trapezoidal slope of the measured part 8 Half of the angle α formed is equal.
止端下卡板4的第四向上延伸斜面部份4-3的第四斜面角度α4与被测零件8的梯形斜面的被测第一斜面8-2和被测第二斜面8-3形成的角度α的一半相等。The fourth slope angle α4 of the fourth upwardly extending slope portion 4-3 of the lower clamping plate 4 is formed with the measured first slope 8-2 and the measured second slope 8-3 of the trapezoidal slope of the measured part 8 equal to half of the angle α.
采用测量两对称斜面交点至侧面距离的量规的方法,包括以下步骤,The method of measuring the distance from the intersection point of two symmetrical inclined planes to the side with a gauge includes the following steps,
步骤1)将通端上卡板1的第一测量面E3和第一测量斜面C3分别紧靠在通端校对量规6的通端测量面E7和第一斜面C7上,接着将通端下卡板2的第二测量面E4和第二测量斜面C4分别紧靠在通端校对量规6的通端测量面E7和第二斜面C8上,通过螺钉和销将通端上卡板1固定在连接板5的第一垫板5-2上,通过螺钉和销将通端下卡板2固定在连接板5的第二垫板5-3上,再将通端校对量规6从通端上卡板1和通端下卡板2中取出;Step 1) Put the first measuring surface E3 and the first measuring slope C3 of the through-end clamping plate 1 against the through-end measuring surface E7 and the first slope C7 of the through-end calibration gauge 6 respectively, and then lower the through-end clamp The second measurement surface E4 and the second measurement slope C4 of the plate 2 are respectively abutted against the through-end measurement surface E7 and the second slope C8 of the through-end calibration gauge 6, and the through-end upper clamping plate 1 is fixed on the joint by screws and pins. On the first backing plate 5-2 of the plate 5, the lower clamping plate 2 of the through end is fixed on the second backing plate 5-3 of the connecting plate 5 by screws and pins, and then the through end calibration gauge 6 is clamped from the through end. Take out the board 1 and the lower card board 2 at the through end;
步骤2)将止端上卡板3的第三测量面E5和第三测量斜面C5分别紧靠在止端校对量规7的止端测量面E8和第三斜面C9上,接着将止端下卡板4的第四测量面E6和第四测量斜面C6分别紧靠在止端校对量规7的止端测量面E8和第四斜面C10上,通过螺钉和销将止端上卡板3固定在连接板5的第三垫板5-4上,通过螺钉和销将止端下卡板4固定在连接板5的第四垫板5-5上,再将止端校对量规7从止端上卡板3和止端下卡板4中取出;Step 2) Put the third measuring surface E5 and the third measuring inclined surface C5 of the stop clamping plate 3 against the stop measuring surface E8 and the third inclined surface C9 of the stop checking gauge 7 respectively, and then lower the stop stop The fourth measurement surface E6 and the fourth measurement slope C6 of the plate 4 are respectively close to the end-stop measurement surface E8 and the fourth slope C10 of the end-stop calibration gauge 7, and the clamp plate 3 on the stop end is fixed on the connection by screws and pins. On the third backing plate 5-4 of the plate 5, fix the lower clamping plate 4 of the stop end on the fourth backing plate 5-5 of the connecting plate 5 through screws and pins, and then clamp the stop end calibration gauge 7 from the stop end Take out the plate 3 and the lower clamping plate 4 at the end;
步骤3)将被测零件8的上基准面E1紧靠在通端上卡板1的第一测量面E3上,将下基准面E2紧靠在通端下卡板2的第二测量面E4上,然后将被测零件8向前滑动;Step 3) Place the upper reference plane E1 of the part under test 8 against the first measurement surface E3 of the upper clamp 1 at the through end, and put the lower reference plane E2 against the second measurement surface E4 of the lower clamp 2 at the through end on, and then slide the tested part 8 forward;
最后将被测零件8从通端上卡板1和通端下卡板2中取出,再将被测零件8的上基准面E1紧靠在止端上卡板3的第三测量面E5上,将下基准面E2紧靠在止端下卡板4的第四测量面E6上,然后将被测零件8向前滑动;Finally, the tested part 8 is taken out from the through-end upper clamping plate 1 and the through-end lower clamping plate 2, and then the upper reference plane E1 of the measured part 8 is abutted against the third measuring surface E5 of the stop-end upper clamping plate 3 , make the lower datum surface E2 close to the fourth measurement surface E6 of the lower clamping plate 4 at the end stop, and then slide the measured part 8 forward;
步骤4)合格性判断;Step 4) Eligibility judgment;
如果被测零件8的第一斜面8-2和第二斜面8-3能同时通过通端上卡板1的第一测量斜面C3和通端下卡板2的第二测量斜面C4,而被测零件8的第一斜面8-2和第二斜面8-3不能通过止端上卡板3的第三测量斜面C5和止端下卡板4的第四测量斜面C6,则判断被测零件8第一斜面8-2和第二斜面8-3的交点与上基准面E1和下基准面E2的预设距离L合格;If the first inclined plane 8-2 and the second inclined plane 8-3 of the measured part 8 can simultaneously pass through the first measuring inclined plane C3 of the upper clamping plate 1 and the second measuring inclined plane C4 of the lower clamping plate 2 at the through end, and be detected If the first inclined plane 8-2 and the second inclined plane 8-3 of the test part 8 cannot pass through the third measuring inclined plane C5 of the upper clamping plate 3 and the fourth measuring inclined plane C6 of the lower clamping plate 4, then the measured part is judged 8 The preset distance L between the intersection of the first slope 8-2 and the second slope 8-3 and the upper datum plane E1 and the lower datum plane E2 is qualified;
如果被测零件8的第一斜面8-2和第二斜面8-3不能通过通端上卡板1的第一测量斜面C3和通端下卡板2的第二测量斜面C4,或被测零件8的第一斜面8-2和第二斜面8-3能通过止端上卡板3的第三测量斜面C5和止端下卡板4的第四测量斜面C6,则判断被测零件8第一斜面8-2和第二斜面8-3的交点与上基准面E1和下基准面E2的预设距离L不合格。If the first slope 8-2 and the second slope 8-3 of the measured part 8 cannot pass through the first measurement slope C3 of the upper clamp 1 and the second measurement slope C4 of the lower clamp 2, or the measured The first inclined plane 8-2 and the second inclined plane 8-3 of the part 8 can pass through the third measuring inclined plane C5 of the upper clamping plate 3 and the fourth measuring inclined plane C6 of the lower clamping plate 4, then the measured part 8 The preset distance L between the intersection of the first slope 8-2 and the second slope 8-3 and the upper reference plane E1 and the lower reference plane E2 is unqualified.
Claims (6)
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CN201910701042.0A CN110487141B (en) | 2019-07-31 | 2019-07-31 | Gauge and method for measuring the distance from the intersection of two symmetrical inclined planes to the side surface |
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CN110749267A (en) * | 2019-12-04 | 2020-02-04 | 重庆望江工业有限公司 | A gauge and method for measuring the distance from the side of the forming groove to the center of the hole |
CN111649639A (en) * | 2020-07-14 | 2020-09-11 | 佛山市大拓玻璃机械有限公司 | A pass-and-stop gauge device and detection method for glass residual thickness detection |
CN111879209A (en) * | 2020-08-24 | 2020-11-03 | 北京北方车辆集团有限公司 | A tool for measuring the bevel distance of a spiral bevel gear |
CN115655050A (en) * | 2022-10-25 | 2023-01-31 | 中国航发沈阳黎明航空发动机有限责任公司 | A tool and method for detecting the size of the inclined surface of the support plate of the spoke type air intake case |
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