Solenoid valve for pressure regulation by mechanical force transmission
Technical Field
The invention relates to the technical field of electromagnetic valves, in particular to an electromagnetic valve for realizing pressure regulation through mechanical force transmission.
Background
The electromagnetic valve is a valve body structure in which an electrified fluid in a magnetic field flows in a certain direction under the action of electromagnetic force. The electromagnetic valve takes alternating current as working power, the alternating fixed magnetic field is formed by the current through the electromagnetic winding, and the alternating fixed magnetic field and the movable piston form interaction to drive the piston to vibrate and push liquid to be output.
In the use process of the electromagnetic valve, high air pressure higher than the external air pressure or low air pressure lower than the external air pressure may be generated inside the valve body of the electromagnetic valve due to different use states of the electromagnetic valve. When high air pressure is generated inside the valve body, air in the valve body needs to be discharged in time so as to achieve balance of internal air pressure and external air pressure; when low air pressure is generated inside the valve body, air outside the valve body needs to be sucked in timely so as to achieve balance of internal air pressure and external air pressure.
Conventionally, two separate pressure regulating valves are respectively provided, one of which is used for discharging air inside the valve body, and the other is used for sucking air outside the valve body, so that balance between the internal air pressure and the external air pressure is realized. The traditional structural design not only increases the overall manufacturing cost of the solenoid valve, but also makes the overall structure of the solenoid valve more complicated.
For this reason, it is necessary to design a solenoid valve for pressure regulation through mechanical force transmission, so as to solve the following two technical problems: on one hand, only one pressure regulating device needs to be installed, the valve body can be automatically regulated, and therefore balance of internal air pressure and external air pressure is achieved; on the other hand, an intermediate push-pull connecting rod is arranged in the pressure regulating device, and the valve is stably opened and closed in a mechanical force transmission mode through the intermediate push-pull connecting rod.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the electromagnetic valve for realizing pressure regulation through mechanical force transmission, thereby solving the following two technical problems: on one hand, only one pressure regulating device needs to be installed, the valve body can be automatically regulated, and therefore balance of internal air pressure and external air pressure is achieved; on the other hand, an intermediate push-pull connecting rod is arranged in the pressure regulating device, and the valve is stably opened and closed in a mechanical force transmission mode through the intermediate push-pull connecting rod.
The purpose of the invention is realized by the following technical scheme:
a solenoid valve for pressure regulation by mechanical force transmission, comprising: the valve comprises a valve body, a piston assembly, an opening and closing assembly and a coil assembly;
the valve body is a hollow cavity structure with openings at two ends, a water inlet is formed at one end of the valve body, and a water outlet is formed at the other end of the valve body; a blocking block is arranged in the hollow cavity of the valve body, the blocking block separates the hollow cavity of the valve body to obtain a water inlet cavity and a water outlet cavity, a water flow through hole is formed in the blocking block, and the water inlet cavity, the water flow through hole and the water outlet cavity are sequentially communicated to form a water flow channel; the piston assembly is arranged in the water inlet cavity; the opening and closing assembly is arranged in the water outlet cavity; the coil assembly is wound outside the valve body;
the electromagnetic valve for realizing pressure regulation through mechanical force transmission also comprises a pressure regulating device; the pressure regulating device includes: the pressure regulating cylinder body, the high-pressure exhaust plug, the low-pressure air inlet plug, the elastic supporting piece, the low-pressure air inlet cap, the high-pressure exhaust cap and the middle push-pull connecting rod are arranged in the cylinder body;
the pressure regulating cylinder is of a hollow cylinder structure with openings at two ends, the hollow cylinder of the pressure regulating cylinder is communicated with the hollow cavity of the valve body, a high-pressure exhaust port is formed at one end of the pressure regulating cylinder, and a low-pressure air inlet is formed at the other end of the pressure regulating cylinder;
the high-pressure air exhaust plug, the low-pressure air inlet plug and the elastic support piece are accommodated in the hollow cylinder body of the pressure regulating cylinder body, and the high-pressure air exhaust plug and the low-pressure air inlet plug are respectively arranged at two ends of the elastic support piece;
the high-pressure exhaust plug is pressed on the high-pressure exhaust port under the action of the elastic force of the elastic support piece; the low-pressure air inlet plug is pressed on the low-pressure air inlet under the action of the elastic force of the elastic supporting piece;
the high-pressure exhaust plug is provided with a low-pressure air inlet hole, and the low-pressure air inlet cover is covered on the low-pressure air inlet hole; the low-pressure air inlet plug is provided with a high-pressure exhaust hole, and the high-pressure exhaust cap covers the high-pressure exhaust hole; the low-pressure air inlet cover cap and the high-pressure air outlet cover cap are connected through the middle push-pull connecting rod.
In one embodiment, the pressure-regulated solenoid valve via mechanical force transmission further comprises a protective housing encasing the coil assembly.
In one embodiment, the elastic support is a spring structure.
In one embodiment, the high-pressure vent plug comprises a vent plug body and a vent plug guide column arranged on the vent plug body.
In one embodiment, the low-pressure air inlet plug comprises an air inlet plug body and an air inlet plug guide post arranged on the air inlet plug body.
In one embodiment, the high-pressure exhaust cap is provided with an air inlet cap sealing guide groove, the groove bottom of the air inlet cap sealing guide groove is communicated with the low-pressure air inlet hole, the groove wall of the air inlet cap sealing guide groove forms an inclined surface, and the low-pressure air inlet cap is of a circular truncated cone structure.
In one embodiment, the low-pressure air inlet cap is provided with an exhaust cap sealing guide groove, the groove bottom of the exhaust cap sealing guide groove is communicated with the high-pressure exhaust hole, the groove wall of the exhaust cap sealing guide groove forms an inclined plane, and the high-pressure exhaust cap is of a circular truncated cone structure.
According to the electromagnetic valve for realizing pressure regulation through mechanical force transmission, the pressure regulating device is particularly arranged, on one hand, only one pressure regulating device needs to be installed, and automatic pressure regulation can be carried out on the valve body, so that balance of internal and external air pressure is realized; on the other hand, an intermediate push-pull connecting rod is arranged in the pressure regulating device, and the valve is stably opened and closed in a mechanical force transmission mode through the intermediate push-pull connecting rod.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a block diagram of a solenoid valve with pressure regulation via mechanical force transmission according to an embodiment of the present invention;
FIG. 2 is a partial view of the solenoid valve of FIG. 1 with pressure regulation via mechanical force transmission;
FIG. 3 is a structural view of the pressure regulating device shown in FIG. 2 with the pressure regulating cylinder removed;
FIG. 4 is a cross-sectional view of the pressure regulator shown in FIG. 3 taken along line A-A with the resilient support removed;
FIG. 5 is an enlarged view of FIG. 4 at A;
FIG. 6 is a view showing a pressure regulating cylinder of the pressure regulating device of the other embodiment shown in FIG. 2 without the pressure regulating cylinder;
FIG. 7 is a cross-sectional view of the pressure adjustment assembly shown in FIG. 6 taken along line B-B with the resilient support removed;
fig. 8 is an enlarged view of fig. 7 at B.
Detailed Description
As shown in fig. 1, a solenoid valve 10 for pressure regulation by mechanical force transmission comprises: valve body 20, piston assembly 30, opening and closing assembly 40, coil assembly 50.
The valve body 20 is a hollow cavity structure with two open ends, one end of the valve body 20 forms a water inlet 21, and the other end of the valve body 20 forms a water outlet 22.
The blocking block 23 is arranged in the hollow cavity of the valve body 20, the blocking block 23 separates the hollow cavity of the valve body 20 to obtain a water inlet cavity 24 and a water outlet cavity 25, the blocking block 23 is provided with a water flow through hole 26, and the water inlet cavity 24, the water flow through hole 26 and the water outlet cavity 25 are sequentially communicated to form a water flow channel.
The piston assembly 30 is mounted in the intake chamber 24; the opening and closing component 40 is arranged in the water outlet cavity 25; the coil assembly 50 is wound around the outside of the valve body 20.
The operating principle of the solenoid valve 10 for pressure regulation by mechanical force transmission is explained below:
energizing the coil assembly 50 such that the coil assembly 50 generates a magnetic field, the piston assembly 30 being influenced by the magnetic field to reciprocate back and forth within the intake chamber 24;
because the blocking block 23 is arranged in the hollow cavity of the valve body 20, the blocking block 23 is provided with the water flow through hole 26, according to the reciprocating motion state of the piston assembly 30, the water flow through hole 26 is blocked to be closed when the assembly 40 is opened and closed, and the water flow through hole 26 is separated to be opened when the assembly 40 is opened and closed, so that the water inlet cavity 24 can generate positive pressure and negative pressure;
thus, under the combined action of the piston assembly 30, the opening and closing assembly 40 and the coil assembly 50, the water flow can sequentially pass through the water inlet cavity 24, the water flow passing hole 26 and the water outlet cavity 25, thereby realizing the water pumping function of the electromagnetic valve.
Further, as shown in fig. 1, the solenoid valve 10 for pressure regulation by mechanical force transmission further includes a protective housing 60, and the protective housing 60 encloses the coil assembly 50. Thus, by providing the protective case 60, the coil assembly 50 can be effectively protected from the leakage phenomenon.
In particular, the solenoid valve 10 for pressure adjustment through mechanical force transmission further includes a pressure adjusting device 70 (shown in fig. 1), and the pressure adjusting device 70 is used for adaptively adjusting the air pressure of the hollow cavity of the valve body 20. For example, when the air pressure of the hollow cavity of the valve body 20 is greater than the external air pressure, the pressure regulating device 70 may discharge the air of the hollow cavity of the valve body 20, thereby achieving the balance of the internal air pressure and the external air pressure; for another example, when the air pressure in the hollow cavity of the valve body 20 is lower than the external air pressure, the pressure regulating device 70 may suck the external air into the hollow cavity of the valve body 20, so as to balance the internal air pressure and the external air pressure.
As shown in fig. 2 and 3, the pressure adjusting device 70 includes: the pressure regulating cylinder 100, the high-pressure exhaust plug 200, the low-pressure air inlet plug 300, the elastic support 400, the low-pressure air inlet cap 500 (shown in figure 4), the high-pressure exhaust cap 600 (shown in figure 4) and the middle push-pull connecting rod 700.
The pressure regulating cylinder 100 has a hollow cylinder structure with two open ends, the hollow cylinder of the pressure regulating cylinder 100 is communicated with the hollow cavity of the valve body 20, a high-pressure exhaust port 110 (shown in fig. 2) is formed at one end of the pressure regulating cylinder 100, and a low-pressure intake port 120 (shown in fig. 2) is formed at the other end of the pressure regulating cylinder 100.
The high pressure vent plug 200, the low pressure inlet plug 300 and the elastic support 400 are accommodated in the hollow cylinder of the pressure regulating cylinder 100, and the high pressure vent plug 200 and the low pressure inlet plug 300 are respectively disposed at both ends of the elastic support 400. In the present embodiment, the elastic supporting member 400 is a spring structure.
The high pressure vent plug 200 is pressed on the high pressure vent 110 by the elastic force of the elastic support 400; the low pressure intake plug 300 is pressed against the low pressure intake port 120 by the elastic force of the elastic support 400.
As shown in fig. 4, the high pressure vent plug 200 is provided with a low pressure air inlet hole 210, and the low pressure air inlet cap 500 covers the low pressure air inlet hole 210; the low-pressure air inlet plug 300 is provided with a high-pressure air outlet hole 310, and the high-pressure air outlet cover cap 600 covers the high-pressure air outlet hole 310; the low-pressure air inlet cap 500 and the high-pressure air outlet cap 600 are connected through an intermediate push-pull connecting rod 700.
The operation principle of the pressure adjusting device 70 will be described below:
in a state where the internal and external pressures are balanced, the high pressure exhaust plug 200 is pressed against the high pressure exhaust port 110 by the elastic force of the elastic support 400, and simultaneously, the low pressure intake plug 300 is pressed against the low pressure intake port 120 by the elastic force of the elastic support 400, at this time, the hollow cylinder of the pressure regulating cylinder 100 and the hollow cavity of the valve body 20 are in a non-through state;
when the air pressure of the hollow cavity of the valve body 20 is greater than the external air pressure, the air needs to be exhausted, so that the balance between the internal pressure and the external pressure is realized; specifically, the high-pressure airflow in the hollow cavity of the valve body 20 pushes the high-pressure vent plug 200, so that the high-pressure vent plug 200 can be separated from the high-pressure vent 110, and then the high-pressure airflow can reach the hollow cylinder of the pressure regulating cylinder 100 from the hollow cavity of the valve body 20; when the high-pressure vent plug 200 is separated from the high-pressure vent 110, the low-pressure air inlet cap 500 also moves along with the high-pressure vent plug 200, the low-pressure air inlet cap 500 further pushes the high-pressure air outlet cap 600 through the middle push-pull connecting rod 700, the high-pressure air outlet cap 600 is pushed by the middle push-pull connecting rod 700 to be separated from the high-pressure vent hole 310 on the low-pressure air inlet plug 300, and therefore high-pressure airflow originally entering the hollow cylinder of the pressure regulating cylinder 100 is further discharged to the external environment through the high-pressure vent hole 310; when the internal pressure and the external pressure are balanced again, the elastic support 400 prompts the high-pressure exhaust plug 200 to reset, the low-pressure air inlet cap 500 also resets along with the high-pressure exhaust plug 200, and the low-pressure air inlet cap 500 further pulls the high-pressure exhaust cap 600 through the middle push-pull connecting rod 700, so that the high-pressure exhaust cap 600 covers the high-pressure exhaust hole 310 of the low-pressure air inlet plug 300 again;
when the air pressure of the hollow cavity of the valve body 20 is lower than the external air pressure, air suction is required, so that the balance of the internal pressure and the external pressure is realized; specifically, because the hollow cavity of the valve body 20 is in a low-pressure environment state, the low-pressure air in the hollow cavity of the valve body 20 can suck the low-pressure air inlet cap 500, so that the low-pressure air inlet cap 500 is separated from the low-pressure air inlet 210 of the high-pressure air release plug 200, the low-pressure air inlet cap 500 further pulls the high-pressure air release cap 600 through the middle push-pull connecting rod 700, and the high-pressure air release cap 600 further drives the low-pressure air inlet plug 300 to be separated from the low-pressure air inlet 120, so that external high-pressure air flow can enter the hollow cavity of the valve body 20 through the hollow cylinder of the pressure regulating cylinder 100, thereby; when the internal pressure and the external pressure are balanced again, the elastic support 400 drives the low-pressure air inlet plug 300 to reset, the high-pressure exhaust cap 600 also resets, and the high-pressure exhaust cap 600 pulls the low-pressure air inlet cap 500 through the middle push-pull connecting rod 700, so that the low-pressure air inlet cap 500 covers the low-pressure air inlet hole 210 of the high-pressure exhaust plug 200 again.
As can be seen from the above description of the operating principle of the pressure regulating device 70, the middle push-pull connecting rod 700 is disposed between the low-pressure air inlet cap 500 and the high-pressure air outlet cap 600, and the middle push-pull connecting rod 700 realizes the push-pull actions on the low-pressure air inlet cap 500 and the high-pressure air outlet cap 600 in a mechanical force transmission manner, so as to further realize the balance adjustment of the internal and external pressures, and through the mechanical force transmission manner, the adhesion phenomenon between the low-pressure air inlet cap 500 and the high-pressure air outlet plug 200 and the adhesion phenomenon between the high-pressure air outlet cap 600 and the low-pressure air inlet plug 300 can be effectively.
As shown in fig. 3, in the present embodiment, the high-pressure vent plug 200 includes a vent plug body 201 and a vent plug guide pillar 202 disposed on the vent plug body 201; the low pressure inlet plug 300 includes an inlet plug body 301 and an inlet plug guide post 302 provided on the inlet plug body 301. It should be noted that, by providing the vent plug guide post 202 and the intake plug guide post 302, the vent plug guide post 202 and the intake plug guide post 302 are accommodated in the cavity of the spring, so that the vent plug body 201 and the intake plug body 301 can be guided, and the vent plug body 201 and the intake plug body 301 are prevented from tilting during movement.
Further, in order to increase the airtightness between the low pressure intake cap 500 and the low pressure intake holes 210 and also increase the airtightness between the high pressure exhaust cap 600 and the high pressure exhaust hole 310, the related structure needs to be optimally designed, and the following two embodiments are specifically disclosed:
the first implementation mode comprises the following steps: as shown in fig. 5, the high pressure vent plug 200 is provided with an inlet cover sealing guide groove 203, the bottom of the inlet cover sealing guide groove 203 is communicated with the low pressure inlet hole 210, the groove wall of the inlet cover sealing guide groove 203 forms an inclined surface, and the low pressure inlet cap 500 is a truncated cone structure.
Similarly, the low-pressure air inlet plug 300 is provided with an exhaust cover sealing guide groove (not shown), the groove bottom of the exhaust cover sealing guide groove is communicated with the high-pressure exhaust hole 310, the groove wall of the exhaust cover sealing guide groove forms an inclined plane, and the high-pressure exhaust cap 600 is a circular truncated cone structure.
Like this, through seting up the sealed guide groove 203 of lid that admits air for the cell wall of the sealed guide groove 203 of lid that admits air forms the inclined plane, and then, the cell wall of the sealed guide groove 203 of lid that admits air alright guide the cap 500 that admits air with the low pressure that is the round platform body structure that admits air, make the low pressure cap 500 that admits air can be smooth and easy reset, prevent that the low pressure cap 500 that admits air from taking place the skew and can not target. In a similar way, the exhaust cover sealing guide groove is formed, so that the groove wall of the exhaust cover sealing guide groove forms an inclined surface, and the high-pressure exhaust cover cap 600 is of a circular truncated cone structure, so that the connection air tightness is improved.
The second embodiment: as shown in fig. 6, 7 and 8, the high pressure vent plug 200 is provided with an air inlet cover sealing ring groove 204, the air inlet cover sealing ring groove 204 is disposed around the hole of the low pressure air inlet hole 210, and the low pressure air inlet cap 500 is provided with an air inlet cover sealing ring 501 engaged with the air inlet cover sealing ring groove 204.
Similarly, the low pressure air inlet plug 300 is provided with an exhaust cover sealing ring groove (not shown), the exhaust cover sealing ring groove is arranged around the hole opening of the high pressure exhaust hole 310, and the high pressure exhaust cap 600 is provided with an exhaust cover sealing ring (not shown) matched with the exhaust cover sealing ring groove.
Thus, when the low-pressure air inlet cap 500 covers the low-pressure air inlet hole 210, the high-pressure air exhaust plug 200 is provided with the air inlet cap sealing ring groove 204, and the low-pressure air inlet cap 500 is provided with the air inlet cap sealing ring 501 matched with the air inlet cap sealing ring groove 204, so that the connection airtightness between the low-pressure air inlet cap 500 and the low-pressure air inlet hole 210 can be better realized. Similarly, the low-pressure air inlet plug 300 is provided with an exhaust cover sealing ring groove, the high-pressure exhaust cap 600 is provided with an exhaust cover sealing ring matched with the exhaust cover sealing ring groove, and the connection airtightness between the high-pressure exhaust cap 600 and the high-pressure exhaust hole 310 is also realized.
According to the electromagnetic valve 10 for realizing pressure regulation through mechanical force transmission, the pressure regulating device 70 is particularly arranged, on one hand, only one pressure regulating device needs to be installed, automatic pressure regulation can be carried out on a valve body, and therefore balance of internal and external air pressure is realized; on the other hand, an intermediate push-pull connecting rod is arranged in the pressure regulating device, and the valve is stably opened and closed in a mechanical force transmission mode through the intermediate push-pull connecting rod.