CN110479833B - Outward-rotating feeding device for paired wheel active power spinning equipment - Google Patents
Outward-rotating feeding device for paired wheel active power spinning equipment Download PDFInfo
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- CN110479833B CN110479833B CN201910661626.XA CN201910661626A CN110479833B CN 110479833 B CN110479833 B CN 110479833B CN 201910661626 A CN201910661626 A CN 201910661626A CN 110479833 B CN110479833 B CN 110479833B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
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Abstract
The invention belongs to the technical field of spinning processing, and particularly relates to an outward spinning feeding device for paired wheel active power spinning equipment, which comprises a rack, wherein an outward spinning wheel feeding mechanism is arranged on the rack; the external rotating wheel feeding mechanism is provided with an external rotating wheel driving rotating mechanism; the external rotation wheel driving rotating mechanism comprises an external rotation wheel driving rotating motor and an external rotation wheel; the external rotation wheel feeding mechanism also comprises an external rotation wheel radial feeding mechanism and an external rotation wheel axial feeding mechanism; the external rotation wheel radial feeding mechanism and the external rotation wheel axial feeding mechanism can enable the external rotation wheel to move in the radial direction and the axial direction of the cylinder blank to be processed; the external rotation wheel drives the rotating motor to drive the external rotation wheel to rotate. The core die solves the problems of high core die cost, poor universality and long manufacturing period of the existing core die spinning equipment, breaks through the problem of poor rigidity of an outer spinning wheel feeding mechanism in the existing paired wheel spinning technology, and simultaneously realizes the loading mode of combining the active rotation of the outer spinning wheel and the rotation of a workpiece so as to improve the processing quality of a cylinder body.
Description
Technical Field
The invention belongs to the technical field of spinning processing, and particularly relates to an outward spinning feeding device for a pair wheel active power spinning device.
Background
The opposite-wheel powerful spinning is developed on the basis of core die spinning, and the inner spinning wheel is adopted to replace a core die, so that the inner surface and the outer surface of a cylinder blank are simultaneously processed.
The spinning of the paired wheels adopts one or more pairs of internal and external spinning wheels to simultaneously process the internal and external sides of the workpiece. Compared with the traditional spinning method, the inner spinning wheel is used for spinning the paired wheels to replace a core mould, so that the flexibility of the process is effectively improved, the cost of a spinning mould is saved, the quality of the inner surface of a spinning part is improved, the defect of different deformation of the inner surface and the outer surface of the traditional spinning part is overcome, and the quality of a workpiece is obviously improved. The spinning of the paired wheels can adjust the position of the spinning wheel according to the size requirement of a workpiece, and flexible processing of cylindrical parts with different diameters and wall thicknesses is realized. The process is suitable for manufacturing large-size thin-wall cylinders in the fields of aerospace and military industry, and once the process is published, the process is concerned by major industry and countries in Europe and America. Because the application of the wheel spinning is only limited to the high-tech fields such as aerospace and the like and the research and development difficulty of the process and equipment is huge, only the United states and Germany carry out deep research and application on the wheel spinning respectively at present, and products are supplied to NASA (national aviation and aerospace agency) and ESA (European aerospace agency).
At present, no engineering application of large-size opposite-wheel powerful spinning equipment is reported in China, and only scientific research institutions such as colleges and research institutes perform relevant theoretical research and experimental simulation. A Zhaoyong ton professor team of the Western Ann university of traffic designs a pair of wheel spinning equipment of vertical bispin wheel, two external rotary wheels drive through a reverse lead screw and make its radial feed, and the axial is then through lead screw individual drive rotary wheel up-and-down motion. A small horizontal three-pair wheel spinning experimental structure is developed in a positioning chuck mode of an Archimedes spinning disk mechanism in yellow surge and the like of southern university, and an outward spinning wheel structure of the device is in a spiral groove positioning mode similar to a classic three-jaw chuck, is difficult to bear huge spinning pressure in powerful spinning of large-size workpieces, and is difficult to apply to processing of high-strength materials and large-size workpieces.
The current strong spinning equipment for the large-size paired wheel mainly has the following defects:
(1) the existing core mould spinning equipment has the problems of large core mould mass, high inertia, high mould cost, poor universality and long manufacturing period;
(2) at present, an external spinning wheel feeding device of the existing paired wheel spinning technology mostly adopts a cantilever structure, has poor rigidity, is difficult to bear huge spinning pressure in the powerful spinning of large-size workpieces, and is difficult to be applied to the processing of high-strength materials and large-size parts;
(3) the large-diameter thin-wall barrel is large in height, the torsional rigidity of the barrel wall is low, if the barrel is driven to rotate by a power source at the barrel bottom in a traditional mode, the barrel wall is prone to buckling deformation and huge torsional elastic deformation due to large torque and large spinning pressure of powerful spinning, the wall thickness reduction rate is limited during single powerful spinning, the production efficiency is reduced, and meanwhile the dimensional accuracy of the barrel wall cannot be guaranteed during the powerful spinning due to the torsional elastic deformation of the barrel wall.
Disclosure of Invention
The invention provides an outward-rotation feeding device for a pair-wheel active powerful spinning device, which solves the problems of high core mold cost, poor universality and long manufacturing period of the existing core mold spinning device, breaks through the problem of poor rigidity of an outward-rotation wheel feeding mechanism in the existing pair-wheel spinning technology, and simultaneously realizes a loading mode of combining the active rotation of an outward-rotation wheel and the rotation of a workpiece so as to improve the processing quality of a cylinder body.
The technical scheme for solving the problems is as follows: an outward spinning feeding device for a pair of wheel active power spinning equipment is characterized in that:
the device comprises a rack, wherein the rack comprises a bottom plate, and an external spinning wheel feeding mechanism is arranged on the rack; the external rotating wheel feeding mechanism is provided with an external rotating wheel driving rotating mechanism; the external rotation wheel driving rotating mechanism comprises an external rotation wheel driving rotating motor and an external rotation wheel;
the external rotation wheel feeding mechanism also comprises an external rotation wheel radial feeding mechanism and an external rotation wheel axial feeding mechanism; the radial feeding mechanism of the external rotation wheel can enable the external rotation wheel to move in the radial direction of the cylinder blank to be processed; the axial feeding mechanism of the external rotating wheel can enable the external rotating wheel to move in the axial direction of the cylinder blank to be processed; the external rotation wheel drives the rotating motor to drive the external rotation wheel to rotate.
Furthermore, the external rotary wheel axial feeding mechanism comprises three movable cross beams, an upright post, a first lead screw and a first servo motor, wherein the movable cross beams are parallel to a bottom plate of the rack, and two ends of each movable cross beam are respectively connected with a side plate; the three movable cross beams form a triangle in an enclosing mode, the outward end faces of the side plates at the two ends of every two adjacent movable cross beams are connected through rabbets, the upper end faces of the side plates at the two ends of every two adjacent movable cross beams are connected through rib plates, a lead screw nut is arranged in the center of each movable cross beam and connected with a first lead screw, and the first lead screw is perpendicular to the movable cross beams; the bottom of the first lead screw is fixed on the bottom plate and connected with the first servo motor, and the top of the first lead screw is fixedly connected with the rack; guide sleeves are fixedly arranged on the two sides of the screw nut on the movable cross beam respectively, the guide sleeves are matched with the upright posts, the upright posts are perpendicular to the movable cross beam, one ends of the upright posts are fixed on the bottom plate, and the other ends of the upright posts are fixed on the rack.
Further, the above-mentioned radial feed mechanism of external rotation wheel includes second servo motor, second lead screw, guide rail, external rotation wheel seat, the guide rail is equipped with to the curb plate another side, be equipped with on the guide rail with external rotation wheel seat fixed connection's slider, the axis of second lead screw is parallel or is located the moving beam place plane, the external rotation wheel of external rotation wheel seat one end installation, the other end install lead screw nut and with second lead screw connection, second lead screw tip is fixed on the tang and is connected with second servo motor.
Further, the rack comprises an upper beam, the top of the upright post is connected with the upper beam through a locking nut, and a cover plate is arranged at the top of the upper beam; the upper beam is provided with three nitrogen balance cylinders, and the end parts of piston rods of the nitrogen balance cylinders are connected with the lacing wire plates and used for balancing the dead weight of the feeding mechanism of the external rotation wheel.
The invention has the advantages that:
(1) three groups of outward rotating wheels are connected into a triangular frame through moving parts such as a cross beam, a side plate and a spigot, the servo motor is used as a power source to drive the entire frame of the outward rotating wheels to move along the axial direction of a cylinder workpiece, the stability and the rigidity are extremely high, the servo motor is used as a power source to independently adjust the radial feed of each outward rotating wheel, and the adjusting precision is high.
(2) The servo motor is used as a power source to drive each outward spinning wheel to rotate actively, so that the combination of the active rotation of the spinning wheels and the active rotation of a workpiece turntable in the opposite-wheel powerful spinning machining process is realized, the stress state of a cylinder material at the spinning part and the passive spinning of the opposite wheels have obvious difference, the reduction rate of the wall thickness of the cylinder part is favorably improved, and the material processing hardening performance is improved.
Drawings
FIG. 1 is a schematic structural diagram of an outward rotary feeding device of the present invention for an active power spinning apparatus for wheels;
FIG. 2 is a schematic structural diagram of a frame of an outward rotating feeding device of the active power spinning apparatus for wheels according to the present invention;
FIG. 3 is a cross-sectional view of the epitrochoidal active rotary mechanism of the present invention;
FIG. 4 is a schematic view of the construction of the epitrochoidal wheel of the present application;
fig. 5 is a structural view of a base of an external rotation wheel according to the present application.
In the figure: 11-upper beam, 12-nitrogen balance cylinder, 13-cover plate, 14-guide sleeve, 15-upright post, 16-bottom plate, 201-first screw rod, 202-movable cross beam, 203-rib plate, 204-side plate, 205-second servo motor, 206-spigot, 207-outward rotating wheel, 208-outward rotating wheel base, 209-guide rail, 210-second screw rod, 211-first servo motor, 212-outward rotating wheel driving rotating motor and 213-outward rotating wheel shaft.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1-5, an outward rotating feeding device for an active power spinning apparatus on a wheel comprises a frame, wherein the frame comprises a bottom plate 16, and an outward rotating wheel feeding mechanism is arranged on the frame.
The bottom plate 16 is a triangle star, the bottom plate 16 is provided with a column 15 mounting seat connected with six identical columns 15, the middle section of each column 15 is provided with a guide sleeve 14 for connecting the movable beam 202, and the top of each column 15 is connected with the upper beam 11 through a locking nut.
The external rotation wheel feeding mechanism comprises three groups of same moving beams 202, the centers of the moving beams 202 are provided with lead screw nuts and connected with a first lead screw 201, the bottom of the first lead screw 201 is fixed on a bottom plate 16 and connected with a first servo motor 211, the top of the first lead screw 201 is connected and fixed with an upper beam 11 through nuts, two guide sleeves 14 are fixedly arranged on the moving beams 202, the two guide sleeves 14 are respectively arranged on an upright post 15, the end part of the moving beam 202 is connected with one side of a side plate 204, the end parts of the two side plates 204 are connected with a spigot 206 to form a U-shaped frame, the top parts of the two side plates 204 are connected through a pull rib plate 203, the other side of the side plate 204 is provided with a guide rail 209, the guide rail 209 is provided with a slide block fixedly connected with an external rotation wheel seat 208, one end of the external rotation wheel seat 208 is provided with an external rotation wheel 207, the end of the second lead screw 210 is fixed on the spigot 206 and connected with the second servo motor 205.
The external rotation wheel driving rotating mechanism comprises an external rotation wheel seat 208, one end of the external rotation wheel seat 208 is fixedly provided with an external rotation wheel shaft 213 through a bearing, the external rotation wheel shaft 213 is in key connection with the external rotation wheel 207, and the top of the external rotation wheel shaft 213 is connected with an external rotation wheel driving rotating motor 212.
The upper beam 11 is provided with three nitrogen balance cylinders 12, the end parts of piston rods of the nitrogen balance cylinders 12 are connected with a lacing wire plate 203 and used for balancing the dead weight of an external rotation wheel feeding mechanism, and the top of the upper beam 11 is provided with a cover plate 13.
In the invention, the three external rotating wheels 207 are arranged in a triangular star shape, the radial motion of the three external rotating wheels is respectively driven by three servo motors through screw nuts, and the axial motion of the external rotating wheels 207 is respectively driven by the three servo motors to drive the screw nuts to drive the movable cross beam 202 to move. The active rotation of the epitrochoid 207 is achieved by mounting a set of servo motors and speed reducers on the epitrochoid shaft 213.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent structures or equivalent flow transformations made by the present specification and drawings, or applied directly or indirectly to other related systems, are included in the scope of the present invention.
Claims (2)
1. An outward spinning feeding device for a pair of wheel active power spinning equipment is characterized in that:
the device comprises a rack, wherein the rack comprises a bottom plate (16), and an external spinning wheel feeding mechanism is arranged on the rack; the external rotating wheel feeding mechanism is provided with an external rotating wheel driving rotating mechanism; the external rotation wheel driving rotation mechanism comprises an external rotation wheel driving rotation motor (212) and an external rotation wheel (207);
the external rotation wheel feeding mechanism also comprises an external rotation wheel radial feeding mechanism and an external rotation wheel axial feeding mechanism; the radial feeding mechanism of the external rotating wheel can enable the external rotating wheel (207) to move in the radial direction of the cylinder blank to be processed; the axial feeding mechanism of the external rotating wheel can enable the external rotating wheel (207) to move in the axial direction of the cylinder blank to be processed; the external rotation wheel driving rotating motor (212) drives the external rotation wheel (207) to rotate;
the external rotary wheel axial feeding mechanism comprises three movable cross beams (202), an upright post (15), a first lead screw (201) and a first servo motor (211), the number of the movable cross beams (202) is three, the movable cross beams (202) are parallel to a bottom plate of the rack, and two ends of each movable cross beam (202) are respectively connected with a side plate (204); the three movable cross beams (202) form a triangle in an enclosing mode, the outward end faces of the side plates (204) at the two ends of two adjacent movable cross beams (202) are connected through the seam allowance (206), the upper end faces of the side plates (204) at the two ends of two adjacent movable cross beams (202) are connected through the rib plate (203), a lead screw nut is arranged in the center of each movable cross beam (202) and connected with a first lead screw (201), and the first lead screw (201) is perpendicular to the movable cross beams (202); the bottom of the first lead screw (201) is fixed on the bottom plate (16) and connected with a first servo motor (211), and the top of the first lead screw (201) is fixedly connected with the rack; guide sleeves (14) are respectively and fixedly installed on the two sides of the screw nut on the movable cross beam (202), the guide sleeves (14) are matched with an upright post (15), the upright post (15) is perpendicular to the movable cross beam (202), one end of the upright post (15) is fixed on the bottom plate (16), and the other end of the upright post is fixed on the rack;
outward wheel radial feed mechanism includes second servo motor (205), second lead screw (210), guide rail (209), outward wheel seat (208), guide rail (209) are equipped with in curb plate (204) one side, be equipped with on guide rail (209) with outward wheel seat (208) fixed connection's slider, the axis of second lead screw (210) is parallel or is located movable cross beam (202) place plane, outward wheel seat (208) one end installation outward wheel (207) revolve, and lead screw nut is installed to the other end and is connected with second lead screw (210), second lead screw (210) end fixing is on tang (206) and is connected with second servo motor (205).
2. An outward rotation feeding device for an active power spinning apparatus on a wheel according to claim 1, characterized in that: the rack comprises an upper beam (11), the top of the upright post (15) is connected with the upper beam (11) through a locking nut, and a cover plate (13) is arranged at the top of the upper beam (11); the upper beam (11) is provided with three nitrogen balance cylinders (12), and the end parts of piston rods of the nitrogen balance cylinders (12) are connected with the stretching plate (203).
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CN203778555U (en) * | 2014-04-15 | 2014-08-20 | 西安交通大学 | Rotation complex-part multi-direction vibration increment type rolling and rotating forming device |
CN204583977U (en) * | 2015-01-16 | 2015-08-26 | 昆山龙筠精密机床有限公司 | The carriage system of vertical spinning machine |
CN204602956U (en) * | 2015-01-16 | 2015-09-02 | 昆山龙筠精密机床有限公司 | vertical spinning machine |
CN106270084A (en) * | 2016-09-06 | 2017-01-04 | 哈尔滨工业大学 | A kind of for molding large thin-wall tube-shaped element Opposite roller spinning equipment |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US4040281A (en) * | 1976-04-22 | 1977-08-09 | Eaton Corporation | Pulley splitting machine-control system |
CN203778555U (en) * | 2014-04-15 | 2014-08-20 | 西安交通大学 | Rotation complex-part multi-direction vibration increment type rolling and rotating forming device |
CN204583977U (en) * | 2015-01-16 | 2015-08-26 | 昆山龙筠精密机床有限公司 | The carriage system of vertical spinning machine |
CN204602956U (en) * | 2015-01-16 | 2015-09-02 | 昆山龙筠精密机床有限公司 | vertical spinning machine |
CN106270084A (en) * | 2016-09-06 | 2017-01-04 | 哈尔滨工业大学 | A kind of for molding large thin-wall tube-shaped element Opposite roller spinning equipment |
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