CN110484908A - The technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding - Google Patents

The technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding Download PDF

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Publication number
CN110484908A
CN110484908A CN201910730008.6A CN201910730008A CN110484908A CN 110484908 A CN110484908 A CN 110484908A CN 201910730008 A CN201910730008 A CN 201910730008A CN 110484908 A CN110484908 A CN 110484908A
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coating
wear
ferrous alloy
cladding
technique
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CN201910730008.6A
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Chinese (zh)
Inventor
蒋士春
雍兆
于辉勇
孙浩
唱丽丽
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Nanjing Zhongke Raycham Laser Technology Co Ltd
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Nanjing Zhongke Raycham Laser Technology Co Ltd
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Priority to CN201910730008.6A priority Critical patent/CN110484908A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/07Alloys based on nickel or cobalt based on cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • C22C32/0052Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The present invention provides a kind of technique of wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding, the following steps are included: carrying out powder material ingredient: C-0.08% by following molal weight percentage, Cr-18%, Si-3.4%, Fe-1.5%, Mo-28.5%, Ni-1.5%, cobalt packet WC-5%, Co-ba;Above-mentioned ingredient forms cobalt-based coated powder material after mixing;Ferrous alloy is preheated, and keeps ferrous alloy surface temperature at 600 DEG C or more;Then the cladding coating of wear-and corrosion-resistant is formed, coating layer thickness is in 0.5-1.5mm using cobalt-based coated powder material described in laser semiconductor cladding on ferrous alloy surface.Wear-resistant coating is prepared using the technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding of the invention, erosion of the fused zinc to cobalt-based coating can be effectively suppressed, improve coating wear resistance.

Description

The technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding
Technical field
The present invention relates to laser melting and coating technique fields, wear-resisting resistance in particular to a kind of ferrous alloy surface laser cladding Zinc loses the technique of Co-based alloy coating, belongs to surface treatment, is suitable for the weight such as strip Continuous Hot Dip Galvanizing Line sinking roller, axle sleeve It wants the surfacecti proteon of consumable part and remanufactures.
Background technique
Hot galvanizing is the most basic widest method of anticorrosion of iron and steel application field, at present most of anti-corrosion steels in the world Iron all needs to carry out hot dip galvanizing process, such as steel plate, steel band, steel wire part substantially using preceding.According to incompletely statistics, hot galvanizing piece Service life compared to ungalvanized part can be improved 11-28 times.
In galvanization production line, each Equipment Foundations part (such as bearing, sinking roller, guide roller, support roller) is born molten simultaneously Melt the strong corrosion of zinc liquid and the abrasion of product, cause the generation of hard intermetallic compound particle, to lower each component Service life leads to equipment scrapping, causes a large amount of zinc consumption and energy consumption;Corrode the product (Fe of formation simultaneously2Change between Zn system metal Close object) deposition in galvanizing zinc, the surface of coating can be destroyed, to influence the quality of product.And with interior heating technique Fast development and application, effectively slow down corrosion of the galvanizing zinc to zinc pot, reduce energy consumption and zinc consumption.However it is this new But to the performance of the materials such as internal heater and sinking roller, more stringent requirements are proposed for technique.International best dip-roll sleeve at present Service life only at 20 days or so, the domestic material, axle sleeve developed and used now is also no more than 15 days, and either into During machine adds Reusability, the single use period is shorter and shorter for mouth sinking roller or native country dip-roll sleeve, final to lose Use value is gone, this has become hot galvanizing industry and one of is most difficult to solve the problems, such as so far.
Summary of the invention
Present invention aims at the metallurgy industry galvanization production line SUS-316L stainless steel sinking rollers for being directed to the prior art There are problems that serious abrasion, zinc erosion, proposes a kind of wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding Technique, effectively inhibit erosion of the fused zinc to cobalt-based coating, improve coating wear resistance.
To achieve the above object, the technical solution adopted in the present invention is as follows:
A kind of technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding, comprising the following steps:
Powder material ingredient: C-0.08%, Cr-18%, Si-3.4%, Fe- is carried out by following molal weight percentage 1.5%, Mo-28.5%, Ni-1.5%, cobalt packet WC-5%, Co-ba;Above-mentioned ingredient forms cobalt-based coated powder after mixing Material;
Ferrous alloy is preheated, and is kept for 600 DEG C or more again of ferrous alloy surface temperature;
Then it is formed resistance on ferrous alloy surface using cobalt-based coated powder material described in laser semiconductor cladding Anti-corrosion cladding coating is ground, coating layer thickness is in 0.5-1.5mm.
Preferably, it in mixing process, is mixed using electromagnetism batch mixer, incorporation time 8-10h.
Preferably, in ferrous alloy warm, using superaudio induction heating, preheating temperature is at least 400 DEG C.
Preferably, in laser cladding process, the technological parameter of use is as follows:
Laser power 2.2kW, spot size 5mm, scanning speed 600mm/min, powder sending quantity 1.2r/min, overlapping rate 50%, it is 40ml/min that argon gas, which protects flow,.
Preferably, in laser cladding process, Co is formed in cladding layer3Mo2Si Laves phase.
Detailed description of the invention
Fig. 1 (a) -1 (c) is that the wear-resisting resistance to zinc of the present invention loses laser melting coating protective coating macro morphology figure and surface inspection result Figure, wherein Fig. 1 (a) is Sample-1, and 1 (b) is Sample-2, and 1 (c) is Sample-3.
Fig. 2 (a) -2 (b) is that the wear-resisting resistance to zinc of the present invention loses laser melting coating protective coating longitudinal section organizational topography, wherein figure 2 (a) Sample-2, Fig. 2 (b) Sample-3.
Fig. 3 is that the wear-resisting resistance to zinc of the present invention loses laser melting coating protective coating transverse section hardness scatter chart.
Fig. 4 (a) -4 (c) is that the wear-resisting resistance to zinc of the present invention loses laser melting coating protective coating friction coefficient curve figure, wherein Fig. 4 It (a) is Sample-4,4 (b) be Sample-3, and 4 (c) be import parts.
Specific embodiment
In order to better understand the technical content of the present invention, special to lift specific embodiment and institute's accompanying drawings is cooperated to be described as follows.
Various aspects with reference to the accompanying drawings to describe the present invention in the disclosure, shown in the drawings of the embodiment of many explanations. It is not intended to cover all aspects of the invention for embodiment of the disclosure.It should be appreciated that a variety of designs and reality presented hereinbefore Those of apply example, and describe in more detail below design and embodiment can in many ways in any one come it is real It applies.
The present invention is for there are serious mills for metallurgy industry galvanization production line SUS-316L stainless steel sinking roller at this stage It the problem of damage, zinc erosion, proposes that a kind of comprehensive performance is good, production cost is low, method is simple, is suitably adapted for the resistance to of industrialized production Resistance to zinc erosion laser melting coating coat powder material is ground, and is based on this, is combined using superaudio induction heating with laser melting coating Complex machining process, to form the cladding coating of wear-resisting resistance to zinc erosion on ferrous alloy surface.
In conjunction with diagram, the work of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding proposed by the present invention Skill, comprising the following steps:
Powder material ingredient: C-0.08%, Cr-18%, Si-3.4%, Fe- is carried out by following molal weight percentage 1.5%, Mo-28.5%, Ni-1.5%, cobalt packet WC-5%, Co-ba;Above-mentioned ingredient forms cobalt-based coated powder after mixing Material;
Ferrous alloy is preheated, and is kept for 600 DEG C or more again of ferrous alloy surface temperature;
Then it is formed resistance on ferrous alloy surface using cobalt-based coated powder material described in laser semiconductor cladding Anti-corrosion cladding coating is ground, coating layer thickness is in 0.5-1.5mm.
It can reach 0.5 square metre according to the maximum working (finishing) area of the wear-resistant coating of above scheme preparation, there is good work Industry application prospect and economic benefit.Moreover, in conjunction with shown in Fig. 2 (a)-(b), wherein being formed with Co in cladding layer3Mo2Si Erosion of the fused zinc to cobalt-based coating can be effectively suppressed in Laves phase.Meanwhile WC can effectively improve coating wear resistance.
During hot dip galvanizing process, fused solution zinc liquid (460 DEG C) almost all has strong corrosivity to all metals, Therefore it is particularly significant to prolonging its service life to improve workpiece surface performance.The present invention is compound using induction heating+laser melting coating The cobalt-based coating of high rigidity, high resistance to zinc corrosion that technique is prepared directly is contacted with galvanizing zinc, and can effectively extend workpiece makes Use the service life.
Preferably, it in mixing process, is mixed using electromagnetism batch mixer, incorporation time 8-10h.
Preferably, in ferrous alloy warm, using superaudio induction heating, preheating temperature is at least 600 DEG C.This The superaudio induction heating technique used is invented, is the effective means for having magnetic metal surface quickly to heat, it is molten to be able to solve laser Cover the problem of stress is concentrated and cracked in high hardness spray coating cladding process.Therefore induction heating, laser melting coating composite surface Guard technology is very suitable for improving the surface property of hot-galvanizing equipment critical component.
Preferably, in laser cladding process, the technological parameter of use is as follows:
Laser power 2.2kW, spot size 5mm, scanning speed 600mm/min, powder sending quantity 1.2r/min, overlapping rate 50%, it is 40ml/min that argon gas, which protects flow,.
In conjunction with shown in attached drawing, the example of each embodiment is more particularly described below.
Embodiment 1
Laser cladding powder powder material is ratio mixed-powder of the electromagnetism batch mixer according to claim 1, incorporation time 10h. Basis material of 304 stainless steels as laser melting coating is selected simultaneously, and specimen size is 200mm × 100mm × 20mm.
Laser melting coating experimental facilities uses ZKYC-LCD-4000 type laser remanufacturing outfit: library card KUKA60-3 type Robot, Prest YC52 coaxial powder-feeding processing head, Laserline semiconductor 4000W laser, same winged MCWL-120DT2 Water cooling unit and RC-PGF-D-2 twin-tub powder feeder.Laser melting coating main technologic parameters are as follows: laser power 2.2kw, spot size For 5mm, sweep speed 600mm/min, laser coating and powder feeding amount is 1.2 turns/min, overlapping rate 50%, argon gas protection air-flow Amount is 40ml/min.Laser melting coating preparation sample be single layer multi-track overlapping cladding coating, cladding layer dimensions length be 50mm × 50mm, thickness are about 1.5mm, and gained sample is Sample-1.
Embodiment 2
Laser cladding powder powder material is ratio mixed-powder of the electromagnetism batch mixer according to claim 1, incorporation time 10h. Basis material of 304 stainless steels as laser melting coating is selected simultaneously, and specimen size is 200mm × 100mm × 20mm.
Laser melting coating experimental facilities uses ZKYC-LCD-4000 type laser remanufacturing outfit: library card KUKA60-3 type Robot, Prest YC52 coaxial powder-feeding processing head, Laserline semiconductor 4000W laser, same winged MCWL-120DT2 Water cooling unit and RC-PGF-D-2 twin-tub powder feeder.Laser melting coating main technologic parameters are as follows: laser power 2.2kw, spot size For 5mm, sweep speed 600mm/min, laser coating and powder feeding amount is 1.2 turns/min, overlapping rate 50%, argon gas protection air-flow Amount is 40ml/min.The pre-heat treatment, preheating are carried out to sample using all solid state superaudio heating equipment of ZC-40KW/25KHz simultaneously Temperature is respectively 400 DEG C.The sample of laser melting coating preparation is single layer multi-track overlapping cladding coating, and cladding layer dimensions length is 50mm × 50mm, thickness are about 1.5mm, and gained sample is Sample-2.
Embodiment 3
Laser cladding powder powder material is ratio mixed-powder of the electromagnetism batch mixer according to claim 1, incorporation time 10h. Basis material of 304 stainless steels as laser melting coating is selected simultaneously, and specimen size is 200mm × 100mm × 20mm.
Laser melting coating experimental facilities uses ZKYC-LCD-4000 type laser remanufacturing outfit: library card KUKA60-3 type Robot, Prest YC52 coaxial powder-feeding processing head, Laserline semiconductor 4000W laser, same winged MCWL-120DT2 Water cooling unit and RC-PGF-D-2 twin-tub powder feeder.Laser melting coating main technologic parameters are as follows: laser power 2.2kw, spot size For 5mm, sweep speed 600mm/min, laser coating and powder feeding amount is 1.2 turns/min, overlapping rate 50%, argon gas protection air-flow Amount is 40ml/min.The pre-heat treatment, preheating are carried out to sample using all solid state superaudio heating equipment of ZC-40KW/25KHz simultaneously Temperature is respectively 600 DEG C.The sample of laser melting coating preparation is single layer multi-track overlapping cladding coating, and cladding layer dimensions length is 50mm × 50mm, thickness are about 1.5mm, and gained sample is Sample-3.
Embodiment 4
Laser cladding powder powder material is that electromagnetism batch mixer presses C-0.08%, Cr-18%, Si-3.4%, Fe-1.5%, Mo- The ratio mixed-powder of 28.5%, Ni-1.5%, Co-bal, incorporation time 10h.Select 304 stainless steels as laser simultaneously The basis material of cladding, specimen size are 200mm × 100mm × 20mm.
Laser melting coating experimental facilities uses ZKYC-LCD-4000 type laser remanufacturing outfit: library card KUKA60-3 type Robot, Prest YC52 coaxial powder-feeding processing head, Laserline semiconductor 4000W laser, same winged MCWL-120DT2 Water cooling unit and RC-PGF-D-2 twin-tub powder feeder.Laser melting coating main technologic parameters are as follows: laser power 2.2kw, spot size For 5mm, sweep speed 600mm/min, laser coating and powder feeding amount is 1.2 turns/min, overlapping rate 50%, argon gas protection air-flow Amount is 40ml/min.The pre-heat treatment, preheating are carried out to sample using all solid state superaudio heating equipment of ZC-40KW/25KHz simultaneously Temperature is respectively 400 DEG C and 600 DEG C.The sample of laser melting coating preparation is single layer multi-track overlapping cladding coating, and cladding layer size is long Degree is 50mm × 50mm, and thickness is about 1.5mm, and gained sample is Sample-4.
In conjunction with surface topography shown in the drawings, tissue topography and upper result is spread out as it can be seen that present invention gained coating surface quality Height, there is not the defects of obvious crackle, hole in inside, and coating wear-and corrosion-resistant layer maximum gauge can reach 1.5mm.
In conjunction with diagram transverse section hardness distribution curve (Fig. 3) and friction curve compare signal, revolving speed, coefficient of friction, Under the premise of time is opposite, corresponding to different load, the abrasion loss of Fig. 4 (a) and 4 (b) quite or very little, reaches 0.0059 Level, and in Fig. 4 (c), when load pressure is suitable, abrasion loss is relatively large.
Although the present invention has been disclosed as a preferred embodiment, however, it is not to limit the invention.Skill belonging to the present invention Has usually intellectual in art field, without departing from the spirit and scope of the present invention, when can be used for a variety of modifications and variations.Cause This, the scope of protection of the present invention is defined by those of the claims.

Claims (5)

1. a kind of technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding, which is characterized in that including with Lower step:
Powder material ingredient: C-0.08%, Cr-18%, Si-3.4%, Fe-1.5% is carried out by following molal weight percentage, Mo-28.5%, Ni-1.5%, cobalt packet WC-5%, Co-ba;Above-mentioned ingredient forms cobalt-based coated powder material after mixing;
Ferrous alloy is preheated, and keeps ferrous alloy surface temperature at 600 DEG C or more;
Then it is formed wear-resisting resistance on ferrous alloy surface using cobalt-based coated powder material described in laser semiconductor cladding The cladding coating of erosion, coating layer thickness is in 0.5-1.5mm.
2. the technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding according to claim 1, It is characterized in that, in mixing process, is mixed using electromagnetism batch mixer, incorporation time 8-10h.
3. the technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding according to claim 1, It is characterized in that, in ferrous alloy warm, using superaudio induction heating, preheating temperature is at least 400 DEG C.
4. the technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding according to claim 1, It is characterized in that, in laser cladding process, the technological parameter of use is as follows:
Laser power 2.2kW, spot size 5mm, scanning speed 600mm/min, powder sending quantity 1.2r/min, overlapping rate 50%, argon Gas shielded flow is 40ml/min.
5. the wear-resisting resistance to zinc erosion cobalt-base alloys of ferrous alloy surface laser cladding described in any one of -4 applies according to claim 1 The technique of layer, which is characterized in that in laser cladding process, Co is formed in cladding layer3Mo2Si Laves phase.
CN201910730008.6A 2019-08-08 2019-08-08 The technique of the wear-resisting resistance to zinc erosion Co-based alloy coating of ferrous alloy surface laser cladding Pending CN110484908A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113235087A (en) * 2021-05-31 2021-08-10 芜湖舍达激光科技有限公司 Process for zinc pot roller shaft sleeve surface laser cladding
CN113981440A (en) * 2021-10-28 2022-01-28 马鞍山马钢电气修造有限公司 Method for repairing surface modification technology of plunger rod of high-pressure plug pump
CN114763609A (en) * 2021-01-15 2022-07-19 宝山钢铁股份有限公司 Wear-resistant shaft sleeve coating and preparation method thereof
CN115537803A (en) * 2022-10-09 2022-12-30 广东粤科新材料科技有限公司 WC-Ni wear-resistant coating on surface of 316L stainless steel and preparation method thereof

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CN101125394A (en) * 2007-06-13 2008-02-20 华中科技大学 Automatic powder feeding laser induction composite coating method and device
CN102943266A (en) * 2012-12-12 2013-02-27 江苏新亚特钢锻造有限公司 High abrasion-proof laser cladding cobalt-base alloy powder and preparation method thereof
CN103103522A (en) * 2013-01-29 2013-05-15 清华大学 Laser cladding device applied to roller
CN104493152A (en) * 2014-12-03 2015-04-08 沈阳工业大学 Powder used for laser-cladding zinc corrosion resistant cobalt-based alloy and preparation technology for modified layer

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101125394A (en) * 2007-06-13 2008-02-20 华中科技大学 Automatic powder feeding laser induction composite coating method and device
CN102943266A (en) * 2012-12-12 2013-02-27 江苏新亚特钢锻造有限公司 High abrasion-proof laser cladding cobalt-base alloy powder and preparation method thereof
CN103103522A (en) * 2013-01-29 2013-05-15 清华大学 Laser cladding device applied to roller
CN104493152A (en) * 2014-12-03 2015-04-08 沈阳工业大学 Powder used for laser-cladding zinc corrosion resistant cobalt-based alloy and preparation technology for modified layer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114763609A (en) * 2021-01-15 2022-07-19 宝山钢铁股份有限公司 Wear-resistant shaft sleeve coating and preparation method thereof
CN114763609B (en) * 2021-01-15 2023-10-13 宝山钢铁股份有限公司 Wear-resistant shaft sleeve coating and preparation method thereof
CN113235087A (en) * 2021-05-31 2021-08-10 芜湖舍达激光科技有限公司 Process for zinc pot roller shaft sleeve surface laser cladding
CN113981440A (en) * 2021-10-28 2022-01-28 马鞍山马钢电气修造有限公司 Method for repairing surface modification technology of plunger rod of high-pressure plug pump
CN115537803A (en) * 2022-10-09 2022-12-30 广东粤科新材料科技有限公司 WC-Ni wear-resistant coating on surface of 316L stainless steel and preparation method thereof

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