CN110484716A - A kind of method and device enhancing heat exchange between air and sinter bed - Google Patents
A kind of method and device enhancing heat exchange between air and sinter bed Download PDFInfo
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- CN110484716A CN110484716A CN201910881821.3A CN201910881821A CN110484716A CN 110484716 A CN110484716 A CN 110484716A CN 201910881821 A CN201910881821 A CN 201910881821A CN 110484716 A CN110484716 A CN 110484716A
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
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Abstract
The invention discloses a kind of methods of heat exchange between enhancing air and sinter bed, comprising: the air above control sintering feed is flowed along the direction of motion of sintering feed;Steam is sprayed in the upper surface of sintering feed.Compared with the prior art, since the specific heat ratio air of steam wants high, can improve the air themperature entered in sintering feed, avoid sinter liquid from being cooled air impact and cause crystallographic texture extremely, destruction sinter strength the phenomenon that;In addition, the water in steam encounters the carbon-coating of high-temp combustion, H can be cracked into2And O2, H2For good gaseous fuel, O2It is strong combustion adjuvant for another kind, the completion of follow-up sintering process can be accelerated;And since steam cracking is H2And O2, additional fuel and O can be generated2Sintering process is added, can suitably reduce the fuel consumption of sintering, save material.The invention also discloses a kind of devices for implementing the method for heat exchange between above-mentioned enhancing air and sinter bed.
Description
Technical field
The present invention relates to sintering technology fields, hand over more specifically to heat between a kind of enhancing air and sinter bed
The method changed.Moreover, it relates to a kind of dress for implementing the method for heat exchange between above-mentioned enhancing air and sinter bed
It sets.
Background technique
The characteristics of from bed of material heat exchange: air is preheated when by being sintered ore bed by red-hot sinter cake, and will
Heat takes burning zone to, and when burning generates higher temperature.It is considered that storage heater of the sintering ore bed just as a heating air,
With auto accumulation heat effect.Due to this auto accumulation heat effect be with sintering ore bed thicken with the raising of burning zone temperature and
Reinforce, thus burning zone elapses more down, the temperature that the air for participating in burning is preheated is higher, and the physical thermal for bringing this layer is cured
More, the temperature levels of burning zone are just higher.
In the prior art, carry out sintering process naturally, the time used is longer, and sintering machine running speed is slow, equipment benefit
Declined with rate;In addition, if the heat exchange between air and sinter is inadequate, sinter can be made to be cooled air impact, caused
Crystallographic texture is abnormal, destroys sinter strength.
It is current this field in conclusion how to provide a kind of method for enhancing heat exchange between sinter bed and air
Technical staff's urgent problem to be solved.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of method of heat exchange between enhancing sinter bed and air, it can
To accelerate the progress of sintering reaction, sinter is avoided to be influenced by cold air, improves sintering quality.
It is a further object of the present invention to provide heat exchanges between a kind of enhancing sinter bed and air for implementing the above method
Device.
To achieve the goals above, the invention provides the following technical scheme:
A method of heat exchange between enhancing air and sinter bed, comprising:
The air above sintering feed is controlled to flow along the direction of motion of the sintering feed;
Steam is sprayed in the upper surface of the sintering feed.
Preferably, steam is sprayed in the upper surface in the sintering feed, comprising:
The eject position of the steam is the upper surface of the sintering feed within the scope of temperature inflection point, and the temperature turns
Point range is the range that the sintering feed rate of rise in temperature is greater than or equal to 150 DEG C/min.
Preferably, the temperature inflection point range is 220 DEG C to 390 DEG C.
A kind of device enhancing heat exchange between air and sinter bed, comprising:
Sintering pallet, for driving sintering feed to move;
Exhausting system, for moving air along the direction of motion of the sintering feed in the upper surface of the sintering feed;
Jet chimney, for spraying steam to the upper surface of the sintering feed;
The exhausting system is set to the top of the sintering pallet.
Preferably, the jet chimney includes main pipeline, at least two branch pipe(tube)s being connected to the main pipeline and sets
It is placed in the injection pipe of the branch pipe(tube);
The length direction of the main pipeline is parallel with the direction of motion of the sintering feed, the length direction of the branch pipe(tube) with
The width direction of the sintering pallet is parallel, and the injection pipe is down-set perpendicular to the branch pipe(tube).
Preferably, the branch pipe(tube) is arranged along the equal spacing in length direction of the main pipeline.
Preferably, any branch pipe(tube) is provided with the switch for controlling its opening and closing.
Preferably, the injection pipe on the different branch pipe(tube)s is staggered along the width direction of the sintering pallet.
Preferably, further include temperature sensor for measuring the sintering feed material temperature and for controlling the steam pipe
The control system that the opening and closing in road, the sintering pallet and the exhausting system act;
The temperature sensor, the jet chimney, the sintering pallet and the exhausting system with the control
System connection.
A kind of method of heat exchange between enhancing air and sinter bed provided by the invention, comprising: on control sintering feed
The air of side is flowed along the direction of motion of sintering feed;Steam is sprayed in the upper surface of sintering feed.
Compared with the prior art, since the specific heat ratio air of steam wants high, the air themperature entered in sintering feed can be improved,
It avoids sinter liquid from being cooled air impact and causes that crystallographic texture is abnormal, destroys the phenomenon that sinter strength;In addition, steam
In water encounter the carbon-coating of high-temp combustion, H can be cracked into2And O2, H2Good gaseous fuel, O2It is strong combustion-supporting for another kind
Agent can accelerate the completion of follow-up sintering process;And since steam cracking is H2And O2, additional fuel and O can be generated2It is added
Sintering process can suitably reduce the fuel consumption of sintering, save material.
The present invention also provides a kind of devices for implementing the method for heat exchange between above-mentioned enhancing air and sinter bed.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis
The attached drawing of offer obtains other attached drawings.
Fig. 1 is the stream of the method specific embodiment one of heat exchange between enhancing air and sinter bed provided by the present invention
Journey schematic diagram;
Fig. 2 is the specific embodiment one of the device of heat exchange between enhancing air and sinter bed provided by the present invention
Front section view;
Fig. 3 is the side sectional view for enhancing the device of heat exchange between air and sinter bed;
Fig. 4 is the side view for enhancing the device of heat exchange between air and sinter bed.
In Fig. 1-4:
1 it is branch pipe(tube), 2 be sintering pallet, 3 be main pipeline, 4 is injection pipe.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Core of the invention is to provide a kind of method for enhancing heat exchange between air and sinter bed, and air can be improved
Heat exchange between sinter layer improves the temperature of the air entered in sintering feed, accelerates sintering reaction rate.Of the invention is another
One core is to provide a kind of device for implementing the method for heat exchange between above-mentioned enhancing air and sinter bed.
Fig. 1-4 is please referred to, Fig. 1 is that the method for heat exchange between enhancing air and sinter bed provided by the present invention is specific
The flow diagram of embodiment one;Fig. 2 is the device of heat exchange between enhancing air and sinter bed provided by the present invention
The front section view of specific embodiment one;Fig. 3 is the side sectional view for enhancing the device of heat exchange between air and sinter bed;
Fig. 4 is the side view for enhancing the device of heat exchange between air and sinter bed.
A kind of method of heat exchange between the enhancing air and sinter bed that this specific embodiment provides, comprising:
Step S1 controls the air above sintering feed and flows along the direction of motion of sintering feed.
In above-mentioned steps S1, heat exchange has the characteristics that obvious and rule in sinter bed, red-hot more than burning zone
Sinter by heat be transmitted to by air, make air preheat, sinter cools off;In burning zone, hot-air be heated to
The solid fuel of ignition point acts on, and combustion reaction occurs, and releases a large amount of heat, this layer of temperature is made to reach 1300-1500 DEG C;Burning
When being moved downwardly to preliminary heating zone and drying layer heat exchange occurs between sintering feed for the high-temp waste gas of generation, to make to burn at this
Ramming material temperature quickly rises to the ignition temperature close to fuel and evaporates the moisture in sintering feed sharply and dry.
Step S2 sprays steam in the upper surface of sintering feed.
Compared with the prior art, due to 1.8 times that the specific heat of steam is dry air specific heat, so can be by sintering feed
Layer surface sprays steam to improve the specific heat of air, will form more in this way, the air of equivalent amount enters the bed of material just plus steam
Strong heat-exchange capacity, the exhaust gas that sintering process generates contain Boydii reaction and the imperfect combustion CO generated jointly of coke cutting, by
In the reinforcing of sintering process, fuel combustion chemical process is more complete, and gas phase vapor composition promotes CO and CO2Reaction, add
Fast the atmosphere variation of sintering process, reaction rate avoid sinter liquid from being cooled air impact and cause crystallographic texture different
Often, the phenomenon that destroying sinter strength;In addition, the water in steam encounters the carbon-coating of high-temp combustion, H can be cracked into2And O2, H2
Good gaseous fuel, O2It is strong combustion adjuvant for another kind, the completion of follow-up sintering process can be accelerated;And due to steam cracking
For H2And O2, additional fuel and O can be generated2Sintering process is added, can suitably reduce the fuel consumption of sintering, saves former
Material.
On the basis of the above embodiments, in order to make the steam being added preferably play a role, the injection of steam can be made
Position is located at the upper surface of the sintering feed within the scope of temperature inflection point, and temperature inflection point range is the model that sintering feed temperature steeply rises
It encloses, can be the range that sintering feed rate of rise in temperature is greater than or equal to 150 DEG C/min, certainly, temperature inflection point range needs root
Determine that there may be differences for different sintering processes according to actual conditions.
It needs to be illustrated, if steam directly sprays after sintering feed goes out ignition furnace, due to just going out ignition furnace, burn
Junction temperature is lower, and the water in steam enters after sintering feed, the temperature of sintering feed can be made to reduce, or even cause sintering process cannot
It is normally carried out;When carrying out steam injection at the middle part of sintering machine, since the water in steam resolves into H2And O2It is raw later that baked is fired again
At water electrode easily cause the lower part mixture moisture in sintering feed excessive, formed excessive moistening layer, influence the gas permeability of the bed of material, influence to burn
Tie the quality of mine;If the position of injection steam is rearward, sintering process all terminates, cannot play dependent interaction;Therefore it selects
It selects and sprays steam in temperature inflection point, specific heat capacity increases after admitting air into sintering feed, and increase the temperature of sintering feed, and this
When sintering feed temperature increase speed comparatively fast, not will form excessive moistening layer.
Certainly, since sintering machine crude fuel structure difference, the difference of size, the difference of Process configuration etc. will cause
The variation of temperature inflection point range, therefore, in actual production process, the range of temperature inflection point needs determines according to actual conditions, In
This is not repeated them here.
Preferably, temperature inflection point range is 220 DEG C to 390 DEG C.
It include above-mentioned reality the present invention also provides one kind in addition to the method for heat exchange between above-mentioned enhancing air and sinter bed
The device of the method for heat exchange between the disclosed enhancing air of example and sinter bed is applied, it is hot between the enhancing air and sinter bed
The device of exchange includes:
Sintering pallet 2, for driving sintering feed to move;
Exhausting system, for moving air along the direction of motion of sintering feed in the upper surface of sintering feed;
Jet chimney, for spraying steam to the upper surface of sintering feed;
Exhausting system is set to the top of sintering pallet 2.
During use, sintering feed is located on sintering pallet 2, and is driven and moved by sintering pallet 2, sintering feed
During movement, exhausting system carries out exhausting, moves air along the direction of motion of sintering feed in the upper surface of sintering feed, steams
Steam pipe road is used to spray steam to the upper surface of sintering feed, and temperature when admitting air into sintering feed increases.
On the basis of the above embodiments, can make jet chimney includes that main pipeline 3, at least two is connected to main pipeline 3
Branch pipe(tube) 1 and be set to the injection pipe 4 of branch pipe(tube) 1;
The length direction of main pipeline 3 and the direction of motion of sintering feed are parallel, the length direction and sintering pallet of branch pipe(tube) 1
2 width direction is parallel, and injection pipe 4 is down-set perpendicular to branch pipe(tube) 1.
As shown in Figure 2,3, main pipeline 3 is set to the bottom of sintering pallet 2, and along the direction of motion of sintering pallet 2
Setting, branch pipe(tube) 1 is connected to main pipeline 3, it is preferred that and it can may be that the position of temperature inflection point range is respectively provided with branch pipe(tube) 1,
And any branch pipe(tube) 1 has individual switch to be controlled, to be suitable for the different situation of temperature inflection point range.
Injection pipe 4 can be straight down perpendicular to branch pipe(tube) 1, be also possible to obliquely, with specific reference to actual conditions
It determines.
Preferably, branch pipe(tube) 1 is arranged along the equal spacing in length direction of main pipeline 3, so that sintering feed uniformly connects with steam
Touching.
In order to make each position of sintering feed that can uniformly contact steam, the injection on different branch pipe(tube)s 1 can be made
Pipeline 4 is staggered along the width direction of sintering pallet 2.
Preferably, 4 spaced set of injection pipe on same branch pipe(tube) 1.
It is staggered, refers to that injection pipe 4 is located at the position difference of 2 width direction of sintering pallet.
On the basis of the above embodiments, for the accurate control of production efficiency and sintering process, use can also be set
Temperature sensor in measurement sintering feed material temperature and opening and closing, sintering pallet 2 and exhausting system for controlling jet chimney
The control system of movement;
Temperature sensor, jet chimney, sintering pallet 2 and exhausting system are connect with control system.
During use, it is provided with temperature sensor below each bellows of sintering pallet 2, for detecting
The temperature of corresponding sintering feed, and the sintering feed temperature data that will test sends control system to, when temperature is located at temperature
When within the scope of inflection point, control system controls the jet chimney injection steam on this position top.
In the actual production process, jet chimney temperature inflection point spray steam after, make sintering machine running speed from
2.2 ± 0.1m/min originally is increased to 2.3 ± 0.1m/min in test, improves usage factor 3-5%.This shows hectic fever
Heat transfer between air and sinter bed is strengthened, so that bed permeability is improved well, bed of material air penetrates into
Speed raising promotes vertical sintering speed to improve.Implement front and back Parameters variation and index situation is as follows:
The air of sintering process is sucked under high-temperature steam effect, the air themperature into sinter bed is increased, reduces
Heat needed for sintering process itself, along with sintering process strengthened usage factor is risen, yield raising, make coke
Powder consumption reduces 4%.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.All realities provided by the present invention
Any combination mode of example is applied in the protection scope of the invention, this will not be repeated here.
The method and device of heat exchange between enhancing air provided by the present invention and sinter bed has been carried out in detail above
It is thin to introduce.Used herein a specific example illustrates the principle and implementation of the invention, and above embodiments are said
It is bright to be merely used to help understand method and its core concept of the invention.It should be pointed out that for the ordinary skill of the art
, without departing from the principle of the present invention, can be with several improvements and modifications are made to the present invention for personnel, these improvement
It is also fallen within the protection scope of the claims of the present invention with modification.
Claims (9)
1. a kind of method of heat exchange between enhancing air and sinter bed characterized by comprising
The air above sintering feed is controlled to flow along the direction of motion of the sintering feed;
Steam is sprayed in the upper surface of the sintering feed.
2. it is according to claim 1 enhancing air and sinter bed between heat exchange method, which is characterized in that it is described
Spray steam in the upper surface of the sintering feed, comprising:
The eject position of the steam is the upper surface of the sintering feed within the scope of temperature inflection point, the temperature inflection point model
Enclose the range for being greater than or equal to 150 DEG C/min for the sintering feed rate of rise in temperature.
3. the method for heat exchange between enhancing air according to claim 2 and sinter bed, which is characterized in that the temperature
Spending inflection point range is 220 DEG C to 390 DEG C.
4. the device of heat exchange between a kind of enhancing air and sinter bed characterized by comprising
Sintering pallet (2), for driving sintering feed to move;
Exhausting system, for moving air along the direction of motion of the sintering feed in the upper surface of the sintering feed;
Jet chimney, for spraying steam to the upper surface of the sintering feed;
The exhausting system is set to the top of the sintering pallet (2).
5. the device of heat exchange between enhancing air according to claim 4 and sinter bed, which is characterized in that the steaming
Steam pipe road includes main pipeline (3), at least two branch pipe(tube)s (1) being connected to the main pipeline (3) and is set to the branch pipe
The injection pipe (4) in road (1);
The length direction of the main pipeline (3) is parallel with the direction of motion of the sintering feed, the length direction of the branch pipe(tube) (1)
Parallel with the width direction of the sintering pallet (2), the injection pipe (4) is down-set perpendicular to the branch pipe(tube) (1).
6. the device of heat exchange between enhancing air according to claim 5 and sinter bed, which is characterized in that the branch
Pipeline (1) is arranged along the equal spacing in length direction of the main pipeline (3).
7. the device of heat exchange between enhancing air according to claim 6 and sinter bed, which is characterized in that Ren Yisuo
Branch pipe(tube) (1) is stated to be provided with for controlling its switch being opened and closed.
8. according to the device of heat exchange between the described in any item enhancing air of claim 5-7 and sinter bed, feature exists
In the injection pipe (4) on the different branch pipe(tube)s (1) is staggered along the width direction of the sintering pallet (2).
9. the device of heat exchange between enhancing air according to claim 8 and sinter bed, which is characterized in that further include
For measuring the temperature sensor of the sintering feed material temperature and the opening and closing for controlling the jet chimney, the sintering board
The control system of vehicle (2) and exhausting system movement;
The temperature sensor, the jet chimney, the sintering pallet (2) and the exhausting system are with the control
System connection.
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CN113106250A (en) * | 2020-01-09 | 2021-07-13 | 中南大学 | Low-energy-consumption low-emission sintering method for multi-component gas medium composite injection |
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