CN110487106A - A kind of heat exchanger cleaning device based on industrial endoscope - Google Patents

A kind of heat exchanger cleaning device based on industrial endoscope Download PDF

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Publication number
CN110487106A
CN110487106A CN201910696952.4A CN201910696952A CN110487106A CN 110487106 A CN110487106 A CN 110487106A CN 201910696952 A CN201910696952 A CN 201910696952A CN 110487106 A CN110487106 A CN 110487106A
Authority
CN
China
Prior art keywords
endoscope
control panel
heat exchanger
detection pipes
cleaning device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910696952.4A
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Chinese (zh)
Inventor
杨波
李茂东
翟伟
李悦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Special Pressure Equipment Inspection and Research Institute
Original Assignee
Guangzhou Special Pressure Equipment Inspection and Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Special Pressure Equipment Inspection and Research Institute filed Critical Guangzhou Special Pressure Equipment Inspection and Research Institute
Priority to CN201910696952.4A priority Critical patent/CN110487106A/en
Publication of CN110487106A publication Critical patent/CN110487106A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G15/00Details
    • F28G15/003Control arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G9/00Cleaning by flushing or washing, e.g. with chemical solvents
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B23/00Telescopes, e.g. binoculars; Periscopes; Instruments for viewing the inside of hollow bodies; Viewfinders; Optical aiming or sighting devices
    • G02B23/24Instruments or systems for viewing the inside of hollow bodies, e.g. fibrescopes
    • G02B23/2407Optical details
    • G02B23/2461Illumination
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B23/00Telescopes, e.g. binoculars; Periscopes; Instruments for viewing the inside of hollow bodies; Viewfinders; Optical aiming or sighting devices
    • G02B23/24Instruments or systems for viewing the inside of hollow bodies, e.g. fibrescopes
    • G02B23/2476Non-optical details, e.g. housings, mountings, supports
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B23/00Telescopes, e.g. binoculars; Periscopes; Instruments for viewing the inside of hollow bodies; Viewfinders; Optical aiming or sighting devices
    • G02B23/24Instruments or systems for viewing the inside of hollow bodies, e.g. fibrescopes
    • G02B23/2476Non-optical details, e.g. housings, mountings, supports
    • G02B23/2484Arrangements in relation to a camera or imaging device

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Astronomy & Astrophysics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Instruments For Viewing The Inside Of Hollow Bodies (AREA)

Abstract

The present invention relates to a kind of heat exchanger cleaning device based on industrial endoscope, including endoscope control panel, detection pipes and probe group, the tail end of the detection pipes is connect with the endoscope control panel, the head end of the detection pipes is arranged in the probe group, the probe group includes camera, light source and cleaning spray head, the camera and light source are arranged in the head end of the detection pipes and electrically connect with the endoscope control panel, the cleaning spray head is arranged in the head end of the detection pipes and is connect by a perfusion tube with the endoscope control panel, the perfusion tube is arranged inside the detection pipes.The present invention will be by that will clean spray head and perfusion tube is integrated into the detection pipes of industrial endoscope, assign industrial endoscope new function, combine detection means with cleaning means, it could be visually observed that the fouling condition inside heat exchanger, and injection cleaning solution carries out dirty removing processing in all directions to fouling position in real time, has achieved the purpose that accurate scale removal.

Description

A kind of heat exchanger cleaning device based on industrial endoscope
Technical field
The present invention relates to boiler heat-exchanger intelligent cleaning fields, more particularly to a kind of heat exchanger based on industrial endoscope Cleaning device.
Background technique
Waste incinerator is the equipment of burning disposal rubbish, and rubbish can generate a large amount of cigarettes after burning in waste incinerator Gas, flue gas need to carry out cooling processing by the heat exchanger in boiler, still, can have small portion in the flue gas that incineration firing generates Divide light materials, and form little particle along with flue gas condensing, is eventually adhering to the heat exchanger surface of boiler, causes heat exchanger Fouling of heating surface and slagging.Since the thermal resistance of lime-ash is very big, dust stratification and slagging on heat exchanger heating surface can reduce heating surface Working efficiency causes furnace pressure drop to become larger, or even can cause the consequence of overtemperature tube burst, in addition, due in lime-ash contain mercury, cadmium, The heavy metals harmful element such as lead, lime-ash adheres to for a long time can cause to corrode to its surface on heat exchangers, seriously threaten boiler and change The safety and economical operation of hot device.Therefore, it periodically removes the dust stratification on boiler heat-exchanger surface and slagging is maintenance boiler heat-exchanger Safety, economy, the necessary means of stable operation and essential important link.
In the prior art, it generallys use the Technolgy of High Pressure Water jet Cleaning to clean boiler heat-exchanger, with cleaning solution For medium, the different high-pressure water jet of multi beam, multi-angle, intensity is generated by special equipment device, thus heat exchanging device surface Dust stratification and slagging washed away to reach clean purpose.But the structure due to being difficult to observe by boiler internal and knot Dirty situation, high pressure water are unintentionally to be injected in heat exchanger surface, and therefore, this cleaning mode tool bears the character of much blindness, and are held Easily occur water flow jet less than dead angle, cause the cleaning of boiler heat-exchanger to be not thorough;Or there is some position and excessively clean The case where, cleaning solution is not only wasted, damage heat exchanger surface is also easy to.
Summary of the invention
Based on this, it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of changing based on industrial endoscope Detection means are combined with cleaning means, achieve the purpose that accurate scale removal by hot device cleaning device.
The present invention is realized based on following inventive concept: a kind of heat exchanger cleaning device based on industrial endoscope, packet Endoscope control panel, detection pipes and probe group are included, the tail end of the detection pipes is connect with the endoscope control panel, described Probe group is arranged in the head end of the detection pipes, and the probe group includes camera, light source and cleaning spray head, the camera and Light source is arranged in the head end of the detection pipes and electrically connects with the endoscope control panel, and the cleaning spray head is arranged described The head end of detection pipes is simultaneously connect by a perfusion tube with the endoscope control panel, and the perfusion tube is arranged in the detection pipes It is internal.
Compared with the existing technology, the present invention is integrated into the detection pipes of industrial endoscope by that will clean spray head and perfusion tube In, it assigns industrial endoscope new function, combines detection means with cleaning means, it could be visually observed that in heat exchanger The fouling condition in portion, and injection cleaning solution carries out dirty removing processing in all directions to fouling position in real time, has reached and has precisely removed The purpose of dirt.
It further, further include cleaning liquid pool and high-pressure hydraulic pump, the cleaning liquid pool and the high-pressure hydraulic pump pass through pipeline The high tension loop for cleaning solution circulation is formed, the tail end of the perfusion tube accesses in the high tension loop.Utilize cleaning solution The water that pond and high-pressure hydraulic pump form high pressure recycles, and when the access of the tail end of perfusion tube, the hydraulic pressure of the cleaning solution ejected is more Stablize, improves clean effect;In addition, this setting can save the time of high-pressure hydraulic pump start and stop.
Further, valve, the endoscope control plane are equipped between the tail end of the perfusion tube and the high tension loop Plate is equipped with pipeline switching push button, and the pipeline switching push button is electrically connected with the valve, and the pipeline switching push button controls institute State being switched on and off for valve.By the way that pipeline switching push button is arranged on endoscope control panel, endoscope control is only operated Panel can be achieved with two kinds of detection, cleaning functions, simplify complicated structure, the operation is more convenient by user.
Further, a part of the high tension loop passes through the inside of the endoscope control panel, the perfusion tube Tail end connect by the inside of the endoscope control panel with the high tension loop.
Further, the camera is colored rotation focusing lens.Camera is colored rotation focusing lens, in light source Booster action under, directly can clearly observe and judge the fouling inside heat exchanger or corrosion condition.
Further, the endoscope control panel controls the head end rotation of the detection pipes, to drive the probe Group rotation.
Further, the camera, light source and cleaning spray head are arranged on the same section on the detection pipes top.Light Source, camera are mounted on same section, greatly improve the utilization rate of light source;In addition, since light source continues working Shi Huifa Heat, will clean spray head and light source is mounted on same section the heat that can be taken away light source while spraying cleaning solution and generate, Extend the service life of light source.
Further, the endoscope control panel is equipped with display screen, and the display screen is electrically connected with the camera.
Further, the light source is LED light source.
Further, the outside of the probe group is provided with high-temperature resistant shell.
In order to better understand and implement, the invention will now be described in detail with reference to the accompanying drawings.
Detailed description of the invention
Fig. 1 is that the present invention is based on the structure charts of the heat exchanger cleaning device of industrial endoscope;
Fig. 2 is the sectional view of probe group of the present invention.
Wherein, Detailed description of the invention are as follows: 10- endoscope control panel, 10a- display screen, 10b- pipeline switching push button, 20- detection Pipe, 30- probe group, 31- camera, 32- light source, 33- cleaning spray head, 34- valve, 35- high-temperature resistant shell, 40- cleaning liquid pool, 50- high-pressure hydraulic pump, 60- high tension loop, 60a- are embedded in pipeline, 60b- first pipe interface, 60c- second pipe interface.
Specific embodiment
In order to accurately observe the fouling condition inside boiler heat-exchanger, industrial endoscope is applied to by applicant Boiler heat-exchanger cleaning applications, industrial endoscope are a kind of multidisciplinary general utility tool, including control panel, detection pipes and probe, The detection pipes and detecting head can be deep enough to container inner structure, and move in the cavity of sealing under the control of control panel It is dynamic, it can be observed that interior spatial structure and state.Applicant will be by that will clean spray head and perfusion tube is integrated into industrial endoscope Detection pipes in, impart the new function of industrial endoscope, detection means combined with cleaning means, can be sprayed in real time Cleaning solution carries out dirty removing processing in all directions to fouling position, to reach accurate clean purpose.Hereinafter, by embodiment into Row is further described in detail.
Referring to Fig. 1, it is a kind of structure chart of heat exchanger cleaning device based on industrial endoscope of the invention, including Endoscope control panel 10, detection pipes 20 and probe group 30, the tail end of the detection pipes 20 and the endoscope control panel 10 The head end of the detection pipes 20 is arranged in connection, the probe group 30;Specifically, the endoscope control panel 10 is main Operation interface can control the movement of the probe group 30 by operating the endoscope control panel 10;The detection pipes 20 For metal class hose, i.e. coiled pipe, internal cable can be protected not to be bent, play the role of it is heat-insulated, prevent chemical attack; The detection pipes 20 are divided for head end and tail end, and the tail end is connect with the endoscope control panel 10, and the head end is provided with The probe group 30, the probe group 30 are by 10 reality of cable and the endoscope control panel inside the detection pipes 20 Now it is electrically connected.
Further, referring to Fig. 2, its be probe group 30 of the present invention sectional view, the probe group 30 including camera 31, Light source 32 and cleaning spray head 33, specifically, the camera 31, light source 32 and the setting of cleaning spray head 33 are pushed up in the detection pipes 20 On the same section at end, and the direction of three is consistent, and the outside of the probe group is provided with high-temperature resistant shell 35.Specifically, institute State camera 31 and light source 32 be arranged in the detection pipes 20 head end and by cable inside the detection pipes 20 with it is described Endoscope control panel 10 electrically connects, and the camera 31 is colored rotation focusing lens, and the light source 32 is LED light source, In It, can be on the display screen 10a of endoscope control panel 10 directly under the mating reaction of the camera 31 and the light source 32 It clearly observes and judges the fouling inside heat exchanger or corrosion condition, achieve the purpose that real-time detection.
It further, further include cleaning liquid pool 40 and high-pressure hydraulic pump 50, the cleaning liquid pool 40 and the high-pressure hydraulic pump 50 are logical Piping forms the high tension loop 60 for cleaning solution circulation, wherein forming the pipeline connection type of high tension loop 60 are as follows: high The pump mouth and water outlet of water pump 50 pass through respectively in two root canal roads access cleaning liquid pool 40.Preferably, described in formation A part of pipeline of high tension loop 60 passes through the inside of the endoscope control panel 10, specifically, in endoscope control panel One section of insertion pipeline 60a, and exposed formation first pipe interface 60b and second pipe interface 60c, first pipe are set in 10 Pipeline joint 60b and second pipe interface 60c is respectively connected in the pipeline between cleaning liquid pool 40 and high-pressure hydraulic pump 50, is collectively constituted The high tension loop 60.
The head end of the detection pipes 20 is arranged in and by 20 internal stretch of detection pipes in the cleaning spray head 33 Perfusion tube (not shown) is connect with the endoscope control panel 10, and the tail end of the perfusion tube passes through the endoscope control plane The inside of plate 10, and connect with the insertion pipeline 60a being arranged in inside the endoscope control panel 10, i.e., the described perfusion tube Tail end is connect with the high tension loop 60.Valve 34 is equipped between the tail end of the perfusion tube and the insertion pipeline 60a, it is described Endoscope control panel 10 is equipped with pipeline switching push button 10b, and the pipeline switching push button 10b is electrically connected with the valve 34, The pipeline switching push button 10b controls the opening and closing of the valve 34, i.e., when pressing the pipeline switching push button 10b, The valve 34 is opened, and the perfusion tube accesses in the high tension loop 60;When unclamping the pipeline switching push button 10b, institute State the closing of valve 34.
Further, it is additionally provided with control stick (not shown) on the endoscope control panel 10, the control stick can control The head end of the detection pipes 20 rotates, so that the probe group 30 be driven to rotate.It should be noted that due to camera 31, light Source 32 towards consistent, and is located on same section with cleaning spray head 33, can when operating the control stick on endoscope control panel 10 To realize the camera 31, light source 32 and cleaning 33 common rotation of spray head.In addition, the mode of the head end rotation of driving detection pipes There are many kinds of, its multi-angle rotation can be pushed by the way that cylinder is arranged inside detection pipes, alternatively, can also be by the way that multi beam is arranged Guide wires drive the head end rotation of detection pipes.
In use, high-pressure hydraulic pump is opened, so that being formed with the high pressure of cleaning solution flowing between cleaning liquid pool and high-pressure hydraulic pump Circuit.User manually protrudes into detection pipes inside heat exchanger, and by the control stick on control endoscope control panel, control is visited Head group observes the fouling condition inside heat exchanger towards different direction moving in rotations, and by display screen, when observing fouling point, Pipeline switching push button is pressed, valve is opened, and cleaning solution will carry out dirty removing processing by infusion pipe inspection to fouling point, is cleaned out Pipeline switching push button is unclamped afterwards, and valve is closed, and cleaning liquid pool and high-pressure hydraulic pump continuously form high tension loop, waits next subjob Instruction.
Compared with the existing technology, 1, the present invention is integrated into the detection pipes of industrial endoscope by that will clean spray head and perfusion tube In, it assigns industrial endoscope new function, combines detection means with cleaning means, it could be visually observed that in heat exchanger The fouling condition in portion, and injection cleaning solution carries out dirty removing processing in all directions to fouling position in real time, has reached and has precisely removed The purpose 2 of dirt is recycled using the water that cleaning liquid pool and high-pressure hydraulic pump form high pressure, when the access of the tail end of perfusion tube, is ejected The hydraulic pressure of the cleaning solution come is more stable, improves clean effect;The time of high-pressure hydraulic pump start and stop can be saved simultaneously.3, pass through Pipeline switching push button is set on endoscope control panel, and only operating endoscope control panel can be achieved with detection, cleaning two Kind function, simplifies complicated structure, the operation is more convenient by user.4, it can generate heat, will clean when being continued working due to light source Spray head and light source are mounted on same section the heat that light source generation can be taken away while spraying cleaning solution, extend light source Service life.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention Range.

Claims (10)

1. a kind of heat exchanger cleaning device based on industrial endoscope, including endoscope control panel, detection pipes and probe group, institute The tail end for stating detection pipes is connect with the endoscope control panel, and the head end of the detection pipes is arranged in the probe group, special Sign is: the probe group includes camera, light source and cleaning spray head, and the detection pipes are arranged in the camera and light source Head end is simultaneously electrically connected with the endoscope control panel, and the cleaning spray head is arranged in the head end of the detection pipes and by one defeated Liquid pipe is connect with the endoscope control panel, and the perfusion tube is arranged inside the detection pipes.
2. the heat exchanger cleaning device according to claim 1 based on industrial endoscope, it is characterised in that: further include cleaning Liquid pool and high-pressure hydraulic pump, the cleaning liquid pool are pushed back by pipeline formation for the height of cleaning solution circulation with the high-pressure hydraulic pump The tail end on road, the perfusion tube accesses in the high tension loop.
3. the heat exchanger cleaning device according to claim 2 based on industrial endoscope, it is characterised in that: the perfusion tube Tail end and the high tension loop between be equipped with valve, the endoscope control panel be equipped with pipeline switching push button, the pipe Road switching push button is electrically connected with the valve, and the pipeline switching push button controls being switched on and off for the valve.
4. the heat exchanger cleaning device according to claim 3 based on industrial endoscope, it is characterised in that: the height pushes back The a part on road passes through the inside of the endoscope control panel, and the tail end of the perfusion tube passes through the endoscope control panel Inside connect with the high tension loop.
5. the heat exchanger cleaning device according to claim 4 based on industrial endoscope, it is characterised in that: the camera Focusing lens are rotated for colour.
6. the heat exchanger cleaning device according to claim 5 based on industrial endoscope, it is characterised in that: the endoscope Control panel controls the head end rotation of the detection pipes, so that the probe group be driven to rotate.
7. the heat exchanger cleaning device according to claim 6 based on industrial endoscope, it is characterised in that: the camera shooting Head, light source and cleaning spray head are arranged on the same section on the detection pipes top.
8. the heat exchanger cleaning device according to claim 1 based on industrial endoscope, it is characterised in that: the endoscope Control panel is equipped with display screen, and the display screen is electrically connected with the camera.
9. the heat exchanger cleaning device according to claim 1 based on industrial endoscope, it is characterised in that: the light source is LED light source.
10. the heat exchanger cleaning device according to claim 1 based on industrial endoscope, it is characterised in that: the probe The outside of group is provided with high-temperature resistant shell.
CN201910696952.4A 2019-07-30 2019-07-30 A kind of heat exchanger cleaning device based on industrial endoscope Pending CN110487106A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910696952.4A CN110487106A (en) 2019-07-30 2019-07-30 A kind of heat exchanger cleaning device based on industrial endoscope

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CN201910696952.4A CN110487106A (en) 2019-07-30 2019-07-30 A kind of heat exchanger cleaning device based on industrial endoscope

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CN110487106A true CN110487106A (en) 2019-11-22

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002253648A (en) * 2001-02-28 2002-09-10 Olympus Optical Co Ltd Recycling device for spent endoscope
CN105457939A (en) * 2016-01-15 2016-04-06 浙江和利氢能科技股份有限公司 Visual automobile disinfection and cleaning device
CN106019566A (en) * 2016-07-07 2016-10-12 刘志刚 Endoscope cleaning system
CN205762545U (en) * 2016-05-04 2016-12-07 深圳市永恒丰智能设备有限公司 A kind of endoscope temperature control high-pressure cleaning system
CN205809408U (en) * 2016-06-23 2016-12-14 深圳市永恒丰智能设备有限公司 A kind of endoscope of band purging system
CN209103005U (en) * 2018-12-28 2019-07-12 深圳市锐傲视讯有限公司 A kind of side view endoscope and its coil pipe assembly
CN210952503U (en) * 2019-07-30 2020-07-07 广州特种承压设备检测研究院 Heat exchanger cleaning device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002253648A (en) * 2001-02-28 2002-09-10 Olympus Optical Co Ltd Recycling device for spent endoscope
CN105457939A (en) * 2016-01-15 2016-04-06 浙江和利氢能科技股份有限公司 Visual automobile disinfection and cleaning device
CN205762545U (en) * 2016-05-04 2016-12-07 深圳市永恒丰智能设备有限公司 A kind of endoscope temperature control high-pressure cleaning system
CN205809408U (en) * 2016-06-23 2016-12-14 深圳市永恒丰智能设备有限公司 A kind of endoscope of band purging system
CN106019566A (en) * 2016-07-07 2016-10-12 刘志刚 Endoscope cleaning system
CN209103005U (en) * 2018-12-28 2019-07-12 深圳市锐傲视讯有限公司 A kind of side view endoscope and its coil pipe assembly
CN210952503U (en) * 2019-07-30 2020-07-07 广州特种承压设备检测研究院 Heat exchanger cleaning device

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